Projects references

Waste to Energy application

Confidential – ABB Internal only

9.9 MW Biomass power plant, Mungcharoen GreenPower Co, Thailand
 Application: Biomass power plant
generating 8.8MW (net) electricity output
and 3ton/hr of steam for process
 Fuel Supply: Rice husk
 Boiler: 1 x 55 tons/hr rice husk fired
steam boiler; outdoor type
 Turbine: 1 x 9.9MW fully condensing
steam turbine generator system
 Automation from ABB:
 1 x AC 800F controller
 Remote I/O stations S800 with appr.
800 signals
 For Information: MayKwong
Han/SGIND/ABB

Confidential – ABB Internal only

6 MW Biomass power plant, Bua Sommai Co., Thailand
 Application: Biomass power plant
generating 6 MW (net)
 Fuel Supply: Rice Husk from Owner’s
rice mills
 Boiler: 1 x 35 tons/hr indoor rice husk
fired steam boiler
 Turbine: 1 x 6MW condensing steam
turbine generator system
 Automation from ABB:
 1 x AC 800F controller
 Remote I/O stations S800 with appr.
800 signals
 For Information: MayKwong
Han/SGIND/ABB

Confidential – ABB Internal only

7,5 MW Biomass power plant, Felda Palm Industries, Malaysia
 Application: Generating 6.0 MW nett
Electricity + supply steam to refinery
 Fuel Supply: Palm Oil Waste - in the
form of empty fruit bunch
 Boiler: 1 x 50 tons/hr indoor EFB fired
steam boiler
 Turbine: 7.5MW extract. condensing
steam turbine generator system
 Automation from ABB:
 1 x AC 800F controller
 Remote I/O stations S800 with appr.
800 signals
 For Information: MayKwong
Han/SGIND/ABB

Confidential – ABB Internal only

 Waste Heat Generator 9MW, Thailand
 End customer: WHG Cement LTD
 System integrator: Tianjin Yierxin Engineering Ltd.
 Plant location: Bangkok, Thailand
 Project/Application: Waste Heat Generator
at WHG TL 9MW
 Automation from ABB:
 Freelance 800F with 4 DigiVis and one AC 800F
 800 I/O signals, S800
 OPC
 Why ABB:
 Costumer Relationship
 Competition: Siemens
 In Operation: July 2007
 For Information: Jie.Ren@cn.abb.com

Confidential – ABB Internal only

 Waste Heat Generator 18MW, Thailand
 End customer: WHG Cement LTD
 System integrator: Tianjin Yierxin Engineering Ltd.
 Plant location: Bangkok, Thailand
 Project/Application: Waste Heat Generator
at WHG TL 18MW
 Automation from ABB:
 Freelance 800F with 6 DigiVis and 2 AC 800F
 1600 I/O signals, S800
 OPC
 Why ABB:
 Costumer Relationship
 Competition: Siemens
 In Operation: August 2007
 For Information: Jie.Ren@cn.abb.com

Confidential – ABB Internal only

Waste Incinerator (via SI LeitTec/Chestonag)
GEVAG, Untervaz, Switzerland

 Upgrade from Version 7.1 to 9.1

 Additional new AC 800F controller for exhaust
gas washer
 Automation from ABB:
 8 x AC 800F controllers
 6 x DigiVis Dual Monitor Operator stations
 1 x Control Builder F Engineering station
 Rack I/O stations S800
 Why ABB:
 Easy to configure and to use
 Reliability of existing Freelance system
 For Information: rudolf.huber@ch.abb.com,
wolfgang.threm@ch.abb.com

Confidential – ABB Internal only

Waste bunker (via SI LeitTec/Chestonag)
GEVAG, Untervaz, Switzerland

 Automation from ABB:

 2 x AC 800F controllers
 2 x DigiVis Dual Monitor Operator
stations
 1 x Control Builder F Engineering station
 Remote I/O stations S800
 Why ABB:
 Easy to configure and to use
 Reliability of existing Freelance system
 Start-up date: August 2009
 For Information: rudolf.huber@ch.abb.com,
wolfgang.threm@ch.abb.com

Confidential – ABB Internal only

Municipal solid waste power plant
Shalivahana Group, Andra Pradesh, India
Courtesy of
Shalivahana
 Automation from ABB:
 1 x red. AC 800 controller
 2 x DigiVis operator stations
 1 x Control builder F engineering st.
 Remote I/O stations S800, 810 signals via
Profibus
 Why ABB:
 Easy to learn, configure and use
 Competence of ABB Sales
 Brand reputation of ABB
 Competitor: Siemens
 For Information: supratic.sarkar@in.abb.com,
rajat.singh@in.abb.com

Confidential – ABB Internal only

ECO CENTER, Italy
 End Customer:
 Eco Center

 Plant Location:
 Bolzano - Italy
 System Integrator:
 Yebo – Milano - Italy
 Project / Application:
 Incineration plant - revamping of an old H&B
Contronic P system
 Automation from ABB
 2 x redundant AC 800F controller (4MB)
 4 x DigiVis operator stations with dual monitors
 2,100 I/Os S800
 Why ABB:
 Very good relations with end customer
 Reliability of Contronic P
 Competition:
 -
 In Operation:
 Q4 2008
 For information:

Confidential – ABB Internal only
Enrico Amati (enrico.amati@it.abb.com)
Brianza Energia Ambiente, Italy
 End Customer:
 Brianza Energia Ambiente S.P.A.
 Plant Location:
 Desio (MI) - Italy
 EPC Contractor / System Integrator:
 Comef (VA) - Italy
 TECH.ENG. - Merate (LC)
 Project / Application:
 Incineration Plant - Boilers Control
 Automation from ABB
 2 pairs of AC 800F controllers (16 MB)
 3 x DigiVis operator stations
 600 I/O signals (S800)
 Why ABB:
 SI preferred system
 In Operation:
 Q2 2009
 For information:
 Enrico Amati (enrico.amati@it.abb.com)

Confidential – ABB Internal only

 Boiler control, OEM Danish Energy Systems, Denmark/Sweden (AC 700F)
 End customer: Farmer via Danish Energy Systems (DES), Denmark
 System Integrator: Deterministic Control, Sweden
 Application: Boiler control, fuel is straw from farmers
 Automation from ABB:
 1 x AC 700F controller
 S700 with ca. 100 direct I/Os
 1 x DigiVis operator station
 1 x Control Builder F engineering station
 Why ABB:
 DCS solution for a competitive price
 Easy engineering
 System fits very good for these types of boiler applications
 Competition:
 Siemens, Omron, Schneider
 Start-up: Q4 2009
 For Information: Henrik K Persson (henrik.k.persson@se.abb.com), Torulf
Wiberg at Deterministic Control

Confidential – ABB Internal only

Heat Recovery System, Sangalli Group, Italy (via SI)
 End customer:
 Sangalli Group
 Plant Location:
 Manfredonia (FG) - Italy
 System Integrator :
 SOECO Engineering - Cologno Monzese (MI)
 Project / Application:
 Heat Recovery System
 Automation from ABB
 1 x AC 700F controller with 150 local I/O
 1 x DigiVis operator interface
 Why ABB:
 Second project with AC700F
 Competition:
 Siemens
 In Operation:
 2009
 For information:
 Enrico Amati (enrico.amati@it.abb.com)

Confidential – ABB Internal only

SI.VEI. - Catanzaro, Italy
 End Customer:
 SI.VEI.
 Plant Location:
 Catanzaro - Italy
 EPC Contractor / System Integrator:
 Europower – Gallarate (VA) - Italy
 PSC Engineering & Contracting - Bovisio Masciago (MI)
 Project / Application:
 Waste to Energy Plant, CDR Gassification
 Automation from ABB
 AC 800F (1x16 MB)
 S800 (1.000 I/O)
 DigiVis operator interface (2)
 Why ABB:
 SI preferred system
 Competition:
 Siemens
 In Operation:
 Q2 2008
 For information:
 Enrico Amati (enrico.amati@it.abb.com)

Confidential – ABB Internal only

ECOWATT VIDARDO – Castiraga Vidardo (LO), Italy
 End Customer:
 EcoWatt Vidardo
 Plant Location:
 Castiraga Vidardo (LO) - Italy
 EPC Contractor / System Integrator:
 Comef (VA) - Italy
 TECH.ENG - Merate (LC)
 Project / Application:
 Cogeneration Plant
 Automation from ABB
 AC 800F (1x4 MB red)
 S800 (400 I/O)
 DigiVis operator interface (2)
 AC 800M with S800 (100 I/O) as external package PLC
 Why ABB:
 SI preferred system
 Competition:
 Siemens
 In Operation:
 Q2 2008
 For information:
 Enrico Amati (enrico.amati@it.abb.com
Confidential – ABB Internal only

Compañía Arrocera el Pelón S.A, Costa Rica
End customer: Compañía Arrocera el Pelón S.A.
 Plant location: Alajuela, Costa Rica
 Project/Application: Compact Power Plant,
1,5 MW using a Rice Husk Boiler

 Automation from ABB:

 Freelance 800F V8.2 with S800 I/O system
 2 AC 800F controller
 1 Combi station CBF/DigiVis,
1 DigiVis station

 Why ABB:
 Freelance 800F is very friendly system for channel partner.
Operator interface in Spanish language.
The training was development only with video quick start and
technical support from México
 Competition: Siemens PLC
 In Operation: 20.05.2008
 For Information: ramon_v.ramirez@mx.abb.com

Confidential – ABB Internal only

 Solamat-Merex, France
 End customer: Solamat-Merex
 System Integrator : local SI
 Plant location: Fos-sur-Mer
 Application: Industrial waste treatment (60K Tons/year)
 Automation from ABB:
 7 AC800F
 5 DigiVis Operator Stations (3 with double screens)
 1 Control Builder F engineering station
 3400 I/Os (S800 + existing Siemens ET200)
 Modbus to Siemens S5 PLC’s
 Why ABB :
 Customer has an other site equipped with Freelance 800F and
is very happy with it
 Good relations with customer
 Easy to configure and to use

 Competition: Emerson, Siemens

Existing Provox system and one Delta V controller replaced

 In operation: Late 2008

 Information: Claude Jacquand / Julien Miceli, ABB France

Confidential – ABB Internal only

 SuQian Biology generate electricity project (2x12 MW straw burning),
China
 End customer: ZhongJieNeng(Suqian) Biology Nature
Energy Power Plant
 Plant location: Suqian, Jiangsu
 Project/Application
 2 x 12 MW Straw Burning Biology Power Generation,
 Condensation Streamer Power generation unit
 Control the Boiler, Streamer-Machine and assistant parts
system
 Automation from ABB
 5 pair of redundant AC 800F
 253 x S800 remote I/O stations, 2,982 I/O signals
 6 x DigiVis Operator Stations
 1 x Control Builder F Engineering Station
 Why ABB:
 Competition:
 Siemens, Schneider
 In Operation: 2006
 For Information: Johan Björklund
(johan.bjorklund@cn.abb.com)
This is first Straw Burning Power Generation Project with
homemade technology. After plant established, it could burn 170,000
ton/year straw, and generate 156,000,000 centigrade. At the end of
2006, first term project will be in operation.

Confidential – ABB Internal only

 MM Karton, Plant Hirschwang, Austria
 Client Name: Mayr Melnhof Karton
 Plant Name: Hirschwang
 Location: A-2651 Reichenau
Austria
 Revamp of boiler supervision equipment
because of expansion for waste material
burner
 Replaces Siemens "Sipart“ compact
controllers
 Automation from ABB
 2 x AC 800F redundant
 2 x DigiVis
 Startup: 27.Sept. 2004
 Profibus lines, redundant
 Competition: Siemens
 S800 I/O
 Why ABB:
 Radio controlled clock  most value for money
 Better technology

 Integrated with  For information:

 ABB Energy management system  Hermann Kainbrecht/ATABB
 Connected to Siemens S7 via Profibus  http://www.mm-karton.com

Confidential – ABB Internal only

September 2004
Confidential – ABB Internal only