COLD START OF UNIT 6 / 7/8

GENARAL REQUIREMENTS
• 1)Take clearance from all concern sections & check cancellation of all related permits of various systems / auxiliar
clearance from all concern sections & check cancellation of all related permits of various systems / auxiliaries
condition.

• 2)All filters & coolers are cleaned & necessary lubrication of equipment is done.All control & power supplies are
available
• 3)Ensure that HT /LT boards are in healthy condition', Ensure that All Fans/pumps /coal mills lub oil system and
cooling systems are in service.
• Ensure that All turbine drains are in open condition

• Ensure all drum vents, super heater vents , start up vents , super heater drains are open.

• Open ring header drains, Economiser drain for filling . Drain to IBD should be closed.

• All oil guns are cleaned. HP-LP bypass valve trials are taken & found OK.
 Boiler filling
1 Boiler filling started at ……………….Hrs with Boiler fill pump No : A / B

Boiler fill pump Amp……………(@157Amp)

Discharge pressure …………………….. Kg/ cm2

Light up drum level achieved at ……………………..Hrs (@-100mmwc)

Ensure Ring Header drain Economiser drain are closed

AC scanner fan is running ( Discharge pressure > 200mm).Ensure DC scanner fan pick up on auto

2 Sump level of ACW inlet…………………mtr (433.5mtr #U 07 & 432.5 mtr #U 06)

Start ACW pump A / B…………………….Hrs

ACW pump discharge pressure………….Kg/cm2 (@4.5 Kg/cm2) Amp ………………(@58 Amp)

Compressor started at ………….Hrs ( Two IACS &SAC are in service and Discharge Pr. 6 kg/cm2)

AC system started at …………………….Hrs.

 Air cycle

3 Ensure A/H lub oil pump is running & auto selection is made

A/H Started at …………….Hrs

Note A/H A ………………Amp..A/H B …………………Amp. (@ 7 Amp)

1) Ensure Air motor on auto after trial

2) Ensure ESP Manholes are closed. Have a clearance from ESP

3) Ensure furnace seal truf & bottom ash hopper are filled up.Ensure that
refractory cooling pump in service
 4 ID Fan A ………..FD Fan A ……….. Started at Hrs
ID Fan B ………..FD Fan B ……….. Started at Hrs
ID A VFD CH-I VFD CH-II
Speed (>100rpm) IGV Open %
Amp (@335Amp) ID Fan A Brg Temp DE/NDE deg C

ID B VFD CH-I VFD CH-II

Speed (>100rpm) IGV Open %
Amp (@335Amp) ID Fan A Brg Temp DE/NDE deg C

FD A Discharge damper Amp Vane Opening % disc. press mmWC Temp of air deg C

FD B Discharge damper Amp Vane Opening % disc. press mmWC Temp of air deg C

IGV vane of ID & FD should adjust as per required draft

Furnace draft ………………..(@-7mm to -10mm) AUTO/ MANUAL
Wind box Pressure L/R………………………(@40mmwc to 50mmwc)
Secondary Air Flow L/R…………………………(@ 175T/Hr)
Total S.A. Flow …………………T/Hr(@350T/Hr)
Furnace /Wind box DP…………………………..(@40mm to 50mm)
Ensure air flow between 30 to 40 %
Economiser re circulation valve opened at …………….Hrs
TAKE UNIT ON BARRING
6) Ensure seal oil pump is running and the other is auto standby Running pump NO1/ NO2/ DC
Note a) Running pump Amperes……………………………..(@14.5 Amp)
b) Seal oil pump discharge pressure………………………..(@10Kg/cm2)
c) Seal oil pressure after filters…………………….(@6.5Kg/cm2)
d) Vacuum in seal oil tank………………….(@-0.5bar.)
e) Seal oil pressure EE……………….TE………………..(@6.5 kg/cm2)
f) Seal oil flow EE…………………TE…………………..(@50LPM)
Confirm Hydrogen is filled in Generator
g) Hydrogen pressure Kg/cm2…………………..(@ 3 to 3.5 Kg/cm2)
h) Seal oil- Hydrogen Diff Pressure……………………..(@1.5Kg/cm2) (<0.9
low;>1.7 high)
I) Hydrogen gas purity…………………………….(@98.6%)
Ensure that 01 oil vapour,01 control fluid vapour,01 Bearing chamber
exhaust er fans,01 LPBP pump,01 HPSU pump are in service
Ensure sufficient oil level in MOT (@+650mm)

Start EOP & check oil leakage from bearing. If no leakage observed start AOP
& stop EOP, ensure Auto operation of EOP

EOP pressure ……………..Kg/cm2 (@2.3 Kg/cm2)

AOP started at …………….Hrs Amp…………….(@148Amp)
Discharge pressure ………………Kg/cm2 (@ 7 bar)
Charge oil cooler & maintain oil temp 40 to 45 deg C ( put LO temp. Control
on auto and set pt is 45 0 C)
After AOP started & cooler is charged ensure MOT level)
JOP started at ……………Hrs Amp……………..(@72Amp)
Discharge pressure ………………Kg/cm2 (@182 bar)
NORMLIASE CONDENSER CYCLE AND FEED WATER CYCLE