Gearbox Options and Applications

1 10/9/2019

Sprecher :

Ort:

Datum:
Gearbox Options
Overview
2 NORD 10/9/2019
Gearbox Options
Solid Shaft – Hollow Shaft
3 NORD 10/9/2019

 Solid shaft V
– standard design
 Hollow shaft A
– shaft mounted design
– easy dismantling of the
customer shaft
– large variety of options and
fixing possibilities
Gearbox Options
B14-Flange (Z)
4 NORD 10/9/2019

Features
PCD
 metric threads, blind hole
 defined pitch circle diameter PCD
and pos. recess
 fixing gearbox – application
Recess
 mounting of options, e.g. B5-
flange, torque arm
Gearbox Options
B5-Flange (F)
5 NORD 10/9/2019

Features
 bolt-on flange
 boreholes
 defined PCD and recess
 mounting/fixing of gearbox to
application
Gearbox Options
Flange Housing
6 NORD 10/9/2019

Features
 one piece flange housing
for helical inline and
helical worm units
 increased permissible
loads compared to bolt-
on flange
 B5-flange cast integrated
 defined PCD and recess
 boreholes
 mounting/fixing of
gearbox to application
Gearbox Options
Foot-Mounting Design
7 NORD 10/9/2019
Gearbox Options
Foot-Mounting (X)
8 NORD 10/9/2019

 Parallel Shaft Mounted foot

housing or bolt-on foot plates

 Helical Bevel / Helical Worm foot

housing
Gearbox Options
Foot-Mounting (X)
9 NORD 10/9/2019
Gearbox Options
Output Shaft on both sides (L)
10 NORD 10/9/2019
Gearbox Options
Rubber Buffer (G)
11 NORD 10/9/2019

 Dampening of
load spikes
 Option
“reinforced
rubber buffer
VG “ possible
(only for
parallel shaft)
Gearbox Options
Torque Arm (D)
12 NORD 10/9/2019

 Parallel Shaft Mounted integrated

torque arm
 Helical Bevel – Helical Worm
torque arm or console
 Reacts the torque
 Secures axial
Gearbox Options
Torque Console (K)
13 NORD 10/9/2019

 Now for all bevel sizes

available (SK 9012.1 –
SK 9092.1)
 Optional to the standard
torque arm
 100% compatible to
competitors

 With integrated rubber buffer

 As retrofit possible
Gearbox Options
Cover (H)
14 NORD 10/9/2019

 Protection against contact

 Prevents ingress of dust, dirt and
splash water
 NO corrosion protection!
Gearbox Options
Cover, increased protection (H66)
15 NORD 10/9/2019

 Protection against contact

 Prevents ingress of aggressive dust and dirt
 IP66 design, prevents water jets
 Corrosion protection
Gearbox Options
Fixing element (B)
16 NORD 10/9/2019

Fixing the
customer shaft
Axial locking device
Fixing of axial load,
i.e. impeller
With protection
cover
V2A-design is
standard
Gearbox Options
Shrink Disc (S)
17 NORD 10/9/2019

 easy dismantling of the customer shaft

 without key / wearfree
– for reversible applications
– for high duty cycles
 bronze bushing prevents corrosion
 cover as protection against contact
 VS reinforced design as option
Gearbox Options
Shrink Disc (S)
18 NORD 10/9/2019
Gearbox Options
Shrink Disc (S)
19 NORD 10/9/2019

Typical
Agitator
Design
Gearbox Options
Splined Shaft DIN 5480 (EA)
20 NORD 10/9/2019

 For helical bevel and

helical parallel gear units
 Hub profile DIN 5480:
– N30 x 1,25 x 30 x 22 x 9H
 N – splined hub
 30 – pitch circle diameter for
a=37,5°
 1,25 – module
 30 – pressure angle
 22 – number of teeth
 9H – tooth flank fit
Gearbox Options
Comparison of different hollow shaft types
21 NORD 10/9/2019
Gearbox Options
Typical apps. for different hollow shaft types
22 NORD 10/9/2019
Gearbox Options
Corrosion-protected shafts
23 NORD 10/9/2019

RS-Coating
 Special surface treatment
of hollow shafts
 Prevents the formation of
fretting rust on the gear
shaft
 Allows for a quick and easy
replacement of the drive
(very important in service
cases)
 Applicaiotn of this special
design only after technical
review!!!
Gearbox Options
Corrosion-protected shafts
24 NORD 10/9/2019

 V2A-shafts
– X5CrNi18-8
– Shaft made of corrosion-resistant material
– NO corrosion resistance on chloric media
(e.g. saltwater or certain acids)
– High durability (appropriate for low
temperature applications)

 V4A-shafts
– X6CriNiMoTi17-12-2
– Shaft made of corrosion-resistant material
– Excellent corrosion resistance also on chloric media
(e.g. saltwater or acids)
– High durability (appropriate for low temperature
applications)
Gearbox Options
Special Output Shafts
25 NORD 10/9/2019

Special output
shafts are feasible
in a lot of different
designs and
dimensions on
request and after
technical check
Gearbox Options
Backstop (R or RLS)
26 NORD 10/9/2019

 prevents from back turning against

operational direction
 no turning in case of motor changing
or power failure
 practically wearfree
 2 different designs:
– integrated backstop in the gearbox
for bevel units (not for 2 stage
bevels )
– special input cylinder Type W with
integrated backstop for helical
inline/parallel shaft/ helical worm
Gearbox Options
VL-Bearing (VL)
27 NORD 10/9/2019

 reinforced output shaft Bearings, e.g. taper

roller bearings
 output shaft material 42CrMo4
– increased bearing life time
– increased permissible loads Fa + Fq
 Helical Bevel units only in foot-mounting design
Gearbox Options
VL2/VL3 – Agitator Design
28 NORD 10/9/2019

VL 2
 reinforced output shaft
 bearings with regreasing
nipple
 increased bearing distance
 spherical roller bearings
 reinforced flange and shaft
VL 3
 design “Drywell”
 additional oil leakage indicator
+ oil drip shim
Gearbox Options
VL2/VL3 – Agitator Design
29 NORD 10/9/2019

Possible for
Parallel Shaft
and Helical
Bevel Gear
Units
Gearbox Options
DRYWELL
30 NORD 10/9/2019

True “DRYWELL”
 oil tight
 special design
 static seal by
stand pipe
Gearbox Options
Gearbox Sealing
31 NORD 10/9/2019
Gearbox Options
Double Sealing
32 NORD 10/9/2019

QUADRILIP™
– No leaks
– Longer-lasting
seals
– Cleaner
gearbox oil
Gearbox Options
VITON shaft seals
33 NORD 10/9/2019

 often better
chemical
resistance
 for high
temperature
applications
Gearbox Options
Auto vent plug (DR)
34 NORD 10/9/2019

 prevents internal
pressure increasing
due to heating-up
and expanded
lubrication
 prevents the
ingress of dirt and
moisture
 opening pressure
0.2-0.3 bar

normal vent
plug
Gearbox Options
NEW Auto vent plug (DR)
35 NORD 10/9/2019

 Same function as former auto vent plug, but

with activation wick
 Wick prevents oil leakege at transport
(probelm with fomer auto vent plug)
 Needs to be activated be removing of the
wick (similar to standard vent plug)
 made of brass
 Can be painted,
no sticking possible
 NOT series yet!
Gearbox Options
Filter vent
36 NORD 10/9/2019

 Allows a continous ventilation of the gearbox

 The filter keeps the oil free of dust and dirt
 NOT ATEX-conform!
 Is screwed into an existing house bore (position
depends on mounting position of the gear box)
Gearbox Options
Plug with magnet
37 NORD 10/9/2019

 Attracts metal substances out of the oil

and clips them
 Avoids metal grit from damaging the gears
 Can be cleaned easily
Gearbox Options
Oil Sight Glass (OSG)
38 NORD 10/9/2019

 Allows for quick oil level and colour inspection

 Replaces the standard screw plug
 OSG-position depends on mounting position
of the gear box
 Not available for:
– SK XX82NB
– SK 1SMXX
– SK 1SIXX
– SK 172 – SK 372 (also 320)
– SK 072.1 – SK 372.1
Gearbox Options
Oil stand pipe
39 NORD 10/9/2019

 Allows for very quick and

comfortable oil level and
colour inspection
 Is screwed to the housing
below the oil level
 Position depends on the
mounting position of the gear
box
 Not available for :
– SK XX82NB
– SK 1SMXX
– SK 1SIXX
– SK 172 – SK 372 (auch 320)
– SK 072.1 – SK 372.1
Gearbox Options
Oil Expansion Chamber (OA)
40 NORD 10/9/2019

 Prevents foaming oil leaking (due to heating-

up) through vent plug
 MUST be used for vertical mounting, i<20
 Units larger then SK42, SK9042.1, SK4282
 Vertical mounting
 Double gear units with SK42, SK52 or
SK62
– Helical i<1300
– Parallel i<3000
– Bevel i<1800
 Unit Files have been set up !!
Gearbox Options
Special Oil Tank (OT)
41 NORD 10/9/2019

MUST be used for Advantages

 SK9282 – 12382
 Vertical mounting
 24hrs operation
 High ambient temperatures
 Unit files will be set up soon!!
 Improved lubrication for upper bearings
 Increased oil level ( full ) – foaming not
possible
 Oil circulation ( passive )
 Attention : Oiltemp. increases approx by
15°C
Gearbox Options
Oilcooler (TFS/A)
42 NORD 10/9/2019

 cooling of the lubrication

 oil flow cooled by air ventilation
 heat exchanger
 temperature controlled by thermostat
 ATTENTION!! Thermal power
capacity:
– large gear units, case>5
– ratios i<20
– high ambient temperature
– IEC-gear units/free input shaft W
– vertical mounting
– P>100KW
Gearbox Options
Watercooling – Alternative to the oil cooler
43 NORD 10/9/2019

 Advantages
– Price advantage compared to the
oilcooler
– No electrical connection required
– Implemented in the gearbox cover
( parallel shaft / bevel )
– Compact design
– Minimized maintenance effort
– No water ingress into the gearbox
possible
– ATEX conform
 Application
– Parallel shaft and helical bevel
gearboxes (only shaft mounted
design) from size 6 in all mounting
positions except M2
Gearbox Options
Watercooling – Alternative to the oil cooler
44 NORD 10/9/2019

 Requirements
– Water connection (10l/min)
– Twater = max. 40°C
– pwater = max. 8bar
– Specific thermal capacity at 20°C: c=4,18kJ/(KgK)
– Air-blowing-free process water without settleable
particles
– Water hardness between 1°dH and 15°dH
– pH-value: pH 7,4 – pH 9,5
– No abrasive fluids
Gearbox Options
Watercooling – Alternative to the oil cooler
45 NORD 10/9/2019

Example  Without oil cooler =>

 SK 9282 - IEC280 Oil temp. tOil=123°C
 i=14,70
 Required cooling power =>
 P=90 kW approx. 1,47 kW
 n2=101 rpm

 Mounting position H5, Mineral oil

 Max cooling capacity of the
 Ambient temp. tu=40°C
water cooling system is 2,0 kW!
 Cooling water temp. tWater=40°C
Gearbox Options
Watercooling – Alternative to the oil cooler
46 NORD 10/9/2019
Gearbox Options
RUKO-Oil drain valve plug
47 NORD 10/9/2019

 For quick and clean oil change

1. Remove dust cap

Existing drain and screw drain
bore
coupling into position

Hose-connector
90°

2. The drain plug valve

opens automatically;
used oil flows out

Copper
seal Valve
plug Straight hose- 3. On removing drain
connector
coupling valve closes
again; Finally replace
dust cap
Assembly contains:
Valve plug, hose-connector, copper seal and dust cap
Gearbox Options
Motor mounting platform (MK I-V)
48 NORD 10/9/2019

 motor mounted direct onto the gear unit

 space saving, height adjustable
 vibration dampening ALU-construction
 gear unit driven through V-belts
 requires always the correct W-adapter
Gearbox Options
Modular System
49 NORD 10/9/2019
Gearbox Options
Motor Shafts
50 NORD 10/9/2019

 Gearcut Motor Shaft  Plain Motor Shaft with

Pinion
Gearbox Options
Type – W
51 NORD 10/9/2019

Free input shaft

 driven by chain or belts
 pay attention to the forces
to the input shaft coming
from the tension of the
belt/chain
Gearbox Options
Type – W – Cylinder with re-greasing
52 NORD 10/9/2019

W-Cylinder
with re-
greasing-
system
possible at:
- gearbox-size ≥ 7
- SK 62
Gearbox Options
IEC – Adapter
53 NORD 10/9/2019
Gearbox Options
IEC – Adapter 160-315 with automatic re-greasing
54 NORD 10/9/2019

Comfortable,
reliable and
almost
maintenance-
free solution for
a permanent
and controlled
lubricant feed
of the bearings
Gearbox Options
Perma Automatic Lubricator
55 NORD 10/9/2019

Operating mode:
 By tightening the activating screw, the gas generator drops into
the electrolyte fluid where it starts an electrochemical reaction

 A pressure up to 4 bar is built up and causes the piston to move

forward. The lubricant is continuously injected into the
lubrication point

 When the lubricant cartridge is empty, the piston becomes

clearly visible in the discharge indicator cap

 The lubrication period (1 – 12 months) is determined by

different colour activation screws

 Works in any position, even under water; also in specified ATEX-

areas applicable

 Electrochemical drive: environmentally friendly electrolyte liquid

(citric or acetic acid)
Gearbox Options
Perma Automatic Lubricator
56 NORD 10/9/2019

Perma Automatic Lubricators are available in 3 designs:

 Perma CLASSIC:
- For normal applications
- Operation temperature from 0°C to +40°C
- Lubrication period with activating screw: 1 month (yellow),
3 months (green), 6 months (red) and 12 months (grey)
 Perma FROST:
- For low temperature applications
- Operation temperature from -25°C to +10°C
- Lubrication period with activating screw : depending on the
temperature 1 – 26 weeks (black)
 Perma FUTURA:
- For applications with hygienically clean environments
- Operation temperature from 0°C to +40°C
- Non-corrosive by a transparent plastic housing
- Lubrication period with activating screw: 1 month (yellow),
3 months (green), 6 months (red) and 12 months (grey)
Perma Lubricators are available with a wide range of different lubricants
(Standard: Klüber Isoflex Topas NB52)
Gearbox Options
IEC – BoWex – J-Style Type
57 NORD 10/9/2019

 two parts

 IEC 63-112

 easy connection motor – gear unit

 compact space saving design

 lightweight design – low inertia

 easy mounting/dismantling of the motor

 adjustment of axial deviation

 Nylon sleeve resists corrosion, dirt, moisture, most chemicals

 NOT “fail-safe”
Gearbox Options
IEC – BoWex – M-Style Type
58 NORD 10/9/2019

 three parts
 IEC 132-180
 details as J-Style
Gearbox Options
IEC – ROTEX
59 NORD 10/9/2019

 “Fail-safe”
– three parts
– IEC 160-315
 excellent shock and vibration
dampening
 excellent memory to regain
shape
 excellent resistance to oils
and most chemicals
 no-metal-to-metal contact
 hardness Urethane 92 Shore
A - yellow spider
 higher hardness possible
Urethane 98 Shore A – red
spider
Gearbox Options
Servo – Adapter (SEK/SEP)
60 NORD 10/9/2019

 connection adapter
to mount high
dynamic Servo
Motors
(dimensions for
several Servo
Motors suppliers)
 SEP – with key
 SEK – clamp
design (especially
used in high
dynamic
applications)
 Rotex coupling type
– red spider
 designed for high
Standstill-torques
Motor Standards and Options
Additional measures, Options
61 NORD 10/9/2019

NORD Standard-Paint
 PUR – Polyurethan

NORD Special-Paint
 EPOXY
– Requires special
measures
– Shock-resistant

Corrosion Protection
 V2A elements
 V2A nameplate
 V4A elements –
agressive seawater
 Paint-finish
Applications
62 NORD 10/9/2019
Applications
Fun Fair
63 NORD 10/9/2019
Applications
Passenger lifts
64 NORD 10/9/2019

Lift Eiffel Tower and „La

Grande Arc de la Défense“
Applications
Theater
65 NORD 10/9/2019

Theater - Hangzhou
Applications
Theater – Cruise Liner
66 NORD 10/9/2019
Applications
Agriculture
67 NORD 10/9/2019

Cow-Brush
Applications
Conveyors
68 NORD 10/9/2019
Applications
Roller Transport System
69 NORD 10/9/2019
Applications
Package distribution centre
70 NORD 10/9/2019
Applications
Cheese Production
71 NORD 10/9/2019
Applications
Agitator
72 NORD 10/9/2019
Applications
Aerator
73 NORD 10/9/2019
Applications
Waste Water Treatment
74 NORD 10/9/2019
Applications
Mixer
75 NORD 10/9/2019
Applications
Mixer
76 NORD 10/9/2019
Applications
Coaxial Gear Units – Mixing Application
77 NORD 10/9/2019
Gearbox Options and Applications
78 10/9/2019

MANY THANKS FOR YOUR ATTENTION