PROYEK PENGEMBANGAN DAN

MODERNISASI PABRIK GULA

 SPESIFIKASI TEKNIK (PARAMETER)
PABRIK GULA

KAPASITAS GILING xxxx TCD

EKSTRAKSI GILINGAN >95%

KUALITAS PRODUK GULA <100 ICUMSA

MENGGUNAKAN TEKNOLOGI DRK (DEFECATION, REMELT, CARBONATATION)

EXPORT POWER 10 MW (ON-SEASON & OFF SEASON)

STEAM PRODUCTION 2X70TPH @ 67 BARA (to be design)

STG 10 MW BACKPRESSURE & STG 13 MW CONDENSING (to be design)

 FLOW DIAGRAM
St. Penerimaan St. Gilingan St. Pemurnian St. Penguapan

Feed Cane
xxx TCD
Cane Handling Clarification
Preparation Milling & Filtration
Evaporation

Sugar
CoGen Power Bagasse Processing
xx MW to export (Carbonatation)
Steam & Power
Generation

Product Sugar
< 100 IU Sugar
A,C,D
Drying Processing
Crystallization
(Boiling & Curing)

St. Puteran St. Masakan

FLOW DIAGRAM
 SUGAR FACTORY STATIONS

• Mill House Crane • Juice Heater • Evap. 1st Effect • Seed Pan
• Mill No.1 • Lime Sacharate • Evap. 2nd Effect • Seeed Receiver
• Mill No.2 Mixing • Evap. 3rd Effect • Continous Vacuum
• Mill No.3 • Flocculant Mixing • Evap. 4th Effect Pan
• Mill No.4 Tank • Evap. 5th Effect
• Mill No.5 • Juice Clarifier • Evap. Spare
• Rotary Juice • Mud Filter • Multijet Spray
Screen Condensor
• Juice Smoothing
 SUGAR FACTORY STATIONS

• Massecuite • Sugar Dryer

Receiver • Raw Sugar
Elevator • Bucket Elevator • Condensate Tank • Backpressure
• Massecuite Feed • Vibrating Screen • Boiler 2 x 70 STG 10 MW
Mixer • Raw Sugar Melter
• Silo TPH • Condensing STG
• Massecuite • Carbonator
• Conveyors • ESP 13 MW
Centrifugal • Leaf Filter
• ID Fan
• Wet Sugar • Filter Press
• Chimney
Conveyor • Mech.
Circulation • Boiler WTP
• Mollases
Receiving Tank • Baggase Storage
• Baggase Dryer
 DETAIL ENGINEERING DESIGN

• Plant Layout • Piping Plant • Topographical • Electrical System • Control

Layout Survey Study Philosophy
• Technical
Specification • Isometric • Soil Investigation • Electrical • System
Drawing Drawings Architecture
• Mechanical • Calculations
Datasheet • Instrument
• Drawings
• Mechanical Drawing
Drawing
Performance Guarantee Parameter

Kapasitas giling 6,000 TCD

Kualitas Produk Gula Warna < 100 IU

Export power minimal 10 MW. During on and off season

(must be 150 days in off season),

Selama durasi proyek tidak mengganggu giling tahun

berjalan
 Pengembangan Kawasan Industri
 Sarana Prasarana
 Fasilitas “Utilities”
water system
fuel system (pipeline gas, dll)
waste water treatment
energy
 Ekosistem industry
 Disiapkan zonasi
 Utilities area