Electrical Troubleshooting Simulator,

PLC Trainers and VFD Tutorial

Proven Instructor Based

Training and Training
Materials

Check them out at: http://www.bin95.com/

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Electrical Troubleshooting Simulator,
PLC Trainers and VFD Tutorial

Overview
•Troubleshooting Basics
•Maintenance Troubleshooting Relay Control Circuits
•Troubleshooting Electrical Motor Control Circuits (TMC)
•Advanced Troubleshooting Industrial Control (TIC)
•ABS01 Micrologix PLC Trainer w/Lessons 
•VFD Trainer - Variable speed drives explained
•RSLogix 5000 PLC Training CD and CLX Trainer
CBT software for ControlLogix
•CBT PLC training, tutorial and simulator -2 CD Set
•AC Motor Controls CBT CD

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Troubleshooting Basics

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 Troubleshooting Basics

Description:   This basic electrical training program teaches a proven systematic 

approach to  troubleshooting circuits, called the "Five Step Troubleshooting
Approach." The process is explained using electrical circuit simulation, animated
graphics and text. Once familiar with the troubleshooting techniques you can
work through a section that guides you through this troubleshooting process on
a simple lighting circuit. You can then try to troubleshoot 30+ faults on the 6
lighting circuits. Some are common faults when wiring lights, others not so
common. Here the time and dollars used to solve the fault will be measured
and evaluated. The program also records all the steps performed to solve the
faults for later analysis of your troubleshooting approach.

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Maintenance Troubleshooting
Relay Control Circuits

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 Maintenance Troubleshooting
Relay Control Circuits

Description:   This electrical training program builds on the Troubleshooting

Electrical Circuits program. Here, you will increase your maintenance
troubleshoot skill with a more complex electrical control circuit consisting of
numerous relays, switches, lights, and solenoids. You will use the elementary
wiring schematic,  connection wiring diagrams and a volt ohm meter to
troubleshoot 50+ faults of varying difficulty. The program contains sections to
describe how the 2 circuit works as well as how to use the maintenance
troubleshooting tools. The program evaluates the time and money spent to
solve the fault and records all the steps performed to solve the fault. This can
be used for later analysis of your maintenance troubleshooting approach.

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 Troubleshooting Electrical
Motor Control Circuits (TMC)

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 Troubleshooting Electrical
Motor Control Circuits (TMC)

Description:   This electrical plant maintenance training program builds on the

Troubleshooting Electrical Control Circuits  program. Here, you will troubleshoot 3
motor control circuits like the reversing motor controlled garage door. This circuit
contains such components as limit switches, three phase reversing motor starter,
push buttons, step down transformer, and safety switch. Elementary wiring
schematic and connection wiring diagrams will be used as an electrical
troubleshooting guide while you troubleshoot 50+ faults of varying difficulty. The
program contains sections to describe how the electrical motor control circuit
works as well as how to use the troubleshooting tools. The program evaluates the
time and money spent to solve the fault and records all the steps performed to
solve the fault. This can be used for later analysis of your troubleshooting approach
and makes this software a great choice for your school's electrical program or
maintenance technician training in general.

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Advanced Troubleshooting
Industrial Control (TIC)

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 Advanced Troubleshooting
Industrial Control (TIC)

This simulation models fluid processing systems similar to systems found in

various industrial applications. This system consists of a variety of components
including a Pump, Agitator, Heaters, Motors, Transformers, Contactors, and
Overloads. The process control portion of the system consists of a variety of
components typically found in industrial control systems such as: Temperature,
Float, & Selector Switches, Relays, Timers, Pushbuttons, Solenoid Valves, Fuses,
and Indicators. The 51 built in faults to solve, simulate both electrical and
mechanical failures. Users can interact with the simulation just like a real system.
Users can operate the system remotely or locally. they can take voltage, resistance
and current measurements with a multi-meter, inspect, repair and replace
components, disconnect and ring out wires.

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Advanced Troubleshooting
Industrial Control (TIC)
They all grade your success

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ABS01 Micrologix PLC Trainer
w/Lessons 

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 ABS01 Micrologix PLC Trainer
w/Lessons 
Includes ... 

•1 Allen Bradley PLC - Micrologix 1000

•1 Training Module
• 4 discrete inputs pre-wired
• 4 discrete outputs pre-wired
•Power switch
•Programming Cable
•USB to Serial converter and instructions. (Replaces AB cable USB-1761-CBL-
PM02)
•Power Supply
•4 Allen Bradley Ladder Logic Examples
•7 PLC Programming Training Lesson
•Download instructions for Free RSlinx light and RSLogix 500 PLC starter kit

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 ABS01 Micrologix PLC Trainer
w/Lessons 
Lessons and PLC Programming Training Examples:
 
•Lesson 1: Basics - A Simple Latch Circuit Example. Basics of creating, editing and downloading a PLC program.
•Lesson 2: More Basics. PLC Software Tips like finding instruction help, split screen, about the project  tree,
custom data monitor and the processor status file.
•Lesson 3: PLC Scan Cycle. How the PLC's looks at the logic and real world inputs and outputs.
•Lesson 4: An Event Recorder PLC Program. In this lesson we will cover on how to record and play back (in
sequence) an event or series of actions (inputs) then play them back as outputs. You will be recording up to 20
events, using FFL's and FFU's. Includes PLC ladder logic example to use in PLC. (.rss file)
•Lesson 5: Tracking Parts on a Conveyor Line. Learn how to track a part that is moving down a production line or
conveyor with the PLC, by tracking parts you can determine when to remove a rejected part for example.
Includes PLC ladder logic example to use in PLC. (.rss file)
•Lesson 6: Grinding Machine PLC Program. This lesson simulates a grinding machine by running a table up and
down and into the grinder (resurfacing grinder). Includes PLC ladder logic example to use in PLC. (.rss file)
•Lesson 7: Pump Sequence PLC Program. Turn on and rotate vacuum pumps depending on the wear (hrs ran)
and the need from production. Pump Sequencing, you will learn how to program a series of pumps and have
them automatically cycle on and off (one at a time), so you keep even ware on the pumps and cycle them
depending on and off depending on the pressure switch settings. Great introduction to real world of PLC
programming and trouble shooting. Includes PLC ladder logic example to use in PLC. (.rss file)

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VFD Trainer - Variable speed
drives explained

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VFD Trainer - Variable speed
drives explained

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VFD Trainer - Variable speed
drives explained

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VFD Trainer - Variable speed
drives explained

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VFD Trainer - Variable speed
drives explained

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 VFD Trainer - Variable speed
drives explained

The VFD Trainer Freq Drive Training Software CD is tutorial of the AC frequency
drive and related motor control troubleshooting. The variable speed drives
explained (VFD controller operation) are common place in industrial AC motor
speed controls and rotating equipment. As industry realized the cost savings
from VFD freq drive implementation and the cost justification, variable speed
drives are becoming even more common place. This VFD Training Software CD
has a final exam, laboratory manual and the ability to print a Certificate of
Completion.

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VFD Trainer - Variable speed
drives explained

This VFD Training Software includes the following units of

instruction..

•AC Motors
•Uses of Variable Frequency Drives
•Parts and Operation of a VFD
•VFD Controller
•VFD Installation
•VFD Start-up
•Soft Starters
•Motor Control Troubleshooting
•Interactive Quiz

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 RSLogix 5000 PLC Training CD
CLXTrainer CBT software for ControlLogix ™

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 RSLogix 5000 PLC Training CD
CLXTrainer CBT software for ControlLogix ™

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 RSLogix 5000 PLC Training CD
CLXTrainer CBT software for ControlLogix ™

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 RSLogix 5000 PLC Training CD
CLX Trainer CBT software for ControlLogix ™

The CLX Trainer ControlLogix ™ Training Software (CBT) includes an

introduction to ControlLogix ™ with an overview of RSLogix 5000 ™. Software
CD has a final exam, laboratory manual and the ability to print a Certificate of
Completion. This computer based training software , is an ideal tool for
learning the fundamentals of RSLogix 5000 ™ programmable logic control. The
look, feel and operation of our simulations so closely mimics Allen Bradley's
latest software offering, that many need a second look to be sure its not
RSLogix 5000 ™.(Especially if you currently own a copy of RSLogix 5000 ™ as
you can open it from within the CLXTrainer.)

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CBT PLC training, tutorial and simulator
2 CD Set

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 CBT PLC training, tutorial and simulator
2 CD Set

1st CD: The PLC Trainer version 4.32 uses RSLogix ™ ladder logic look and feel and
now includes analog instruction, an area that has been overlooked by most PLC
training materials.
 
2nd CD: LogixPro ™, an ideal tool for learning the fundamentals of RSLogix ™
ladder logic programming. The look, feel and operation of our ladder rung editor
so closely mimics Allen Bradley's latest software offering, that many need a
second look to be sure who's editor they're using. (Especially if you currently
own a copy of RSLogix ™ as you can open it from within the PLC Trainer.)

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 AC Motor Controls CBT CD 

Introduction Variations on the Motor Control Circuit

Purpose of a Motor Starter
Components of a Motor Control Circuit
NEMA Starter Size Numbering System
Various Motor Starting Requirements
- Single Speed, Multiple Speed, Reversing,
Reduced Voltage, etc.
Common Motor Circuits
Symbols for Control Components
Manual Starters
Magnetic Motor Starter Operation
Standard Two and Three Wire Control
Wiring Diagrams vs. Ladder Diagrams
Troubleshooting Using Ladder Diagrams
120-Volt Control vs. 480/240-Volt Control
Control Transformers
Proper Fusing and Grounding
Multiple Start/Stop Stations
Emergency Stop Buttons
Single Phase Motor Starting
Time Delay and Latching Relays
Pilot Devices - Pressure, Temperature, Level,
and Limit Switches
Power Circuits
The Combination Motor Starters
Checking Power Fuses and Breakers
Wiring Up a Motor Starter

Troubleshooting Control Circuits

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 AC Motor Controls CBT CD 

•Description:   This training CD teaches you troubleshooting the AC motor control

circuit, wiring diagram and ladder diagram. Perfect to train the AC tech on
electrical and troubleshooting.
 
•Most AC motors are started through a standardized control system designed to
protect the motor, the circuit, and operating personnel. This training tool focuses
on ladder diagrams, wiring, and troubleshooting techniques for the most
common motor used in industry, the AC induction motor. New interactive
exercises and quizzes help you hone your troubleshooting skills.
 
•Main areas you will be trained in are Common Motor Circuits, Variations on the
Motor Control Circuit, Power Circuits, Wiring Up a Motor Starter and
Troubleshooting Control Circuits.

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 Conclusion

This probably seems like a push for this company but the real purpose of sharing this
power point is to try to help other Silver Flag Sites overcome some of their shortfalls .
This is Tyndall’s suggestion for closing some of the gaps in our hands on trouble shooting
piece. As you all well know, the ROWPU 1500 has PLC technology and the Dual
pumping station has VFD technology. You may not be teaching the exact PLC and VFD
but this sure gets us familiarization/experience on this type of equipment. It also covers
some lighting , branch, and motor controls circuits so those blocks will be filled as well.

I guess the real surprise is you can order one of each of these products shipped to your
location for well under the GPC max amount. Just go check it out and see what you
think. Ramstien is doing something similar with welding. We are not recommending
replacing real hands on with this but we are suggesting use this until funds drop for the
real thing. Another plus is it is safe and requires no arc flash gear and no equipment
maintenance.

If anyone has anything they would like to share with the other sites please do not
hesitate.

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