PLANT FAMILIARIZATION

SSTPS
STAGE I STAGE II ------5 X 200 MW 2 X 500 MW

WATER SOURCE --- RIHAND DAM COAL SOURCE --- JAYANT MINES

CW COMPLEX

MAIN PLANT
CHP

TRACK HOPPER

CRUSHER HOUSE

COAL MILL

GT AREA

TG & AUX.

BOILER & AUX.

 5OO MW UNIT ( 3 * 200 MVA )

21 / 400 KV

 200 MW UNIT (235 MVA )

15.75 / 400 KV

Unit Auxiliary Transformer (2 Nos./Unit) 21 / 6.6 KV

Station Transformer ( 4 Nos. / Station ) 132 / 6.6 KV

Turbine (500 MW ) --- KWU

HP Turbine ---- 18 Stages IP Turbine ----- 14 x 2 Stages LP Turbine ----- 6 x 2 Stages

Turbine (200 MW ) --HP Turbine ---- 12 Stages IP Turbine ---- 11 Stages LP Turbine ---- 4 x 2 Stages

HP

IP

LP

G E N

Condenser

CONDENSER Condensate Extraction Pump (CEP) Gland Steam Condenser (GSC) LP Heaters (LPH) Drain Cooler (DC) Deaerater (D/A) Boiler Feed Pump (BFP) HP Heaters (HPH) Continued ---

TG & Auxiliaries
DMCW PUMP ARCW PUMP Plate Heat Exchanger (PHE) Vacuum Pump
To be continued ----

TG & AUXILIARIES
 MAIN OIL TANK
AOP-1 AOP-2 DC LOP JOP-1 JOP-2 DC JOP

 CONTROL FLUID TANK (FRF)

CF PUMP-1 CF PUMP-2

BOILER & AUX.

BOILER
Corner Fired Tangential Tilt Balanced Draft

Air Pre Heater ( APH )

PAPH A/B SAPH - A/B

PA FAN FD FAN ID FAN COAL MILLS (XRP 1003 / 803) SEAL AIR FANS ESP BCW PUMPS

COLD REHEAT
Pressure ---- 45 Ksc

Temperature

---- 342.5 Deg C

Super Heated Steam

Temperature -537 Deg C

Pressure

--

170 Ksc

HOT REHEAT
Temperature -537 Deg C

Pressure

-- 40.5 Ksc

IP-LP CROSS-OVER
 TEMPERATURE -302 Deg C

 PRESSURE

--

7.57 Ksc

HP

IP

LP

G E N

CONDENSER

Super Heated Steam

Temperature -535 Deg C

Pressure

--

130 Ksc

COLD REHEAT
Pressure ---- 25 Ksc

Temperature

---- 316 Deg C

HOT REHEAT
Temperature -535 Deg C

Pressure

-- 24.5 Ksc

IP-LP CROSS-OVER
 TEMPERATURE -172 Deg C

 PRESSURE

--

1.2 Ksc

Terminal Voltage --- 21 Kv COOLING

Stator -- Water Cooled Rotor -- Hydrogen Cooled

FD FANS

SAPH

WIND BOX

To MILL PA FANS

PAPH

MILL

Hotwell

CEP

LPH

D/A

DRUM

ECO

HPH

BFP

Chimney

ESP

ID FANS

PASS
ELECTRODES

---

4/4
COLLECTING / EMITTING

FIELDS

--

56 / 24

RAPPING MOTORS -- 28+112 / 24+24

STEAM

Flue Gas

DRUM

LTSH

DIVISIONAL SH

PLATEN SH

HPT

CONDENSER

LPT

IPT

REHEATER

HOTWELL

HP BYPASS OPERATION`
 RAISING OF STEAM PARAMETER DURING TURBINE ROLLING  PARALLEL OPERATION WITH TURBINE ON LOAD REJECTION  PREVENTING SAFETY VALVES OPENING AT RAISED STEAM PRESSURES.

HPBP OPENING CRITERIA

 HPBP DOWN STREAM TEMPERATURE < 380 Deg C  CRH DRAIN POT LEVEL NOT HIGH  CONDENSER VACUUM > -0.8 Ksc

FAST OPENING OF HP BYPASS

 GENERATOR BREAKER OPENS  TURBINE LOAD SHEDDING RELAY OPERATED  PR. COTROLLER DEVIATION HIGH (>10%)  DEPRESSING OF FAST OPEN PUSH BUTTON FROM UCB

MAIN STEAM LINE

BP-1 BPE-1 BPE-2

BP-2

BD

BFP DISCHARGE

CRH LINE

MAIN STEAM LINE

BP
BDE

BD

BFP DISCHARGE CRH LINE

 Injection water Pr. > 25 Ksc  Exhaust steam Pr. < 19 Ksc  Condenser Wall Temp. < 90 DegC  Condenser Vacuum > -0.8 Ksc

HRH LINE

LBP-1 LBPE-1 LBPE-2

LBP-2

LBPE-4

LBPE-3

CEP DISCHARGE TO CONDENSER TO CONDENSER

HRH LINE

LBP-1 LBPE-1 LBPE-2

LBP-2

NRV

CEP DISCHARGE TO CONDENSER TO CONDENSER

AUTO SHUT-OFF OF LP BYPASS SHUT-

 CONDENSER VACUUM LOW ( BACK PR. > 220 mm of Hg.)

 SPRAY WATER PR. LOW (<10 Ksc) Ksc)  CONDENSER WALL TEMP. HIGH ( > 90*C )  LPBP DOWN STREAM PR. HIGH ( > 19 Ksc )  condenser vacuum > -0.3 ksc. ksc.

ACI
ON / OFF AUTO / MANUAL SELECTOR CONTROL OIL

FIXED SET POINT

MAX GATE
SLIDING SET POINT FUNCTION GENERATOR 1st Stage Throttle Pr.

LPBP EHC

HRH PR.
SIGNAL OIL

HP-LP BYPASS CAPACITY

60% OF FULL LOAD CAPACITY

REHEAT PROTECTION
Turbine Trips & HP-LP bypass does not open. It will trip the Boiler after 5 Sec of turbine trip.

ARMING -----200 T/Hr STEAM FLOW THROUGH REHEATER

AUTOMATIC TURBINE RUN-UP SYSTEM

GROUPS


SGC CONTROL FLUID

SGC OIL SGC EVACUATION SGC TURBINE

SUB GROUP CONTROL ( SGC )

LAMP

ACTION BUTTON

SUB LOOP CONTROL ( SLC )

SLC IS A SUBSET OF SGC. SLC TAKES CARE OF THE AUTO START OF THE EQUIPMENTS. INTERLOCK IS PROVIDED THROUGH SLC. SLC MUST BE ON DURING START-UP / STARTNORMAL RUNNING / SHUT-DOWN. SHUT-

SOAKING CASING HPT SHAFT

AOP OFF

MOP DISCHARGE PR. IS 9 KSC.

210

240

540

600

2850

3000
(RPM)

BARRING SPEED

B/G OFF

JOP OFF

( START-UP ) START-

SHUT-DOWN STARTS

BARRING GEAR ON

3000

2850

510

210 ( RPM )

JOP-1 STARTS IF JOP-1 FAILS TO START AFTER 5 Sec. JOP-2 STARTS IF PR. < 110 Ksc.

AUTO STARTING OF AOP

 AOP-1 TAKES START IF PR. < 4.8 KSC.  AOP-2 TAKES START IF PR. < 4.5 KSC.  EOP TAKES START IF PR. < 1.2 KSC.

BOILER DRUM

DP = 1.71 Ksc