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Introduction
CNC
CNC (Computer Numerical Control) is a particular application usually to control a multi axis machine tool such as a milling machine or a lathe but also could be a tube bending machine punch press or similar.
CNC
The CNC controller is usually a purpose built controller using a micro computer but could be a general purpose computer or a PLC. The forerunner was NC (Numerical Control) before computers were readily available, it used solid state logic and relays, timers etc to provide the application.
All forms of CNC equipment have two or more directions of motion, called axes. These axes can be precisely and automatically positioned along their lengths of travel.
A CNC command executed within the control (commonly through a program) tells the drive motor to rotate a precise number of times. The rotation of the drive motor in turn rotates the ball screw.
PLC
A programmable logic controller (PLC) or programmable controller is a digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or lighting fixtures.
PLCs are used in many industries and machines. Unlike general-purpose computers, the PLC is designed for multiple inputs and output arrangements, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact.
Programmable controllers are widely used in motion control, positioning control and torque control. Some manufacturers produce motion control units to be integrated with PLC so that G-code (involving a CNC machine) can be used to instruct machine movements
PLC
A PLC (Programable Logic Controller) is a general purpose logic controller specifically designed to allow the user to create their own application. They select appropriate I/O (Inputs Outputs) and perhaps function modules for purposes such as communications and multi axis servo control and program the PLC to perform the required functions.
Programmable Logic Controllers, programmable controllers, or PLCs are specialized industrial computers. The PLC,
accepts inputs from switches and sensors (measures or senses the system), evaluates these based on a program (logic), and changes the state of outputs to control a machine or process.
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The term logic is used because programming is primarily concerned with implementing logic and switching operations,
e.g. if A or B occurs switch on C, if A and B occurs switch on D.
Input devices,
e.g. sensors such as switches, and
are connected to the PLC. The operator then enters a sequence of instructions, i.e. a program, into the memory of the PLC.
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PLCs are optimised for control tasks and the industrial environment.
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PLC: manufacturers
Switzerland SAIA, Weidmller Europe: Siemens (60% market share) [Simatic], ABB (includes Hartmann&Braun, Elsag-Bailey, SattControl,) [IndustrialIT], Groupe Schneider [Tlmcanique], WAGO, Phoenix Contact ... GE-Fanuc, Honeywell, Invensys (Foxboro) Rockwell, (Allen-Bradley,) Emerson (Fisher Control, Rosemount, Westinghouse) Hitachi, Toshiba, Fujitsu, Yokogawa
World Market:
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Kinds of PLC
(2) Modular PLC Modular construction (backplane) One- or multiprocessor system Fieldbus and LAN connection
3U or 6U rack, sometimes DIN-rail Large variety of input/output boards Connection to serial bus Typical products: SIMATIC S5-115, Hitachi H-Serie, ABB AC110
(3) Soft-PLC Windows NT or CE-based automation products Direct use of CPU or co-processors
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mounted on DIN-rail, 24V supply cheaper (5000) not water-proof, no ventilator extensible by a parallel bus (flat cable or rail)
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data bus
three PLCs networked by a data bus. special construction: no fans, large temperature range, vibrations
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Global players
Hardware
Processor unit or central processing unit (CPU) is the unit containing the microprocessor,
Power supply unit is needed to convert the mains a.c. voltage to the low d.c. voltage (5 V)
Programming device is used to enter the required program into the memory of the processor
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Hardware
Input and output sections are where the processor receives information from external devices and sends information to external devices The inputs
switches, other sensors such as photo-electric cells, temperature sensors, or flow sensors, etc.
The outputs
motor starter coils, solenoid valves, etc. Input and output
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Hardware
The input/output unit provides the interface between the system and the outside world
connections to be made through input/output channels to input devices such as sensors and output devices such as motors and solenoids. programs are entered from a program panel Every input and output has a unique address
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PLC Systems
There are two common types of mechanical design for PLC systems;
A single box, and the modular/rack types.
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Single Box
The single box type (or, as sometimes termed, brick) is commonly used for
small programmable controllers and is supplied as an integral compact package complete with power supply, processor, memory, and input/output units.
Modular/rack types
Systems with larger numbers of inputs and outputs are likely to be modular and designed to fit in racks. The modular type consists of separate modules for power supply, processor, etc., which are often mounted on rails within a metal cabinet.
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Modular/rack types
The rack type can be used for all sizes of programmable controllers and has the various functional units packaged in individual modules which can be plugged into sockets in a base rack. The mix of modules required for a particular purpose is decided by the user and the appropriate ones then plugged into the rack.
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Programming PLC
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Fully complies with the international standard IEC 61131-3 for PLC programming languages. With STEP 7, programmers can select between different programming languages.
ladder diagram (LAD) and function block diagram (FBD), Instruction List (STL) programming language a Sequential Function Chart (SFC) called SIMATIC S7-Graph which provides an efficient way to describe sequential control systems graphically.
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