Escolar Documentos
Profissional Documentos
Cultura Documentos
CONTENTS
Wheel Zone Description. Inspection Conditions Types of Defects and Definition Acceptable Level of Defect & Pictures
Wheel Zones
Wheel is mainly divided into Four Zones based on the Specified Requirements particular to each Zone.
Sl.No 1 2 Zones Zone A Zone B Description The flat front surface of the wheel including visible surface called as Zone A Side surface of the Wheel Window including Spoke and area of stud Hole considered as Zone B
3
4
Zone C
Zone D
Inside the Wheel Rim excluding Nave seat area considered as a Zone C
Side Surface of the Wheel Covered by Tire including Tire flange called as Zone D
Zone C
Zone D
Types OF DEFECTSPainting
Sag
Description of the Defect A paint sag is a partial slipping down of the paint . Sagging appears as a thick uneven line on the surface. Major Causes
Due to Improper Painting; Due to Contamination / Foreign Particles
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOT OK Zone C Allowed Zone D Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Allowed Zone D Allowed
AIR POCKET
Description of the Defect
On the surface paint not filled properly .
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
OVER PAINT
Description of the Defect
More paint qty. on wheel.
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A NA Zone B NA Pictures OK NOK Zone C NA Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C NA Zone D NA
PAINT BLACKNESS
Description of the Defect
Paint not fill proper on the surface.
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Types OF DEFECTSassembly
Porosity
Description of the Defect
Gas entrapped in solidifying metal forms spherical or elongated pores in the weld, known as porosity. Porosity in the weld and
Major Causes
Weld Bead Too Small Poor Quality of Material being Welded
Acceptable Criteria Zone A NA OK Zone B NA Pictures NOT OK Zone C Not Allowed Zone D NA
SPATTER
Description of the Defect Major Causes
severe electrode angles Small particles of weld metal expelled from Long arc length the welding operation which adhere to the
high amperages.
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures Zone C Not Allowed Zone D Minor Level Allowed
OK
NOT OK
UNDERCUT
Description of the Defect
A groove cut at the toe of the weld and left unfilled
Major Causes improper welding parameters a)The travel speed and arc voltage Rust
OK
NOT OK
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A NA Zone B NA Pictures OK NOK Zone C Not Allowed Zone D NA
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C NA Zone D NA
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Allowed Zone D Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D NA
Acceptable Criteria Zone A NA Zone B NA Pictures OK NOK Zone C Not Allowed Zone D NA
Acceptable Criteria Zone A NA Zone B NA Pictures OK NOK Zone C Not Allowed Zone D NA
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D NA
Types OF DEFECTSRIM
Crack
Description of the Defect Cracks are brittle separations in the weld and base metal. Major Causes Weld Bead Too Small Poor Quality of Material being Welded
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOT OK Zone C Not Allowed Zone D Not Allowed
Incomplete Fusion
Description of the Defect
Incomplete fusion occurs when the base metal and weld metal fail to combine
Acceptable Criteria
Zone A NA Zone B NA Pictures OK NOT OK Zone C Not Allowed Zone D Not Allowed
OVERLAP
Description of the Defect Major Causes
When the face of the weld extends beyond Improper Welding Techniques
the toe of the weld Improper Griper Block
Acceptable Criteria Zone A NA Zone B NA Pictures OK NOT OK Zone C NA Zone D Not Allowed
Major Causes
Due to Dust /Foreign Particles, Tool Damage.
Improper Handling
Acceptable Criteria Zone A Zone B Zone C 1.5mmX 1.0mm Deep(Max.5Nos allowed) Zone D
Not Allowed
Not Allowed
Not Allowed
Pictures OK NOT OK
Grinding Mark
Description of the Defect
Marks made event of a paint repair or
Polishing Operation.
Major Causes
While doing the Rework Operation
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Zone C 15mmX 0.25 mm Allowed Zone D Allowed
Pictures OK NOT OK
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Zone C NA Zone D Not Allowed
Pictures OK NOK
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C NA Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
MATERIAL CRACK
Description of the Defect
Cracks are brittle separations in the weld and base metal
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A NA Zone B NA Pictures OK NOK Zone C Not Allowed Zone D NA
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
LINE MARK
Description of the Defect
Deep & long line mark
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C NA Zone D NA
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C NA Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Not Allowed Zone D Not Allowed
Acceptable Criteria Zone A NA Zone B NA Pictures OK NOK Zone C NA Zone D Not Allowed
Acceptable Criteria Zone A Not Allowed Zone B Not Allowed Pictures OK NOK Zone C Allowed Zone D NA
THANKS