Escolar Documentos
Profissional Documentos
Cultura Documentos
BY
DR. P. S. PAUL
Introduction
Mining is a hazardous profession associated with high level of accidents and injuries For example, in Indian coal mines the fatal and serious bodily injury rates per 1000 persons employed for the years 2005 and 2006 were 0.30, 0.35 and 2.78, 1.84 respectively Several causes starting from personal to sociotechnical factors are responsible for such high injury experience rates in mines
10.00
Fatality and Serious Injury rates
9.00 8.00 7.00 6.00 5.00 4.00 3.00 2.00 1.00 .00 1950 1957 1964 1971 1978 1985
Series1 Series2
1992
1999
2006
Year
Year-Wise Fatality and Serious Injury Rates per 1000 Persons Employed in Indian Coal Mines
Chapter 01
Safety terms and definitions; Occupational Hazards of Mining
Safety
This is the conservation of human life and its effectiveness, and the prevention of damage to items as per mission requirements. OR Safety is the degree of freedom from risk and hazard in environment such as a mine.
Accident
This is an unplanned and undesired event in a sequence of events, that occurs through a combination of causes; it results in physical harm (injury or illness) to an individual, damage to property, a near-miss, a loss or any combination of these effects. Q. Why do accidents take place in mines? A: Accident causation is a complex process. But generally these are caused due to Unsafe Acts and Unsafe conditions . A combination of factors at the same moment may lead to accident causing injury or persons may escape without any injury.
Unsafe Condition
This is any condition, under the right set of condition, may create accident.
Unsafe Behavior
Unsafe This is the manner in which an individual conducts himself/herself that is unsafe to himself/herself or others.
Hazards This is the source of energy and physiological and behavioral factors which, when uncontrolled effectively, results in harmful occurrences.
Safe
This is protected against any possible hazards.
Hazards in Mines
This is the source of energy and the physiological and behavioral factors which, when uncontrolled effectively, results in harmful occurrences
Geological disturbance
Inadequate ventilation
Occupational hazards
Inrushes of water
Transport systems
A
Strata and roof control
Dyke Fold Fault Haulage or locomotive
Conveyors
Shafts
Free-steered vehicles
Temperatur e
Irrespirable atmosphere
Respirable dust
Lifting
Machines
Noise
Humid atmosphere
Explosive atmosphe re
Flammable dust
Explosives
Spontaneous combustion
Inadequate training
Demographic
Personal attitude
Societal characteristics
Sex
Age
Experience
Occupation
Co-workers relationships
Risk taking
Negative affectivity
Depression
Impulsiveness
Job dissatisfaction
Job stress
Chapter - 2
Accidents and their classification; and
Statistics of Fatal and Serious accidents in Indian Coal as well as Metalliferous Mines (Upto 2006)
What accidents are not included in the statistics published by the CIM?
Classification of Mine Accidents/Injuries (Contd.) Minor: Which results in minor injury to one or more
person. Minor injury is defined as any injury other than a serious bodily injury which involves the enforced absence of the injured person from work for a period exceeding 24 hours but, less than 72 hours.
Accidents
Disasters
Major Accidents
Conclusion Average death rates due to the coal mine accidents are 114 per year. Whereas, in Delhi alone over 2000 deaths are reported annually in traffic accidents
But, we can not conclude from the above figure that walking or driving on the streets of Delhi is more risky than working in coal mines. In order to evaluate the chances of a person being killed or injured at work in a mine or a factory, on the road, in the air, in the water, it is necessary to evaluate to evolve a common yardstick by which the standards of safety in different industries or elsewhere can be measured.
10
11
28/05/1965
11/04/1968
Dhori
West Chirmiri
268
14
12
13 14 15
18/03/1973
08/08/1975 18/11/1975 27/12/1975
Jitpur
Kessurgarh Silewara Chasnala
48
11 10 375
31
15/6/2005
Central Saunda
14
Inundation
1995 1996
1997 1998 1999 2000 2001 2002 2003 2004 Average per year
137 131
143 128 127 117 106 81 83 90 114
219 146
165 146 138 144 141 97 113 99 141
757 677
677 523 595 661 667 629 563 599 635
813 723
725 560 650 707 720 650 578 608 673
The usual practice is to calculate the death rates and injury rates on the basis of: i. 1000 persons employed ii. 3-lakh manshift worked iii. Million ton of coal produced
To calculate the frequency rates per 1000 persons employed, it is necessary to know the actual figures of average daily employment in mines.
Frequency rate (FR) for fatal, serious and reportable injuries can be calculated as follows: No of fatal injuries FR/Fatal = ------------------------------------ 1000 Average daily employment No of serious injuries FR/Serious = ------------------------------------- 1000 Average daily employment No of Reortable injuries FR/Reportable = ------------------------------------- 1000 Average daily employment
Frequency Rate (FR) per 3 lakh manshift worked can be calculated as below:
No of injuries FR/ 3 lakh Manshift worked = ------------------------------- 3,00,000 Total Manshift worked No of injuries FR/ Million ton per of coal produced =------------------------- 106 Total coal produced
One basis of measurement of safety performance is the frequency of accidents, another is their severity. Severity rate can be calculated as follows: Mandays lost 1000 Severity = -----------------------------------Average daily employment Mandays lost 300000 = ------------------------------------Total Manshift worked
Or
Or
Severity Index:----Severity Index (SI) can be calculated based on following formula: (300F + 10S + R) 100,000 SI = --------------------------------------Man-shift worked F = Number of deaths S = Number of serious injuries R = Number of Reportable injuries The weightage of 300:10:1 for fatal, serious, and reportable injuries was perhaps arrived at by estimating relative manshift lost by each type of accidents. A modified approach has been established by the DGMS and is as follows: (50F + S ) 105 SI = ---------------------------Man-shift worked
Accident Proneness:----Though FR and SI values can be taken to identify accident proneness of mines; however, it is preferable to compute Arithmetic mean (AM) and Geometric mean (GM) of SI usually for five years periods to identify accident prone mines. The DGMS uses the arithmetic mean for identifying the accident proneness. Accident proneness indices are defined as follows: n AM = SI/n i=1
n GM = ( SI )1/n i=1
Both frequency rate and severity rate indices are useful measures of safety performances of mines. These indices generally are used to identify the accident proneness of mines and based on these indices accident proneness of the same mine may vary. To incorporate both frequency and severity rate, a combined index (CI) has been proposed, where CI is defined as:
FR SI CI = -------------------1000 where, CI = Combined Index FR = Frequency Rate Index SI = Severity Index
Below ground
Opencast workings Above ground Total
2,58,000
75,000 1,35,000 4,68,000
110
18 13 141
493
71 109 673
Calculate the Frequency Rates, Severity Index as per DGMS, and Combine index of Coal Mine Accidents in India.
Chapter - 4
Basic Causes of Accident Occurrence; and
Cause wise Accident Analysis (from 1995-2004)
Place-wise
Cause-wise
Occupation-wise
Shift-wise
Body parts-wise
Opencast
aboveground
Frequency of mandays lost due to accidents/injuries for the case study mine during 1993-96.
Mandays lost
(day/days) Frequency Percent
19 93 30 61 32
Mandays lost/injury
Mininmum: 1 Maximum: 172 Average: 10.51 Total mandays lost: 2533
Frequency of injuries and mandays lost based on occupation/job title for the case study mine during 1993-96
Mandays lost
Occupation/ job title Frequency Percent Minimum mandays lost Maximum mandays lost Total mandays lost Mandays lost per injury
Miner/ Loader
100
41.49
172
1230
12.30
HaulageWorker
Piece-ratedworker Mech./elec.fitter/helper
28
11.61
79
243
8.67
27
11.20
114
298
11.04
18
7.47
75
183
10.17
Supportpersonnel
Other-faceworker Driller/exp. -carrier Supervisorystaff Other-worker
17
7.05
150
180
10.59
10
4.15
33
99
9.90
2.07
12
2.40
1.66
13
3.25
32
13.28
56
275
8.89
Frequency of injuries and mandays lost based on cause of injury/accident type for the case study mine during 1993-96
Mandays lost Cause of injury/ accident type Frequency Percent Minimum mandays lost Maximum mandays lost Total mandays lost Mandays lost per injury
Fall-of-object
24
9.96
150
386
16.08
Fall-of-roof
20
8.30
144
379
18.95
Fall-of-side
10
4.15
96
199
19.90
Haulage
26
10.79
23
166
6.38
Loading-of-coal
53
21.99
114
557
9.94
Slip-and-fall
41
17.01
172
406
9.90
Tool-andmachine
33
13.69
44
230
6.97
Transport-ofmaterial
12
4.98
19
82
6.83
Other
22
9.13
25
127
5.77
Frequency of injury based on occupation and cause of injury and their cross-tabulation for the case study mine during 1993-96
Cause of Injury Fall of object Occupation Group Fall of Fall of Haulage Loading roof side of coal Slip and fall Tool Transport and of materials machine Other
Miner/loader
7 (7.0) 0 (0.00)
4 (4.00) 7 (25.00)
48 (48.00) 0 (0.00)
12 (12.00) 7 (25.00)
3 (3.00) 7 (25.00)
1 (1.00) 3 (10.71)
5 (5.00) 0 (0.00)
Haulageworker Piece-rated-worker
0 (0.00)
4 (14.82)
0 (0.00)
3 (11.11)
11 (40.73)
5 4 (18.52) (14.82)
2 0 (11.11) (0.00)
Support personnel 6 1 (35.29) (5.88)
0 (0.00)
5 (27.78)
0 (0.00)
4 (22.22)
6 (33.33)
0 (0.00)
1 (5.56)
Other-face- worker
0 (0.00)
3 (17.65)
3 (17.65)
3 (17.65)
0 (0.00)
1 (5.88)
0 (0.00)
Driller/exp.- carrier
0 (0.00)
0 (0.00)
2 (20.00)
2 (20.00)
0 (0.00)
1 (10.00)
Supervisory-staff
1 0 (20.00) (0.00) 0 (0.00) 1 (20.00) 0 (0.00) 1 (20.00) 1 (20.00) 0 (0.00) 1 (20.00)
Other- worker
0 (0.00)
1 (25.00)
0 (0.00)
0 (0.00)
0 (0.00)
3 (75.00)
0 (0.00)
0 (0.00)
0 (0.00)
2 (6.25)
2 3 (6.25) (9.38)
2 (6.25)
2 (6.25)
6 3 (18.76) (9.38)
2 (6.25)
10 (31.25)
Frequency of injuries and mandays lost based on body parts injured for the case study mine during 1993-96
Mandays lost Body part Frequency Percent Minimum mandays lost Maximum mandays lost Total mandays lost Mandays lost per injury
Leg
83
34.44
172
1264
15.23
Finger
56
23.24
33
265
4.73
Hand
20
8.30
73
242
12.10
Back
17
7.05
114
282
16.59
Knee
14
5.81
13
61
4.36
Thumb
10
4.15
18
51
5.1
Foot
3.32
96
208
26
Head
2.91
15
2.14
All other
26
10.79
44
145
5.58
Frequency of injury based on body parts injured and cause of injury and their cross-tabulation for the case study mine during 1993- 96
Cause of Injury Fall of object Body part Fall of Fall of Haulage Loading roof side of coal Slip and fall Tool Transport and of material machine Other
Leg
5 (6.02) 1 (1.79)
7 (8.54) 8 (14.29)
27 (32.93) 13 (23.21)
14 (17.07) 1 (1.79)
5 (6.09) 16 (28.56)
3 (3.66) 7 (12.50)
6 (7.32) 5 (8.93)
Finger
Hand
6 (30.00)
1 (5.00)
6 (30.00)
3 (15.00)
0 (0.00)
2 (10.00)
Back
4 2 (23.53) (11.77)
1 (5.88)
1 (5.88)
3 (17.64)
2 (11.76)
1 (5.88)
0 (0.00)
3 (17.65)
Knee
2 0 (14.289) (0.00)
1 (7.14)
3 (21.43)
0 (0.00)
4 (28.57)
1 (7.14)
0 (0.00)
3 (21.43)
Thumb
3 (30.00)
0 (0.00)
0 (0.00)
1 (10.00)
3 (30.00)
2 (20.00)
1 (10.00)
0 (0.00)
0 (0.00)
Foot
1 3 (12.50) (37.50)
2 0 (25.00) (0.00)
0 (0.00)
1 (12.50)
1 (12.50)
0 (0.00)
0 (0.00)
Head
0 (0.00)
2 (33.33)
0 (0.00)
0 (0.00)
1 (16.67)
2 (33.33)
0 (0.00)
1 (16.67)
1 (14.29)
All other
3 1 (11.54) (3.85)
0 (0.00)
0 (0.00)
5 (19.23)
9 (34.62)
5 (19.23)
1 (3.84)
2 (7.69)
Chapter - 5
Investigations into Accident and Accident Report
Accident Investigation
a successful accident investigation must answer three questions: 1. What happened? 2. How it happened? 3. Why it happened? and to serve as a basis of prevention, a fourth question: 4. How it can be prevented?
Accident Investigation
Procedure:
Collection of basic information Inspection of the site of accident Preparation of accident site plan by the surveyor Examination of records, reports, plan etc. Examination of materials, equipments etc. and their testing, if required. Examination of Witness Analysis of evidence: Identification of the unsafe acts and condition
Date and time of accident Name, age, sex and nature of job of the victim Details of Vocational training undergone by the victim Place of accident Apparent cause of accident Details of the mine working and operations related to the accident System of supervision and name of the supervisors
Observation of the minutest details at the accident site All materials and objects found at the site should be noted The position of the victim(s) and the eye-witness should be recorded The enquiry officer should himself draw a sketch plan of the accident site showing all the details
Examination of Witness
The witness should be examined in a definite sequence The witness should be examined individually and separately All eye-witness should be examined at the site of the accident The inquiry officer should not disturb the emotional and verbose witness but allow them to speak If conflicting statements are made by different witness, the should be re-examined
Analysis of Evidence
The
inquiry officer should analyze systematically all the recorded evidence in the light of his own observations at the accident site. should point out the contraventions of the statutory provisions and should identify the unsafe acts and unsafe conditions that resulted in the accident
He
Accident Report
(Part-II)
Introduction Background information Events prior to accident Occurrence of the accident Rescue and recovery Inspection and enquiry Analysis of evidence Causes of the accident Responsibility Recommendations
ACCIDENT REPORT
As a safety officer, put up a report of enquiry and investigation into a fatal accident due to fall of roof in a depillaring area killing two loaders on spot.
From : ---------------- , Safety Officer, ---------------- Colliery. Dated, 30th November, 2009 To The Manager, ----------------- Colliery, Sir, Ref. Your letter No. A/E 235 dated 17.08.2008 I am submitting herewith a report on roof fall accident that occurred on 15th September, 2008 at about 10 p.m. in the depillaring district in ---------seam at ------------ colliery and resulted in death of two loaders namely, -------------- and -------------. Encl. Inquiry Report. Yours faithfully, (Signed)
ACCIDENT REPORT
Chapter - 6
In-depth Study of Accidents due to Multivariate Cause (with case study)
Demographics Age Experience Negative Personality Impulsivity Risk Taking Negative Affectivity Depression
Work Injuries
Safety Environment Safety Training Safety practice Safety Equipment Availability and Maintenance
Job Stress
Reliability 0.82 0.83 0.83 0.71 0.65 0.67 0.66 0.80 0.72 0.64
Risk taking Negative affectivity Job Dissatisfaction Impulsivity Depression Job stress Safety training Safety practice
Safety equipment availability and maintenance Co- workers support Supervisory Support Management worker interaction Production pressure Physical hazards Safe work behavior
14
Number of NAG Respondents in excess of AG Number of AG Respondents in excess of NAG
12
10
Group
2 N AG AG 23 25 27 29 31 35 39 41 43 45 47 49 51 53 55 58 33 37 Miners Age (in Year)
Age
30
20
10
Group
N AG 0 11.00 13.00 AG 15.00 17.00 19.00 21.00 23.00 25.00 27.00 29.00 31.00
Negative A ffectivity
20
10
Group
N AG 0 12.00 AG 16.00 20.00 22.00 24.00 28.00 32.00 36.00 18.00 26.00 30.00 34.00
14.00
Job Di ssatiafacti on
30
20
10
Group
N AG 0 11.00 13.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 30.00 32.00 37.00 AG
30
20
10
Group
N AG 0 10.00 12.00 14.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 30.00 AG
Characteristic
Variables
Categories
AGE0RC
P-Value (Significance)
-0.019 -0.033 -<0.001 -<0.001
Crude OR
e
(95% CI)
1 1.74 (1.10-2.78) 1 1.67 (1.04-2.67) 1 2.60 (1.63-4.15) 1 3.45 (2.15-5.55) 1 2.70 (1.69-4.31) 1 1.62 (1.03-2.56) 1 0.52 (0.33-0.83) 1 2.14 (1.35-3.41)
Age
AGE1
Demographic
EXP0RC
Experience
EXP1
IMP0RC
Impulsivity
IMP1 N_A0RC N_A1 RISK_TK0RC
RISK_TK1 DEPR0RC
Depression
DEPR1 SA_W_BEH0RC SA_W_BEH1 JOB_STR0RC
Job Stress
JOB_STR1
Bivariate Odds of Injury to Workers for the Variables with Categories (Contd.)
Coefficient (estimate)
-0.95 -0.13 -0.87 --0.52 --1.34 --0.72 --0.31 --0.87 --0.95
Characteristics
Variables
Job Dissatisfaction Production Pressure
Categories
JOB_DIS0RC JOB_DIS1
PROD_PR0RC PROD_PR1 PHY_HRZ0RC PHYHRZ1 SAF_TR0RC SAF_TR1 SAF_PRC0RC SAF_PRC1 SA_EQUP0RC SA_EQUP1 CO_SPRT0RC CO_SPRT1 SUP_SPRT0RC SUP_SPRT1 M_W_INT0RC M_W_INT1
P-Value (Significance)
-<0.001 -0.56 -<0.001 -0.028 -<0.001 -0.002 -0.195 -<0.001 -<0.001
Job Dissatisfaction
Work Hazards
Physical Hazards Safety Training
Safety Environment
Safety Practice Safety Equipment Availability and Maintenance Co-Worker Support Supervisory Support Management Worker Interaction
Social Support
r
0.27*** 0.25*** 0.21*** 0.37*** 0.08 0.35*** -0.22*** 0.17*** 0.31*** 0.17*** 0.24*** -0.25*** -0.36*** -0.30***
Model 1
0.41 0.19
Model 2
0.75* 0.15 0.41 1.03*** -0.14 0.59**
Model 3
0.77* 0.13 0.35 1.11*** -0.29 0.39 -0.34 -0.22 0.48*
Model 4
0.70* 0.22 0.40 0.92*** -0.09 0.41 -0.42 -0.25 0.48* 0.41 0.57**
Model 5
0.75* 0.15 0.50 0.90*** -0.16 0.38 -0.30 -0.12 0.55* 0.40 0.53* 0.46 -0.52 -0.24
Model 6
0.76* 0.15 0.55 0.93*** -0.18 0.36 -0.26 -0.12 0.53* 0.39 0.52* 0.47 -0.48 0.27
-0.08 -0.27*** -0.29*** 56.7 0.026*** 0.026*** 67.3 0.189*** 0.163*** 69.3 0.206*** 0.017** 69.3 0.228*** 0.022** 68.3 0.241*** 0.013
Note. For Models 1 6, standardized regression coefficients () are reported. * P < 0.10, ** P 0.05, *** P 0.01. a category (0) represents the reference group. For example, AGE (0) is the reference group of age variable. The parameter () for AGE (1) is estimated with reference to AGE (0).
Variables
Categories
Coefficient (estimate)
-0.76 -0.14 -0.55 -0.933 -0.36 --0.18 --0.26
P-Value (Significance
AGE0RC
Age
AGE1
-0.078
1 2.14 (0.91-4.10)
Demographic
EXP0RC
Experience
EXP1 IMP0RC
-0.732
1 1.16 (0.50-2.69)
Impulsivity
IMP1 N_A0RC N_A1 RISK_TK0RC
-0.168
1 1.73 (0.79-3.76)
-0.014
1 2.54 (1.21-5.35)
RISK_TK1 DEPR0RC
-0.279
1 1.44 (0.75-2.76)
Depression
DEPR1 SA_W_BEH0RC SA_W_BEH1 JOB_STR0RC JOB_STR1
-0.566
1 0.83 (0.44-1.56)
-0.428
1 0.78 (0.41-1.46)
Job Stress
--0.12
-0.772
1 0.89 (0.40-1.97)
Multivariate Odds of Injury to Workers for the Variables with Categories (Contd.)
Characteristics Job Dissatisfaction
Variables
Job Dissatisfaction
Production Pressure
Categories
JOB_DIS0RC JOB_DIS1 PROD_PR0RC PROD_PR1 PHY_HRZ0RC PHY_HRZ1 SAF_TR0RC SAF_TR1 SAF_PRC0RC SAF_PRC1 SA_EQUP0RC
Coefficient (estimate)
-0.53 -0.39 -0.52 -0.47 --0.48 --
P-Value (Significance)
-0.092 -0.192 -0.073 -0.188 -0.239 -0.483 -0.545 -0.729 -0.433
Work Hazards Physical Hazards Safety Training Safety Practice Safety Equipment Availability & Maintenance Co-Worker Support
Safety Environment
Social Support
Supervisory Support
Management Worker Interaction
--0.34
* Safety Equipment availability and maintenance ** Management workers interaction Correlation coefficient 0.113 indicates 0.05 probability level of significance
Age X 1 Experience X 2
0.99* 0.82*
1.00 0.70* 0.72* 0.40* 0.78* 0.61* 0.85* 0.70* 1.00 0.48* 0.88* 0.90*
Demographic
1
Work Injury X 3
Impulsivity X 4 Negative affectivity X 5 Depression X 6 Risk Taking X 7 Safety Training X 8 Safety Practice X 9 Safety equipment Availability and Maintenance X 10
Work Injury 2
Negative Personality 3
Safety Environment 4
1.00
0.71* 0.65* 1.00
Job Dissatisfaction 7
Structural Correlations among Latent Variables Presented in the Measurement Model for Injury/Accident Causation
Demographic Work injury Negative personality Safety environment Job stress Social support Job dissatisfaction Work hazards Safe work behavior 1.00 0.29* -0.10* 0.04 -0.09 0.06 0.01 0.17* 0.04 1.00 0.41* -0.42* 0.17* -0.30* 0.31* 0.30* -0.22*
1.00 -0.73* 1.00 0.83* -0.75* -0.75* 0.62* -0.77 * 0.63* 0.49* -0.26*
1.00 -0.70* 1.00 -0.78* 0.73* 1.00 0.48* -0.29* -0.26* 1.00
Work Hazards 1
-0.24*
Safety Environment 1
0.69*
Social Support
0.05
-0.39*
-0.37*
Job Stress 2
-0.65*
-0.06
0.26* 0.37*
-0.14* 0.87*
Demographic 3
0.76* 0.08*
Chapter - 7
Measures for Improving Safety
Chapter - 8
Cost of Accidents
Risk
This is a measure of the likelihood and severity of a negative effect to environment, equipment/property, or the health. The phase of evaluation is realized by estimating the probability of an unwanted event occurring (P) and the consequences of that event (D). Mathematically, Risk (R) = P x D The sign x expresses the function according to the kind of evaluation. It can be a matrix or product. The risk index, particularly when estimating human risk to safety and health may vary according to human exposure to specific sites or sources.
Component of Risk
Consequences Resources
Risk Component
Threats
Modifying Factors