Sunil Healthcare Limited Encapsulating Health

Sunil Healthcare Limited

Established in 1976 Listed on the Delhi, Calcutta and Jaipur stock exchanges Located in Alwar (Rajasthan), 100 miles south of New Delhi

2nd largest empty hard-shell gelatin (EHG) capsule producer in India

First Indian EHG capsule manufacturer to produce double-locking capsules Production capacity of 7.5 billion capsules/year on 17 fully automatic production lines WHO-cGMP certified facility

EHG Capsule Overview

Sizes 00, 0, 0EL, 1, 2, 3 & 4 Bovine Spongiform Encephalopathy (BSE)- & Transmissible Spongiform Encephalopathy (TSE)-free Empty hard-shell gelatin (EHG) capsules with linear or circular printing EHG capsules in single or double color with or without orientation printing Produced from high-quality Bovine Type B Gelatin (limed bone) with bloom strength of 250+

Triple Lock Capsules

SHL - Pioneer to introduce Triple Locking technology in India

Salient Features:

The cap side has an extra lock below the pre-locking position. This provides enhanced locking and ensures proper locking position both before (pre-lock condition) and after filling (locked condition). This minimizes the possibility of capsule opening up during its transit. Size of air vents have been reduced and visible unless seen minutely. The capsules have glass clarity due to the Newly introduced Mirror Surface Finish pin bars.

Technical Overview

Advantages of SHL Triple Lock Capsules

Problems related to lubricating oils like oil holes or oil spot are minimized Because of extreme shining pin surface, stripping operation are comparatively smooth Gelatin deposition on pin surface will be more uniform and thus the capsules produced will have uniform and consistent profile

Sizes Available in Triple locking Technology: 00,0EL,0, 1 & 2

Detailed Specifications
Size Length (mm) Body 00 0EL 19.70 20.70 19.79 20.59 18.22 19.22 Cap 11.20 12.20 11.28 12.08 10.68 11.68 Empty Joined Length (mm) 24.50 25.75 24.60 25.70 22.74 24.20 Diameter (mm) Body 8.12 8.24 7.26 7.38 7.26 7.38 Cap 8.47 8.59 7.57 7.69 7.57 7.69 Double Wall Thickness (mm) Body 0.180 0.220 0.117 0.223 0.117 0.223 Cap 0.187 0.223 0.187 0.223 0.187 0.223 Empty Weight (mg) 115.9 128.1 101.0 113.0 86.4 105.6

1
2 3 4

16.22 17.22
14.84 15.84 12.98 13.98 11.84 12.84

9.51 10.51
8.67 9.67 7.73 8.73 6.97 7.97

20.60 21.70
19.10 20.20 16.60 17.70 15.50 16.70

6.56 6.68
6.01 6.13 5.50 5.62 5.00 5.12

6.85 6.97
6.28 6.40 5.75 5.87 5.25 5.37

0.175 0.211
0.173 0.209 0.170 0.206 0.164 0.200

0.182 0.218
0.180 0.216 0.178 0.214 0.176 0.212

65.7 83.6
56.7 69.3 45.0 55.0 36.0 44.0

Quality Control
Production Step Receiving Raw materials Gelatin Preparation Capsule Production Printing Packaging Final Inspection Warehousing Q/C Inspection for: Bloom, viscosity, bacteria, ash, pH, purity, physico-chemical testing Viscosity, pH, color, bacteria, temperature & concentration Appearance, length, weight, film distribution, moisture content & capsule profile Appearance, letters, colors Foreign material, metal detection Physical, chemical, microbiological contaminants Proper palletization with environmental control

EHG Capsule Printing & Colors

Type Description

Linear

Straight Line

Circular

Goes around the capsule Two different colors on the capsule Oriented printing on both halves of the capsule

Double Color

Orientation

Packaging & Loading Details

EHG capsules packed in 400 gauge multilayer co-extruded polythene bags with antistatic treatment. Sealed bags placed inside 7ply corrugated boxes (550 x 540 x 710 mm) Corrugated boxes sealed with self-adhesive tape & nylon strapping

Climate-controlled reefer containers

Temperature:15C - 25C Humidity: 40% - 65%

Packing & Loading Details

Capsule Size 20 FCL Box Size (cm) 55X45X71
00 0EL 132 Boxes x 75,000 Capsules 132 Boxes x 75,000 Capsules 132 Boxes x 100,000 Capsules 132 Boxes x 125,000 Capsules

40 FCL Box Size (cm) 56X54X74 55X45X71

315 Boxes x 75,000 Capsules 315 Boxes x 75,000 Capsules 315 Boxes x 100,000 Capsules 315 Boxes x 125,000 Capsules

56X54X74
252 Boxes x 75,000 Capsules 252 Boxes x 75,000 Capsules 252 Boxes x 100,000 Capsules 252 Boxes x 125,000 Capsules

104 Boxes x 75,000 Capsules 104 Boxes x 75,000 Capsules 104 Boxes x 100,000 Capsules 104 Boxes x 125,000 Capsules

132 Boxes x 175,000 Capsules

132 Boxes x 250,000 Capsules 132 Boxes x 300,000 Capsules

104 Boxes x 175,000 Capsules

104 Boxes x 250,000 Capsules 104 Boxes x 300,000 Capsules

315 Boxes x 175,000 Capsules

315 Boxes x 250,000 Capsules 315 Boxes x 300,000 Capsules

252 Boxes x 175,000 Capsules

252 Boxes x 250,000 Capsules 252 Boxes x 300,000 Capsules

Final Quality Check

In-house specifications more stringent than the pharmacopoeia standards Elimination of cross contamination

Compliance with customers specifications

Diametrical sorters for final dimensional checks on capsule profile Hourly quality checks by machine operators

Ensuring Product Performance

EHG capsules tested according to customers parameters on automatic capsule filling machines (AF-80) & semi-automatic filling machines before shipment Elimination of non-separation, locking & dent problems Capable on Bosch, Zanasi, GFK, PAM 90,150, Suzong & other filling lines

Suitable for semi-automatic filling machines

Suitable for filling on high-speed machines with capacities from 60,000 up to 150,000 capsules/hour

Future Product Pipeline

Vegetable capsules Preservative-free capsules Non-stick capsules

Liquid-filled capsules
Enteric-coated capsules Rotocaps for asthmatic applications Fish gelatin capsules

Sunil Healthcare Quality Assurance Certificates

WHO-GMP Manufacturer ISO 9001:2008 Halal Certificated Kosher

BSE- & TSE-free

US-FDA DMF-IV Listing No. 18735

Why Sunil Healthcare?

We look after the needs of our Customers Customer. To increase the yield and productivity of capsules filling at the customers filling machine. To make the machine operators of capsules filling machine comfortable by using SUNLOC Capsules so that their productivity increases and they earn more money from their respective Company. Our commitment to delivery and after sales service both technically and commercially.

For more information, please contact

Mr. Mohit Bhushan
Asst. Manager Intl. Marketing SUNIL HEALTHCARE LIMITED Vijay Tower,1st Floor, 38E/252-A, Shahpur Jat Opp. Panchsheel Park Commercial Complex, New Delhi -110049, INDIA Mob: +91-9810292442 Tel: 91-11-26494581/82/83 Fax: 91-11-26497087 Email: mohit.bhushan@sunilhealthcare.com Website : www.sunilhealthcare.com