John M Nathanael D, Festo Didactic: M711 - Fundamentals of Mechatronics

Introduction
John M Nathanael D, Festo Didactic
M711 - Fundamentals of Mechatronics
Definisi Mechatronic
Mechatronics adalah ilmu yang mempelajari Sistem Mekanik yang dikendalikan secara Elektrik.
Multi-Skilled Discipline Pengertian sistem elektrik, elektronik, mekanik, bahkan Informasi Teknologi.
Industrial Automation and Mechatronics
Technologies of Automation and Mechatronics
Mechatronics: Not only a trend in technology it is a way of thinking

Technology Levels
Technology Levels and MPS
MPS Training Aims

Field of Application
Mechanical Engineering
Training Aims
Mechanical construction of partly automated systems Attaching components and assembly / disassembly
Electrical Engineering
Electrical wiring and connections Controllers, motors, sensors and electrical components
Control Engineering
PLC Programming Software Control
Sensor Technology
Using different types of sensors Material detection and easy color recognition
Communication Technology
I-/O-Communication, Digital Signals Control Panels and Visualization
IT Technology
Different kind of programming environments Software development and Simulation
Penamaan Katup Berdasarkan ISO 1219

Kotak menunjukkan posisi pengaktifan katup
Banyaknya kotak menunjukkan banyaknya posisi pengatifan katup Garis dengan tanda panah menunjukkan arah aliran fluida Bentuk T menunjukkan aliran ditutup
Terminal ditunjukkan oleh garis yang berada di luar kotak

Banyaknya terminal Banyaknya posisi
Katup 2/2, normal terbuka Katup 3/2, normal tertutup
Katup 3/2, normal terbuka

Katup 4/2, aliran 12 dan 43 Katup 5/2, aliran 12 dan 45 Katup 5/3, posisi tengah tertutup
Metoda Aktuasi
?
MANUAL General Push Button MECHANICAL Spring Button
?
ELECTRICAL Solenoid Proportional Solenoid PNEUMATIC Pneumatic
Lever Pedal
Roller Idle Roller
Detent
Katup 3/2 normal tertutup Ball Seat
Katup 3/2 normal tertutup Disk Seat
Katup 3/2 normal tertutup single pilot pneumatic
Katup 3/2 normal tertutup aktuasi maju dengan roller+pilot aktuasi mundur dengan pegas
Katup 5/2 double pilot pneumatic
Silinder Kerja Tunggal
Silinder Kerja Tunggal
Silinder Kerja Ganda
Dual Pressure Valve (AND)

1
2 1
Shuttle Valve (OR)

1
2 1
Switches
Prinsip kerja solenoid
Katup 3/2, normally closed
Katup 3/2 dengan pilot, normally closed
Katup 5/2 dengan pilot, solenoid tunggal
Katup 5/2 dengan pilot, solenoid ganda
Relays
Mechanical Limit Switch (Roller)
Reed Switches
a)
Most Widely Known and Used as Cylinder Switches
b)
Glass Tube filled with nitrogen
Reed contacts
LED indicator
Types of Sensors
Types of Sensors
Types of Sensors
Optical Proximity Sensors
Through Beam Sensor
Retro-Reflective Sensor
Diffuse Sensor
Optical Sensors
LED Active surface
Cable or plug-in connection
Connection and Circuit Technology

BN(1) BK(4) BU(3) L 0V +24V DC
Three-Wire Technology
PNP normally open closed PNP normally
BN(1) BK(4) BU(3) L
+24V DC PNP normally closed 0V
What is a PLC?
PLC is the Short Form of Programmable Logic Controller and is a Microprocessor Based Device.
What is a PLC?
It is a Programmable Memory for Storing Instructions to Implement Specific Functions such as Logic
Sequencing
Timing Counting
Interlocking to Control Machines and Processors

More Advanced PLC can also Perform Arithmetic and Data Manipulations
History of the PLC

PLC were Designed to Eliminate the High Cost and Inflexibility of Relay Control Systems. When they Designed PLCs, they had these Design Criteria: Solid-state with Computer Flexibility Suited to Industrial Environment Easily Programmable
Easily Maintained
The Early PLC

Just Relay Replacers On/Off Control Only Limited to Repetitive Operations - Transfer lines, grinding machines, boring machines, etc. Improvement Over Relays Easily Installed Uses Less Space and Energy Diagnostic Indicators That Aid Troubleshooting Reusable
Early Innovations 1970 - 1974

Microprocessor Technology Added Greater Flexibility and Intelligence to PLC Capable of Operator Interface, Arithmetic, Data Manipulation and Computer Communications
Early Innovations 1970 - 1974

Cathode Ray Tube (CRT) Programmer Allowed Relay Symbol Entry Arithmetic Function and Improved Instruction Set Allowed Numerical Input Data for Instrumentation Devices Logic and Sequencing Tasks Enhanced
Later Innovations 1975 - 1979

Greater Flexibility with Hardware and Software Enhancements Improvements Included: Larger Memory Capacity Remote I/O Analog and Positioning Control Operator Communications Software Enhancement Reduction of Wiring and Installation Costs
Controllers in the 80s

Early 1980s Microprocessor Technology Brought About Many Advances
Keen Competition Affected Design
Controllers in the 80s

Hardware Enhancements Faster Scan Times
Small, Low Cost and Reduced Space Requirement

More I/O Ports Direct Connection to Devices
Improved Mechanical Design

Peripheral Equipment Improved Operator Interface and System Documentation
Todays PLC
Developments in Hardware Advanced Memory User Orientated Operator Interface Universal Programming Device Communication Between Different Brands of PLCs
Todays PLC
Developments in Software IEC 61131-3
Control Strategies can be Distributed Instead of Centralised

Integration with other Control Equipment such as Robots
PLCs versus Relays

I/O Units - Not Directly Connected to One Another Programmable - Need Only Change Program when Circuit Condition Changes Space Saving - Internal Relays, Timers, Counters, etc. Flexibility in Control Changes
Low Power Consumption

Easy Debugging
Input I0.4 = S1 I0.5 = S2
+24V 0V
S1
S2
Output O0.2 = H1 O0.3 = H2
H1
H2
INPUT PLC
OUTPUT PLC
Tugas Pengawasan
Prosedur Pembuatan Program PLC
Gambaran Masalah
Daftar Alokasi
Daftar Alokasi
Spesifikasi Singkatan Alamat Fungsi
Pemrograman STL,LDR
Tombol Tekan S1
Tombol Tekan S2 Lampu H1
S1
S2 H1 H2
I0.4
I0.5 O0.2 O0.3
I0.4 dan I0.5 akan menghasilkan nilai 1 selama tombol ditekan
Transmisi ke sistem kontrol
Lampu akan menyala jika O0.2 atau O0.3 membawa nilai 1
Lampu H2
PLC terprogram
Commissioning
Rodless Cylinder Magnetically Coupled

Bearings Wipers
Magnets
Cushioning Pistons
End Caps
With cushioning adjustment
Cylinder Barrel
Bearings
Magnets
Seals
View of Distribution Station
End of Presentation and Thank You See you.....

John M Nathanael D, Festo Didactic: M711 - Fundamentals of Mechatronics

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Introduction

John M Nathanael D, Festo Didactic

M711 - Fundamentals of Mechatronics

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

Industrial Automation and Mechatronics

Technologies of Automation and Mechatronics

Mechatronics: Not only a trend in technology it is a way of thinking

Industrial Automation and Mechatronics

John M Nathanael D, Festo Didactic

Industrial Automation and Mechatronics

Technology Levels and MPS

John M Nathanael D, Festo Didactic

Industrial Automation and Mechatronics

MPS Training Aims

PLC Programming Software Control

I-/O-Communication, Digital Signals Control Panels and Visualization

Different kind of programming environments Software development and Simulation

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

Penamaan Katup Berdasarkan ISO 1219

Terminal ditunjukkan oleh garis yang berada di luar kotak

Banyaknya terminal Banyaknya posisi

Katup 2/2, normal terbuka Katup 3/2, normal tertutup

Katup 3/2, normal terbuka

John M Nathanael D, Festo Didactic

Roller Idle Roller

Katup 3/2 normal tertutup Ball Seat

John M Nathanael D, Festo Didactic

Katup 3/2 normal tertutup Disk Seat

John M Nathanael D, Festo Didactic

Katup 3/2 normal tertutup single pilot pneumatic

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

Katup 5/2 double pilot pneumatic

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

Silinder Kerja Tunggal

John M Nathanael D, Festo Didactic

Silinder Kerja Tunggal

John M Nathanael D, Festo Didactic

Silinder Kerja Ganda

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

Dual Pressure Valve (AND)

John M Nathanael D, Festo Didactic

Shuttle Valve (OR)

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

Prinsip kerja solenoid

John M Nathanael D, Festo Didactic

Katup 3/2, normally closed

John M Nathanael D, Festo Didactic

Katup 3/2 dengan pilot, normally closed

John M Nathanael D, Festo Didactic

Katup 5/2 dengan pilot, solenoid tunggal

John M Nathanael D, Festo Didactic

Katup 5/2 dengan pilot, solenoid ganda

John M Nathanael D, Festo Didactic

John M Nathanael D, Festo Didactic

Mechanical Limit Switch (Roller)