Escolar Documentos
Profissional Documentos
Cultura Documentos
Efficiency is NOT
Energy is Expensive,
Energy
Audits Training
Meters
Industrial, Revenue
Remote Monitorin g
Networking
* Machine RTU/PLC Alarm? * Machine RTU/PLC Yes Operator Action? No MTU Operator ACK
No MTU
Operator
Initiatives By Government
Initiatives By Government
Energy Conservation Act, 2001 Amendments In Electricity Act, 2003 Both Acts Aimed At Promoting Energy
Efficiency in India 25000 MW saving potential to be achieved by year 2012 as per MOP plan
Designated Industries
1. 3. 5. 7. 9. 11. 13. 14. 15. Aluminium 2. Fertilizers Iron and Steel 4. Cement; Pulp and paper 6. Chlor Akali; Sugar 8. Textile; Chemicals 10. Railways; Port Trust 12. Transport Petrochemicals & Refineries Power Stations, T & D companies Commercial buildings >500 kW
Consumer
Enercon
Case Studies
Energy Audit Instrumentation Energy Management Networks
Cement Plant
Cement Plant
specific energy consumption in crushers Motor efficiency was first suspect as they were old motors Overhauling of equipment carried out Installed capacitors at load ends to reduce cable heat losses Nothing yielded appreciable results
Cement Plant
Accurate measurement still remained as a
problem with manual measurement of energy The DCS had real time production data But Energy was manually recorded daily The plant had eLAN installed for their main feeders The management decided to extend the eLAN network to the crusher motors
Cement Plant
crusher shows 350kW loading. But there were also dips of 108 kW Why?
Cement Plant
frequently, and all drives of crusher upto stacker running idle Thus there were long periods of idle operation of the crusher 108 kW
Cement Plant
hopper of crusher due to mismatching of number of dumpers running between limestone/clay stockyards to crusher head.
Cement Plant
Cement Plant
ensured reduction in energy per unit of production due to better capacity utilisation The plant started switching off the crushers 3 hours earlier than normal The specific energy came down to 1.43 kWH/ton of cement from 2.32
Cement Plant
per annum with investment payback of less than one year Enercons Total Energy Management approach with process knowledge made the difference
Office Building
A large office building Two transformers and two LT panels APFC relays installed with both panels Still average monthly power factor was
as low as 0.79 Heavy LPF penalty of as high as Rs 2.4 lakhs per month
Office Building
Office Building
about 0.8 after all these efforts Finally, the department decided to equip the building with eLAN and called in Enercon
Office Building
Office Building
The installed capacitors were all 25 kVAR
rating each Due to low load none of the capacitors were getting switched on Replaced the capacitors with lower rating of 10 kVAR each Relays started switching on capacitors Power factor improved to above 0.95 Resulted in annual saving of Rs. 28.8 lakhs per annum
findings by eLAN in an automobile industry in South India Use of eLAN for process optimisation in a cement plant in Western India About 30% savings reported by use of eLAN in a foot ware manufacturing industry in North India Use of eLAN for power factor correction in an office building
aspect of energy efficiency, Specific Energy Consumption, On-Line Can incorporate non-electrical meters like flow, temperature, humidity, pressure etc; making it a total energy management tool
Thank you