Escolar Documentos
Profissional Documentos
Cultura Documentos
Different types of
Maintenance of Power Plant
and its cost effectiveness
Maintenance Planning
Power Plant Operation
Permit to Work System
PTW is a printed form and issued to
employee before they may work on
specified equipment.
Objective is to ensure safety of employee
PTW is Guarantee of Safety
Steps/ Arrangement while
issuing
PTW
PTW should be issued only against the
presentation of an isolation request by
maintenance Department Except in case of
emergency.
Person presenting himself to collect PTW
should be fully familiar with the job and details
of work to be done
All Copies of PTW must be signed both at
Receipt and Clearance
Receipt and Clearance signature must be made
in presence of Shift Charge Engineer/ Unit
incharge
PTW should be signed for clearance by the
person who signed for receipt
Steps/ Arrangement while
issuing
PTW …….contd
Whenever a job is permanently transferred
from one person to another, the permit should
be cancelled and reissued.
The PTW is cancelled and reissued when
change in isolation become necessary
Work on medium/ low voltage equipments
should be done when they are dead.
At least two isolation should be in service in
case of electrical Permit
“Do Not Operate” caution board should be put
on desk on control station of equipments under
PTW
Steps/ Arrangement while
issuing
PTW …….contd
An emergency Job Card should be opened by
operation department giving details of work in
case of Emergencies
Operation representative has to deliver the
equipment to maintenance section ensuring all
safety
Operation representative must ensure that job
has been carried out properly before taking
back the PTW.
Operation representative must ensure that
there is no danger before charging the
equipment/ System
At Work
Maintenance person should must ensure
that PTW has been issued for their own
safety
It is responsibility of all persons on site to
ensure that they do not start work on
equipments for which a PTW is necessary
untill PTW is issued.
Role of Operation Engineer
Safety of equipment
Safety of Persons
Generation of Electricity at economic cost
Keeping generation within the declared
schedule
Start up and shut down of equipments in
safe and systematic manner
Role of Operation Engineer
….Contd.
Maintaining the parameters within
prescribed limit
Physical Inspection of equipment to
observe Noise, Vibration etc.
Prompt Decision Making
Cost Effectiveness in Present Scenario (ABT
- UI)
Grid Discipline
Grid Discipline is given a priority in ABT
Incentive and penalty in form of UI to
maintain Grid Frequency
Penalty when actual generation is less
than scheduled
Incentive when actual generation is
more than scheduled generation when
frequency is less
It is a new challenge for operation
engineer
U I Rate
Each 0.02 Hz step is equivalent to 8.0
paise/kwh in the range of 49.8-50.5 Hz
Penalty is 18.0 paise/kwh in the range of 49.0-
49.8 Hz for each 0.02 Hz step
Incentive is 18.0 paise/kwh in the range of
49.8-49.66 Hz for each 0.02 Hz step below
49.66 is fixed
UI rate is capped at 49.66 when actual
generation exceeds the scheduled generation
UI rate goes up to Rs 10.0 per Kwh when actual
generation is below scheduled generation
STEPS
Pre Start Up/Light Up Checks
Starting Auxiliaries
Light Up
Rolling and Soaking
Synchronization
Loading
Off Loading
Shut Down
Type of Start
Cold Start
Hot Start
Auxiliaries
Boiler Auxiliaries
MillingSystem
Draft System
ESP
Turbine Auxiliaries
Pumps
Feed Heaters
Dearator
Generator Auxiliaries
Seal Oil System
Hydrogen Cooling System
Stator Water Cooling System
START UP PROCEDURE FOR
STAGE-I AND II UNITS
0. RELAY RESETTING.
1. START ID AND FD
1.1 Deaerator tank Heating/AS-57 etc
1.2 SCRAPPER/SLAG CRUSHER IN SERVICE
1.3 BIGGER SIZE OIL GUN TIPS
2. BOILER LIGHTUP
2.1 START PA FANS : FLUE GAS TEMP>350
2.11 START MILLING SYS AND PC
FEEDER
2.2 START SEAL AIR FAN
3. MAINTAIN TOTAL AIR FLOW >30%
4. DRUM PR =5 KSC CLOSE BOILER VENTS
START UP PROCEDURE FOR
STAGE-I AND II UNITS
5. CLOSE SH HDR DRAINS
6. OPERATE BOILER LPDS AT 10 KSC DRUM PRESS.
6.1 START COND VACC PULLING
6.2 CHARGE SEALING STEAM ; 150 mm Hg
Take GSC-1
7. CHARGE HP/LP BYPASS/APRDS MS 30 KSC/330
CELSIUS
7.1 READY RESPECTIVE BAY FROM S/YARD
7.2 UAT BREAKERS SERVICE REMOTE
7.3 AC/DC FIELD FLASHING SUPPLIES ON
8. TPL HEATING DRAINS OPEN
8.1 STG-I MS-9,10 OR BYPASS ESV 60%
OPEN
8.2 STG-II LOCK IV OPEN ESV=60% MS-5,6
OPEN
START UP PROCEDURE FOR
STAGE-I AND II UNITS
9. STOP TPL HEATING/NORMALISE
LOCKING
10. MANNING OF SEAL OIL SYSTEM
10.1 LINEUP FOR FLANGE/STUD
HTNG
10.2 OPEN HPC AND IPC CYL DRAINS
11. START ROLLING 500 RPM
12. ROLLING 1100 RPM
13. ROLLING 3000 RPM
13.1 STOP SOP
13.2 START CW BOOSTER PUMP
START UP PROCEDURE FOR
STAGE-I AND II UNITS
14. SYNCHRONISE THE UNIT
15. OPEN MS-1,2 OR 9,10 AND ISOLATE HP/LP
BYPASS OR PRDS
15.1 RAISE LOAD TO 50 MW : TAKE UATS IN
SERVICE
15.2 OPEN AS-30 STG-I
15.3 CHARGE LPHS START DRIP PUMP
STG-I
15.4 NORMALISE DEAERATOR EXT –IN
;HTNG –STOP
15.5 CLOSE ALL TURBINE SIDE DRAINS
15.6 PUT ALL PROT IN SERVICE
START UP PROCEDURE FOR
STAGE-I AND II UNITS