YASKAWA VS mini C Series INSTRUCTION MANUAL ULTRA-COMPACT ALL DIGITAL INVERTER STANDARD FUNCTION TYPE Before initial operation, read these instructions thoroughly, and retain for future reference. Y YASKAWA. TOE-S606-10 10CONTENTS WARNINGS 1. RECEIVING ™ Checking the Name Plate -- 2. IDENTIFYING THE PARTS 3. MOUNTING... ™ Mounting Precautions ----+-- ™ Choosing a Location to Mount the Inverter :- ™ Mounting Dimensions «+--++-+-+-+ee--eeee+ : 4. WIRING... ® Wiring Instructions: ™ Wire and Terminal Screw Sizes - = Wiring the Main Circuit ™@ Wiring the Control Circuit = Wiring Inspectio 5. OPERATING THE INVERTER - = Test Run = Operating the Digital Operator = LED Description = Simple Data Setting 6. PROGRAMMING FEATURES ™ Constant Set-up and Initialization ™ Setting Operation Conditions - Multi-step speed selection Adjusting frequency setting signal Automatic restart after momentary power loss (n36) Reducing motor noise or leakage current (N37) -+-++++++++++25™ Building Interface Circuits with External Devices - Using input signals (n06) Using output signals (n09) ™ Setting Frequency by Current Reference Input- ™ Adjusting Motor Torque ++«-++--+-+ Full-range automatic torque boost - Preventing motor from stalling (Current limit) - . MAINTENANCE AND INSPECTION -----.----.0:-- 32 8. FAULT DIAGNOSIS AND CORRECTIVE ACTIONS . SPECIFICATIONS -.- ™ Standard Specifications = Standard Wiring ® Dimensions ™ Recommended Peripheral Devices = Constants ListWARNINGS (1) Do not connect or disconnect wiring, or perform signal checks while the power supply 1s turned ON. (2) The VS mini internal capacitor is still charged even after the power supply is turned OFF. To prevent electrical shock, disconnect all power before servicing inverter. Then wait at least one minute after the power supply is disconnected and all LED’s are extinguished. (3) Do not perform withstand voltage test on any part of the VS mini. This electronic equipment uses semiconductors and is vulnerable to high voltage. (4) Do not remove the digital operator unless the power supply is turned OFF. Never touch the printed control board (PCB) while the power supply is turned ON.1. RECEIVING After unpacking the VS mini, check the following : 0 Verify that the part numbers match your purchase order or packing slip. O Check the unit for physical damage that may have occurred during shipping. If any part of VS mini is missing or damaged, call for service immediately. = Checking the Name Plate Japan Domestic Standards for Types of 3-phase, 200VAC, 0.13HP (0.1kW) INVERTER MODEL > (““ODELCIMR-XCHA 20P 1 SPEC INPUT SPEC —> [TNO _AC 3 PH 200-20 80760 He O9A OUTPUT SPEC > OUTPUT AC 3 PH 0:250V OVA OBA LoINO = T'LOT NO. MASS O5kg| < MASS SERALNO —+ SER NO PAG = PROM NO © YASKAWA ELECTRIC CORPORATION JAPAN WS CIMR —XCHA20P1 tnverter — T “Applicable maximum motor output VS mini series. —————— OP1 0 13HP (0 1kW) OP2 0.25HP (0 2kW) Type to H_ Low-carer type: 1P5 2HP (1.5kW) A Low-noise type indicates a decimal point Specifications Voltage class A Japan domestic standards 2 Three-phase, 200V euch ener B_ Single-/three-phase, 200V2. IDENTIFYING THE PARTS COOLING FIN Digital operator JVOP-120 Used for setting or changing STATUS TERMINAL | [© Ol constants, INDICATOR COVER og LAMP Blank cover (optional) In models with blank cover, the J blank cover is mounted in place | of the digital operator TOP BOTTOM a Opening the 7 terminal covers SS }emain CIRCUIT TERMINAL BLOCK log) } CONTROL CIRCUIT TERMINAL BLOCK MAIN CIRCUIT TERMINAL BLOCK GROUND TERMINAL3. MOUNTING = Mounting Precautions (1) To mount the VS mini, hold it by the cooling fin section. (2) The VS mini generates heat. For effective cooling, mount it vertically. Refer to the figure in “Mounting Dimensions” on the following page. ™ Choosing a Location to Mount the Inverter Be sure the inverter is protected from the following conditions : © Extreme cold and heat. Use only within the ambient temperature range : 14 to 122°F (-10 to +50°C) © Rain, moisture. 5 Oil sprays, splashes 0 Salt spray © Direct sunlight, (Avoid using outdoors) O Corrosive gases (e.g. sulfurized gas) or liquids © Dust or metallic particles in the air. © Physical shock, vibration. © Magnetic noise. (Example : welding machines, power devices, etc.) 0 High humidity. © Radioactive substances. S Combustibles : thinner, solvents, etc.—EEE———~_—_——— li Mounting Dimensions To mount the VS mini, dimensions as shown below are required. 118. 118 9 (30mm) {30mm} OR MORE OR MORE 3.94 n (100mm) OR MORE Caution : When mounting units in an enclosure, install a fan or other cooling devices to keep the temperature of the air entering the inverter below 122°F (50°C).4. WIRING = Wiring Instructions (1) Connect the power supply wiring to terminals L1(R), N/L2(S) and L3(T) ‘on the main circuit input side (top of the inverter). Inverter Power Supply Specifications S-phase Input Single-phase Input Power Supply Specification coer Supply, a Product ecttication Produc! - eens CIMR-xXCCDBOoD Connect to L1(R), S-phase input ‘Connect to L1(R), N/L2(S), L3(T) NAL2{S), L3(T) Single-phase input_Connect to L1(R), NIL2(S) (2) Connect the motor wiring to terminals U, V and W on the main circuit output side (bottom of the inverter). (3) Separate the inverter wiring from the motor wiring ~328ft (100m) max. (4) Control wiring must be less than 164ft (50m) in length and separate from the power wiring. (5) Tighten the screws on the main circuit and control circuit. (6) Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON. = Wire and Terminal Screw Sizes Wire Circuit] Model | Terminal Symbol [Screw] 20. Type NARS fe Renan ron un [Japan use) sheathed [Grou foes) M35] 075102 18014 noon e Ls, niL2, L3, 81, Ba] lequvalent (Europe use]. VW. © Common |SF, SR, St, SC, FS, fiwisied 0510075[Twsted 2010 18 Icontroll oa IF, FC Ismgle 0510125 |Single 200 16 Shielded Ee © Fig Obi resffwoiog aoe ve feauvalent MA. MB, Mc jwisied 0610 1 25]Twast io [segle_05101.25 |sngle 2010 16@ Wiring the Main Circuit MCCB or ground fault interrupter + Main circuit input power supply Conneet the power supply wiring to imput terminals L1(R), N/L2(S) and L3(T) (L1(R), N/L2(S) for single-/3-phase specifications} Never connect them to U, V. W, BI or B2. Otherwise the inverter may be damaged Grounding (Use ground terminal © .) Ground resistance should be 1002 or less. Never ground the VS mimi in ‘common with welding machines, motors, or other electrical equip- ment When several VS mini units are used side by side, ground each tuntt as shown in examples (a) or (b) below Do not loop the ground wires as shown in example () Oo © x OOO COO 068 @ () © Wiring the main circuit terminals 10 7 ao) ieee J | goo! Braking resistor (optional To connect the braking resistor, cut the protector on terminals BI and B2, To protect the braking resistor from overheating, install a thermal overload relay between the braking resistor and the inverter. This provides a sequence which shuts off the power supply, by a thermal relay trip contact, Use this same procedure when connecting a braking resistor unt * Inverter outp Connect the motor terminals to ULV, W. Connect with a Phillips (plus) screwdriver,@ Wiring the Control Circuit Terminal functions described below are based on factory settings. ojojo OJ/O;OJO}O|oO;oO us | | ws s/s] a|e|es| el: lal T a 8 a5 ; aq J CONTACT OUTPUT OG) I = renwal | F (QUTPUT OURING RUN} ; wal FREQUENCY SETTING meee UNSTOP|_Jwet)__J volume resistor For details, refer to “Standard Wiring” on page 40. iring the control circuit terminals Screwdriver blade width Beet) Ome max ff 25mm mex Insert the wire into the lower part of the terminal block and connect it tightly with a screwdriver. 0 221n (55mm) Wire sheath strip length must be 0.22in. (5.5mm). —S Open the control circuit terminal cover and verify that the strip length is 0,22in, (5.5mm). SCALE CONTROL CIRCUIT _. 28 TERMINAL BLOCK OOO E ODDOO00= Wiring Inspection After completing wiring, check the followin, 0 Wiring is proper. © Wire clippings or screws are not left in the unit. © Screws are securely tightened. O Bare wire in the terminal does not contact other terminals. Caution : If the FWD (REV) run command is given during the operation mode (MODE = 1, 3 or 5) from the control circuit terminal, the motor will start automatically after the main circuit input power supply is turned ON.5. OPERATING THE INVERTER = Test Run The inverter operates by setting the frequency (speed). There are two types of operation modes for the VS mini : @ Run command from the digital operator. @ Run command from the control circuit terminal Prior to shipping, the drive is set up to receive run command and frequency reference from the operator. Below are instructions for running the VS mini using the digital operator. For instructions on using the control circuit terminals, refer to MODE description on page 19. Operator] 12ED] Status Indicator Operation Steps Display | Display | LED a) Tum ON the power supply 60 |[eReFlions | RUN ‘ Frequency reference (6 OHz) 1s ALARM @ displayed (Operation ready) (2) Press (FUN) RUN. 8 loverter runs at 6 OHz ALARM og. The motor rotates in a counterclockwise drection (FWD run)| (Normal operation) LED's rotate | when eed fom opposte drive end pean (3) Press FEBEt0 stop 60 |moor motor rotation Status indicator lamp -K& :ON © -Binking = @ OFF Operation Check Points 1 Motor rotates smoothly. © Motor rotates in the correct direction. © Motor does not have abnormal vibration or noise. © Acceleration or deceleration is smooth. © Current matching the load flows. 0 Status indicator LED’s and digital operator display are correct. 13= Operating the Digital Operator All functions of the VS mini are set by the digital operator. Below are descriptions of the display and keypad sections. Display section Press to switch between 12-function LED's. Press to increase constant no./data value. Press to run the Status display, fault display, constant data display = Function display LED's LED switches to another function each time is The displayed data can be changed Press to enter the constant data. (Displays the constant data whi selecting constant no. by LED.) Press to decrease constant no./data value. Press to stop the motor. (Press to motor. reset at faults.) FREF FOUT 1OUT |Frequency reference} Output frequency | Output current setting/monitonng monitor monitor Green FR ACG DEC Operator RUN Accel time Decel time [command FWDIREV selection —~ FBAS FMAX eer Max frequency | Maxvottage | (,.fequeney ia THA Electronic thermal MODE PRGM reference current | Operation mode | Constant no /data (Motorrated currenty| Selection 14—_— sw Description of Status Indicator LED's There are two LED’s on the upper left section of the face of the VS mini. The inverter status is indicated by various combinations of ON, BLINKING and OFF LED's. Xe ON @ BLINKING @ OFF Operation ready (Ounng Stop) RUN (Green) x } ] Normal Operation . ALARM (Red) @ For the details on how the status indicator LED's function at inverter faults, refer to Section 8 “FAULT DIAGNOSIS AND CORRECTIVE ACTIONS” on page 33. If a fault occurs, the ALARM LED lights.= LED Description By pressing selected. The following flowchart describes each function LED. on the digital operator, each of the function LED's can be 16 ¥ Gn FREF | Frequency reference setting/monitor (Hz) 777 Sets VS mini operation speed t DSPLY\ “+ “Output frequency monitor (Hz) FOUT] Displays frequency that VS minis currently | | If the VS mini loses a coheg tase power while in one of these modes, it OSPL will return to this + “Output current monitor (A) mode once power is 1OUT | Displays current that VS mint is currently restored 77+ outputting Setting disabled. J OSPLRy +4 Acceleration time (seo) os ACC | Sets the time needed for the motor to 77 accelerate to the maximum output irequency from the stopped status. ny oureut t DSPLO~\ FREQ TE DEC ] Beceleration time (sec) ACCEL TIME DEEL TIME C | Sets the time needed for the motor to stop | | aut 77 <~ from the maximum output frequency Coynawo[ ox] t OSPL}L-y FIR] FWO/REV run selection L~— Sets the motor rotation direction when run command is given by the digital operator. For (forward run) = - Eu (reverse run)Setting enabled only during stop t FMAX Maximum output frequency (Hz) Sets the maximum output frequency GF VMAX ‘Maximum voltage (V) Sets the maximum voltage that VS mint outputs. (Motor rated voltage setting) Y GAH FBAS Maximum voltage output frequency (Hz) Sets frequency when the maximum voltage is output (Base frequency) Y Gra THR Electronic thermal reference current (A) Sets motor rated current. The following table shows the standard set value for each capacity. When the applicable motor rated current value differs from the value listed below, change the set value When set to 0.0A, motor overload protection will not be activated VS mint Model oe aor }20P4|20P7 |21P5} Pe CIMR-XC A | CIMB-XC_E. [BOP 1fB0P2|B0P4|B0P7| Max Applicable JO 1a[025/05] 1 | 2 Motor Output HP(kW)|(0 1)](0 2)}(0 4) Ko 75)|(1 5)} Motor Current Factory Setting (A) | °6] 11] 19] 33 [62 ¥ Go Sets V/f pattern which matches the motor characterist according to FMAX, VMAX and FBAS. vouTAGE v o FRED Ls18 Setting enabled| only during stop } ° MODE} )peration mode selection Selects whether operation 1s performed by accessing the digital operator or the control circuit terminals The table below shows a description of the possibie values for this function For details of ‘each value, refer to page 19. Setting Run Command] Frequency Reference| 0 [Operator Operator (Frequency Reterencet)| 1 [Control Cireut_ [Operator [Terminal SF, SR| (Frequency Reference! [Contr Grout Terminal Operator [Wenge ats) |Control Circuit | Control Crcutt Terminal] [Terminal SF, SR]FR (Votage mpul) [Control Crout Terminal JOperator FR (Current input) [Control Circuit {Control Crcurt Terminal [Terminal SF, SA|FR (Curent input) VOB PRGM| Constant No./data Set or change the data by using constant no, (Refer to page 22 and after) 4 Return to| FREFDetailed Description of [MODE] (Operation Mode Selection) Setting : 0 Sy A [-#{(i) Give RUN/STOP command and set Setting : 1 88 ||<—— Et Fwo RUNSTOP[ “22s, ABB Paes REV RUNISTOP e Li frequency by operating the digital operator. Use [FIR] to alternate between FWD/REV run, Use the digital operator keys to set the frequency Use the switch connected to the control circuit terminal to alternate between RUN/STOP and FWD/REV run operating the digital operator Setting : 2 —Sb~4# * © Give RUN/STOP command by Ba) <— Use [FIA] to alternate between Fs REO 4 SETTING ee Setting :3 —® FWD RUNISTOP| REV RUNISTOP FREQ SETTING FWD/REV run Set frequency by analog voltage signal [0-100% (max frequency)! 0-10V] from the contro! circuit terminal Use the switch connected to the control circuit terminal to alternate between RUN/STOP and FWD/REV run Set frequency by analog voltage signal [0-100% (max. frequency)! 0-10V] from the control ciroutt terminal Note To set frequency reference with a volume resistor, 1t will be 100% at rotation ratio of 80% To set frequency reference to 100% at rotation ratio of 100%, set constant n39 (frequency reference gain) to approx. 1.2 Setting : 4 or 5 For details, refer to “Setting Frequency by Current Reference Input” on page 28. 19—eEeEEeEeE———————KKE&{_—iE = Simple Data Setting By using the function LED's on the digital operator, simple accel/decel operation of the VS mini is possible. Following is an example in which the function LED's are used to set frequency reference, acceleration time, deceleration time, and motor direction. Operator Status Indicator Operation Steps Display | Display | LED 1 Tum ON the power supply 60 “5 RUN $6 FREF Tr [ALARM 2 Set frequency Press (OSPL] to move to [FREF] 60 Al 3, Press] to display 600 600 [4} 10 display eeg 4, Press [ENTER] oe 5 Set the acveleration time. 100 ace Press (BSPU) to move to[ ACC) ae 6 Press (4 to display 1500. 15.0 6) (Blinking) 7 Press (ENTER 150 8. Set the deceleraton tne, i Press (SPL) to move (DEC. 10.0 a 9 Press [v ) to display 5.0. 5.0 (easier Binkrg) 10. Press {ENTER 50 11. Monitor output frequency. Four Press (OSPL) to move to [FOUT] 00 ron 2012LED Operation Steps Operator 12 Press [RUN] 600 ‘The motor accelerates to 60Hz in 15 seconds 13. Press UG} sop be mot: 00 ‘The motor decelerates to stop in 5 seconds 14 Rolate the motor n reverse direction. Caution : Never rotate the motor in reverse in applications, where reverse run is Not allowed, Ce Press(OSPU) to move to[FR]. | For [Ea 15. Press [*]or{v] to display rEw ré& (Blinking) rE 17. Press [RUN) Reverse run starts 18 Press eS 10 stop the motor ‘Status Indicator LED ALARM . RUN RUN ALARM RUN ALARM e RUN oe 216. PROGRAMMING FEATURES Factory settings of the constants are shown as (guj in the tables. = Constant Set-up and Initialization Constant selection/initialization (n01) The following table describes the data which can be set or read when nO1 is set. Constant that Constant that Setting can be set can be referred oO |(constant wnte disable} not n01 to n68 i 01 to n40 nO to n68 2to7 Not used (disabled) 8 Initialize 9 Initialize (3-wire sequence)* (Constant Inttalzation) * Refer to page 26. Note : “Eee” appears on the LED display for one second and the set data retums to us initial values in the following cases (1) If Max. output frequency (n24) 2 Max. voltage output frequency (n26) For detatls, refer to V/f pattern setting on page 17 (2) If Electrome thermal reference current (n31) $ 120% of inverter rated current 22= Setting Operation Conditions Multi-step speed selection By combining frequency reference and input terminal function selection, two steps of speed can be set. 2-step speed change FWD RUNISTOP REY RUNISTOP MULTSTEP SPEED REF 1n02=1 (operation mode selection) 30.0Hz n12=50.0Hz nl n06=4 (Multi-function contact input terminal) Note When n02 is set at 2, 3, 4 or 5, frequency reference 1 (n11) becomes disabled and frequency reference from control circuit terminal FR becomes enabled. FREQUENCY, REFERENCE 2 (n12) 50 OHz FREQUENCY REFERENCE 1 {n11) 30 OHz FREQUENCY H REFERENCE ND RUNISTOP 'MULTISTEP SPEED REF (TERMINAL St) ON 23Adjusting frequency setting signal When the frequency reference is output by analog input of control circuit terminals FR and FC, the rel: lation between analog voltage FREQUENCY a and frequency reference can be set. A + Frequency reference gain (n39) ue The analog input voltage value for the maximum output frequency (n24) can be set MAK ‘ouTeuT in units of 0.01 times. oe Factory setting : 1.00 *00 EE + Frequency reference bias (n40) ov 10VxGAIN (ama) (20mA) The frequency reference provided when (_) indicates when current analog input is reference input is selected of 1%. OV (4mA) can be set in units (n24: Maximum output frequency = 100%) Factory setting Gain : Outputs 100% (max. output frequency : 39 = AV eV 0% FMAX], n24) at [A]V. Bias : Outputs [B]% (ratio to max. output frequency) at OV. > n40 = [B]% Typical Setting @® AtO to 5V input ® To operate the inverter with frequency reference of 50% to MAX. OUTPUT 100% at 0 to 10V input FREQUENCY MAX OUTPUT. (100%) FREQUENCY (100%) 0%: = ov BV 10V, 0: ov 10V Gain Constant n39=0.50 Bias Constant n40=0. 24 Gain Constant n39=1.00 Bias Constant n4se Automatic restart after momentary power loss (n36) When momentary power loss occurs, operation restarts automatically. ‘Setting Description 0 ..| Continuous operation after momentary power loss | not provided. y+ | Continuous operation after power recovery within 05 second 2+; | Continuous operation after power recovery (Fault output not provided) * Hold the operation command to continue the operation after recovery from a momentary power loss * When 215 selected, operation restarts if power supply voltage reaches its normal level No fault signal 1s output Reducing motor noise or leakage current (n37) Sets inverter output transistor switching frequency (carrier frequency). Setting] Carrier frequency (kHz) | Metallic noise} Noise and current 1 25 Higher Sais 2 50 [ 3 75 a 100 ne Larger Note : n37 setting Low-camier type : | (fixed) Low-noise type . setting range: I 10 4, factory setting: 4 25@ Building Interface Circu by setting constants n06. Using input signals (n06) its with External Devices Multi-function input terminal SI function can be changed when necessary Name Description Ref, FWD/REV run command 0 | fewire sequence selection) Setting enabled only for n06 | 26 1 Fault reset coast ee 2 | External fault (NO contact input) | Inverter stops by external fault signal input. Digital operator = | — 3 | External fault (NC contact input) display is “EF i” 4 _|Multi-step speed reference 1 = 23 Terminal function at 3-wire sequence selection RUN SW STOP SW _ {NO CONTACT) INC CONTACT _._ ge SH sal a) sc] VS mini un command (Bun when "closed" Stop command (Stop when open) FUyDIREV run selection YEW run ten "open 26 (rev ron wnen “dizea” JSU Using output signals (n09) Multi-function output terminal MA and MB functions can be changed when necessary by setting constant n09. Setting] Name. Description’ Ref, “Closed” when inverter fault es eee occurs. “Closed” when FWD or REV 1 | Inoperation run command is input, or when the inverter outputs voltage 2_| Agreed frequency 27 + Sctting example of “Frequency agreed signal” (Setting RELEASE WIDTH +4 DETECTION WIDTH /ENCY REFERENCE He OUTPUT FREQUENCY, FREQUENCY AGREED SIGNAL ow 27™ Setting Frequency by Current Reference Input When setting frequency by inputting current reference (4-20mA) from the control circuit terminal FR, switch the dip switch SWI on the printed circuit board to “I” side. SW1 is accessed by removing the digital operator. sw vi [Ex CAUTION ize) OPERATOR CONNECTOR DIP SWITCH Swi (©) Mu Do not remove the digital operator and change the dip switch unless the power supply is turned OFF. After switching SW1, set MODE LED item to 4 or 5. + Setting :4 oe cugrent fs fereReNce ———__| em 420A. Fc stop the inverter —— direction by setting F/R LED item. +-#() Depress the digital operator keys to run or ‘Switch run and stop { Set frequency by the analog current signal [0-100% ( max. frequency ) / 4-20mA] + Setting : 5 connected to the control circutt terminal. oe La) Switch run/stop and FWO/REV run with FWD RUNISTOP oo 5 REV RUNISTOP SR circuit terminal. sc CURRENT eS REFERENCE FR 420m4 ———J re switching device connected to the control Set frequency by the analog current signal [0-100% ( max. frequency ) / 4-20mA] connected to the control circuit terminal Frequency reference gain (n39)/bias (n40) can be set even when current reference input is selected. For details, refer to “Adjusting frequency setting signal” on page 24, 28ee ® Adjusting Motor Torque Ful Motor torque requirement changes. according to load conditions, Full- range automatic torque boost adjusts voltage of V/f pattern according to the requirement. The VS mini automatically adjusts the voltage during constant-speed operation as well as during acceleration. The required torque is calculated by the inverter. This ensures tripless operation and energy-saving effects. Output voltage] = [Required torque] * Operation Vv Required torque <> Increase voltage (VOLTAGE) inge automatic torque boost f (FREQUENCY) Preventing motor from stalling (Current limit) Automatically adjusts the output frequency according to the load to continue operation without stalling the motor. * Stall prevention (current limit) during acceleration During acceleration, if the output current exceeds 170% of the inverter rated current, acceleration, stops and frequency is maintained. When the output current goes down below 170%, acceleration starts. 29MOTOR CURRENT 170% OF INVERTER RATED CURRENT UT TIME * Controls the acceleration rate to ne prevent the motor from stalling. In the constant output area [output frequency 2 max. voltage output frequency (n26)], the stall prevention (current limit) level during acceleration is changed by the following equation. Stall prevention (current limit) level during accel in constant output area Max. voltage output frequency (n26) [Output frequency) * Stall prevention (current limit) during running During agreed speed if the output current exceeds 160% of the inverter rated current, deceleration starts. When the output current exceeds 160%, deceleration continues. When the output current goes down below 160%, acceleration starts, up to the set frequency. MOTOR CURRENT 160% OF INVERTER RATED CURRENT * Decreases frequency to prevent the TIME motor from stalling. 30* Stall prevention (current limit) during deceleration (n33) To prevent overvoltage during deceleration, the inverter automatically extends the deceleri tion time according to the value of main circuit DC voltage. When using an optional braking resistor, set n33 to 1. 0 Setting [Stall prevention (current im) dunng deoeleration Provided 1 Not Provided (when braking resistor mounted) Conta the deceleration ime to 5 prevent overotage faut 3 g Kot TNE OECEL TiMe 317. MAINTENANCE AND INSPECTION Periodically inspect the inverter as described in the following table to prevent accidents and to ensure high performance with high-reliability, DANGER : To prevent electrical shock. disconnect all power before servicing inverter. Then wait at least one minute after power supply is disconnected and all LED's are extinguished. Location to Check’ Check For, Solution Terminals, unit |Connection hardware is Properly seat and tighten mounting bolts, | properly seated and securely| hardware etc. tightened Cooling fins Built up dust, dirt, and debris] Blow with dry compressed air 392 x 104 to 58 8 x 10* Pa, 57 to 85 psi (4 to 6kg / cm? ) pressure Printed circut | Accumulation of conductive | Blow with dry compressed air board material or oll mist 39.2 x 104 to 58 8 x 104Pa, 57 to 85 psi (4 to 6kg / cm? ) pressure If dust or oil cannot be removed, replace the inverter unit Power elements | Abnormal odor or Replace the inverter unit. land smoothing | discoloration capacitor 328. FAULT DIAGNOSIS AND COR- RECTIVE ACTIONS This section describes the alarm and fault displays, explanations for fault conditions and corrective actions to be taken if the VS mini malfunctions. I. Input fault reset or cycle the power supply OFF and ON. 2. When a fault cannot be corrected: (1) Turn the power supply OFF and check the wiring and control logic. (2) Turn the power supply OFF and replace the blank cover with the digital operator to display faults. 33ee ON @ BLINKING @ :OFF Warning Display and Contents Warning Display Inverter Causes and a RUN (Green) Status Explanation Corrective Actions fn ee REV run commands) When FWD and REV ee run commands are [Check SF and SR simuttaneously input input ternal Blinking for over 800s, the invert : decelerates to 4 stop or STP (Operator uncon ‘s Srp SIPs presses dung running by the Blinking Warning | Srl ore terminals 9 | SF andSR_ The inverter aut | decelerate toa top contacts <2.nel_ JUV Wan ereut tow votage) | Check ho folowing Sia?” [Main crrcut DC voltage + Power supply voltage tops below the low-voltage |. s4ain circu power te | detection level while the supply wiring is ee Inverter outputis OFF suopiy en Terminal screws are securely tghtened : OV (ain arcu evewaage) | Oneck the power soppy 8 Han creut DC vetage | vtage : exceeds the overvoiage ow * |detection level while the Blinking inverter output is OFF JOH (Gooing tm overheat) [neck the taka ar on niko a temperature temperature i ses whe the verter Blinking output is OFF 34Fault Display and Contents Fault Display Digital erator, c c RUN (Green) ALARM (Red) Inverter Status Protective Operation Output is, shut OFF and motor coasts 10 stop Explanation (OC (Overcurrent) Inverter output current momentanly exceeds approx 250% of rated current Causes and Corrective Actions + Short errcut or ‘grounding at inverter output side + Excessive load GD? + Extremely rapid accel’ decel time (constants n20 and n21) + Special motor used + Starting motor during coasting + Motor of a capacity (greater than the inverter rating has been started + Magnetic contactor ‘openiciosed at the \nverter output side ‘OV (Main ewreutt over voltage) Main eircut DC voltage exceeds the overvoltage detection level because of excessive regenerative ‘energy from the motor V1 (Main circurt low voltage) ‘Main eircutt OC voltage drops below the low- voltage detection level while the inverter output 1sON - insufficient decet ume constants n21) | Lowenng of minus load elevator, ete ) a - increase decel me, Connect optional braking resistor + Reduction of input power supply voltage + Open phase of input supply} + Occurrence of momen- tary power loss Check the folowing + Power supply voltage + Main crcutt power supply winng is ‘connected + Terminal screws are secure UV2 (Control power ‘supply fault) Voltage fault of contro! power supply is detected [Cycle power If the fault remains, replace the inverter 35Fault Display Inverter Causes and Digital [RUN (Green) | Status Explanation | Gorrective Actions Operator ALARM (Reg) eee | (OH (Cooling fn overheal| “Excessive oad Temperature nse + Improper Vt pattern because of inverter | sottng overload operation or | 2 intake air temperature ee atell) ne ifthe fault occurs during acceleration + Intake ar temperature on exceeding 122°F (50°C) a check the following + Load size + Vi pattern setting (constants n24 to n26) + Intake air temperature OLt (Motor everioad) |= Check the wad sae or Motor overioad Vil pattern setting Protecrve | P*2tection operates by | (constants 24 to n26) ot Ceeasige | butin electrometer Sethe motor rated rene overioad cay current shown on the Sapa namopate by consent and motor 31 coasts '© [O12 (Inverter overload) |» Check the load size or astop. | inverter overload Vit pattern setting oS protection operates by | (constants n24 to n26) built-in electronic thermal | « Check the inverter overload relay pete | EFT, (Extemal faut) | Check the muli-uncton ; Inverter receives an | put terminal S1 extemal fault input from controll cout terminalFault Display Inverter Causes and Digital RUN (Green) Explanation Corrective Actions Operator| ALARM (Reg)| Status IcPF-00 Gycla power a intial memory taultis | Ifthe fault remains, aa Jdotected replace the inverter icPr-01 Fa: ROM fault 1s detected. lcPr-o4 * Record all constant Constant faults detected.| data and iialze the constants (Refer to Protectwe age 22 for constant Fou Operation inwialzation ) a + Cycle power and motor replace the inverter coasts to astop CPF-05 Gycie power AD converter faults | the fault remains, FOS detected replace the inverter CPF-06 Remove power to the Option connecting faut | inverter. FOB ‘Check the connection ‘of the option. + Insufficient power Gheck the following supply voltage + Power supply voltage * Control power supply | « Main circut power a e fault supply wining 1s (OFF) ° + Hardware fault ‘connected + Terminal screws are securely tightened. + Control sequence, + Replace the inverter. 379. SPECIFICATIONS = Standard Specifications pony [Low-camerype [WH 20e1 [Hope [Hi 20ba [H S0pT [WIPE Model [S-phase [Low-nase ype [A 2081 [A 0P2 [A 20Pa [A 20P7 | APIS xc. [200 [tow-camer type [H B0Pt[H BoP2]H BOPa|H BoP7] —— Sphase [Low-noise t ‘A BoP1 [A eop2 [A BOPs [A BOP7 Gr Applicable Mair Cup AP EMP OTS UATOS CAT TOT TTT | 57 EL i Rated output current TAY 08 45 30 5.0 70 | ]¥o" ovo votagemyBOOY Stace phase, 2s 2067 rope Tonal pov Tane BOQUEO™"[a.gnase, 2000 240V(preportenalomput votage) Sh oaparmeaagy et [are Peganmaney [aes input votago POOV pasa [= phase. P60 to 250, SODA Blerciteaseney "tov singe] Snge phase 200 240V.SOOHT 2 fpnase'”” [Siptace 2000 200V. Soon } \Rionabe voragetocuaton [oct 10% fatowabie requenayTuctuaton [5% [Control method ‘Sne wave PWM (igh camer Fequency PWM Tor bw n6se) [Frequency control range [0.5 10 400H2 Frequency accuracy Digital command 20 01% (1410 1207, TO 10 +50C) temperature change) [Analog commands 21% (77 #18, 25 =10C) ‘ Spacer oure oe i aoa z Frequency setung resolution [Analog reference . 0 0eHz/60Hz (1/1000) Noma remana omrer — eee {B00 ted OUR COTE ORS RTE frauen boos aga —— awe oe eS 'E [Accelidecel time. [01 0 990 sec (acoeidaceltme are ndependenty programmed) 1S | Short-term average deceleration torque? snr inp oanwys0ToKw) soos [Braking torquet }2HP (1 SkW) 50% or more erdusn yroceiene oe er cre ear ears amet foe ATG Witcharactonste Possibie to program any Vit pattern ae Fee ee ee istanarenas wetaren ae Saat os aep aap PO To alo an Ne a a es as aes ees §underotage epee eae nee re, Soe e Gp tt town mains re eal Nj ponaed | homentay power ss errr fase, a 3 [Cooma me overeat Protec by Blscronis rout a eye ST eae gel ease eee [Ground faut Protected by electron exout (Overcurrent level) Power charge maicaton, Run lamp stays ON or digital operator LED stays ON * Based on a standard 4-pole motor for max applicable motor output + Shows deceleration torque for an uncoupled motor decelerating from 60Hz withthe shortest possible deceleration time: 38pov [Low-camer type H 20P1 [H 20P2 [4 20Pa[H 20P7 [H 21P5 Model|3-phase [Low noise type ‘A 20Pi [A 20P2 [A 20Pa | A 20P7 [A 21P5 Ke [200Y,, [Low-carner type H gor: |W sop2|H Bopé|H BoP7 | — le! Sphase [Low-noise type ‘A poP1 [A BoP2 [A BoPa [A BoP7 | — RTS eT Tre ate [Parmar nat, reverse TSR] Top anal Mult-function input ‘One of the folowing input signals are selectable Forward-reverse run (3-wire sequence), fault reset, external fault (NOINC contact mput), multi-step speed operation ‘Multifunction output Cupar sras Two of the following output signals are selectable (1 NONC contact output } Fault, running, at requency Oe retare Standard function Fullrange automatic torque boost, DC injection braking at stop {Curent 50% of inverter rated current Time 05s ({ixed)}, frequency reference bsigain a Tatus mgicator LED _ Run and ALARM provided as standard LED'S. $| Digital operator 2] (wvoP-120) “Available to montior frequency reference, output frequency, output current, FWD/REV selection Terminals Main orcut_ screw terminals Control crcutt_plug-in screw terminal Wining distance between inverter and motor <328it (100m) or less Enclosure ‘Open chassis (Cooing method Seifcooling 2 | Ambient temperature 18 9 122F (1010 50C) nol rozen) 2[ Humaiy ‘20% RH orfess (non-condensing) 8 [Storage temperatare™ 410-140 F (2010 60) [Location Tndoar (ree trom corosive gases oF dust) [Elevation 3260 (1000m) or less [Vibration Up 199 Bris (1G) at loss than 20H, up to 2mis® Le {0 2G) at 20 to SOHZ Temperature dunng shipping (for short periods) 39@ Standard Wiring S-PHASE POWER Mcce Supply Lin —3 6 ‘USE L1 IRD AND’ ina NAZIS) FOR |NU2ISH-—SO SINGLE-PHASE operation} 3t-—S ForwaRo AUNSIOP 5S i (a7 ae H | 1 MULTHUNCTON CONTACT INPUT gag me vuetisycron oureut SC_ Losic 7 RUNNING] Z50VAC. 1A 8 LESS are Me, SOVOC. 1A OR LESS | gy TERMINAL ‘SHIELDED CONNECTION ' TERMINAL A FREQUENCY SETTING owen Suppir ¢ (H12V, 20mAl FR REFERENCE ¢_ 10 TO 10V/4 TO 20m) ' FREQUENCY REF 40Connection Example of Braking Resistor avrcesio bear | OVERLOAD RELAY hed twaae | RiP CONTACT power sup se on . > Teraning, caer CE RESISTOR, Mcce, i : ry .pHASE RI —5, A oon POWER niL2's|-—6 uL2 SUPPL SS 13m 1 1 FAULT CONTACT a Terminal Description Type] Terminal Name Function (Signal Level) 5 Lm ™2(81T AC power supply mput__| Lt (R) and N/L2 (S) for single-phase power supply & PY Tinverer ouput For inverter output © [51.82 [Braking resstor connection _| For braking resistor Connection 3 i: For grounding (grounding resistance should be © _[erounding 1008 or lee) SF [Forward runvstop uns wie PLOSED, stone Runs when CLOSED, stops |24VDC 8m, ee cere when OPEN Photocoupler 3 Si___[ Mut-functon contact mput 1 Factory preset is Fault reset” |insulaton mmon terminal for als Bee eae Common termina fr sequees ge Power minal for SITE es [Remsceapenaermes™ |-sov tomas art. max 20m) 8] [E|_FR_ [Frequency reterence mput |0 to 10VDC (20kR) or 4 to 20mA (25002) H Fo [Frequency reterence put oy a ‘MA [NO contact output 8, [ we [Re omacanna Factory preset s | Contact capacty 250VAC, 3 “Dunng running’ | 1Aor less 3 MC |Contact output common 4= Dimensions 464 (118) Fig. 1 42Fig. 2 Dimensions in inches (mm)/ mass in Ib (kg) Tow-noise type 013 (01) I | 025,02 1 IS [2.68/4 33/2 20/5 16] 20 a Ca) (68) |(110)] (56) [(131)] (0.9) He 4.25] 12]3 78] 5.94 je] (075) (108)|(130)] (96) |(151)} 29 2(18) 42516 10/378] 693] (13) | 2 (108)}(155)] (96) |(176)] = 2 68]295]220]3 78] 17 fees) (68) | (75 | 6)|(96)| 0) | 3 268]425]220]5.09] 13 e 0.25 (02) (68) |(108)} (56) |(129)} (0 6) 3| '425/5 12]3 76] 5.94 3] 0504) ios ls] oo) |a50] 29 | 211 (075) 425]5 12/3 78]5 94] (13) a [(108)[(+30)] (96) |(151)| 43= Recommended Peripheral Devices It 1s recommended that the following peripheral devices should be mounted between the AC main circuit power supply and VS mini input terminals LI(R), N/L2(S) and L3(T), + MCCB (Molded-case circuit breaker) : Be sure to connect it for wiring protection + Magnetic contactor: Mount a surge suppressor on the coil (refer to the table shown below.) When using a magnetic contactor to start and stop the inverter, do not exceed one start per hour. Recommended MCCB and magnetic contactor + 200V 3-phase VSmnimodel OMA A Toop | zope | zara | 2op7 | 215 Capac fevay [ec sme face o ote) eevisea [neni] to fated Oupu Coren @) | oe | 18] 9 A 7 oO8 ope N20 ans wegrercconacor ype A | waze | wre | we | v7e [eso2e + 200V single-/3-phase Seer model SMRXS A” | gop e0r2 ops 807 Capacity (kVA) 03 06 Ww 1.9 Rated Ouiput Goren (A) 08 1s 3 5 ECB Wpe NFO, NFED (MITSUBISHI) = = ws ae Magnove conten ype A Mage coor pe we | we | nie | Hrv02e 44—_— Surge suppressors Surge Suppressors Mode’ | 5 leosanaregs pone ee ‘B50VAC Large size magnetic contactors SOAZ2E coo2a17 a 0 5uF 2000. to | Control relays: MY-2.-3 (OMRON) 230V 250VAC HH-22, -23(F UJ!) WAC | oie 100q | 6002482 MM-2, 4 (OMRON) Code No + Ground fault interrupter: Select a ground fault interrupter not affected by high frequencies. To Prevent malfunctions, the current should be 200mA or more and the operating time 0.1 sec. or more. Example : + NV series by Mitsubishi Electric Co., Ltd. (manufactured in 1988 and after) + EGSG series by Fuji Electric Co., Ltd. (manufactured in 1984 and after) + AC reactor : Install an AC reactor to connect to a power supply transformer of large capacity (600kVA or more) or to improve power factor on the power supply side. + Noise filter: Use a noise filter exclusively for inverter if radio noise generated from the inverter causes other control devices to malfunction. CAUTION : 1. Never connect a general LC/RC noise filter to the inverter output circuit. 2. Do not connect a phase advancing capacitor to the I/O sides and/or a surge suppressor to the output side. 3.-When a magnetic contactor is installed between the inverter and the motor, do not tum it ON/OFF during operation. For the details of the peripheral devices, refer to the catalog. 45= Constants List 46 Setting Setting | Inia! | User | Ret. ba) Name Range Unit Setting | Seting [Page 1 | Constant writen cca 7 7 S 2 | Operaton mode selecbon 005 1 0 19 For FWO rEy REV 4 [FWDIREV run | ie tsa beceselecve wren te | 6 selection tut command sel 10 opertr al oper: [= ton mode slecion (2) Mult-function input 6 | select 1 Ow 1 1 26 (terminal $1) Multrlunction output 9 |select 1 002 1 1 27 (terminal MA/MB) 11 | Frequency reference 1 plas 6 OHz 0.0 to 400Hz | fess than 100-12) 23 12 Frequency relerence 2] | (Hobe or more) | HZ Ots 20] Acceleration te | aa, (estan 10-2 100s ‘6 21 | Deceleration time 10042 or more) | 10.08 Maximum output (tHe fs ten 10080 24 | Neeuency 50.0 to 400H2 | i ere mod” [600HZ 25|Maximum voltage | 1 to 255V W 200V 7 Maximum voltage tHe (es ten 10080) 28 | output trequency | 18! 400HZ | ie ite a mae) [6 OH? Electronic thermal [0 to 120% of mvert "reference current {er rated curtent . bd 7 ‘Stall prevention (current ki} 33 | Gunng deceleration on i a a Operation after momen 36 | ower es 0102 1 0 25 Lowcamer ype 1(@skHe) | 1=2 SkH2 (Carer [12 54) 37 \care frequency = set 25 Heme] Lo-nase ype | 110 4 QS to 10k | value x 2 kHz) {4 (tot 39 | Frequency efetence gan} 0 10 to 2.00 001 1.00 - 40 | Frequency reference bas| —99 to 99% 1% 0% 68 | Fault record Sores, depos mest erent dsm Geng dbl} | — | — | — “Differs depending on the inverter capacity.OSCE Y VS mini C Series INSTRUCTION MANUAL TOKYO OFFICE Ontomach Bldg, 16-1 Ontemachs, Chiyoda-ku, Tokyo, 100 Japan Phone (06) 3284-9111 Telex YASKAWA J33530 Fax (03) 32849024 YYASKAWA ELECTRIC AMERICA, INC. (Chncago-Coporate Headquarters 2542 MacArthur Blvd Northbrook, I 60062-2028 US A Phone (708) 281-2340. Fax (708) 499-2430 ‘Ghicago-Technical Center 3160 MacArthur Bivd Northbrook, i. 60062-1917, USA Phone (708) 291-0811 Fax {708) 291-1018 MOTOMAN INC 805 Liberty Lane West Carrolton, OH 45449, US A Phone (513) 847-6200 Fax (513) 847-627 YYASKAWA ELETRICO 00 BRASIL COMERCIO LTDA us Conde Oo Pinhal 85", Anda Sala 51 CEP O1S01-Sho Pavio-SP, Brasi Phone (OM) 35-1911 Fax (ON) 37-7375, YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2, 65824 Schwalbach, Germany Phone (49) 6196:569-300 Fax (49) 6195-888-901 Motoman Robotics AB Box 190 5.38500 Torsts. Sweden Phone 0486-10575 Fax 0485-11410 Motoman Robotec GmbH Kammerteldstrage 1, 85391 Allersnausen, Germany Prone O8166:900. Fax 06166-9039 ‘YASKAWA ELECTRIC UK LTD 3 Drum Mains Park Orchardion Woods Cumbernauld, Scotland, G68 9LD Uk hone (236)735000 Fax (236)458162 ‘YASKAWA ELECTRIC KOREA CORPORATION in Floor Seoul Genter Bidg, 91-1, Sogong-Dong, Chung-ku, Seoul, Korea 100-070 Prone (02)776.7644 Fax (02)753.2639 ‘YASKAWA ELECTRIC (SINGAPORE) PTE LTD Head Office CPF Sida, 79 Robiason Road & 13-05, Singapore 0108, SINGAPORE Phone 221-7580 Telex (87) 24880 VASKAWA FS Fax 224-5054 Service Center 221 Henderson Road, # 07-20 Henderson Bulding Singapore O35, SINGAPORE Phone 276-7407 Fax 276-7406 ‘YATEC ENGINEERING CORPORATION Shen Hsiang Tang Sung Chiang Guiding 10F 146 Sung Chiang Read, Taipe, Tawan Phone (02) 563-0010 Fax (02) 867-0677 SHANGHAI OFFICE Room No 8B Wan Zhong Burlding 1903 Yan An Road (West), Shangha: 200050, CHINA, Phone (86) 212-1015 Fax (86) 212-1015, TAIPEI OFFICE Shen Hsiang Tang Sung Chiang Sullding 10F 146 Sung Chiang Road, Taipe, Tanwan Prone (02) 563-0010 Fax (02) 567-4677 YASKAWA ELECTRIC CORPORATION YASKAWA TOE-S606-10 10 © Printed in Japan February 1995 95-2 9¥