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viii

Installation Guide
Unitary Controller
Model 7200 Series Unitary Controllers
for I/NET Building Automation Systems

Model 7210/7211 Variable Air Volume Unitary Controller,


Model 7260 Variable Air Volume Unitary Controller II,
Model 7251 Universal Unitary Controller,
Model 7270 Universal Unitary Controller II

Control Systems
International

TCON069..03/97

We at Control Systems International (CSI) have tried to make the information contained in this manual as accurate and reliable
as possible. Nevertheless, CSI disclaims any warranty of any kind, whether express or implied, as to any matter whatsoever
relating to this manual, including without limitation the merchantability or fitness for any particular purpose.
CSI will, from time to time, revise the product(s) described in this manual and reserves the right to make such changes without
obligation to notify the purchaser. In no event shall CSI be liable for any indirect, special, incidental, or consequential damages
arising out of purchase or use of this manual or the information contained herein.
1991, 1992, 1997 by Control Systems International. All rights reserved.
Printed in the United States of America.
Document Number: TCON06903/97
I/NET, Control Systems International, and the Control Systems International logo are registered trademarks of Control Systems
International.
FrameMaker and Minion are trademarks of Adobe Systems Incorporated. Canvas is a trademark of Deneba Software. All other
trademarks mentioned belong to their respective owners.

About this manual:


This book was written and produced using FrameMaker workstation publishing software and the Minion font from Adobe.
Illustrations were created or modified using Canvas.

Contents
Overview .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

VAV-UC and VAV-UC II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


UNIV-UC and UNIV-UC II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Earth Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Baseplate Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LAN Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

VAV-UC

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power Terminal . . . . . . . . .
Input Terminals . . . . . . . .
Analog Input Points . . . .
Discrete Input Points . . .
Velocity Sensor Input Point
RJ-45 Modular Input Points
HHC/LAN Connections . . . .
Output Points . . . . . . . . .
Communication LEDs . . . . .

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4
4
4
4
5
5
5
5
6

VAV-UC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting the Sub-LAN Cable . . .
RJ11 Cable . . . . . . . . . . . .
Hardwired Twisted Pair Cable . .
Connecting the Input Points . . . . .
Analog Input Points . . . . . . .
Connecting a LTS80Ux . . . . .
CFM Velocity Sensor Connection
Connecting the Output Points . . . .
Connecting the Power Cable . . . . .

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6
6
6
6
7
8
8
8
9

Setting Up the VAV-UC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

VAV-UC II .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Input Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Unitary Controllers

iii

Contents

Installation Guide

Analog Input Points . . . .


Discrete Input Points . . . .
Velocity Sensor Input Point .
HHC/LAN Connections . . . .
Output Points . . . . . . . . . .
Communication LEDs . . . . .

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13
13
13
13
13
13

VAV-UC II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting the Sub-LAN Cable . . .
RJ11 Cable . . . . . . . . . . . .
Twisted Pair Cable . . . . . . . .
Connecting the Input Points . . . . .
Resistor Configuration . . . . . .
Connecting Analog Input Points .
Connecting an LTS80Ux . . . . .
Connecting Discrete Input Points
CFM Velocity Connections . . . .
Initial Sensor Offset Calibration .
Connecting the Output Points . . . .
Connecting the Power Cable . . . . .

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14
14
14
14
15
17
17
19
19
21
21
21

Setting Up the VAV-UC II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

UNIV-UC .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power Terminals . . . . .
Input Terminals . . . . .
Analog Input Points
Discrete Input Points
HHC/LAN Connections
Output Points . . . . . .
Communication LEDs .

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25
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25
26
26
26
27

UNIV-UC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connecting the Sub-LAN Cable . . .
RJ11 Cable . . . . . . . . . . . .
Hardwired Twisted Pair Cable . .
Connecting the Input Points . . . . .
Resistor Configuration . . . . . .
Connecting Analog Input Points .
Connecting a LTS80Ux . . . . . .
Connecting Discrete Input Points
Connecting the Output Points . . . .

iv

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27
27
27
27
28
28
28
29
30

Unitary Controllers

Installation Guide

Contents

Connecting the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Setting Up the UNIV-UC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

UNIV-UC II

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Power Terminal . . . . . .
Input Terminals . . . . .
Analog Input Points .
Discrete Input Points
HHC/LAN Connections .
Output Points . . . . . .
Communication LEDs . .

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.33
.33
.33
.34
.34
.34
.35

UNIV-UC II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connecting the Sub-LAN Cable . . .
RJ11 Cable . . . . . . . . . . . .
Hardwired Twisted Pair Cable . .
Connecting the Input Points . . . . .
Resistor Configuration . . . . . .
Connecting Analog Input Points
Connecting a LTS80Ux . . . . .
Connecting Discrete Input Points
Connecting the Output Points . . . .
Connecting the Power Cable . . . . .

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.35
.35
.35
.36
.36
.38
.39
.40
.40
.41

Setting Up the UNIV-UC II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Field Hardware Check-out And Addressing

. . . . . . . . . . . . . . . . . . . 44

Setting the Unitary Controller Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44


Cold Starting the Unitary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Field Hardware Check-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Connecting the HHC . . . . . . . . . .
Analog Inputs Check-out Procedure . .
Discrete Inputs Check-out Procedure .
Discrete Outputs Check-out Procedure

Universal Enclosure

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.46
.46
.47
.48

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Sizes and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49


Mounting Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Unitary Controllers

Contents

Installation Guide

Non-Linear Lookup Tables .


Specifications
Index

vi

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Unitary Controllers

Installation Guide

FCC Warning

FCC Warning
The Federal Communications Commission (FCC) requirements prescribe certification of personal computers and any interconnected peripherals in the FCC rules and regulations.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: this device may not
cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation.
This equipment generates and uses radio frequency (rf) energy for its operation and, if not installed and used in accordance with
the installation and operation manual, may cause interference to radio and television reception. It has been found to comply
with the limits for a Class A computing device pursuant to the aforementioned regulations. These are designed to provide
reasonable protection against such interference when operated in a residential area. Only peripherals (computer input/output
devices) certified to comply with the Class A limits may be connected to this device. Operation with noncertified computer
peripherals is likely to result in interference with radio and television reception. If this equipment does cause interference to
radio or television reception, the user is encouraged to correct the situation by one or more of the following measures.

Relocate the receiver with respect to the computer.

Move the computer away from the receiver.

Plug the equipment into a different outlet, so that the computing device and receiver are on different branch circuits.

Disconnect and remove any unused cables that may be acting as a transmission source.

Make certain that the computing device is plugged into a grounded outlet receptacle.

If necessary, contact CSI for additional suggestions.

Unitary Controllers

vii

Installation Guide

Overview

Overview
The Model 7210/7211 Variable Air Volume Unitary Controller (VAV-UC), the Model
7251 Universal Controller (UNIV-UC), the Model 7260 Variable Air Volume Unitary
Controller II (VAV-UC II) and the Model 7270 Universal Controller II (UNIV-UC II) are
all microprocessor based intelligent controllers that provide all necessary input and
output capability to perform distributed local control of various pieces of mechanical
equipment.
These products are all part of a family of Unitary Controllers that perform local loop
control using specific control algorithms for VAV terminal boxes, air handling units, or
heat pumps. Each of these controllers contain an intelligent, unique application program
and accept user defined operating parameters.

VAV-UC and VAV-UC II


The VAV-UC an VAV-UC II Controllers are designed to control pressure dependent or
pressure independent single duct, cooling or heating VAV terminal boxes. On a double
duct VAV Terminal Box only one VAV-UC II Controller is needed to accomplish the same
tasks.
The VAV-UC is available as a single board controller or with an optional actuator and
integral velocity sensor/transducer assembly. Either type contains all of the required
Input/Output (I/O) connections, and specific VAV control algorithm in EPROM, and is
ready to accept user defined database parameters that will reside in NOVRAM.
The VAV-UC II is a single board controller with two optional velocity pressure sensor
assemblies mounted under the board for either single duct or double duct application.
Linear velocity sensing provides simple calibration (offset) calculation. A look-up table
provides a simple velocity pressure acquisition with calibration, and omission of velocity
reading below 0.02" Water column (WC). Inputs are selectable using plug-in current
sink/source resistors. This configuration allows universal input support. Inputs are
jumper selectable, as a group, for Lini-Temp operation or common 0 5 volts DC analog
input span.

UNIV-UC and UNIV-UC II


The UNIV-UC and UNIV-UC II Controller can be used in a variety of applications to
control other pieces of mechanical equipment that do not require a unique control algorithm as is used in the other unitary controllers. Examples may include exhaust fans,
water heaters, or lighting.
The UNIV-UC and UNIV-UC II Unitary Controllers are available as single board
controllers with eight Universal Input Points and eight Output Points as SPDT Relay
Outputs. The UNIV-UC and UNIV-UC II Controllers are designed to control air
handling units or rooftop air conditioning units, using discrete outputs to control

Unitary Controllers

Overview

Installation Guide

compressors and stages of heat to maintain space temperature. Similarly, they are
designed to control heat pumps using discrete outputs to stage on compressor stages or
strip heat stages to maintain space temperature.
The Input/Output complement in the controllers is available for the designed application and for general purpose I/O. Other than the limitation imposed by the application
and the maximum number of points within each UC, there are no restrictions on the
number or location of points used in each controller.

Grounding Requirements
To ensure proper operation of the controller, it is imperative that the unit be correctly
grounded. Depending on the mounting location and mounting method used to install
the unit, the controller chassis may not necessarily provide adequate ground for the
input power circuit and interconnected sensors/devices: therefore, use the following
grounding requirements during unit installation.
Note:

The grounding requirements are common to all unitary controllers.

Note:

You must establish a proper earth ground connection point prior to connecting ground
wires to electrical equipment.

Earth Ground

Electrical Service Earth Ground must be securely connected to the equipment


chassis.
The 24 VAC transformer secondary lead must be securely connected to the Electrical Service Earth Ground.
The Electrical Service Earth Ground must then be connected to the ground
terminal on the controller power input terminal block.

Baseplate Ground
Note:

Baseplate grounding requirements apply to all controllers having a baseplate.

Good contact must exist between the baseplate and chassis. Ensure that all
mounting screws are tight.
If you suspect that a good ground on the chassis is not present, attach a 12-AWG
(3.331 mm2) ground wire from the Electrical Service Earth Ground wire to the
baseplate. Attach the ground wire between the PCB and the baseplate, using one of
the mounting screws.
If resolving a grounding issue with previously installed equipment, use star-tooth
lock washers to ensure a tight connection between the PCB and the baseplate.

LAN Ground
Note:

This procedure applies to all LAN and sub-LAN connections.

Unitary Controllers

Installation Guide

Overview

Unitary Controllers

Ensure that the sub-LAN cable shield drain wire is not connected to the controller
sub-LAN terminal block.
Shield drain wire continuity must be maintained as the sub-LAN cable passes
through each controller. Shield drain wires from each controller sub-LAN cable
must be twisted together, insulated, and tied back such that wires do not come in
contact with ground or any conductive surface within a controller.
Connect the shield drain wire directly to Electrical Service Earth Ground at only
one end of the cable (e.g., at the UCI, or controller).

VAV-UC

Installation Guide

VAV-UC
The VAV-UC combines low unit cost with an easy to expand modular design. It operates
within a small sub-LAN connected to an I/NET system LAN of any size, allowing a
multitude of host communications options.
The VAV-UC can provide stand alone temperature control as well as PID and Floating
DDC extensions for the I/NET system. It can provide triple setpoints for Cooling and
Heating, and can also operate in Setup/Setback, Normal and Economy modes. Other
features of operation include multiple stage reheat coil control, local space temperature
setpoint adjustment, after-hours timed override, and On/Off/Auto fan control.The VAVUC is a single board unit that mounts in a separate enclosure. It requires a stepdown
transformer, typically provided by the VAV box manufacturer, providing it with 24 VAC.
The VAV-UC normally accepts inputs from up to four Lini-Temp Space sensors, two
discrete dry contact inputs, and one CFM Velocity Pressure Transducer. It operates on a
small network connected to a UCI. You must set the address on the VAV-UC using a
HHC before it will operate on the UCI network.

Component Layout
The VAV-UC board contains a power transformer at the left top edge, input terminals
along the left edge, and output terminals along the bottom edge (see Figure 1). It also has
connections for two modular input cables, and a terminal block to connect a shielded,
twisted pair cable for the sub-LAN.

Power Terminal
The power terminals consist of three 0.25 push-on lugs for 24 VAC power input. The
normal inputs are for L1, L2 and Ground.

Input Terminals
The VAV-UC has seven input terminals on the board. Or, if desired, some inputs can be
made through a modular jack. They are further separated into analog input points,
discrete input points and a CFM (velocity sensor) input point.

Analog Input Points


These terminals are located on the left edge of the board. The first four inputs consist of
three terminals each, and are analog input points for a space sensor, setpoint adjustment
potentiometer and two auxiliary inputs. Any of these inputs also can connect to CSIs
Model ASC1 Analog Signal Converter. The point addresses are SSPP00 through SSPP03.

Discrete Input Points


The next two inputs consist of two terminals each, and are discrete input points for a
personnel sensor and timed override pushbutton. These point addresses are SSPP04 and
SSPP05.

Unitary Controllers

Installation Guide

VAV-UC

P1
P2

24 VAC

L2
L1

P3

XFMR

P4
P5

SSPP00

P6
P7

P8

SSPP01

P9

P10
P11

SSPP02

P12
P13
P14

SSPP03

VAV-UC
EPROM

P15
P16

SSPP04 (Pushbutton)

P17

Zilog Super 8
Microprocessor

P18

SSPP05

P19

Receive Data (Green)

P20
P21

P31

P30

Transmit Data (Red)


P29

P28

11

P27

45

P26

RJ
P23

RJ

P25

OUTPUTS
P22

SSPP06 (CFM Airflow)

P24

LTS Sensor Connection


HHC/Sub-LAN Connection
Sub-LAN

Communication LED's

Connection

SSPP02 (Heat Stage 3)


SSPP03 (Heat Stage 2)
SSPP04 (Heat Stage 1)
SSPP05 (Fan)
SSPP06 (Damper Decrease)
SSPP07 (Damper Increase)
Ground

Figure 1. VAV-UC Component Layout

Velocity Sensor Input Point


The last set consists of two terminals for a CFM airflow analog input. This sensor input
point and its associated onboard conditioning circuitry and analog to digital conversion
is only to be used with CSI velocity pressure sensor 603500-0002. The A/D converter is
8 bit (0-255 counts) calibrated from 11.5 mA (0 counts) to 16.5 mA (255 counts). This
points address is SSPP06.

RJ-45 Modular Input Points


A Lini-Temp Sensor connection is provided on the bottom edge of the board. This is a
modular RJ45 connection, and is the first port on the bottom left edge. Through this
connector, the space temperature and setpoint adjustment potentiometer inputs can be
made from an LTS80Ux temperature sensor.

HHC/LAN Connections
The VAV-UC can connect to a HHC or the sub-LAN, but not both at the same time. An
RJ11 modular connection can connect the UCI to a HHC or the sub-LAN. A three position terminal block can connect the UCI to the sub-LAN.

Output Points
Seven 0.25 push-on lug blade terminals are located along the bottom edge of the VAVUC board. They are for the six discrete or Triac output points. The point addresses are
SSPP02 through SSPP07, and are typically used for the VAV Box damper, Fan, Heat Stage
1, Heat Stage 2, and Heat Stage 3 output points. The Triac outputs are rated at.5 Amp for
use with 24 VAC.

Unitary Controllers

VAV-UC

Installation Guide

Communication LEDs
Two LEDs are located on the right edge of the VAV-UC board. When the green LED lights
up the VAV-UC is receiving data. When the red LED lights up the VAV-UC is transmitting
data.

VAV-UC Installation
There are several connections that must be made on the VAV-UC: power, sub-LAN,
analog inputs, discrete inputs, modular connector inputs, and discrete outputs. Each
connection procedure is concerned with only one part of the installation. Read each
procedure and examine the accompanying figure before attempting to do the procedure.

Connecting the Sub-LAN Cable


The sub-LAN may be connected to the VAV-UC using either a modular RJ11 connection
or 24 AWG or larger, shielded, twisted pair cabling. When using theHC7410 Hand Held
Console (HHC), the sub-LAN does not function.
Warning:

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.

RJ11 Cable
The RJ11 cable is available in pre-cut and terminated cable lengths of 25, 50, 100, and
250 foot lengths.
1. Plug the one end of the RJ11 cable into the RJ11 jack located to the right of the
RJ45 modular port on the bottom edge of the VAV-UC.
2. Connect the other end of the cable to the RJ11 HHC/LAN jack on the Unitary
Controller Interface.

Hardwired Twisted Pair Cable


Use 24 AWG or larger, shielded, twisted pair cable to connect the VAV-UC to the subLAN. This LAN connects to the UCI and other unitary controllers in a daisy-chain
fashion.
1. Connect the positive line (COM+) to terminal 1 (see Figure 2).
2. Connect the negative line (COM-) to terminal 2.
Note:

Shield drain wire continuity must be maintained as the sub-LAN cable passes through
each controller. Shield drain wires from each controller sub-LAN cable must be twisted
together, insulated, and tied back such that wires do not come in contact with ground
or any conductive surface within a controller.

Connecting the Input Points


There are four types/techniques used to install input points on the VAV-UC: analog,
discrete, CFM velocity pressure, and modular. The analog inputs support Lini-Temp
Space temperature sensors, discrete inputs support dry contact inputs, the CFM velocity

Unitary Controllers

Installation Guide

VAV-UC

RJ

RJ

45

11

P23

P22

OUTPUTS

P24

Sub-LAN
(other controllers)

Figure 2. VAV-UC Sub-LAN Connection


pressure input supports a CFM velocity pressure transducer input (0 1.3" W.C., P/N
603500-0002), and the modular input supports CSI Model LTS80U0, U1 or U2 space
temperature sensor assemblies.

Analog Input Points


Connect up to four Lini-Temp sensors to TMP1, TMP2 TMP3 and SOVD. These are for
LTS sensors using +15 VAC power from the VAV-UC board. TMP1 and TMP3 cannot be
used if an LTS80U0, U1, or U2 is being used. Use the following procedure to connect an
LTS analog sensor to any of these input points (see Figure 3).
GND
WHT
LTS SENSOR

BLU
ORN

TMP 1

GND

+15V

Cannot be used if
LTS80U0,U1, or U2
is being used.

GND
WHT
LTS SENSOR

BLU
ORN

Lini-Temp
Space
Temperature
Sensors

TMP 2

GND

+15V
GND

WHT
LTS SENSOR

BLU
ORN

TMP 3

GND

+15V

Cannot be utilized if
LTS80U1, or U2 is
being used.

GND
WHT
LTS SENSOR

BLU
ORN

SOVD

GND

+15V
TOVD

Discrete Dry
Contact Input
Points

VAV-UC Controller
Input Terminals

GND
PSNS
GND
To CFM Velocity
Pressure Transducer

VEL
GND

Figure 3. VAV-UC Input Point Connections


1. Connect the Lini-Temp sensor white wire to TMP1, TMP2, TMP3 or SOVD of the
terminal set.
2. Connect the Lini-Temp sensor blue wire to GND of the terminal set.
3. Connect the Lini-Temp sensor orange wire to +15V of the terminal set.

Unitary Controllers

VAV-UC

Installation Guide

Connecting a LTS80Ux
You may connect one LTS80Ux sensor with push-button override and adjustment
potentiometer to a VAV-UC (see Figure 4). With this configuration you also may connect
a HHC to the VAV-UC through the space sensor. When you use this configuration you
cannot connect any other sensor to the TMP1 or TMP3 input terminals since the
LTS80Ux uses these address.
1. Connect the RJ45 terminated cable from the LTS80Ux assembly into the RJ45
terminal (P22) on the VAV-UC board.
2. If applicable, using 24 AWG or larger, shielded, twisted pair cable, connect P3 on
the LTS80U2 sensor to the TOVD discrete input terminal.
3. If applicable, connect P4 on the LTS80U2 sensor to the associated Ground input
terminal for the discrete input point.
Note:

Terminals P3 and P4 only apply when a model LTS80U2 sensor is used.

CFM Velocity Sensor Connection


You may connect a CFM Velocity Pressure Transducer to the VAV-UC to measure flow
through an air duct (see Figure 5). The following connections are for a CSI velocity pressure transducer connected to the VAV-UC.
1. Using 24 AWG or larger, shielded, twisted pair cable, connect the VEL terminal on
the VAV-UC to terminal 4 on the pressure transducer.
2. Connect the associated Ground to terminal 5 on the pressure transducer.

Connecting the Output Points


The output points on the VAV-UC allow you to control pressure dependent or independent single duct cooling or heating VAV terminal boxes. Figure shows a typical connection to a heating VAV terminal box. The following procedure is based on this type of
connection.
1. Connect the VAV-UC terminal H3 to the Heat Stage 3 contactor coil.
2. Connect the VAV-UC terminal H2 to the Heat Stage 2 contactor coil.
3. Connect the VAV-UC terminal H1 to the Heat Stage 1 contactor coil.
4. Connect the VAV-UC terminal FAN to the Fan contactor coil.
5. Connect the VAV-UC terminal CLOSE to terminal 8 on the velocity pressure transducer.
6. Connect the VAV-UC terminal OPEN to terminal 6 on the velocity pressure transducer.
7. Connect the VAV-UC terminal GND to terminal 2 on the velocity pressure transducer.
8. Connect the 24 VAC input (L1) to terminals 1 and 7 of the velocity pressure transducer, and to the opposite side of the heat stage contactor coils, and fan connector
coil.

Unitary Controllers

Installation Guide

VAV-UC

Timed-Override Push Button

P4

S.P. Adjustable Pot


RJ

Note: Terminals P3 and P4 only


apply when a Model LTS80U2
sensor is used.

P3

45

Power

TMP-1 *
GND
+15V

* Cannot be used
when LTS80U0, U1, or
U2 is connected.

TMP-2
GND
+15V
TMP-3 *
GND
+15V
SOVD
GND
+15V

TOVD

Override Push button

GND

PSNS
GND

VEL
GND

P22

RJ
45

Figure 4. VAV-UC LTS80Ux Connection

Connecting the Power Cable


The VAV-UC takes 24 VAC power and passes it through an on-board transformer. This
transformer steps down the voltage for use on the VAV-UC board. Use the following
procedure to install power to the VAV-UC.
Warning:

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.
1. Remove power from the branch circuit providing power to the UC at the circuit
breaker box.
2. Connect the 24 VAC power input L1 to terminal P3 (see Figure 6).
3. Connect the 24 VAC power input L2 to terminal P2.
4. Connect earth ground to terminal P1 on the VAV-UC.

Unitary Controllers

VAV-UC

Installation Guide

VAV-UC Controller
Earth Ground

L2
L1

X
F
M
R

P1

L2

P2

L1

P3
H3
H2
H1
FAN
CLS
OPN
GROUND

120 VAC

VEL

Stepdown
Transformer Typically
Provided By VAV Box
Manufacturer

GND

Outputs

Inputs
Located in VAV
High Voltage
Control Box

Heat Stage 3 Contactor Coil

Heat Stage 2 Contactor Coil

Heat Stage 1 Contactor Coil

Fan Contactor Coil

CSI Actuator/Transducer Assembly


Actuator
Lo

Pneumatic Tubing of equal


length 3/16" I.D. minimum,
3 feet maximum length

Hi

Velocity
Pressure Transducer
2

VAV Box Velocity Pressure Pickup


Lo

Hi

Figure 5. VAV-UC LTS80Ux Connection


Note:

Do not attempt to use the same AC transformer for any subLAN device (UC or transducer)
and its associated LAN interface device (UCI). This will result in improper operation, and
may cause damage to one or both devices.
5. Restore power to the branch circuit providing power to the UC at the circuit
breaker box.

10

Unitary Controllers

Installation Guide

VAV-UC

P1
24 VAC

L2

P2

L1

P3

XFMR

I
N
P
U
T
S

Figure 6. VAV-UC Power Connection

Setting Up the VAV-UC


Setup for the VAV-UC is limited to setting the UC address before connecting it to the
sub-lan and field hardware checkout. The standard HHC is used to set the UC address.
Use the procedure shown in Field Hardware Check-out And Addressing on page 44.
There are occasions when you may wish to Cold Start the unitary controller. This
procedure will clear the UCs database. Use the procedure listed in Field Hardware
Check-out And Addressing on page 44.
Note:

Unitary Controllers

Operational errors may occur if equipment is inadequately grounded. Symptoms may


include, but are not limited to: intermittent LAN or sub-LAN communications, improper
control actions, or loss of NOVRAM contents. Refer to Grounding Requirements on page
2 during equipment installation.

11

VAV-UC II

Installation Guide

VAV-UC II
Like its predecessor, the VAV-UC II combines low unit cost with an easy to expand
modular design. It also operates within a sub-LAN connected to an I/NET system LAN
of any size, allowing a multitude of host communications options.
The VAV-UC II can provide stand alone temperature control, as well as PID and Floating
DDC extensions for the I/NET system. It can provide triple setpoints for Cooling and
Heating, and can also operate in Setup/Setback, Normal and Economy modes. Other
features of operation include multiple stage reheat coil control, local space temperature
setpoint adjustment, after-hours timed override, and On/Off/Auto fan control. Because
the VAV-UC II has two dedicated CFM analog input points it can control a double duct
VAV Terminal Box.
The VAV-UC II is a single board unit that mounts in a separate enclosure. It requires a
stepdown transformer providing it with 24 VAC. The VAV-UC II accepts inputs for up to
six analog sensor inputs, or individually configured for up to six discrete dry contact
inputs, and two CFM Velocity Pressure Transducer inputs. It operates on a small network
connected to a UCI. You must set the address on the VAV-UC II using a HHC before it
will operate on the UCI network.

Component Layout
The VAV-UC II board contains a power transformer at the left top edge, input terminals
along the left edge, velocity sensor inputs along the bottom edge, sensor/HHC connections along the bottom edge, LAN connection terminal block, RJ11 modular connection,
and output terminals along the right edge (see Figure 7). It also has communication
LEDs on the right edge of the board.
Earth Ground

Communication LED's

P
L2

24 VAC

Receive Data

XFMR

L1

(Green)

Transmit Data (Red)

AI-1 SSPP00

Pull-up Resistors

AI-2 SSPP01
AI-3 SSPP02
Inputs

AI-4 SSPP03

Ground
Open
Close
Fan
H1
H2
H3

EPROM

AI-5 SSPP04 (Pushbutton)

Zilog Super 8

RJ11

SSPP07
SSPP06
SSPP05
SSPP04
SSPP03
SSPP02

Outputs

HHC / LAN Connection

Microprocessor

AI-6 SSPP05

LAN

Connection

Sensor 1 Velocity Sensor SSPP06

Sensor 2 Velocity Sensor SSPP07


C+
C
GND
PWR

Figure 7. VAV-UC II Component Layout

12

Unitary Controllers

Installation Guide

VAV-UC II

Power Terminal
The power terminals consist of three 0.25 push-on lug blade terminals for 24 VAC
power input. The normal inputs are for L1, L2 and Ground.

Input Terminals
The VAV-UC II has eight sets of input terminals on the board. Six are through.25 pushon lug blade terminals that are configurable as analog or discrete inputs. Two sensor
inputs are for velocity sensor inputs from optional velocity sensor transducers.

Analog Input Points


These terminals are located on the left edge of the board. The inputs consist of three
terminals each, and are analog input points from a space sensor, setpoint adjustment
potentiometer, or CSIs Model ASC1 Analog Signal Converter. The point addresses are
SSPP00 through SSPP05. The inputs are labeled AI-1 through AI-6.

Discrete Input Points


The input terminals labeled AI-1 through AI-6 are individually configurable to accept
discrete dry contact inputs by using individual plug-in resistors. Their point addresses
are SSPP00 and SSPP05.

Velocity Sensor Input Point


The last two points consist of three prong push-on terminal blocks for two CFM airflow
analog inputs. These sensor input points are associated with on board conditioning
circuitry and analog to digital conversion. The A/D converter is 8 bit (0-255 counts) calibrated from 2.732 volts (0 counts) to 3.332 volts (255 counts). These input points are
addresses SSPP06 and SSPP07.

HHC/LAN Connections
The VAV-UC II can connect to a HHC or the sub-LAN, but not both at the same time.
An RJ11 modular connection can connect the VAV-UC II to a HHC or the sub-LAN, and
a three position screw terminal can connect the VAV-UC II to the sub-LAN. The HHC
can also control the VAV-UC II from an LTS80Ux Space Temperature Sensor if the
Sensor/HHC connections (TB2) are done.

Output Points
Seven.25 push-on lug terminals are located along the right edge of the VAV-UC II
board. Six are for discrete outputs and the seventh is a ground terminal. The point
addresses are SSPP02 through SSPP07, and are for VAV Box damper, Fan, Heat Stage 1,
Heat Stage 2, and Heat Stage 3.

Communication LEDs
Two LEDs are located on the right edge of the VAV-UC II board. When the green LED
lights up the VAV-UC II is receiving data. When the red LED lights up the VAV-UC II is
transmitting data.

Unitary Controllers

13

VAV-UC II

Installation Guide

VAV-UC II Installation
There are several connections that must be made on the VAV-UC II: power, sub-LAN,
analog inputs, discrete inputs, modular connector inputs, and discrete outputs. Each
connection procedure is concerned with only one part of the installation. Read each
procedure and examine the accompanying figure before attempting to do the procedure.

Connecting the Sub-LAN Cable


The sub-LAN may be installed using either a modular RJ11 connection or 24 AWG or
larger, shielded, twisted pair cabling. When using the HHC, the sub-LAN does not function.
Warning:

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.

RJ11 Cable
The RJ11 cable is available in pre-cut and terminated cable lengths of 25, 50, 100, and
250 foot lengths.
1. Plug the one end of the RJ11 cable into the RJ11 jack located on the right side of the
VAV-UC II.
2. Connect the other end of the cable to the RJ11 HHC/LAN jack on the Unitary
Controller Interface.

Twisted Pair Cable


Use 24 AWG or larger, shielded, twisted pair cable to connect the VAV-UC II to the subLAN. This LAN connects to the UCI and other unitary controllers in a daisy-chain
fashion.
1. Connect the positive line (COM+) to terminal 1 (see Figure 8).
2. Connect the negative line (COM-) to terminal 2.
Note:

Shield drain wire continuity must be maintained as the sub-LAN cable passes through
each controller. Shield drain wires from each controller sub-LAN cable must be twisted
together, insulated, and tied back such that wires do not come in contact with ground
or any conductive surface within a controller.

Connecting the Input Points


There are three possible types of input points on the VAV-UC II: analog, discrete, and
CFM velocity pressure. The analog inputs support Lini-Temp space temperature sensors,
discrete inputs support dry contact inputs, the CFM velocity pressure input supports
CFM velocity pressure transducer.

14

Unitary Controllers

Installation Guide

VAV-UC II

LAN/HHC Port

RJ11

Sub-LAN Connection

3
Com 2
1
Com +

Sensor 1
Other Controllers

Figure 8. VAV-UC II LAN Connection

Resistor Configuration
You can configure the input points on the VAV-UC II for several different inputs. Using
a two-wire LTS sensor, requires that a 10K ohm, 0.1%, 18W accurate current sensing
resistor be placed into the resistor position. Resistor positions 1A through 6A match
input points AI-1 through AI-6 (see Figure 9).
To configure the analog inputs for discrete monitoring you must place a 1K to 10K ohm,
5 10%, 18 to 14W current sourcing resistor in the corresponding B position (1B
through 6B). The resistor is current source, resistance to five volts, to provide excitation
of a dry contact.
Changing Input Voltage Range to 0 - 5 Volt

Additionally, the standard controller input voltage range for AI-1 through AI-6 is 2.732
to 3.332 VDC. You may change this to 0 5 VDC by placing a plug-in jumper across positions J1, J3, and J4. When the input range is changed to the 0 to 5 volt range, the standard
CSI 0 1.3" W.C. velocity transducer (part number 603500-0002) is not usable. The
velocity signal must be obtained from a 0 to 5 volt or 1 to 5 volt transducer, such as the
CSI 0 1" W.C transducer (part number 605540-0004). When using a transducer other
than the standard CSI transducer, the linear conversion equation must be used in place
of the square root equation and Lookup Table 2 is no longer required.
1. Place the plug-in jumpers across position J1, J3, and J4.
2. Connect a HC7410 Hand-Held Controller to the VAV-UC II. Display any AI
address on the HC7410.
3. Adjust gain pot R11 with a screwdriver. Turn the pot adjustment screw approximately ten counter-clockwise turns, or until you get the lowest possible hex count
on the HC7410.

Unitary Controllers

15

VAV-UC II

Installation Guide

AI-1
GND
+15V

"A" positions are used to configure inputs for two-wire LTS


1A
2A

applications (current sensing, resistance to ground).

3A
4A

"B" positions are used to configure inputs for dry contact,

AI-2
GND

1B

discrete monitoring (current sourcing, resistance to 5 volts).

+15V

2B
3B

AI-3

4B

GND
+15V

AI-4
GND
+15V

5A
6A

The standard controller input voltage range is 2.732


to 3.332VDC. You may change this to 0 to 5V by
placing a plug-in jumper across positions. J1, J3
and J4.

J1
AI-5

J2

GND

5B

+15V

6B
J3
J4

AI-6
GND
+15V
Sensor 2

Note: When input range is changed to the 0 to 5V range, the standard velocity transducer
is not usable. The velocity signal must be obtained from a 0 to 5V or 1 to 5V
transducer (such as the CSI 65540-0004 0-1" W.C. transducer). When using a transducer
other than CSI 605540-0002 0-1.3" W.C., the linear conversion equation must be used in
place of the non-linear equation and Lookup Table 2.

Figure 9. VAV-UC II Resistor Configuration


Changing Input to 0 - 20 mA Range

Inputs AI-1 through AI-6 can accept 0 to 20 mA input. The VAV-UC II can provide loop
power for two 0 - 20 mA input points. Additional sensors must have an external power
supply.
Note:

The power supplied by the UC is +15V and may not support the voltage requirements of
some devices.
1. Place the plug-in jumpers across position J1, J3, and J4.
2. Then insert a 249 ohm, 0.1%, 18 W resistor into the resistor position matching the
input point (1A through 6A).
3. Connect a HC7410 Hand-Held Controller to the VAV-UC II. Display any AI
address on the HC7410.

16

Unitary Controllers

Installation Guide

VAV-UC II

4. Adjust gain pot R11 with a screwdriver. Turn the pot adjustment screw approximately ten counter-clockwise turns, or until you get the lowest possible hex count
on the HC7410.

Connecting Analog Input Points


Input points AI-1 through AI-6 may be configured as analog input points. Ensure that
the resistor in position 5B is removed so that AI-5 can be used as an analog input. The
following procedure shows the connection for input AI-1. The connection for the other
five analog input points is the same (see Figure 10).
1. Connect the white wire from the LTS sensor to terminal AI-1.
2. Connect the blue wire from the LTS sensor to terminal GND.
3. Connect the orange wire from the LTS sensor to terminal +15V.
GND
GND
24VAC
WHT
LTS SENSOR

BLU
ORN
WHT

LTS SENSOR

BLU
ORN
WHT

LTS SENSOR

BLU
ORN

Lini-Temp
Space
Temperature
Sensors

WHT
LTS SENSOR

BLU
ORN

GND
X

AI-1

GND
+15V

1A
2A
3A

GND
X

AI-2

GND
+15V

4A
1B
2B
3B

GND
X

AI-3

GND

4B

+15V
GND

AI-4

GND

+15V

5A
6A
J1

TIMED-OVERRIDE
PUSH BUTTON *

AI-5
GND

J2

+15V

6B

5B*
J3

WHT
LTS SENSOR

BLU
ORN

GND
X

AI-6

GND

+15V

J4

Sensor 2

Note:

*Timed-Override pushbutton requires a pull-up resistor at plug-in


position 5B. If the resistor is removed the input point can be used as
another sensor input. The VAV-UC II is shipped with the resistor installed.

To CSI Velocity Pressure Transducer


If using two-wire LTS sensor, insert a 10K ohm
1/8W .1% resistor into the resistor position (1A through 6A) that,
matches the input used (AI-1 through AI-6).

Figure 10. VAV-UC II Analog Input Connections

Connecting an LTS80Ux
Several input points are used when attaching to a LTS80Ux Sensor with timed-override
pushbutton and an adjustable potentiometer, using the Sensor/HHC connection. These
connections typically use inputs AI-1, AI-4, and AI-5 to connect the sensor temperature

Unitary Controllers

17

VAV-UC II

Installation Guide

signal, setpoint override signal, and the override pushbutton. This configuration allows
you to use a HHC plugged into the LTS sensor to control the VAV-UC II. Use the
following procedure to connect the Lini-Temp sensor (see Figure 11).
1. From TB1 on the Lini-Temp Sensor, connect terminal 2 to AI-1 on the VAV-UC II.
2. From TB1 on the Lini-Temp Sensor, connect terminal 3 to GND of AI-1 on the
VAV-UC II.
3. From TB1 on the Lini-Temp Sensor, connect terminal 1 to +15V of AI-1 on the
VAV-UC II.
Note:

This connects the temperature signal from the sensor to the VAV-UC II. The signal is 2.732
to 3.332 VDC, representing 32 to 140 Fahrenheit.

Timed-Override
Push Button

S.P. Adjustable Pot


TB1

TB2

Temperature Signal
2.732 to 3.332
VDC 32 to 140
Deg. F.

AI-5
GND
+15V

AI-6
GND
+15V

Sensor/HHC

TB2-2

Sensor 2

PWR

TB1-5
Override Push button

5A
6A
J1
J2
5B*
6B
J3
J4

* The Timed Override push button


is attached to input AI-5. The
corresponding resistor position, 5B
must have a plug-in 1K ohm pullup resistor installed.

GND

AI-4
GND
+15V

AI-3
GND
+15V

TB2-1

TB1-4
Setpoint
override signal
(2.892 to 3.174
VDC)

When attached to a Lini-Temp Sensor, the AI-1


connections are the minimum connections. The
setpoint adjustment potentiometer, timed
override push button, and the Sensor/HHC
connections are optional.

TB2-4

AI-2
GND
+15V

1A
2A
3A
4A
1B
2B
3B
4B

C+

AI-1
GND
+15 V

TB2-3

TB1-2
TB1-3
TB1-1

Figure 11. VAV-UC II LTS Ux Input Point Connections


4. From TB1 on the Lini-Temp Sensor, connect terminal 4 to AI-4.

18

Unitary Controllers

Installation Guide

VAV-UC II

Note:

This connects the setpoint override signal from the sensor to the VAV-UC II. This signal is
2.892 (68 counts) to 3.174 VDC (188 counts).
5. From TB1 on the Lini-Temp Sensor, connect terminal 5 to AI-5.

Note:

This connects the override push button signal to the VAV-UC II. Since the Timed Override
push button is typically attached to input AI-5, ensure that the corresponding resistor position, 5B has a plug-in 1K ohm current sourcing resistor installed (see Figure 11 on page 18).
6. From TB2 on the Lini-Temp Sensor, connect terminal 1 to Sensor/HHC terminal
block, PWR terminal (terminal 4).
7. From TB2 on the Lini-Temp Sensor, connect terminal 2 to Sensor/HHC terminal
block, C+ terminal (terminal 1).
8. From TB2 on the Lini-Temp Sensor, connect terminal 3 to Sensor/HHC terminal
block, C terminal (terminal 2).
9. From TB2 on the Lini-Temp Sensor, connect terminal 4 to Sensor/HHC terminal
block, GND terminal (terminal 3).

Connecting Discrete Input Points


When monitoring discrete contacts, you must place 1K ohm current sourcing resistors
in the corresponding B positions (see Figure 12). Input points AI-1 through AI-6 have
corresponding resistor positions 1B through 6B. The example uses AI-1 as the input
point, though the connection for the other five points is similar.
1. Insert a 1K to 10K ohm, 5 - 10%, 18 14W current sourcing resistor in, position
1B.
2. Connect one wire from the dry contact to be monitored to AI-1 terminal on the
VAV-UC II.
3. Connect the other wire from the dry contact to be monitored to the GND terminal
of AI-1 on the VAV-UC II.

CFM Velocity Connections


There are connections for two CFM velocity sensors on the VAV-UC II. Depending upon
the version you purchased there may be up to two on-board sensors mounted to the
baseplate. Sensor connections require an electrical connection and pneumatic connection to work. Use the following procedure to connect the sensors electrically.
1. Place the push on plug from the sensor onto a connector located along the bottom
edge of the VAV-UC II. The pressure signal inputs are labeled Sensor 1 on the lower
right, and Sensor 2 on the lower left.
Note:

Use care when connecting tubing to the velocity sensor ports. Use the following steps.
Install the sensor to the unitary controller before applying power to the controller.
2. The unitary controller and velocity sensor should be mounted on a vertical surface
with the sensor ports pointed down. This avoids possible contamination of the
sensor from condensation. This position also corresponds to the position of the
sensor during factory calibration.

Unitary Controllers

19

VAV-UC II

Installation Guide

GND
GND

Power Input

Discrete Contact
to be monitored
24VAC

AI-1
1A

GND

2A

+15V

3A
4A

AI-2

1B

GND

2B

+15V

3B
4B

AI-3
GND
+15V

AI-4
GND

5A

+15V

6A
J1

AI-5

J2

GND

5B*

+15V

6B
J3
J4

AI-6
GND
+15V
Sensor 2

Figure 12. VAV-UC II Discrete Input Connections


3. Connect the tubing to the sensor ports by pushing the tubing straight onto the
barbed fitting. Do not use excessive force to the side.
4. The left side port (P1) receives the high pressure signal and the right side port (P2)
receives the low pressure signal.
5. Use 18 inch I.D Vinyl or Urethane flexible tubing.
6. Do not make connections to the pressure sensor fittings with excessive pressure in
the lines. Applying excessive over-pressure on either fitting could cause permanent
damage to the sensor.
7. To remove tubing from the fittings, carefully slit the tubing where it covers the
fitting. Do not cut the pressure sensor fitting or leakage may occur.
8. After a minimum, fifteen minute warmup period, the output of the sensor can be
verified and calibrated using offset counts, if necessary.

20

Unitary Controllers

Installation Guide

VAV-UC II

Initial Sensor Offset Calibration


If the factory calibration is disturbed during shipment, use the following procedure to
set the sensor offset calibration.
1. Close the damper completely (0" Water column from the probe), or disconnect the
tubing at the airflow probe ports on the duct.
2. From the VAV-UC II test point TP1 for sensor 1 and TP2 for sensor 2, check and
adjust the sensor offset potentiometer for an output voltage of 2.762V.
3. Subsequent calibration of the velocity measurement should be done through software Offset parameter entries.

Connecting the Output Points


Six discrete, Triac control outputs are on the VAV-UC II. Each output allows control of
an AC circuit with a controlled current of up to.5 amps. The outputs provide a current
switch to ground. The actual triac on/off state and equipment on/off state is determined
during installation of equipment and the associated program configuration. See Table 1
for help in determining on/off (open/closed) states. Figure 13 shows a typical dual duct
variable volume configuration, and Figure 14 show a typical dual duct constant volume
configuration. The connections in the steps that follow are based upon using CSI actuators ACT02 with the actuators shipped fully clockwise and the cold duct damper and hot
duct damper being normally closed and normally open, respectively.
1. To connect the cold duct actuator, connect the OPN terminal on the VAV-UC II to
the CCW terminal on the actuator.
2. Connect the CLO terminal on the VAV-UC II to the CW terminal on the actuator.
3. Connect the 24 VAC lead from the stepdown transformer to the COM terminal on
the actuator.
4. To connect the hot duct actuator, connect the FAN terminal on the VAV-UC II to
the CCW terminal on the actuator.
5. Connect the H1 terminal on the VAV-UC II to the CW terminal on the actuator.
6. Connect the 24 VAC lead from the stepdown transformer to the COM terminal on
the actuator.
Table 1. Actuator Direction of Opening
Normally Open

Normally Closed

Actuator Shipped CW

CW

CCW

Actuator Shipped CCW

CCW

CW

Connecting the Power Cable


The VAV-UC II takes 24 VAC power and passes it through an on-board transformer. This
transformer steps down the voltage for use on the VAV-UC II board. Use the following
procedure to install power to the VAV-UC II.
Warning:

Unitary Controllers

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.

21

VAV-UC II

Installation Guide

X
F
M
R

L2

120 VAC

L1

L2

Earth
Ground

L1
VAV-UC II
Sensor 2
SSPP07

Sensor 1
SSPP06

Power

Outputs

Inputs

Transducer
(P/N605540-0002)
(0 - 1.3")

Controller

SSPP02
SSPP03
SSPP04
SSPP05
SSPP06
SSPP07

Inputs

H3
H2
H1
FAN
CLO
OPN
Ground

Stepdown
Transformer
Typically Provided
By VAV Box
Manufacturer
Located in VAV
High Voltage
Control Box

(P/N 603500-XXXX)

Actuator

P2
(Low)

P1
(High)

Hot Duct
VAV Box Velocity Pressure Pickup

Cold Duct

Actuator
(P/N 603500-XXXX)
P1
(High)

P2
(Low)

Transducer
(P/N605540-0002)
(0 - 1.3")

Pneumatic Tubing of equal


length 1/8" I.D. Vinyl or
Urethane flexible tubing 3
feet maximum length

Figure 13. VAV-UC II Output connections, Dual Duct Variable Volume


1. Remove power from the branch circuit providing power to the UC at the circuit
breaker box.
2. Connect the 24 VAC power input L1 to terminal P4 (see Figure 15).
3. Connect 24 VAC power input L2 to the second (bottom) terminal labeled GND.

22

Unitary Controllers

Installation Guide

VAV-UC II

Earth

120 VAC

L1

Ground

L1

Stepdown
Transformer
Typically Provided
By VAV Box
Manufacturer
Located in VAV
High Voltage
Control Box

VAV-UC II
Controller

Inputs

Sensor 2
SSPP07

Inputs

Sensor 1
SSPP06

Power
SSPP02
SSPP03
SSPP04
SSPP05
SSPP06
SSPP07

L2

L2

H3
H2
H1
FAN
CLO
OPN
Ground

X
F
M
R

Outputs

(P/N 603500-XXXX)

Actuator
Transducer
(P/N605540-0002)
(0 - 1.3")
P1
(High)

P2
(Low)

Hot Duct
VAV Box Velocity Pressure Pickup (typical)

Cold Duct

Actuator
(P/N 603500-XXXX)
P1
(High)

P2
(Low)

Transducer
(P/N605540-0002)
(0 - 1.3")

Pneumatic Tubing of equal length


1/8" I.D. Vinyl or Urethane flexible tubing
3 feet maximum length.

Figure 14. VAV-UC II Output Connections, Dual Duct Constant Volume


4. Connect the 24 VAC ground to the first (top) terminal, GND, on the VAV-UC II.
The Universal Enclosure that the UC is mounted in should also be well grounded.
Note:

Do not attempt to use the same AC transformer for any subLAN device (UC or transducer)
and its associated LAN interface device (UCI). This will result in improper operation, and
may cause damage to one or both devices.
5. Restore power to the power line at the circuit breaker box.

Unitary Controllers

23

VAV-UC II

Installation Guide

P1
GND
P2
GND

L2
24Vac
L1

P4
24VAC

AI-1
GND
+15V

1A
2A
3A

AI-2
GND
+15V

4A
1B
2B
3B
4B

Figure 15. VAV-UC II Power Connection

Setting Up the VAV-UC II


Setup for the VAV-UC is limited to setting the UC address before connecting it to the
sub-lan and field hardware checkout. The HHC is used to set the UC address. Use the
procedure shown in Field Hardware Check-out And Addressing on page 44.
There are occasions when you may wish to Cold Start the UC. This procedure will clear
the UCs database. Use the procedure listed in Field Hardware Check-out And
Addressing on page 44.

24

Unitary Controllers

Installation Guide

UNIV-UC

UNIV-UC
The UNIV-UC combines low unit cost with an easy to expand modular design. It operates within a sub-LAN connected to an I/NET system LAN of any size, allowing a multitude of host communications options. The UNIV-UC can provide stand alone
temperature control, for Air Handling Units or Heat Pumps, and PID and Floating DDC
extensions for the I/NET system. It can provide triple setpoints for cooling and heating,
and can also operate in Setup/Setback, Normal and Economy modes. Other features of
operation include multiple stage reheat coil control, local space temperature setpoint
adjustment, after-hours timed override, and On/Auto fan control.
The UNIV-UC is a single board unit that mounts in a separate enclosure. It requires a
stepdown transformer, providing it with 24 VAC. The UNIV-UC accepts inputs from up
to eight analog devices (Lini-Temp Space sensors), or eight discrete dry contact inputs
when using factory supplied pull-up resistors in the resistor terminal strip. It has eight
discrete, SPDT Relay output points. It operates on a small network connected to a UCI.
You must set the address on the UNIV-UC using a HHC before it will operate on the UCI
network.

Component Layout
The UNIV-UC board contains a power transformer at the left top edge, input terminals
along the left edge, and output terminals along the right edge (see Figure 16). It also has
connections for two modular input cables, and a terminal to connect shielded, twisted
pair cable for the sub-LAN.

Power Terminals
The power terminals consist of three 0.25 push-on lugs for 24 VAC power input. The
normal inputs are for L1, L2 and Ground.

Input Terminals
The UNIV-UC has eight sets of terminals on the board. All eight are 0.110 push-on lug
terminals that are configurable as analog or discrete inputs. LTS sensor connections in
the form of a modular RJ45 connector is provided on the bottom edge of the board.

Analog Input Points


These terminals are located on the left edge of the board. The inputs consist of three
terminals each, and are analog input points for a space sensor, setpoint adjustment
potentiometer, or CSIs Model ASC1 Analog Signal Converter. Each set consists of an
input terminal, ground (GND) terminal, and +15 VDC terminal that provides +15V
power to the sensor. The point addresses are SSPP00 through SSPP07. The inputs are
labeled IN 1 through IN 8.

Unitary Controllers

25

UNIV-UC

Installation Guide

P
24 VAC

L2
L1

RLY

SSPP07

RLY

SSPP06

RLY

SSPP05

RLY

SSPP04

RLY

SSPP03

RLY

SSPP02

RLY

SSPP01

RLY

SSPP00

XFMR

SSPP00
SSPP01
O
U

SSPP02

N
SSPP03

T
EPROM

U
SSPP04

T
S

SSPP05

Zilog Super 8

Microprocessor

SSPP06
P28

SSPP07

P30
RJ45

RJ11

LTS Sensor Connection


Normally Closed

HHC / LAN Connection


LAN Connection

Common
Receive Data (Green)

Normally Open

Transmit Data (Red)


OUTPUT TERMINALS
(TYPICAL FOR ALL 8)

Communication LED's

Figure 16. UNIV-UC Component Layout

Discrete Input Points


The input terminals labeled IN 1 through IN 8 are configurable to monitor discrete dry
contact inputs by using individual plug-in resistors. Discrete inputs use only the input
terminal and ground terminal. Their point addresses are SSPP00 through SSPP07.

HHC/LAN Connections
The UNIV-UC can connect to a HHC and the sub-LAN, but not at the same time. An
RJ11 modular connection can connect the UC to a HHC or the sub-LAN, and a three
position screw terminal block (P30) can connect the UC to the sub-LAN. The HHC can
control the UNIV-UC from an LTS80 Space Temperature Sensor if the Sensor/HHC
connection (P28) is connected.

Output Points
Eight sets of 0.25 push-on lug terminals are located along the right edge of the UNIVUC board for the Relay outputs. These consist of eight sets of three terminals. Each set is
organized with a Normally Closed (NC) terminal at the top of the set, a Common (C)
terminal in the center of the set, and a Normally Open (NO) terminal at the bottom of
the set. The common terminal has the output number silkscreened by its position (see
Figure 16 on page 26). The point addresses are SSPP00 through SSPP07.

26

Unitary Controllers

Installation Guide

UNIV-UC

Communication LEDs
Two LEDs are located on the bottom edge of the UNIV-UC board. When the green LED
lights up the UNIV-UC is receiving data. A red LED lights up when the UNIV-UC is
transmitting data.

UNIV-UC Installation
There are several connections that must be made on the UNIV-UC: power, sub-LAN,
analog inputs, discrete inputs, modular connector inputs, and discrete outputs. Each
connection procedure is concerned with only one part of the installation. Read each
procedure and examine the accompanying figure before attempting to do the procedure.

Connecting the Sub-LAN Cable


The sub-LAN may be installed using either a modular RJ11 connection or 24 AWG or
larger, shielded, twisted pair cabling. When using the HHC, the sub-LAN does not function.
Warning:

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.

RJ11 Cable
The RJ11 cable is available in pre-cut and terminated cable lengths of 25, 50, 100, and
250 foot lengths.
1. Plug one end of the RJ11 cable into the RJ11 jack located to the right of the RJ45
modular port on the bottom edge of the UNIV-UC.
2. Connect the other end of the cable to the RJ11 HHC/LAN jack on the Unitary
Controller Interface.

Hardwired Twisted Pair Cable


Use 24 AWG or larger, shielded, twisted pair cable to connect the UNIV-UC to the subLAN. This LAN connects to the UCI and other unitary controllers in a daisy-chain
fashion.
1. Connect the positive line (COM+) to terminal 1 (see Figure 17).
2. Connect the negative line (COM-) to terminal 2.
Note:

Shield drain wire continuity must be maintained as the sub-LAN cable passes through
each controller. Shield drain wires from each controller sub-LAN cable must be twisted
together, insulated, and tied back such that wires do not come in contact with ground
or any conductive surface within a controller.

Connecting the Input Points


You can connect three types of input points to the UNIV-UC: analog, discrete and
modular. The analog inputs support Lini-Temp space temperature sensors, discrete
inputs support dry contact inputs, and the modular input supports CSI Model LTS80U0,
U1 or U2 space temperature sensor assemblies.

Unitary Controllers

27

UNIV-UC

Installation Guide

I
N
P
U
T
S

45

11

HHC / Sub-LAN Connection


(Modular)
or
Sub-LAN Connection
(Hardwired)

COM

RJ

COM +

RJ

Other Controllers

Figure 17. UNIV-Sub-LAN Connection

Resistor Configuration
The UNIV-UC is shipped configured for discrete input points using factory supplied
10K ohm resistors. Resistor positions 1B through 8B match input points IN 1 through
IN 8 (refer to Connecting Discrete Input Points on page 29).
To configure the inputs for analog signal monitoring you must unplug the resistors
matching the input position.

Connecting Analog Input Points


Input points IN 1 through IN 8 may be configured as analog input points. Ensure that
resistor (1B through 8B) are removed from the resistor terminal strip. The following
procedure lists the connection for input IN 1. The connection for the other seven analog
input points is the same (see Figure 18).
1. Connect the white wire from the LTS sensor to terminal IN 1.
2. Connect the blue wire from the LTS sensor to terminal GND.
3. Connect the orange wire from the LTS sensor to terminal +15V.

Connecting a LTS80Ux
When attaching to a LTS80Ux Sensor, with timed-override pushbutton and an adjustable
potentiometer, and using the Sensor/HHC connection, several input points are used for
the single sensor. These connections typically use inputs IN 1 and IN 4 to connect to the

28

Unitary Controllers

Installation Guide

UNIV-UC

WHT
*

Lini-Temp

BLT
ORN
WHT

Lini-Temp

BLU
ORN
WHT

Lini-Temp

BLU
ORN
WHT

**

Lini-Temp

BLU
ORN

WHT
Lini-Temp

BLU
ORN
WHT

Lini-Temp

BLU
ORN
WHT

Lini-Temp

BLU
ORN
WHT

Lini-Temp

BLU
ORN

Ground
X

INPUT

GND

#1

Resistor Terminal Strip


1A

+15V
Ground

INPUT

GND

#2

3A

+15V
Ground
INPUT

#3

+15V

INPUT

GND

+15V

#4

3B
4B

Ground
X

INPUT

GND

#5

+15V

5A

Ground
X

INPUT

GND

10K ohm 1% typical

2B

Ground
X

4A
1B

GND

2A

#6

Factory Supplied "PullUp" Resistors to be


removed when using
Universal Inputs as
Analog Input Points

6A
7A

+15V
Ground

8A

INPUT

GND

5B

+15V

6B

Ground
X

INPUT

GND

+15V

#7

#8

7B
8B
Resistor Terminal Strip

Note:

UNIV-UC Controllers are supplied from the factory with "Pull-UP" Resistors installed
for all eight Input Points. These are installed in locations 1B through 8B. These
"Pull-Up" Resistors should be removed for any inputs that are going to be used for
Lini-Temp analog input points.

* Cannot be utilized if LTS-80U0, U1, or U2 has been used.


** Cannot be utilized if LTS-80U1 or U2 has been used.

Figure 18. UNIV-UC Analog Input Connections


sensor temperature signal and setpoint override signal. This configuration allows you to
use a HHC plugged into the LTS sensor to control the UNIV-UC. To connect a LTS80U0,
U1, or U2 plug the modular cable into the RJ45 terminal.

Connecting Discrete Input Points


When monitoring discrete contacts, you must ensure that the factory supplied 10K ohm
current sensing resistors are in the corresponding B positions (see Figure 19). Input
points IN 1 through IN 8 use corresponding resistor positions 1B through 8B. This
example uses IN 1 as the input point, though the connection for the other seven points
is the same.
1. Ensure that the factory supplied 10K ohm resistor is in position 1B.
2. Connect one wire from the dry contact to IN 1 terminal on the UNIV-UC.
3. Connect the other wire from the dry contact switch to the GND terminal of IN 1
on the UNIV-UC.

Unitary Controllers

29

UNIV-UC

Installation Guide

Dry Contact (Typical)


INPUT
*

#1

Resistor Terminal Strip

GND
+15V
INPUT

1A
#2

2A

GND
3A

+15V
INPUT

#3

GND

INPUT

10K ohm 1% Typical

1B

+15V
**

4A

2B
#4

3B

GND
4B

+15V

INPUT

#5

GND
+15V
INPUT

5A
#6

GND

6A
7A

+15V
8A
INPUT

#7
5B

GND
+15V
INPUT

6B
#8

7B

GND
+15V

8B
Resistor Terminal Strip

Note:

UNIV-UC Controllers are supplied from the factory with "Pull-UP" Resistors
installed for all eight Input Points. These are installed in locations 1B through 8B.
These "Pull-Up" Resistors are required for any inputs that are going to be used as
Discrete Input

* Cannot be utilized if LTS-80U0, U1, or U2 has been used.


** Cannot be utilized if LTS-80U1 or U2 has been used.
.

Figure 19. UNIV-UC Discrete Input Connections

Connecting the Output Points


Eight discrete, SPDT Relay outputs are provided on the UNIV-UC. Each output allows
control of up to 0.5 amps with either 24 VAC or 24 VDC. Figure shows the typical output
connections. Each set of output terminals consist of a normally closed, common and
normally open terminal. The output relays are numbered from the bottom to the top, 1
through 8. The addresses for the points are SSPP00 through SSPP07. Determine whether
your configuration requires normally open or normally closed operation before
connecting the UNIV-UC.
1. Connect the common terminal to the common terminal of your equipment.
2. Connect the NC or NO terminal on the UNIV-UC to the other lead on your equipment.

30

Unitary Controllers

Installation Guide

UNIV-UC

Connecting the Power Cable


The UNIV-UC takes 24 VAC power and passes it through an on-board transformer. Use
the following procedure to install power to the UNIV-UC.
Warning:

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.
1. Remove power from the branch circuit providing power to the UC at the circuit
breaker box.
2. Connect the 24 VAC power input L1 to terminal P3 on the UNIV-UC (see
Figure 20).
3. Connect 24 VAC power input L2 to terminal P2 on the UNIV-UC.
4. Connect earth ground to the first (top) terminal, P1 on the UNIV-UC. The
Universal Enclosure that the UC is mounted in should also be well grounded.

Note:

Do not attempt to use the same AC transformer for any subLAN device (UC or transducer)
and its associated LAN interface device (UCI). This will result in improper operation, and
may cause damage to one or both devices.
5. Restore power to the branch circuit providing power to the UC.
Earth Ground

P1

L2

P2

L1

P3

24 VAC

XFMR

EPROM

Figure 20. UNIV-UC Power Connections

Unitary Controllers

31

UNIV-UC

Installation Guide

Setting Up the UNIV-UC


Setup for the VAV-UC is limited to setting the UC address before connecting it to the
sub-lan and field hardware checkout. The HHC is used to set the UC address. Use the
procedure shown in Field Hardware Check-out And Addressing on page 44.
There are occasions when you may wish to Cold Start the UC. This procedure will clear
the UCs database. Use the procedure listed in Field Hardware Check-out And
Addressing on page 44.

32

Unitary Controllers

Installation Guide

UNIV-UC II

UNIV-UC II
The UNIV-UC II is similar to the earlier UNIV-UC in that it combines low unit cost with
an easy to expand modular design. It operates within a sub-LAN connected to an I/NET
system LAN of any size, allowing a multitude of host communications options. The
UNIV-UC II can provide stand alone temperature control, for Air Handling Units or
Heat Pumps, and PID and Floating DDC extensions for the I/NET system. It can provide
triple setpoints for Cooling and Heating, and can also operate in Setup/Setback, Normal
and Economy modes. Other features of operation include multiple stage reheat coil
control, local space temperature setpoint adjustment, after-hours timed override, and
On/Auto fan control.
The UNIV-UC II is a single board unit that mounts in a separate enclosure. It requires a
stepdown transformer, providing it with 24 VAC. The UNIV-UC II accepts inputs from
up to eight analog devices (Lini-Temp Space sensors), or eight discrete dry contact
inputs when using factory supplied pull-up resistors in the resistor terminal strips. It has
eight discrete, SPDT Relay output points. It operates on a small network connected to a
UCI. You must set the address on the UNIV-UC II using a HHC before it will operate on
the UCI network.

Component Layout
The UNIV-UC II board contains a power transformer at the left bottom edge, input
terminals along the left edge, power and communications terminals along the bottom
edge, and output terminals along the right edge (see Figure 21). It also has connections
for one modular input cable, and a terminal to connect shielded, twisted pair cable for
the sub-LAN.

Power Terminal
The power terminals consist of three position terminal block for 24 VAC power input.
The normal inputs are for L1, L2 and Ground.

Input Terminals
The UNIV-UC II has eight sets of three position input terminals on the board. The
terminal blocks are removable in two groups of four points each. The inputs are shipped
configured as discrete inputs but can be changed to analog inputs.

Analog Input Points


These terminals are located on the left edge of the board. The inputs consist of three
terminals, each arranged in two groups of four, and are configurable as analog input
points for a space sensor, setpoint adjustment potentiometer, or CSIs Model ASC1
Analog Signal Converter. Each set consists of an input terminal marked AI-1 through AI8, ground (GND) terminal, and +15V terminal that provides +15 VDC power to the CSI
LTS sensors. The point addresses are SSPP00 through SSPP07. The inputs are labeled AI1 through AI-8.

Unitary Controllers

33

UNIV-UC II

Installation Guide

Communication LED's
Transmit Data (Red)
Receive Data (Green)

SSPP00

SSPP01

SSPP02

N
P

SSPP03

U
T
S
SSPP04

SSPP05

SSPP06

SSPP07

1
2
3
4
5
6
7
8
9
10
11
12
TB1
TB2
1
2
3
4
5
6
7
8
9
10
11
12

TB3

1A

RLY

2A
3A

EPROM

RLY

4A
1B

Zilog Super 8

2B

RLY

Microprocessor

3B

5A

Pull-Up

Resistors

T
P

6A

7A

8A

5B

RLY

4B

RLY

RLY

RLY

TB4

RJ11

SSPP06

SSPP05

SSPP04

TB6
RLY

7B
8B

SSPP07

TB7

XFMR

6B

12
11
10
9
8
7
6
5
4
3
2
1

12
11
10
9
8
7
6
5
4
3
2
1

SSPP03

SSPP02

SSPP01

SSPP00

TB5

Power Input
Sensor-HHC Connection
HHC Connection
UCI LAN Connection

Figure 21. UNIV-UC II Component Layout


The input points are shipped configured with 10K ohm resistors installed for discrete
input in resistor positions 1B through 8B. If you are using two wire current mode LTS, a
10K ohm, 0.1%, 18W resistor (current sensing, resistor to ground) should be placed in
the matching resistor strip number (positions A1 through A8).

Discrete Input Points


The input terminals labeled AI-1 through AI-8 are configurable for discrete contact
inputs by using individual plug-in resistors. Discrete inputs use only the input terminal
and ground terminal. Their point addresses are SSPP00 and SSPP07.

HHC/LAN Connections
The UNIV-UC II can connect to a HHC and the sub-LAN, but not at the same time. An
RJ11 modular connection can connect the UC to a HHC or the sub-LAN, and a three
position screw terminal (TB5) can connect the UC to the sub-LAN. The HHC can
control the UNIV-UC II from an LTS80Ux Space Temperature Sensor if the Sensor/HHC
connection terminal block (TB4) is connected.

Output Points
Eight sets of three position screw terminals are located along the right edge of the UNIVUC II board for the Relay outputs. These outputs consist of two groups of four sets. Each
set is configured with a Normally Closed (NC) terminal at the top of the set, a Common
(C) terminal in the center of the set, and a Normally Open (NO) terminal at the bottom
of the set. The common terminal has the output number silkscreened by its position (see
Figure 21). The point addresses are SSPP00 through SSPP07.

34

Unitary Controllers

Installation Guide

UNIV-UC II

Communication LEDs
Two LEDs are located on the top left corner of the UNIV-UC II board. The green LED
lights up when the UNIV-UC II is receiving data. The red LED lights up when the UNIVUC II is transmitting data.

UNIV-UC II Installation
There are several connections that must be made on the UNIV-UC II: power, sub-LAN,
analog inputs, discrete inputs, modular connector inputs, and discrete outputs. Each
connection procedure is concerned with only one part of the installation. Read each
procedure and examine the accompanying figure before attempting to do the procedure.

Connecting the Sub-LAN Cable


The sub-LAN may be installed using either a modular RJ11 connection or 24 AWG or
larger, shielded, twisted pair cabling. When using the HHC, the sub-LAN does not function.
Warning:

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.

RJ11 Cable
The RJ11 cable is available in pre-cut and terminated cable lengths of 25, 50, 100, and
250 foot lengths.
1. Plug one end of the RJ11 cable into the RJ11 jack located between TB4 and TB5 on
the bottom edge of the UNIV-UC II.
2. Connect the other end of the cable to the RJ11 HHC/LAN jack on the Unitary
Controller Interface.

Hardwired Twisted Pair Cable


Use 24 AWG or larger, shielded, twisted pair cable to connect the UNIV-UC II to the subLAN. This LAN connects to the UCI and other unitary controllers in a daisy-chain
fashion.
1. Connect the positive line (COM+) to terminal 1 (see Figure 22).
2. Connect the negative line (COM-) to terminal 2.
Note:

Unitary Controllers

Shield drain wire continuity must be maintained as the sub-LAN cable passes through each
controller. Shield drain wires from each controller sub-LAN cable must be twisted together,
insulated, and tied back such that wires do not come in contact with ground or any conductive surface within a controller.

35

UNIV-UC II

Installation Guide

6
7

7
5B

8
9

XFMR
RLY

6B

11
12

7B

3
RLY

8B

TB6

RJ
TB4

2
1

TB2

TB5
COM

11
COM+

TB3

5
4

10

Sub-LAN Connection
Other Controllers

Figure 22. UNIV-UC II LAN Connection

Connecting the Input Points


There are three configurations used when installing input points to the UNIV-UC
II: analog, discrete, and Sensor-HHC connection. The analog inputs support Lini-Temp
Space temperature sensors, discrete inputs support dry contact inputs, and the SensorHHC connection supports HHC control of the UNIV-UC II from a connected CSI
LTS80 space temperature sensor assemblies.

Resistor Configuration
You can configure the input points on the UNIV-UC II for several different inputs. A
two-wire LTS sensor requires that a 10K ohm, 0.1%, 18W current sensing resistor be
placed into the A resistor positions. Resistor positions 1A through 8A match input points
AI-1 through AI-8 (see Figure 23). To configure the inputs for discrete monitoring you
must place a 1K to 10K ohm, 5 - 10%, 18 14W resistor in the corresponding B position
(1B through 8B). The resistor is current source, resistance to five volts, to excite a dry
contact.
Note:

The UNIV-UC II is shipped with 10K ohm, 1%, 18W resistors installed in positions 1B
through 8B.

Changing Input Voltage Range to 0 - 5 Volt

The standard controller input voltage range for AI-1 through AI-8 is 2.732 to 3.332 VDC.
You may change this to 0 5 VDC by placing a plug-in jumper across positions J1, J3,
and J4.
1. Place the plug-in jumpers across position J1, J3, and J4.
2. Connect a HC7410 Hand-Held Controller to the UNIV-UC II. Display any AI
address on the HC7410.
3. Adjust gain pot R15 with a screwdriver. Turn the pot adjustment screw approximately ten clockwise turns, or until you get the lowest possible hex count on the
HC7410.

36

Unitary Controllers

Installation Guide

UNIV-UC II

Resistor Terminal Strip

AI-1

GND

+15V

AI-2

GND

+15V

10K ohm, 0.1%, 1/8W


Two wire, LTS sensor
inputs (A positions)

1A

3A
4A

AI-3

GND

+15V

10

AI-4

11

2A

1B
2B
J1
3B

GND

10K ohm, 5-10%, 1/8 - 1/4W


Discrete, contact monitoring
(B positions)

J2
J3

4B

12

+15V

AI-5

GND

+15V

AI-6

GND

+15V

AI-7

8A

GND

5B

+15V

10

AI-8

J4

Input voltage range changes


to 0-5 volt with jumpers
across J1, J3 and J4.
5A
6A
7A

6B
11
12

GND
+15V

7B
8B

Resistor Terminal Strip

Figure 23. UNIV-UC II Resistor Configuration


Changing Input to 0 - 20 mA Range

Inputs AI-1 through AI-8 can accept 0 to 20 mA input. The UNIV-UC II can provide
loop power for two 0 - 20 mA input points. Additional sensors must have an external
power supply.
Note:

The power supplied by the UC is +15V and may not support the voltage requirements of
some devices.
1. Place the plug-in jumpers across position J1, J3, and J4.
2. Then insert a 249 ohm, 0.1%, 18 W resistor into the resistor position matching the
input point (1A through 8A).
3. Connect a HC7410 Hand-Held Controller to the UNIV-UC II. Display any AI
address on the HC7410.

Unitary Controllers

37

UNIV-UC II

Installation Guide

4. Adjust gain pot R15 with a screwdriver. Turn the pot adjustment screw approximately ten clockwise turns, or until you get the lowest possible hex count on the
HC7410.

Connecting Analog Input Points


Input AI-1 through AI-8 may be configured as analog input points. Ensure that the
desired resistor, 1B through 8B, matching the input terminal number is removed for an
analog input. The following procedure describes the connection for input AI-1. The
connection for the other seven analog input points is the same (see Figure 24).
1. Connect the white wire from the LTS sensor to terminal AI-1.
2. Connect the blue wire from the LTS sensor to terminal GND.
3. Connect the orange wire from the LTS sensor to terminal +15V.
Typical 3-wire Sensor Connection
WHT
LTS Sensor

BLU
ORN
WHT

Ground
X

AI-1

GND

+15V

AI-2

GND

+15V

AI-3

4A

GND

1B

+15V

10

AI-4

11

GND

3B

12

+15V

4B

AI-5

GND

+15V

AI-6

GND

+15V

AI-7

GND

+15V

6B

10

AI-8

7B

11

GND

12

+15V

LTS Sensor
ORN

X
Ground

Typical 2-wire Sensor Connection

Resistor Terminal Strip


1A
2A
3A

10K ohm 1/8W 0.1%

2B

5A
6A
7A
8A
5B

8B

Resistor Terminal Strip

Figure 24. UNIV-UC II Analog Input Connections


If you are using a two wire sensor connection ensure that a 10K ohm, 0.1%, 18W resistor
is inserted into the matching resistor position (1A through 8A). The following procedure
shows the connection for input AI-2. The connection for the other seven analog input
points is the same (see Figure 24 on page 38).
1. Connect the white wire from the LTS sensor to terminal AI-2.
2. Connect the orange wire from the LTS sensor to the +15V terminal.

38

Unitary Controllers

Installation Guide

UNIV-UC II

Connecting a LTS80Ux
When attaching to a LTS80Ux Sensor with timed-override pushbutton and an adjustable
potentiometer, using the Sensor/HHC connection, several input points are used. These
connections typically use inputs AI-1, AI-4, and AI-5 to connect to the sensor temperature signal, setpoint override signal, and the override pushbutton. This configuration
allows you to use a HHC plugged into the sensor to control the UNIV-UC II. Use the
following procedure to connect the Lini-Temp sensor (see Figure 25).

Timed Override Pushbutton

Setpoint Adjustment
Potentiometer
TB2

TB1

TB1-2
TB1-3
TB1-1

TB1-4

TB1-5

1
2
3
4
5
6
7
8
9
10
11
12

AI-1
GND
+15V

1A
2A
3A
4A
1B
2B

AI-4
GND
+15V

3B
4B

TB1
TB2
1
2
3
4
5
6
7
8
9
10
11
12

AI-5
GND
+15V

5A
6A
7A
8A
5B
6B
7B

Sensor-HHC

8B

1 2 3 4
RJ
TB4

TB5

TB2-4
TB2-1

TB2-3

11

TB2-2

TB3

Figure 25. UNIV-UC II LTS80Ux Input Point Connections


1. From TB1 on the Lini-Temp Sensor, connect terminal 2 to AI-1 (TB1-1) on the
UNIV-UC II.
2. From TB1 on the Lini-Temp Sensor, connect terminal 3 to GND (TB1-2) on the
UNIV-UC II.
3. From TB1 on the Lini-Temp Sensor, connect terminal 1 to +15V (TB1-3) on the
UNIV-UC II.
Note:

This connects the temperature signal from the sensor to the UNIV-UC II. The signal is
2.732 to 3.332 VDC, representing 32 to 140 Fahrenheit (0 to 60 Celsius).
4. From TB1 on the Lini-Temp Sensor, connect terminal 4 to AI-4 (TB1-10) on the
UNIV-UC II.

Unitary Controllers

39

UNIV-UC II

Installation Guide

Note:

This connects the setpoint override signal from the sensor to the UNIV-UC II. This signal is
2.892 to 3.174 VDC.
5. From TB1 on the Lini-Temp Sensor, connect terminal 5 to AI-5 (TB2-1) on the
UNIV-UC II.

Note:

This connects the override push button signal to the UNIV-UC II. Since the Timed Override push button is typically attached to input AI-5, ensure that the corresponding resistor
position, 5B has a plug-in 1K to 10K ohm current sourcing resistor installed (see Figure 25
on page 39).
6. From TB2 on the Lini-Temp Sensor, connect terminal 1 to the Sensor/HHC
terminal block, PWR terminal (TB4-4) on the UNIV-UC II.
7. From TB2 on the Lini-Temp Sensor, connect terminal 2 to the Sensor/HHC
terminal block, C+ terminal (TB4-1) on the UNIV-UC II.
8. From TB2 on the Lini-Temp Sensor, connect terminal 3 to the Sensor/HHC
terminal block, C terminal (TB4-2) on the UNIV-UC II.
9. From TB2 on the Lini-Temp Sensor, connect terminal 4 to the Sensor/HHC
terminal block, GND terminal (TB4-3) on the UNIV-UC II.

Connecting Discrete Input Points


When monitoring discrete contacts, you must place 1K to 10K ohm current sourcing
resistors in the corresponding B positions of the UNIV-UC II (see Figure 26). Input
points AI-1 through AI-8 use corresponding resistor positions 1B through 8B. This
example uses AI-6 as the input point, though the connection for the other seven points
is the same.
Note:

The UNIV-UC II is shipped with 10K ohm, 1%, 18W resistors installed in positions 1B
through 8B.
1. Insert a 1K to 10K ohm, 5-10%, 18 14W current sourcing resistor in position 6B.
2. Connect one wire from the dry contact to AI-6 terminal on the UNIV-UC II.
3. Connect the other wire from the dry contact to the GND terminal of AI-6 on the
UNIV-UC II.

Connecting the Output Points


Eight discrete, SPDT Relay outputs are provided on the UNIV-UC II. Each output allows
control of a circuit with a controlled current of up to 0.5 amps with either 24 VAC or 24
VDC. Figure 27 shows a typical output connection. Each output consists of a normally
closed, common and normally open terminal. The outputs are numbered from the
bottom to the top, 1 through 8. The addresses for the points are SSPP00 through SSPP07.
Determine whether your configuration requires normally open or normally closed operation before connecting the UNIV-UC II.
1. Connect the common terminal on the UNIV-UC II to the common terminal of
your equipment.
2. Connect NC or NO terminal on the UNIV-UC II to the other lead on your equipment.

40

Unitary Controllers

Installation Guide

UNIV-UC II

Discrete contact
to be monitored

Resistor Terminal Strip

AI-1

GND

+15V

AI-2

GND

+15V

AI-3

GND

+15V

2B

10

AI-4

3B

11

GND

12

+15V

AI-5

GND

+15V

AI-6

GND

+15V

AI-7

GND

+15V

10

AI-8

11

GND

12

+15V

1A
2A
3A
4A
1B

4B

5A
6A
7A
8A
5B
6B

1K to 10K ohm 1/81/4W 5-10%

7B
8B
Resistor Terminal Strip

Figure 26. UNIV-UC II Discrete Input Point Connections


Note:

Output terminals are typical for all eight outputs on the UNIV-UC II.

Connecting the Power Cable


The UNIV-UC II takes 24 VAC power and passes it through an on-board transformer.
This transformer steps down the voltage for use on the UNIV-UC II board. Use the
following procedure to install power to the UNIV-UC II.
Warning:

Failure to disconnect power from all interconnected equipment when performing electrical
installation may result in electrical shock or burns.
1. Remove power from the branch circuit providing power to the UC at the circuit
breaker box.
2. Connect the 24 VAC power input L1 to terminal TB3-4 on the UNIV-UC II (see
Figure 28).
3. Connect 24 VAC power input L2 to terminal TB3-2 on the UNIV-UC II.
4. Connect earth ground to terminal TB3-1 on the UNIV-UC II. The Universal
Enclosure that the UC is mounted in should also be well grounded.

Note:

Do not attempt to use the same AC transformer for any subLAN device (UC or transducer)
and its associated LAN interface device (UCI). This will result in improper operation, and
may cause damage to one or both devices.
5. Restore power to the branch circuit providing power to the UC at the circuit
breaker box.

Unitary Controllers

41

UNIV-UC II

Installation Guide

RLY

12
11
10
9

RLY

8
7

RLY

RLY

6
5
4
3
2
1

NC
8
NO
NC
7
NO
NC
6
NO
NC
5
NO

TB7
TB6
RLY

RLY

RLY

RLY

12
11
10
9

NC
4
NO

3
NO

7
6
5
4
3
2
1

NC

NC
2
NO
NC
1
NO

TB5

Normally Closed

Common
Normally Open

Figure 27. UNIV-UC II Output Connections

Setting Up the UNIV-UC II


Setup for the VAV-UC is limited to setting the UC address before connecting it to the
sub-LAN and field hardware checkout. The HHC is used to set the UC address. Use the
procedure listed in Field Hardware Check-out And Addressing on page 44.
There are occasions when you may wish to Cold Start the UC. This procedure will clear
the UCs database. Use the procedure listed in Field Hardware Check-out And
Addressing on page 44.

42

Unitary Controllers

Installation Guide

UNIV-UC II

5A

1
2

6A

3
4

7A

5
8A

6
7

5B
8
6B

XFMR

10
7B

11
12

8B

TB3

TB4

L2

Earth
Ground

RJ11

TB5

L1

24 VAC

Figure 28. UNICV-UC II Power Connection

Unitary Controllers

43

Field Hardware Check-out And Addressing

Installation Guide

Field Hardware Check-out And Addressing


All hardware check-out and addressing of the UCI and UCs is done using an HHC. The
address of the UCI and UCs is set before connecting them to the LAN. Connections
between the UCI, UCs and the HHC are made using either an RJ45 connection or RJ11
connections (see Figure 29). The procedures are listed below.
HC7410

P/N: 606014-0003
Tag: CONSOLE-3
Two Foot Silver Straight Cable

Controller LAN Wiring to


other DCU's or TAP's

A
C

LAN

Series
7200
UC

Series
7200
UC

Model
7460
UCI

B S

B S

Series
7200
UC
A

B S

Series
7200
UC
A

B S

Sub-LAN Wiring

(Typical)

HC7410

HC7410

Model
LTS80U
Space
Sensor
Assembly

P/N: 602135-0003
Tag: None
Six Foot Silver Coiled Cable

SYMBOL LEGEND
A

UC "LAN A" Port

UC or UCI "LAN B" Port

UC or UCI "CONSOLE" Port

UC Space Sensor Port

LAN

P/N: 606014-0001
Tag: CONSOLE-1
Six Foot Black Coiled Cable

UCI "LAN" Connector

Figure 29. HHC Connections

Setting the Unitary Controller Address


The standard procedure to set any Unitary Controller address is shown below. Connect
the Unitary Controller to the HHC using the six foot black coiled cable (P/N: 6060140001).

44

Unitary Controllers

Installation Guide

Field Hardware Check-out And Addressing

Caution:

Failure to remove the LAN connector will result in the HHC changing the address of all
unitary controllers on the LAN.
1. Remove the LAN connector. This prevents the HHC changing the address of all
unitary controllers on the LAN.
2. Press [DCU ADDR]. The current UC address displays in the two right most digits
of the HHC display.
3. Enter the desired address using the numeric keys, the address displays as it is
entered.
4. Press [ENTER]. The UC NOVRAM is updated with the address that was just
entered.

Note:

If the address entered in step 2 is different from the address displayed in step 1, the UC will
be Cold Started and the UC database will be cleared.

Cold Starting the Unitary Controller


There are occasions when you may wish to Cold Start the UC. This procedure will clear
the UCs database. Using the HHC, use the following procedure.
1. Remove the LAN connector.
2. Press [DCU ADDR]. The current UC address displays in the two right-most digits
of the HC7410 HHC display.
3. Enter an address using the numeric keys that is different from the address displayed
in step 1. The address displays as it is entered.
4. Press [ENTER]. The UC NOVRAM is updated with the address that was just
entered. In addition, the UC database will be cleared.
5. Enter the desired (original) address using the numeric keys. The address displays as
it is entered.
6. Press [ENTER]. The UC NOVRAM is updated with the address that was just
entered.

Field Hardware Check-out


Field hardware check-out is essential before any piece of mechanical equipment (VAV
Box, AHU or Heat Pump) can start being controlled by the unitary controllers. This
check-out ensures that the field devices are not only working correctly, but that they are
wired to the unitary controller correctly. After successful check-out of the field hardware,
the unit is ready to start controlling the mechanical equipment and final terminations to
actual field devices can be completed. You must use a Model HC7410 portable operator
console to perform this check-out.

Unitary Controllers

45

Field Hardware Check-out And Addressing

Installation Guide

Connecting the HHC


This check-out can be done either from the Model 7760 UCI or the Series 7200 UC. If it
is being done from the UCI, you should disconnect the Model 7760 UCI from the
Controller LAN.
1. Remove the connector from terminal block TB1 located at the back edge of the
UCI board.
2. Apply power to the Model 7760 UCI as well as the Unitary Controller.
3. Plug the Model HC7410 Hand-Held Console into the CONSOLE connector on the
back of the Model 7760 UCI using the silver cord (P/N: 602135-0003). Also, install
the RJ11 cable from the UC into the back of the UCI at the connector (TB2) labeled
PORT B, or hardwire the sub-LAN from the UCI to the UC using shielded, twisted
pair cable.
4. Press the CLEAR key on the Hand-Held Console. The display will show the UCI
time in a 24 hour format updating every second if the unit is operating correctly.
When the Model 7760 UCI is powered up, it attempts to reconfigure the Controller LAN
and become part of it. This is shown by the intermittent flashing lamps labeled as PORT
A on the front of the Model 7760 UCI.
The Model 7760 UCI will also begin trying to establish communications to any UCs that
are connected. The lights labeled PORT B blinking on the UCI indicate communication
occurring between the UCI and any associated UCs. The UCI will attempt to communicate with all the UCs in a polling mode each second.
Note:

If the check-out is being done at the individual UC, all communication cables (LAN A and
LAN B) should be disconnected during the procedure and reconnected when complete.
Perform the check-out of the UC points from the UC or UCI. Based on the type of field
sensor or device being checked, select from the procedures below. Perform the check-out
for all of the hardware connected to each of the UCs.

Note:

In all the entries that follow, the keystrokes used when connected directly to a UC (not to a
UCI) are shown in italics. All other entries are the same whether the HHC is connected to a
UCI or a UC.

Analog Inputs Check-out Procedure


Before you start, ensure that a digital voltage meter is available. The Unitary Controller
is designed to accept Lini-Temp sensor or CSI Model ASC1 Analog Signal Converter
analog inputs only when configured for analog input. Devices delivering inputs outside
this range could cause damage or cause other analog inputs to read incorrectly. Any
portion of the input which is above or below this range will not be read and/or displayed.
Check each analog input point using the meter. The GND terminal of each input point
is common. The terminals labeled TMP1, TMP2, TMP3, or SOVD (VAV-UC) or labeled
INPUT #1 through INPUT#8 (UNIV-UC), or AI-1 through AI-8 (all other UCs) are
where the signal voltage should be present.

46

Unitary Controllers

Installation Guide

Field Hardware Check-out And Addressing

Using the HHC, repeat the following key entries for each of the analog input devices
connected to the UC. The SS portion of the address is the address of the Model 7760 UCI.
The PP portion of the address is the address of the Unitary Controller. The BB portion
of the address will vary according to the input point being tested.
Table 2. Analog Inputs Check-out Procedure
HHC Key

UCI/UC Display

Comments

DSPLY

000000

AI

000000

SSPPBB

000000to 633107

or
BB

The Point address being


checked

0 to 7

Address

ENTER

000000to 0000FF

000000 in the display


indicates a zero scale
input.0000FF in the display
indicates a full scale input

CLEAR

TIME

on UCI

or
CLEAR

UC

on UC

Wait at least 60 seconds for the display to change. Ensure that the correct field sensor is
being monitored by the correct analog input address.

Discrete Inputs Check-out Procedure


Using the Model HC7410 Hand-Held Console, repeat the following key entries for each
of the discrete or pulsed input devices connected to the UC. The SS portion of the
address is the address of the Model 7760 UCI. The PP portion of the address is the
address of the Unitary Controller. The BB portion of the address will vary according to
the input point being tested.
Table 3. Discrete Inputs Check-out Procedure
HHC Key
DSPLY

UCI/UC Display

Comments

000000

DI

000000

SSPPBB

000000to 633107

or
BB

The Point address being


checked

0 to 7

Address

ENTER

000000or 000001

000000 in the display


indicates an open set of
contacts000001 in the
display indicates a closed
set of contacts

CLEAR

TIME

on UCI

UC

on UC

or
CLEAR

Wait at least 60 seconds for the display to change.

Unitary Controllers

47

Field Hardware Check-out And Addressing

Installation Guide

Ensure that the correct field sensor is being monitored by the correct discrete input
address.

Discrete Outputs Check-out Procedure


Using the Model HC7410 Hand-Held Console, repeat the following key entries for each
of the discrete output devices connected to the UC. The SS portion of the address is the
address of the Model 7760 UCI. The PP portion of the address is the address of the
Unitary Controller. The BB portion of the address will vary according to the output
point being tested.
Table 4. Discrete Outputs Check-out Procedure
HHC Key

UCI/UC Display

Comments

CTRL

000000

DO

000000

SSPPBB

000000to 633107

or
BB

The Point address being


checked

0 to 7

Address

ENTER

000000

ON or OFF lamp on the


Hand-Held Console
illuminates indicating status
of the respective output.

OFF

TIME

Field device is energized.

CLEAR

TIME

on UCI

or
CLEAR

UC

on UC

CTRL

000000

DO

000000

SSPPBB

000000to 633107

or
BB

The Point address being


checked

0 to 7

Address

ENTER

000000

ON or OFF lamp on the


Hand-Held Console
illuminates indicating status
of the respective output.OFF
lamp should be illuminated
due to the previous
sequence.

ON

TIME

Field device is deenergized.

CLEAR

TIME

on UCI

or
CLEAR

UC

on UC

Ensure that the correct field device is being controlled by the correct discrete output
address.

48

Unitary Controllers

Installation Guide

Universal Enclosure

Universal Enclosure
Universal Enclosures are available in four sizes and are designed to house various combinations of CSI control units and interfaces. The Universal Enclosure provides a protected
environment where dust, dirt, or other contaminants may exist. The mounting capabilities of the Universal Enclosures allow both door and back panel mounting, providing
additional space for optional equipment such as transformers and electrical junction
boxes.

Sizes and Models


The Universal Enclosure is available in four models, each of a different size. Table 5
describes each models dimensions and capabilities. Each model provides a different
capability in mounting units within it.
Note:

Model ENCL 2424 can mount the 9.6 8 baseplates only on the door.
Table 5. Universal Enclosure Dimensions,

Panel Dimensions
Model

ENCL 1712

ENCL 1813
W/Knockouts
and Gasketed
Door

12.63

17.75

5.6

13.25

18.25

4.2

Standard Door
Mounting Baseplate
Qty
1 Any CSI baseplate
unit

1 Any CSI baseplate


unit

Perforated Panel Backplane Dimension


W
10.9

12.5
Optional Panel

H
15.6 (1420 hardware)

16.5 (#832 hardware)

Panel Backplane
w/studs
N/A
Mount one (max.)
CSI baseplate
unit
Options:
1 X-former

Door
Key
Lock
Yes

Yes

1Junction box
ENCL 1818

18.0

18.0

9.5

1 Any CSI baseplate


unit

15.5

16.4 (1420 hardware)

N/A

Yes

ENCL 2424

24.0

24.0

9.5

2 Cannot mount
baseplates larger than
9.6 8

22.7

22.7 (1420 hardware)

N/A

Yes

Mounting Patterns
The Universal Enclosures allows mounting either on a perforated back panel or on a
standard stud pattern directly to the enclosure door, or to the panel backplane. Table 2
shows the maximum number of baseplates that you can mount to the studs for each
enclosure model.
If the perforated backplane is used to mount the baseplates then the size of the baseplates
and the enclosure are the limiting factors. Baseplates vary in dimension depending upon
the type of controller.

Unitary Controllers

49

Universal Enclosure

Installation Guide

All controllers or interface units are attached to a baseplate for mounting in a universal
enclosure. The dimensions vary for several of the units. Table 3 shows the standard
dimensions for unitary controllers and Unitary Controller Interface baseplates.
Table 6. Baseplate Dimensions
Dimension
Units
W

UCI Unitary Controller InterfaceB7760

9.6

12

Universal Unitary ControllerB7270

9.6

Variable Air Volume Unitary Controller II7260*

Universal Unitary Controller II7270*

* Perforated Panel Backplane Mounting Only

50

Unitary Controllers

Installation Guide

Non-Linear Lookup Tables

Non-Linear Lookup Tables


Table 7. Non-linear Lookup Table 1
CSI Velocity Pressure Transmitter (Part Number 603500-0002)
Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

00000

38

00284

76

00640

114

01333

152

02659

00012

39

00292

77

00655

115

01358

153

02707

00025

40

00300

78

00670

116

01383

154

02756

00037

41

00307

79

00685

117

01408

155

02806

00050

42

00314

80

00700

118

01434

156

02856

00062

43

00321

81

00715

119

01461

157

02907

00075

44

00329

82

00730

120

01489

158

02959

00087

45

00336

83

00745

121

01517

159

03012

00100

46

00344

84

00761

122

01546

160

03066

00105

47

00351

85

00776

123

01576

161

03121

10

00110

48

00359

86

00791

124

01605

162

03177

11

00115

49

00366

87

00807

125

01635

163

03234

12

00120

50

00374

88

00822

126

01665

164

03292

13

00125

51

00382

89

00837

127

01696

165

03351

14

00130

52

00391

90

00853

128

01727

166

03412

15

00135

53

00400

91

00868

129

01759

167

03474

16

00140

54

004085

92

00884

130

01792

168

03537

17

00145

55

00416

93

00900

131

01826

169

03600

18

00150

56

00424

94

00916

132

01860

170

03664

19

00155

57

00432

95

00933

133

01895

171

03730

20

00160

58

00440

96

00951

134

01930

172

03797

21

00166

59

00449

97

00970

135

01965

173

03864

22

00172

60

00457

98

00988

136

02000

174

03932

23

00178

61

00465

99

01007

137

02036

175

04000

24

00184

62

00474

100

01027

138

02072

176

04069

25

00190

63

00482

101

01048

139

02109

177

04138

26

00196

64

00491

102

01069

140

02147

178

04207

27

00202

65

00500

103

01089

141

02186

179

04276

28

00209

66

00510

104

01110

142

02226

180

04346

29

00216

67

00521

105

01131

143

02266

181

04416

30

00223

68

00533

106

01153

144

02307

182

04488

31

00230

69

00545

107

01174

145

02349

183

04561

32

00238

70

00558

108

01196

146

02391

184

04635

33

00246

71

00571

109

01218

147

02434

185

04711

34

00253

72

00585

110

01241

148

02477

186

04788

35

00261

73

00598

111

01263

149

02521

187

04867

36

00269

74

00612

112

01286

150

02566

188

04947

37

00276

75

00626

113

01309

151

02612

189

05028

Unitary Controllers

51

Non-Linear Lookup Tables

Installation Guide

Table 7. Non-linear Lookup Table 1 (Continued)


CSI Velocity Pressure Transmitter (Part Number 603500-0002)
Counts

52

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

190

05110

203

06293

217

07813

230

09457

243

11257

191

05193

204

06393

218

07932

231

09591

244

11399

192

05278

205

06494

219

08052

232

09726

245

11542

193

05364

206

06597

220

08173

233

09863

246

11685

194

05451

207

06701

221

08296

234

10000

247

11829

195

05540

208

06806

222

08421

235

10137

248

12974

196

05630

209

06912

223

08547

236

10275

249

12119

197

05721

210

07019

224

08674

237

10414

250

12264

198

05813

211

07128

225

08802

238

10553

251

12410

199

05906

212

07239

226

08931

239

10693

252

12557

200

06000

214

07464

227

09061

240

10833

253

12704

201

06096

215

07579

228

09192

241

10974

254

12852

202

06194

216

07695

229

09324

242

11115

255

13000

Unitary Controllers

Installation Guide

Non-Linear Lookup Tables

Table 8. Non-Linear Lookup Table 2


CSI Velocity Pressure Transmitter (Part Number 605540-0002)
Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

00000

42

01569

84

03823

126

06078

168

08332

00000

43

01623

85

03877

127

06131

169

08385

00000

44

01677

86

03931

128

06185

170

08439

00000

45

01730

87

03984

129

06239

171

08493

00000

46

01784

88

04038

130

06292

172

08546

00000

47

01838

89

04092

131

06346

173

08600

00000

48

01891

90

04145

132

06400

174

08654

00000

49

01945

91

04199

133

06453

175

08707

00000

50

01999

92

04253

134

06507

176

08761

00000

51

02052

93

04306

135

06561

177

08815

10

00000

52

02106

94

04360

136

06614

178

08868

11

00000

53

02160

95

04414

137

06668

179

08922

12

00000

54

02213

96

04467

138

06722

180

08976

13

00000

55

02267

97

04521

139

06775

181

09029

14

00000

56

02321

98

04575

140

06829

182

09083

15

00000

57

02374

99

04628

141

06883

183

09137

16

00174

58

02428

100

04682

142

06936

184

09190

17

00228

59

02482

101

04736

143

06990

185

09244

18

00281

60

02535

102

04790

144

07044

186

09298

19

00335

61

02589

103

04843

145

07097

187

09351

20

00389

62

02643

104

04897

146

07151

188

09405

21

00442

63

02696

105

04951

147

07205

189

09459

22

00496

64

02750

106

05004

148

07258

190

09512

23

00550

65

02804

107

05058

149

07312

191

09566

24

00603

66

02857

108

05112

150

07366

192

09620

25

00657

67

02911

109

05165

151

07419

193

09673

26

00711

68

02965

110

05219

152

07473

194

09727

27

00764

69

03018

111

05273

153

07527

195

09781

28

00818

70

03072

112

05326

154

07580

196

09834

29

00872

71

03126

113

05380

155

07634

197

09888

30

00925

72

03179

114

05434

156

07688

198

09942

31

00979

73

03233

115

05487

157

07741

199

09995

32

01033

74

03287

116

05541

158

07795

200

10049

33

01086

75

03340

117

05595

159

07849

201

10103

34

01140

76

03394

118

05648

160

07902

202

10156

35

01194

77

03448

119

05702

161

07956

203

10210

36

01247

78

03501

120

05756

162

08010

204

10264

37

01301

79

03555

121

05809

163

08063

205

10317

38

01355

80

03609

122

05863

164

08117

206

10371

39

01408

81

03662

123

05917

165

08171

207

10425

40

01462

82

03716

124

05970

166

08224

208

10478

41

01516

83

03770

125

06024

167

08278

209

10532

Unitary Controllers

53

Non-Linear Lookup Tables

Installation Guide

Table 8. Non-Linear Lookup Table 2 (Continued)


CSI Velocity Pressure Transmitter (Part Number 605540-0002)
Counts

54

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

Counts

Velocity
Pressure

210

10586

219

11069

229

11606

238

12089

247

12572

211

10639

220

11123

230

11659

239

12142

248

12625

212

10693

221

11176

231

11713

240

12196

249

12679

213

10747

222

11230

232

11767

241

12250

250

12733

214

10801

223

11284

233

11820

242

12303

251

12786

215

10854

224

11337

234

11874

243

12357

252

12840

216

10908

226

11445

235

11928

244

12411

253

12894

217

10962

227

11498

236

11981

245

12464

254

12947

218

11015

228

11552

237

12035

246

12518

255

13000

Unitary Controllers

Installation Guide

Specifications

Specifications
VAV-UC Specifications
Cable Specifications (Sub-LAN and Sensor)
Memory
272 Bytes RAM (random access memory) provided within
the Zilog Super-8 Single-Chip Microprocessor.
512 Bytes NOVRAM (non-volatile random access memory).

Two wire, twisted pair, shielded cable, 24 AWG (0.206 mm2)


or larger, 30 pF/ft. or less between conductors, 50 pF/ft. or less
conductor to shield, 80 150 ohm impedance.

Field Inputs

16,000 Bytes EPROM (electrically programmable memory).

Processor
VAV-UC Controller is based on the Zilog Super-8
Microprocessor.
This single-chip microprocessor operates at a crystal clock
speed of 7.3728 MHz. This clock is used as the basis for both
serial communication and Real-Time Clock interrupt
functions.

Real-Time Clock
A periodic interval interrupt (RTC) is created in the
microprocessor by passing the microprocessor clock through
a divider stage. This precise interval time base is used by the
various controller programs to set or monitor the timing of
events.

Four Analog Input Points (point addresses SSPP00 SSPP03)


for Space Sensor, Setpoint Adjustment Potentiometer and two
Aux inputs. Any of these inputs can also be used with CSIs
Model ASC1 Analog Signal Converter.
Two Discrete Input Points (Point Addresses SSPP04
SSPP05) for Personnel Sensor and Timed Override
Pushbutton.
One CFM Analog Input Point, with on board conditioning
circuitry (point address SSPP06).

Analog to Digital Conversion


8 bit (0-255 counts) Convertor calibrated from 2.732 VDC (0
counts) to 3.332 VDC (255 counts).

Input Connections
RJ-45 Plug-in jack for Space Sensor Inputs.

Power and Environmental Requirement


Controller: 24 VAC 10% at 50/60 Hz, 12 VA
Actuator: 24 VAC 10% at 50/60 Hz, 7 VA
Operating temperature: 32 122 F. (0 to 50 C.)
Relative Humidity: 0 95% non-condensing.

Physical Description
Weight: 3.5 lbs. (1.6 kg).

0.110" (0.28 cm) Push-on lugs for all other Inputs.


0.250" (0.63 cm) Push-on lugs for 24 VAC Power Input.

Field Outputs
Six Discrete Output Points, Triac type, (point addresses
SSPP02 SSPP07) for VAV Box damper, Fan, Heat Stage 1,
Heat Stage 2, and Heat Stage 3. Triac outputs are rated at 0.5 A
for use with 24 VAC.

Dimensions: 7.6" H 8.1" W 2.5" D (19.3 20.6 6.4 cm)


designed to be mounted directly on the VAV box terminal
unit.

Unitary Controllers

55

Specifications

Installation Guide

Output Connections

Power and Environmental Requirement

0.250" (0.63 cm) Push-on lugs for Triac Outputs.

Power: 24 VAC 10% at 50/60 Hz, 12 VA.


Operating Temperature: 32 122 F. (0 to 50 C.).
Relative Humidity: 0 95%, non-condensing.

Communications Connections
Modular cable interconnection to the HHC. Screw terminal
block connections for LAN communications. RS485 electrical
interface with transient protection.

Physical Description

LAN communications use 24 AWG or larger shielded twisted


pair wires that is user installed.

Baseplate Dimensions: 7" L 7" W (17.74 17.74 cm).

UL Listed
UL916 Enclosed Energy Management Equipment.

Weight: 3.5 lbs. (1.6 kg).


Optional cover: 7.1" L 7.1" W 2.4" H (18 18 6.1 cm)
designed to be mounted directly on the VAV box terminal
unit.

Cable Specifications (Sub-LAN and Sensors)

VAV-UC II Specifications

Four wire, twisted pair, shielded cable, 24 AWG (0.206 mm2)


or larger, 30 pF/ft. or less between conductors, 50 pF/ft. or less
conductor to shield, 80 150 ohm impedance.

Memory

Field Inputs

272 Bytes RAM provided within the Zilog Super-8 SingleChip Microprocessor.

Six Input Points configurable as:


Analog Input Points (point addresses SSPP00 SSPP05)
accept 2 or 3 wire sensors, LTS80 Space Sensor and Setpoint
Adjustment Potentiometer, or CSIs Model ASC1 Analog
Signal Converter input signals.

512 Bytes NOVRAM.


16,000 Bytes EPROM.

Processor
VAV-UC II Controller is based on the Zilog Super-8
Microprocessor operating at a crystal clock speed of 7.3728
MHz, and is used as the basis for both serial communication
and Real-Time Clock interrupt functions.

Discrete Input Points (Point Addresses SSPP00 SSPP05) for


discrete contact inputs can be individually configured from
the six analog inputs using plug-in resistors. 0 to 5 volt inputs
are rated for accuracy 1 2% at 4.75 volt, and 2 4% at 5 volt.
Two dedicated CFM Analog Input Points, with on board
conditioning circuitry (Point address SSPP06 and SSPP07).

Analog to Digital Conversion


Real-Time Clock
A periodic interval interrupt (RTC) is created in the
microprocessor by passing the microprocessor clock through
a divider stage. This precise interval time base is used by the
various controller programs to set or monitor the timing of
events.

56

8 bit (0-255 counts) Convertor, calibrated from 2.732 VDC (0


counts) to 3.332 VDC (255 counts), or calibrated from 0 Volts
(0 counts) to 5 Volts (255 counts).

Unitary Controllers

Installation Guide

Specifications

Input Connections

Processor

Insertion type terminal block Space Sensor Inputs.

UNIV-UC Controller is based on the Zilog Super-8


Microprocessor. This Single-Chip microprocessor operates at
a crystal clock speed of 7.3728 MHz. This clock is used as the
basis for both serial communication and Real-Time Clock
interrupt functions.

0.250" (0.63 cm) Push-on lugs for 24 VAC Power Input.


0.250" (0.63 cm) Push-on lugs for analog/discrete inputs.

Field Outputs
Real-Time Clock
6 Discrete Output Points.
Triac type, (Point Addresses SSPP02 SSPP07) for VAV Box
damper, Fan, Heat Stage 1, Heat Stage 2, and Heat Stage
3.Triac outputs are rated at 0.5 Amp for use with 24 VAC.

A periodic interval interrupt (RTC) is created in the


microprocessor by passing the microprocessor clock through
a divider stage. This precise interval time base is used by the
various controller programs to set or monitor the timing of
events.

Output Connections
0.250" (0.63) cm) Push-on lugs for Triac Outputs.

Communications Connections
Modular cable interconnection to the HHC. Insertion type
terminal block connections for LAN communications. RS485 electrical interface with transient protection.

Power and Environmental Requirements


Power: 24 VAC 10% at 50/60 Hz, 12 VA.
Operating Temperature: 32 122 F. (0 to 50 C.).
Relative Humidity: 0 95%, non-condensing.

Physical Description
Weight: 4.0 lbs. (1.8 kg).

UL Listed

Baseplate Dimensions: 7.6" L 7.6" W 2.5 H (19.3 19.3


6.4 cm) .

UL916 Enclosed Energy Management Equipment.


Cable Specifications (Sub-LAN)

UNIV-UC Specifications

Two wire, twisted pair, shielded cable, 24 AWG (0.206 mm2)


or larger, 30 pF/ft. or less between conductors, 50 pF/ft. or less
conductor to shield: 80 150 ohm impedance.

Memory
272 Bytes RAM provided within the Zilog Super-8 SingleChip Microprocessor.
512 Bytes NOVRAM.
16,000 Bytes EPROM.

Field Inputs
8 Universal Input Points (Point Addresses SSPP00 SSPP07).
Analog Inputs (Lini-Temp Space Sensors, Setpoint
Adjustment Potentiometer or CSI Model ASC1 Analog Signal
Converter, etc.).
Discrete Inputs (contact closures).

Unitary Controllers

57

Specifications

Installation Guide

UNIV-UC II Specifications
Analog to Digital Conversion
8 bit (0-255 counts) Convertor calibrated from 2.732 VDC (0
counts) to 3.332 VDC (255 counts).

Memory
272 Bytes RAM provided within the Zilog Super-8 SingleChip Microprocessor.

Input Connections

512 Bytes NOVRAM.

RJ-45 Plug-in jack for Space Sensor Input


0.110" (0.28 cm) Push-on lugs for Universal Inputs
0.250" (0.63 cm) Push-on lugs for 24 VAC Power Input.

16,000 Bytes EPROM.

Processor
Field Outputs
8 Discrete Points, SPDT Relay Outputs (Point Addresses
SSPP00 through SSPP07) .
Contacts of SPDT relay outputs are rated at 0.5 Amp for use
with 24 VAC or 24 VDC.

UNIV-UC II Controller is based on the Zilog Super-8


Microprocessor. This Single-Chip microprocessor operates at
a crystal clock speed of 7.3728 MHz. This clock is used as the
basis for both serial communication and Real-Time Clock
interrupt functions.

Real-Time Clock
Output Connections
0.250" (0.63 cm) Push-on lugs for Relay Outputs.

A periodic interval interrupt (RTC) is created in the


microprocessor by passing the microprocessor clock through
a divider stage. This precise interval time base is used by the
various controller programs to set or monitor the timing of
events.

Communications Connections
Modular cable interconnection to the HHC. Insertion type
terminal block connections for LAN communications. RS485
electrical interface with transient protection.

Power and Environmental Requirements


Power: 24 VAC 10% at 50/60 Hz, 12 VA..
Operating Temperature: 32 122 F. (0 to 50 C.).
Relative Humidity: 0 95%, non-condensing.

UL Listed
UL916 Enclosed Energy Management Equipment.

Physical Description
Weight: 4.0 lbs. (1.8 kg).
Baseplate Dimensions: 7" L 7" W0 (17.78 17.78 cm). .
Optional cover: 7.1" L 7.1" W 2.4 H (18 18 6.1 cm)
designed to be mounted directly on the controlled equipment
terminal unit.

58

Unitary Controllers

Installation Guide

Specifications

Cable Specifications (Sub-LAN)

Communications Connections

Two wire, twisted pair, shielded cable, 24 AWG (0.206 mm2)


or larger, 30 pF/ft. or less between conductors, 50 pF/ft. or less
conductor to shield, 80 150 ohm impedance.

Modular cable interconnection to the HHC. Insertion type


terminal block connections for LAN communications. RS485
electrical interface with transient protection.

Field Inputs

UL Listed

8 Universal Input Points (Point Addresses SSPP00 through


SSPP07).

UL916 Enclosed Energy Management Equipment.

Analog Inputs (Lini-Temp Space Sensors, Setpoint


Adjustment Potentiometer or CSI Model ASC1 Analog Signal
Converter, etc.).
Discrete Inputs (contact closures).0 to 5 volt inputs are rated
for accuracy 1 2% at 4.75 volt, and 2 4% at 5 volt.

Analog to Digital Conversion


8 bit (0-255 counts) Convertor calibrated from 2.732 VDC (0
counts) to 3.332 VDC (255 counts).

Input Connections
Three position screw terminals on insertion type terminal
blocks for Universal Inputs, communications, and 24 VAC
power.

Field Outputs
8 Discrete Points, SPDT Relay Outputs (Point Addresses
SSPP00 through SSPP07).
Contacts of SPDT relay outputs are rated at 0.5 Amp for use
with 24 VAC or 24 VDC.

Output Connections
Three position screw terminals on insertion type terminal
blocks for Relay Outputs.

Unitary Controllers

59

Index

68

Numerics
7210/7211
see VAV-UC
7251
see UNIV-UC
7260
see VAV-UC II
7270
see UNIV-UC II

Cold start
conditions of 45
UCI or unitary controller 45
UNIV-UC 32
UNIV-UC II 42
VAV-UC 11
VAV-UC II 24
Component layout
UNIV-UC 25
UNIV-UC II 33
VAV-UC 4
VAV-UC II 12
Cooling
VAV-UC 1
VAV-UC II 1

A
Address setting
procedure 44
UNIV-UC 32
UNIV-UC II 42
VAV-UC 11
VAV-UC II 24

D
Discrete inputs
UNIV-UC 29
VAV-UC II 13

Air handling units


UNIV-UC 1
UNIV-UC II 1

Double duct
VAV-UC 1
VAV-UC II 1, 12, 13, 21

Analog inputs, connection of


UNIV-UC 28
UNIV-UC II 38
VAV-UC 7
VAV-UC II 17

Analog to digital conversion


UNIV-UC 58
UNIV-UC II 59
VAV-UC 55
VAV-UC II 56

C
CFM velocity sensor
VAV-UC 8
VAV-UC II 19

60

Enclosure
mounting pattern
sizes 49

49

Exhaust fans
UNIV-UC 1
UNIV-UC II 1

G
Grounding 2
Baseplate Ground

Unitary Controllers

VAV-UC II 19
discrete
UNIV-UC 26
UNIV-UC II 34
VAV-UC II 13
resistors
UNIV-UC II 36
VAV-UC II 15
specification
UNIV-UC 57
UNIV-UC II 59
VAV-UC 55
VAV-UC II 56
terminal
UNIV-UC 25
UNIV-UC II 33
VAV-UC 4

Earth Ground 2
LAN Ground 2

H
Hardware check-out
analog input devices 47
analog input, digital voltage meter
discrete input devices 47
discrete output device 48
discrete output devices 48
HHC 47
procedure for 45

46

Heat pumps
UNIV-UC 2
UNIV-UC II 2
HHC
address setting 32, 42
connection of
UNIV-UC 26
UNIV-UC II 34
VAV-UC II 13
VAV-UC address setting

L
LAN cable, connecting of
11

LAN connection
VAV-UC II 14
LEDs
UNIV-UC 27
VAV-UC II 13

I
Inputs
0 - 20 mA
UNIV-UC II 37
VAV-UC II 16
0-5 volt
UNIV-UC II 36
VAV-UC II 15
analog
UNIV-UC 25
UNIV-UC II 33
VAV-UC II 13
connection of, analog
UNIV-UC 28
UNIV-UC II 38
VAV-UC 7
VAV-UC II 17
connection of, discrete
UNIV-UC 29
UNIV-UC II 40

Unitary Controllers

Lighting

Lookup table

51, 53

LTS80U, connection of
UNICV-UC II 39
UNIV-UC 28
VAV-UC II 17

M
Memory
UNIV-UC 57
UNIV-UC II 58
VAV-UC 55
VAV-UC II 56

61

Outputs
connection of, VAV-UC 8
discrete points, connection of
UNIV-UC 30
UNIV-UC II 40
VAV-UC II 21
point definitions
UNIV-UC 26
UNIV-UC II 34
VAV-UC 5
VAV-UC II 13
specification
UNIV-UC 58
UNIV-UC II 59
VAV-UC 55
VAV-UC II 57

Rooftop air conditioning units


UNIV-UC 1
UNIV-UC II 1

S
Sensor offset calibration

21

Single duct
VAV-UC 1
VAV-UC II 1

U
P
Physical description
UNIV-UC 57
UNIV-UC II 58
VAV-UC 55
VAV-UC II 56
Power
connection of
UNIV-UC 31
UNIV-UC II 41
VAV-UC 9
VAV-UC II 21
requirements
UNIV-UC 57
UNIV-UC II 58
VAV-UC 55
VAV-UC II 56
terminal
UNIV-UC 25
UNIV-UC II 33
VAV-UC 4
VAV-UC II 13

62

UC LAN connection
UNIV-UC 26, 27
UNIV-UC II 34
VAV-UC 6
VAV-UC II 13, 14
UNIV-UC
air handling units 1
analog to digital conversion 58
cold start 32
component layout 25
exhaust fans 1
heat pumps 2
HHC, connection of 26
input points, discrete 26
inputs
analog
connection of 28
analog points 25
discrete, connection of 29
specification 57
terminal 25
LEDs 27
lighting 1
LTS80U, connection of 28
memory 57
outputs
definitions 26
discrete points, connection of

30

Unitary Controllers

specification 58
physical description 57
power
connection of 31
requirements 57
terminals 25
rooftop air conditioning units 1
UC LAN, connection of 26, 27
water heaters 1
UNIV-UC II
air handling units 1
analog to digital conversion 59
cold start 42
component layout 33
exhaust fans 1
heat pumps 2
HHC connection of 34
inputs
0 - 20 mA 37
0-5 volt 36
analog 33
connection of
analog 38
discrete 40
discrete 34
resistors 36
specification 59
terminal 33
LEDs 35
LTS80U, connection of 39
memory 58
outputs
definitions 34
specification 59
outputs, connection of discrete 40
physical description 58
power
connection of 41
requirements 58
terminal 33
rooftop air conditioning units 1
UC LAN, connection of 34, 35
water heaters 1

V
VAV-UC
analog to digital conversion

Unitary Controllers

55

CFM velocity sensor 8


cold start 11
component layout 4
cooling 1
double duct 1
heating 1
HHC connection 5
input points, analog 4
input points, discrete 4
inputs
analog, connection of 7
modular 5
specification 55
LAN connection 5
LEDs 6
LTS80U, connection of 8
memory 55
outputs
connection of 8
definitions 5
specification 55
physical description 55
power
requirements 55
terminal 4
RJ-45 5
single duct 1
UC LAN, connection of 6
VAV-UC II
analog to digital conversion
CFM velocity sensor 19
cold start 24
component layout 12
cooling 1
double duct 1, 12, 13, 21
HHC connection 13
HHC, address setting 24
inputs
0 - 20 mA 16
0-5 volt 15
analog 13
connection of
analog 17
discrete 19
discrete 13
resistors 15
specification 56
velocity sensor 13
LAN, connection of 14
LEDs 13

56

63

LTS80U, connection of 17
memory 56
outputs
connection of 21
point description 13
specification 57
physical description 56
power
connection of 21
requirements 56
terminal 13
sensor offset calibration 21
single duct 1
UC LAN connection 13
UC LAN connection of 14

W
Water heaters
UNIV-UC 1
UNIV-UC II 1

64

Unitary Controllers

Warranty
Repair or Replacement

Purchaser's Responsibility

If this unit fails to operate because of a defect in materials or


workmanship within two (2) years of the date you purchased
it, it will either be repaired or replaced by Control Systems
International, Inc. (CSI) at no charge to you. Before
contacting CSI, it is recommended that you first contact the
dealer from whom you purchased this equipment to
determine whether they will have it repaired or replaced. If
the dealer will not, please contact CSI to arrange to have this
equipment repaired or replaced.

In order to obtain service under this warranty, you must


deliver the equipment to the place of purchase or to CSI and
provide proof of the original purchase date along with the
returned equipment. Failure to provide adequate proof of the
original purchase date could result in denial of warranty
service.

CSI EXPRESSLY RESERVES THE RIGHT TO REPAIR OR


REPLACE THIS EQUIPMENT WITH NEW OR
REFURBISHED PARTS OR EQUIPMENT.

Direct requests for information on out-of-warranty service to


Product Service Manager at the address below.

Exclusions and Limitations


Your warranty does not cover:

Damage by negligence, misuse, or accident

Compatibility with the equipment of any other


manufacturer

Modifications to the equipment to make it compatible


with the equipment of any other manufacturer

Damage to the equipment resulting from improper


installation or operation.

Legal Rights and Limits


All applicable implied warranties, including the implied
warranty of merchantability and of fitness for a particular
purpose given to you by law are hereby limited in durability
to the duration of this warranty. Under no circumstances will
CSI be liable for any incidental or consequential damages.

Out of Warranty Service

Control Systems
International

P.O. Box 59469, Dallas, Tx 75229


Phone: (972) 323-1111
FAX Phone: (972) 242-0026
CSI Europe
Unit B3, Armstrong Mall
Southwood, Farnborough
Hampshire GU14 ONR, United Kingdom
Phone: 44 1252 370900
FAX Phone: 44 1252 372470
CSI Pacific
36 Hasler Rd.
Osborne Park, Western Australia 6017
Phone: 61-9-244 2799
FAX Phone: 61-9-244 4335
You may obtain copies of this document by ordering
document number TCON069.

Some states in the U.S.A. do not allow limitations on how


long implied warranties last, or exclusions or limitations of
incidental or consequential damages, so exclusions or
limitations mentioned may not apply to you. This warranty
gives you specific legal rights, and you may also have other
rights which vary from state to state.

TCON069..03/97

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