ALIGNMENT PROCEDURE OF 19DX3 REVISION: 00 ENG-19Dx3.08 COHFIDENTIAL ALIGNMENT * PROCEDURE MODEL: 19DX IIT REVISION: __00. DATE, : AUGUST 15, 2000 PREPARED BY: CHECKED BY: APPROVED BY: TOTAL PAGES: 19DX3 ALIGNMENT INSTRUCTION Page:1 OF 5 Print date: 01-2414[ALIGNMENT PROCEDURE OF 19D33 REVISION: 00 ENG-19DX3.08 1.0 TEST CONDITION: 1.1, STANDARD DC POWER: EXT.DC 13.8VDC 1.2, MEASUREMENT CHANNEL: cB CHI9 (27.185MHz) 1.3, STANDARD AUDIO LOADING: cB 8a 1.4, ANTENNA IMPEDANCE: cB 509 1.5. STANDARD REF, MODULATION cB 30% (AM) 1.6. STANDARD REF. AUDIOOUTPUT: CB 0.sW. 1.7. FREQUENCY TABLE 8. BAND HNO, FREQ. OME) a 26965 & as om mons os mois or moss his 3 mits wom 16. miss wm mus 2 nas Bins a nas er nas 5 30s a nas Bras as 35s 6 mas 3B 38s 9 385 mas 1.8, TEST EQUIPMENT SETUP AS BELOW: A. TX test equipment setup: Page:2 OF $ Prin date: 01-214ALIGNMENT PROCEDURE OF 19DX3 REVISION: 00 ENG-19DX3.08 Spectrum Power Analyzer [* Supply Modulation |, Wattmeter | 19DX3 Meter DUT. || Oscilloscope | Frequency Audio Gen. Counter + Distortion AC Meter Voltmeter B. RX test equipment setup: SINAD Meter RF Signal Power Generator Supph | | Distortion 8 ohm 19DX3, Meter + loading _ }¢ DUT. Oscilloscope (#——— Note: D.U.T. = device under test Page:3 OF S Print date: 01-2-14ENG-19DX3.08 [ALIGNMENT PROCEDURE OF 19DX3 REVISION: 00 2.0 ALIGNMENT 2.1 VCO ALIGNMENT ‘TEST ITEM ‘TEST CONDITION & PROCEDURE | PURPOSE CB VCO Voltage 1. Connect a digital multi-meter to TP1|Adjust L11 for 1.5+0.1 V. 12. Set CB RX mode: CHI. 3. Set CB TX mode ICheck CH40< 4.5V. 2.2___CB Receiver Alignment TESTITEM ‘TEST CONDITION & PROCEDURE | PURPOSE 1. Audio output level i. CBRX mode, Output of signal generator thra 0.01uF to TPS, 3. RF Gen. sot 10.7MEz, Fmod= 1KHz, AM= 30%, level: ImV. Set Volume control to middle position. I. Set Squeleh to minimum. 1. Adjust L8 and L23 for maximum audio output & sminimum distortion et the distortion meter{ Distorion Jess than 5%) 2. Set volume contro 9 ‘maximum positon, audio power output shall be more than 3 Watts, 2. RX sensitivity |. Set normal band CHI9. Output of signal generator to antenna ‘input terminal. }. RF Gen, set 27.185MHz, fin: 1kEz, AM= 30%, RF level: 1p V. 1. Adjust L5, L6 ana L10 for more than 1048 S/N ratio. 12. Repeat as needed. (Cheok CHI and CH40. Is. SQUELCH control (Tight Squelch ) 1. Set normal band CHS. i2.Output of signal generator to the antenna ‘input terminal I. RF Gen. sot 27.185 MHz, Fmod= IKHz, AM= 30%, RF level: 2500 nV. 1.Slowly tum VRS toe position that the audio output waveform at he oscilloscope ust pears {from no output, RF Gen, set 27.185MHz, no modulation, RF level: 100 uV. 4. Rotate the Squelch control o fully _|2.Must open at 4000uV. clockwise position [3.Must not open at S00uV, |4. Signal meter display _|1. Set normal band CHI9. Adjust WRI for“9" 12. Output of signal generator to antenna | displayed on the signal pot termina ‘meter of LED panel. l2. Increase RF level by 306B, ‘The signal meter should be displayed at “+30” position, Page:4 OF 5 Prin date: OFALIGNMENT PROCEDURE OF 19Dx3 REVISION: 00 ENG-19D%3-08 2.3__CB Transmitter Alignment TEST ITEM TEST CONDITION & PROCEDURE PURPOSE. 1. TP4 Alignment 1. Channel set normal band CH 19, 2. Set TX mode, Comnect the TP4 (IC8 pind) thru @ 10pF capacitor to the oscilloscope. h. Adiust L21, 22 for ‘maximum RF output ‘waveform at the scope. 12. Repeat as needed. 2. TX Carrier output power H. Channel set normal band CH 19. Sot TX mode. - Connect an RF wattmeter to the antenna socket. 1.AgjwsiL21,L.22 and LAT for 4.0 watts RF ntpat power. 2.Check TX CHI and CHAO should meet DTS. 3.TX Carrier frequency 1. Channel set CH 19. i. Set TX mode. Adjust WI for L27.185000ME atthe |tequency counter. |4. TX Signal meter 1. Connect an RF wattmeter to the antenna |Adjust VIRG for “4” socket displayed at the TX signal l2. No modulation, Imeter of the LED panel 3. Set TX output power for 3watts. (red LED) Is. MAXIMUM Modulation |1. Set TX mode. 1 Adjust VIR2 for 89-91% (AMC control) Output of AF generator to MIC jack, @ | modulation. 1000Hz, 5 mV |2.Distortion less than 8.0% at 80% modulation. 3. Check CHI,CH40, 17. Occupied band width, _|1.Set TX High power mode [The frequency spectrum of (OBW) l2.Set modulation frequency 2500 Hz. harmonics should be atleast 2 [a better than the limits ofthe IFCC specification, Page:5 OF 5 Print date: 01-2-14