INTERACTIVE SCHEMATIC

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EC-C2 E-C60
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E-C61

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HOTKEYS (Keyboard Shortcuts)

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 RENR4033
June 2000

M312 and M315

Electrical System
M312: M315:
6TL951-UP 7ML1647-UP

© 2000 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
AEC - Aux. Hyd. F-8 D Solenoid - Left Rear Stabilizer Lockout G - 10 6
Alternator C - 13 21 Solenoid- Main Pump PRV G - 14 11
Alternator Fuse C - 15 16 Solenoid - OSC Axle Lock F - 14 17
Battery 12v (2) H - 13 24 Solenoid - Parking Brake F - 14 17
Cigar Lighter F-2 A Solenoid - Right Front Stabilizer Lockout G-1 1
Converter 24v - 12v D-3 A Solenoid - Right Rear Stabilizer Lockout H - 10 6
Diode - A/C E - 13 D Solenoid - Swing Brake G - 15 11
Diode - AEC - Aux. Hyd. F-8 D Solenoid - Swing Pump PRV G - 14 11
Diode - Brake D-6 D Solenoid - Transmission Speed F - 13 17
Diode - Harness AS A-9 D Solenoid - Travel Activation G - 15 11
Diode - Stop Lamp E-8 D Secondary Steering Control H - 14 4
Diode - Temp E-6 D Switch - AEC B - 10 C
Engine Pump Control C - 11, B - 11 A Switch - AEC Boom Cyl. Pressure E - 15 20
Engine Speed Dial C-2 C Switch - AEC Implement Travel F - 15 20
Flasher F-7 C Switch - AEC Stick Cyl. Pressure E - 15 20
Fuse Block (A Black) F - 10 D Switch - AEC Swing Pressure E - 15 11
Fuse Block (B Yellow) F-9 D Switch - Air Filter Clog B - 15 15
Fuse Block (C Green) E - 10 D Switch - Air Horn G-2 A
Fuse Block (D Red) E-9 D Switch - Aux. Hyd. (ccw rotation) D-3 B
Hour Meter E-5 D Switch - Aux. Hyd. (cw rotation) C-5 C
Main Fuse G-8 19 Switch - A/C B - 11 C
Monitor Panel C-2 C Switch - A/C Pressure E - 14 3
Motor - Air Conditioner Fan E - 14 3 Switch - Backup C - 11 C
Motor - Governor Actuator B - 13 5 Switch - Beacon B-5 C
Motor - Heater Fan B-9 10 Switch - Brake Light H-5 8
Motor - Lower Washer G - 13 11 Switch - Coolant Temperature D - 13 21
Motor - Lower Wiper E-1 7 Switch - Coolant Temp Cold Start C - 13 19
Motor- Refueling Pump H - 13 2 Switch - Creeper Speed C-6 C
Motor - Starter C - 14 25 Switch - Disconnect H - 12 24
Motor - Secondary Steering H - 12 4 Switch - Engine Oil Pressure D - 13 26
Motor - Upper Washer G - 13 11 Switch - Forward/Reverse Travel Alarm (2) H-6 8
Motor - Upper Wiper E-2 A Switch - Front Flood Lamp C-5 C
Radio F-2 A Switch - Hammer B-8 C
Regulator - A/C Temperature B - 10 C Switch - Hazard B-4 C
Relay - A/C Clutch D - 13 3 Switch - Head Lamp D-5 C
Relay - A/C Fan E - 13 D Switch - Heater Fan B - 10 C
Relay - Air Horn E-7 21 Switch - Heavy Lift C - 10 C
Relay - Brake F-6 D Switch - Horn/Turn/High Beam G-3 A
Relay - Brake/Travel Cutoff D-5 D Switch - Hyd. Oil Filter Clog E - 14 13
Relay - Glow Plug System D-7 D Switch - Hyd. Oil Low Temperature E - 14 14
Relay - Interval Wiper G-6 D Switch - Hyd. Oil High Temperature E - 14 14
Relay - Main Power F-7 D Switch - Key (Start) C-7 C
Relay - Pilot Press Enable F-7 D Switch - Left Front Stabilizer Lockout C-9 C
Relay - Power Mode F-6 D Switch - Left Rear Stabilizer Lockout C-9 C
Machine locations are repeated for components located close together.
A = Located Inside Of Cab
B = Located Inside Of RH Console
C = Located Inside Of LH Console
D = Located Around Relay Panel
 COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Relay - Power Mode F-6 D Switch - Left Rear Stabilizer Lockout C-9 C
Relay - Start C - 15 19 Switch - Low Brake Pressure G-5 8
Relay - Stop Lamp Cutoff E-7 D Switch - Low Transmission Clutch Pressure F - 13 17
Relay - Secondary Steering G - 13 4 Switch - Lower Windshield E-2 A
Relay - Secondary Steering H - 13 4 Switch - Lower Wiper C-7 C
Relay - Swing Brake Timer G-5 D Switch - One Touch Idle Down C-6 C
Relay - Temperature E-6 D Switch - OSC Axle Lock C-5 C
Relay - Transmission Speed F-6 D Switch - Overload Warning Device A-5 C
Relay - Travel Alarm F-5 D Switch - Overload Warning Device C-8 23
Resistor - Backup Main Pump PRV E - 10 D Switch - Parking Brake B-5 C
Resistor - Backup Swing Pump PRV E - 10 D Switch - Pilot Control Lock B-5 C
Resistor - Coolant Temperature C - 13 5 Switch - Power Mode C-6 C
Resistor - Glow Plug System C - 14 20 Switch - Primary Steering Flow G-4 8
Resistor - Heater Fan B-9 10 Switch - Rear Flood Lamp C-5 C
Resistor - Start/Stop D - 13 5 Switch - Refueling Pump E-5 D
Sender - Coolant Temperature D - 13 21 Switch - Reverse Steer Proximity B-5 9
Sender - Fuel Level F - 14 12 Switch - Right Front Stabilizer Lockout B-9 C
Sender - Hydraulic Oil High Temperature E - 14 14 Switch - Right Rear Stabilizer Lockout B-9 C
Sensor - Engine Speed D - 15 18 Switch - Starting Pilot Pressure Enable D-4 B
Solenoid - Aux. Hyd. (cw) G - 15 C Switch - Swing Brake E-3 B
Solenoid - Aux. Hyd. (ccw) G - 15 C Switch - Swing Brake E-7 D
Solenoid - A/C Clutch D - 14 22 Switch - Transmission Speed C-6 C
Solenoid - Blade Front G-1 1 Switch - Travel Alarm Cancel C-5 C
Solenoid - Blade Rear H - 10 6 Switch - Travel Cutoff F-5 D
Solenoid - Creeper Speed F - 15 11 Switch - Travel Lock B-6 C
Solenoid - Engine Start/Stop D - 13 5 Switch - Travel Pedal H-2 A
Solenoid - Engine Cold Start C - 14 20 Switch - Upper Washer B-8 A
Solenoid - Hammer E - 13 20 Switch - Upper Windshield E-2 A
Solenoid - Heavy Lift F - 15 20 Switch - Upper Wiper B-7 A
Solenoid - Implement Activation G - 15 11 Travel Lock Magnet H-2 A
Solenoid - Left Front Stabilizer Lockout G -1 1
Machine locations are repeated for components located close together.
A = Located Inside Of Cab
B = Located Inside Of RH Console
C = Located Inside Of LH Console
D = Located Around Relay Panel
 CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 H - 14 2
CONN 2 D - 13 5
CONN 3 E - 13 3
CONN 4 G - 13 4
CONN 5 G - 12 4
CONN 6 G - 12 4
CONN 7 C - 12 26
CONN 8 C -11 26
CONN 9 D - 11 26
CONN 10 E - 11 26
CONN 11 F - 11 26
CONN 12 H - 10 6
CONN 13 G-1 1
CONN 14 C - 10 C
CONN 15 D - 10 26
CONN 16 D-2 A
CONN 17 D-1 1
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
 CID / MID / FMI

System Faults Detected by the Controller

Error Message Logged Symptom Possible Causes
Automatic engine control operation may be
AEC Switch Yes Automatic engine control switch contacts are dirty.
disturbed.
Main pump solenoid circuit is open.
Main PRV Circuit No Main Pump has minimal power.
Main pump solenoid circuit is shorted to the frame, or the backup switch is on.

Low Battery Voltage No Reduced output current is possible. Battery Voltage is below 17 DCV.
Brake Switch Yes Travel pedal control or Travel Mode may be disturbed. Brake relay contacts are dirty.
Swing pump solenoid circuit may be open.
Swing PRV Circuit No Swing pump has minimal power.
Swing pump solenoid circuit is shorted to frame or the backup switch is on

Low Engine Speed No Reduction of hydraulic power. Engine RPM is too low.
High Engine Speed Yes High engine lugging possible. Engine RPM is too high.
Engine Spd. Dial Sig Yes Engine speed goes to current maximum allowed RPM. Engine speed dial potentiometer has short circuit or open.
Heavy Lift Circuit Yes Heavy lift function is impossible. Heavy lift solenoid circuit open, not installed, or shorted.
Heavy Lift Switch Yes Heavy lift function is possibly disturbed. Heavy lift switch contacts are dirty.
Spd Chg w/o Press Yes Both pumps are out of regulation. AEC Pressure switch open when the engine is loaded.
The engine and pump electronic control was not calibrated correctly when
Replace Control Yes Current Limiting is possible.
manufactured.

Mode SW Short 1&3 Yes Mode 1 is set. Mode 1 and 3 signal lines are simultaneously grounded.
Mode SW Short 2&3 Yes Mode 2 is set. Mode 2 and 3 signal lines are simultaneously grounded.
Mode SW Short Yes Mode 1 is set. Mode 1 and 2 signal lines are simultaneously grounded.
Mode SW Open Yes Mode 1 is set. Mode switch is open or shorted.
Travel Lock Circuit Yes Travel pedal magnet does not function. Travel Lock magnet is open or shorted.
Act Mot Pos Chgd Yes Wrong loads and speeds possible. Injection pump worn or actuator linkage has changed.
Actual feedback voltage of the governor actuator is too low. Caused by an open
RPM Setting Low No Low idle too low or Engine lug is too small. or grounded circuit, low idle position is to low, or the Actuator linkage may be
loose.

Actual feedback voltage of the governor actuator is too high. Caused by the
RPM Setting High No High idle too high or Engine lug is too large. circuit being shorted to B+ or open, high idle position is to high, or the
actuator linkage may be loose.

Difference between the engine and pump controllers output to the governor
RPM Setting Diff No Engine speed or engine lug is incorrect. actuator and the feedback signal from the governor actuator motor is too large.
There is a defect in the governor actuator motor or the wiring harness.

Defaults Loaded Yes Engine and pump controller is not adjusted. No error if the default values are loaded. Delete the error.
AEC pressure switch or wiring is defective.
Engine speed reduction or automatic speed shifting Engine speed sensor or wiring is defective.
Press w/o Spd. Chg No
does not function.
Pressure when the engine is stopped.

Travel Lock Switch Yes Control of the travel pedal magnet is possibly disturbed. Travel lock contacts are dirty.
SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6

Blade Front
Blade Rear
Hammer
Heavy Lift
Left Front Stabilizer Lockout
8U-6424 Solenoid: 19
Left Rear Stabilizer Lockout
Parking Brake
Right Front Stabilizer Lockout
Right Rear Stabilizer Lockout
Transmission Speed

OSC Axle Lock

Creeper Speed
172-7029 Solenoid: Swing Brake 33.8/17 Watt
Travel Activation
Implement Activation
Full = 0.4
112-7178 Sender: Fuel Level
Empty = 70.6

38.5 @ 100 ºC (212 ºF)

116-4710 Sender: Hydraulic Oil Temperature 51.2 @ 90 ºC (194 ºF)
134 @ 60 ºC (140 ºF)

38.5 ± 3 @ 100 ºC (212 ºF)

119-3401 Sender: Coolant Temperature 52.2 ± 4.7 @ 90 ºC (194 ºF)
34 ± 13.5 @ 60 ºC (140 ºF)

7W-1251 Resistor: Glow Plug System 0.83/40 Watt

110-6158 Resistor: Start/Stop 4/75 Watt

Position 1 = 6
122-2373 Resistor: Heater Fan
Position 2 = 1.5
Backup Main Pump PRV
124-0329 Resistor: Overall 6.0; Tap 1.5 or 4.5
Backup Swing Pump PRV

140-2238 Resistor: Coolant Temperature 25/25 Watt

¹ At room temperature unless otherwise noted.

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
4.0 grams MAX 1.5 grams MIN Normally
3E-6429 Primary Flow
(0.14 oz) (0.05 oz) Open
10132 kPa Normally
5W-9972 Low Brake Pressure --
(1470 psi) Open
94 ºC Normally
116-4710 Hydraulic Oil High Temperature --
201 ºF Open
100 ºC Normally
119-3399 Coolant Temperature --
212 ºF Open
11 ºC 17 ºC Normally
119-3400 Hydraulic Oil Low Temperature
52 ºF 63 ºF Open

2600 kPa Normally

171-7570 Low Transmission Clutch Pressure --
(377 psi) Open

AEC Swing Pressure 507 kPa Normally

163-2084 Boom-Cyl Pressure --
Stick-Cyl Pressure (74 psi) Open

Related Electrical Service Manuals

Title Form Number
Alternator: 109-2362 SENR3685
Machine Electronic Control System RENR1199
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L28 L28

CONN 1 (2) REFUELING RD-6(4) L27

L A PUMP RD(12) BK(8)
TURN LAMP GP 5W-8633 FF N
L29
BK (9) 01 RD (12) RD-00 GY(6) GN/BU(3)
116-9624 L L34 L34
BK 02 GY(6) RD-00 R BK-00 R GY(5) GN/WH(3)
L26 L28 L30
TURN LAMP BK(9) RD(12) 03 GY(5) BU-10(1) MOTOR BK-10 W T WH(4) GY(3)
5W-2040 L26 POS NEG POS NEG (24) DISCONNECT
BK GY(5) 04 WH(4) BK (9) BK/GN(7)
A SWITCH L31
BK GY(6) 05 BK(9) 7N-0718 BK/GN (8) BK/WH(3)
H WH(4) 06 BK (24) 12V BATTERY P
BU-10(1) BK/PU(2) H

RD-4
BK/GN(8) (QNTY 2) FF RD-6(4) BU(20) (6) BLADE REAR BK BK BK
L
RD(12) BU-10(1) TO BOX 3T-5760 BK-6 BK-6 PU(19) SOLENOID G (A) TRAVEL LOCK
8U-6424 MAGNET
STOP LAMP RD(26) BK BK BK-00 RD (25) WH(7) BK BK 01 BK 116-1146
9X-4493 C 02
BK BK BU(13) WH
BK BU(13) GN/BR(3) CONN 12 BR BU(13) (A) TRAVEL
BB Y BK/WH(7) BK PEDAL SW
TRAVEL TO FRAME PU(19) PK(13) (8) BRAKE BK 136-9421
ALARM STEER SW BU 5 BK BK/YL/WH(2) BK/YL/WH(2) BR 04 TO UNDCRG LIGHT SW REVERSE WH
3T-1815 (6) RIGHT REAR
8U-2158 STER LIGHT
TAIL LAMP GROUND BK 2 BK BK/WH(3) WH(3) STABILIZER BU 03 BU(13) BK

GN/YL
5W-2040 L23 L27 LOCKOUT SOL. D (8) FORWARD/REVERSE 164-8366
GY(5) BK/GN(8) STEER SW PU 6 RD(25) BK/GN(7) BR(11) 02 RD/YL(10) RD(6) BK DD
X X 8U-6424 A1 TRAVEL ALARM G
GY(9) BK GOV.SWITCH OR 4 RD-4 PK(13) GN/WH(2) 01 BK(1) 01 BK(2) SW (QNTY 2) BK BU/YL(3) 0
A2 C
BASIC LAMP GP
116-9625
A BATTERY +
KEY SWITCH
RD
YL
1
3
RD(8)
RD(32) W
(4) SEC STER
RELAY
(4) SEC STER
MOTOR
L89
BR(11)
RD-12
BU/YL(3)
BR(10)
CONN 12 A3
BK(2)
BK(3)
02
03
BK(3)
BK(4)
L31
9D-7032
TO FRAME BR(10) TO CAB TO FRAME
118-9168 L89 AA Y A4 (A) HORN/TURN
GY (9) DUMP VALVE BR 7 3E-0075 W RD(31) BK/GN(4) BK(4) 04 BK(5) BR(11) BU(20)
MOTOR A5 HIGH BEAM SW
(4) SECONDARY BK/WH(2) BK
BK R TERM (W) WH 8 WH(15) BK 1 YL YL WH(7) GN/BU(2) BR 04 BR GN/YL 05 BK WH(7) 111-1975 PK(13) PU(19)
L15 STEERING CONTROL T A6 (8) PRIMARY C 71A H 1 2 3 4
RD (26) 132-6640 SHUT D SOL PK 9 BK 2 GN(15) BK(2) BR(1) BU 03 DK-BU 06 C BU(13) (1) LEFT FRONT
W L19 A7 STEERING 56B 56A C
GY (6) MAGN SWITCH GN 10 GN(14) BK(3) GN/BR(4) BR 02 GN/YL GN/BR(3) 01 GN/BR STABILIZER
FLOW SW
56 LOCKOUT SOL
WH(4) EMS GR 11 BK(4) BK/WH(2) BU 01 BK (8) LOW BRAKE BK 3E-6429 GN/BU(2) 08 YL
UNUSED 12 CONN 4 BK(5) RD/YL (10)
L29
PRESS SW
5W-9972
RD(25) 1 BK BK/YL/WH(2) 06 WH/BK
L
8U-6424

W D 54
(C) AUX HYD GN/BR(3) RD(6) BU(1) BK 2 BK BK(18) 05 BK/WH STOP LAMP CUTOFF/
(CCW ROTATION) R OSCILLATING AXLE
04
SOLENOID
8U-9137
(C) AUX HYD
(CW ROTATION)
W RD(8)
WH(15)
1
2
PU(3)
RD(8)
L18
GN/BR(4)
BR(10)
BU(1)
RD(25)
GN/YL
A7 L29
RD/YL (10)
RD(6)
C W
WH(3)
BK/GN(4) 03
BK/GN
BK/WH/GN BLOCKED SWITCH CONN 13
(6) LEFT REAR A6 SWIVEL 174-8209
SOLENOID PU(3) 3 WH(15) WH(3) Y BU(1) GN/WH(2) 07 WH BR 02 BR
8U-9137 L30 STABILIZER A5 121-2974 L27
W BK/GN (4) BU-10(1) BR DK-BU 4 BK(4) RD(25) BK 02 BR (A) AIR DK-BU 01 BU
LOCKOUT SOL. A4 HORN SW L34
C BK/GN(3) BK-4 GN/WH(2) BK/GN(8) 8U-6424 GN/YL BK 3 BK(3) BU/YL(3) GN/YL 04 BR
C L34 A3 5W-9376
C BK/GN(3) GN/BR(2) BK BU/YL (3) BK(2) BK 2 BK(2) GN/BR(4) BK 03 BU
(11) IMPLEMENT L21 L31 A2
ACTIVATION BK/GN/RD(3) GN/BR(2) BK/GN/RD(3) BK GN/BU (2) BK(3) DK-BU 1 BK(1) BR(10) BK BR(1) Z
L22 Z A1 AA
SOLENOID BK BK/YL/WH(1) 1 BR(1) BK(4) BR(11) TO
MOTOR TERMINAL (D) INTERVAL (D) WING BRAKE C
172-7029 PLATFORM
BK WH 2 BK(8) BK(5) 5W-3624 WIPER RELAY TIMER RELAY PK(13)
J 155-4574 155-4574
(11) WASHER C GN/BU(3) BK-6 BR(1) (1) RIGHT FRONT
L34
G
(11) MAIN PUMP PRV
SOLENOID
UPPER
7T-8890
CONN 5 GN/WH(3) GY(5) BK
31
31b
BK
31
31b
GN/BR(4)
CONN 13
STABILIZER
LOCKOUT SOL G
86 85 TO FRAME GY(3) GY(6) GY(7) PU(19)
143-2363 G L23 L32 15 15 8U-6424
87 BK BK/PU(2) RD (12) GY(15) GN(28) BU(20) 02
C L12
OR(4) BK BK/WH(2) RD-12 BU(21) 01

BK/YL/WH(2)
(11) TRAVEL 30 53e 53e
ACTIVATION BK/YL/WH(1) BK RD/YL(10) RD(31) WH(20) BU(9) 04 BR

BK/WH(3)
BK/GN (7)
SOLENOID 53c 53c
BK 87a MOTOR 1 RD(6) RD-6(4) PK(12) 03 BU

PU(19)
PK(13)
BR(11)
WH(6)
WH(5)
172-7029 I I
WH 2 BU(1) BK(9) YL(18)
(4) SECONDARY STER L33 L32 Z BB
J C BU(20) WH(4)
RELAY
117-4861 (11) WASHER CONN 6 L24

BK-6
LOWER RD-6(4) (1) BLADE FRONT
BK
BK
BK

BK
7T-8890 L30 L30 SOLENOID
BK BU-10 (1)

(11) SWING
C (11) SWING PUMP PRV
L21
A CONN 11 L33
BK/GN(8)
8U-6424

GN/BU(1) SOLENOID C
BRAKE 143-2363 G L36 L51
SOLENOID BK GN/BR (3) 30 YL(4) RD/YL(16)
172-7029 L82 L36 L36 (19) MAIN FUSE
BK PU(6) GN/BR (4) 10 BK/YL/WH(1) FF WH(5) RD(10)
KL.30 124-0016 L51 L52
BK BR(10) 21 BK/WH(2) RD-8(3) A PK(12) RD(33)
L36
TO FRAME WH(3) 31 WH(5) A RD-8(3) 60A RD-8(1) BK/WH(2) BU-10 (2) BEACON
BK/GN (4) 39 PK(12) YL(4) (A) RADIO SPEAKER 116-9627
(D) MAIN-POWER RELAY (D) TRAVEL ALARM
GN/WH(2) 12 GN/WH(2) 157-0836 BK/YL/WH(1) RELAY 165-5934 5W-8937
L37 A 122-2371
C GN/BU(1) BU/YL (3) 11 GN/BU(2) (D) FUSE BLOCK (A BLACK) (D) FUSE BLOCK (B YELLOW) YL(2) RD-12 87 30 RD(15) BK BU/WH(1) H BR/RD
(11) CREEPER 148-0078 148-0079
PU(2) PU(2) GN/BU(2) 27 GN(24) A RD/YL(3) RD(31) FF RD-8(2) RD-8(1) A 86 85 RD/YL(13) 1 BK +BATTERY 2.5A
SPEED A F H
SOLENOID BK RD-00 BR(1) 36 BK/PU(2) RD/YL(16) GY(5) RD-10(10) 87 BK/GN(8) 2 BK ALARM H PU(7) +BATT. BK
L20 L22 H 8 H 8 L32 H

L18
L19
172-7029 GN(24) BK(8) 25 GN/WH(3) RD-14(1) 7,5A RD/YL(2) RD-10(4) 7,5A YL(2) RD(16) GY(6) A BK A BK GN(6) BK/WH(2) 3 BK PRESS.SW REAR WORK FLOOD LAMP RD ANTENNA BK /YL (1)
L38 85 86 30 LAMP AS. 120-6776 L75
PK(7) GN/BU(3) 24 GN/BU(3) RD/YL(16) OR(1) RD/YL(13) RD(12) TO BOX BK BK(6) 4 BK SHUTDN.SW GY ANTENNA SPEAKER ANTENNA
G 7 G 7 (D) BRAKE RELAY 120-6776
C PK(12) GN/WH(3) 23 GY(3) 7,5A GN/WH (3) 15A RD/YL(3) RD (3) BU-10(2) BK RD (2) RD(27) 87a BK GROUND SPEAKER BR SPEAKER 5W-9391
117-4861

BK
(17) OSC AXLE L51 5W-8937
PU(19) BR/WH(3) GY(3) 05 RD/YL(10) BK (7) RD(10) GN/BR(1) SPEAKER BR/RD
LOCK SOLENOID L33 L37 F 6 F 6 L12
BK BK/GN (5) BK/PU(2) 33 BU(20) GN/WH(2) 7,5A GN/WH (1) 15A RD(16) BU-10(2) RD/YL(16) BK/GN(1) A BK BK BK BK GROUND SPEAKER
172-7029
G BK/WH (1) BK/WH(2) 40 PK(7) GN/WH (4) RD (18) RD(33) A BK/GN/RD(2) BK BK BR

WH(4)
L89 E 5 E 5 L71

BK(9)
YL(4) RD/YL(10) 16 BK/GN(4) 7,5A GN/BU(3) RD-10(3) 7,5A RD(18) RD (19) RD/YL(14) BK/GN(1) 49a OUT (LAMP) BK/GN/RD(1) RD(14) 86 85 TO BOX
L50 L48
(20) HEAVY LIFT RD(24) RD(6) 29 BK/GN(5) RD(19) RD/YL(2) RD/YL(15) BK/GN(4) C2 (C) FLASHER 87 BU(10) BK/WH(6)
L39 D 4 L72 D 4 L75 L28
SOLENOID BK C BU(1) 06 RD(6) GN/BU(2) 7,5A GN/BU(4) RD-10(2) 7,5A OR(1) GN/WH(1) RD(16) A GN/BR(1) 49 + BATTERY 8U-9152 GN(29) BU(8) YL(4) RD BK(18)
8U-6424 30
F (17) LOW TRANSMISSION
BU(20) 34 BR(1)
C 3 C 3
GN/WH(3) OR(12) BK/GN(2) WH(7) BK/WH(5) GY F
PK(12) (17) TRANSMISSION GN/BR(2) 02 BR(10) 7,5A GY(1) 15A RD(3) GN/WH(4) RD/YL(3) BK C BU/YL(2) 87a BK/GN/RD(4) GN(16) H C
(17) PARKING BRAKE L21 86 85
SPEED SOLENOID CLUTCH PRESSURE SWITCH F H
SOLENOID BK/GN(3) 09 GN/BU(1) GN/BU(3) RD(4) 87 F BK 31 GROUND (D) TRANSMISSION 86 85 FLOOD-LAMP
8U-6424 171-7570 B 2 B 2 120-6776
(12) FUEL LEVEL SENDER 8U-6424 BK/GN/RD(3) 14 BK(8) 7,5A GY(3) 7,5A BK(7) GN/BU(4) BK/GN(10) BK SPEED RELAY 87 BK DOME LIGHT BK(8) TURN SIGNAL
112-7178 C L72 (D) AUX HYD AEC 30 5W-2041 LAMP AS.

WH(15)
BK/YL/WH(1) 15 WH(3) GY(5) GY(1) BK/PU(1) BK/GN/RD(2) 117-4861 WH(14) GN(28) YL(14)
C A 1 A 1 117-4861 30 116-9626

RD-8(2)
BR/WH (3) GN(24) 19 GN/BR(2) GY(2) 7,5A GY(4) RD-10(1) 25A BU-10(2) GY(2) RD/YL(1) 87a BU(20) BK/GN/RD(1) OR(10)
L86
BK BK PK(7) 20 BK/GN(3) GY(6) GY(3) GY(2) A BK A 87a BK BK

WH(3)
BK(8)
C PK(12) TO FRAME
28 PU(2) GY(4) RD/YL(5) 86 85 OR(13)
A L77 (D) TRAVEL CUTOFF
C PU(2) 01 PK(13) RD-10(4) GY(5) RD/YL(6) PU(9)
1 87 86 85 SWITCH
L87 C
(20) AEC IMPLEMENT GN(24) BK GN/BU (1) 26 BR(11) RD-10(3) GY(6) RD/YL(7) GN/BR(6) BK/GN/RD(4) RD/YL(15) 87 117-4861 YL(2) HEAD
3 L20 L47 30 56B

KL.15
TRAVEL SWITCH PK(7) BR/WH(3) 04 BU(1) RD-10(8) RD(5) RD/YL(8) BK/GN(14) WH(9) OR(12) GN/BU(3) LAMP AS.
(D) PILOT PRESS 56A

OR(5)
117-0651 2 L40 30 2U-4800
BK/GN (5) 08 BR/WH(3) RD-10(7) RD/YL(14) RD(5) 87a ENABLE RELAY GN/WH(3)
L41 1 H 58
BK/WH(1) 18 BK/GN/RD(3) (D) FUSE BLOCK (D RED) RD(10) BK (7) 117-4861 87a GY(3) POSITION
148-0081 (D) AEC - AUX-HYD 2 F (A) CIGAR LIGHTER
YL(4) 32 WH(6) RD/YL(1) RD(3) (D) POWER MODE YL(14) LAMP
A A L73 DIODE 3 5W-9628 31
GN(25) (20) HAMMER SOLENOID WH(6) 38 BK/WH(1) RD/YL(5) RD/YL(9) WH(8) BK 5W-2033
120-5969 RELAY
8U-6424 H 8 H 8 5 L52
WH(5) 13 BK/YL/WH(2) RD-10(6) 7,5A RD(5) RD-10(8) 7,5A BK/PU(1) RD/YL(6) YL(2) GN(29) 117-4861 BK
D
(13) HYD OIL FILTER BK/YL/WH(2) 35 BK/GN(7) BK/PU(2) OR(12) GY(1) A BK
CLOG SWITCH L24 G 7 G 7 RD(27)
BK WH(1) BK/WH(3) 37 BK/WH(3) 15A RD/YL(1) 7,5A BK/GN(10) RD/YL(7) GN/WH(1) PK(7) BK
C 116-8514 A
1 D BK BK BK/GN(7) 22 GN/BR(4) RD(33) RD(33) RD/YL(2) A 86 85 RD/YL(14) PU(4) BK-14
F 6 F F 6 L52 BU-10 (1) BU-10 (2) (7) LOWER WIPER MOTOR
(20) AEC BOOM-CYL BR/BK(1) BK BK PK(13) 17 GN/BR(3) 7,5A RD(10) 7,5A RD(4) RD(31) OR(1) 87 H
4 L42 A 86 85 6C-9156
PRESSURE SWITCH PK(8) BK BK BR(11) 07 BU/YL(3) RD/YL(14) RD(8) BK/PU(1) RD (18) BU(9) (D) REFUELING
E 5 E 5 87 MOTOR G
163-2084 2 L73 (D) STOP LAMP DIODE 30 PUMP SWITCH (A) UPPER WIPER
GN(4) 03 GN(4) 7,5A RD/YL(7) 15A RD/YL(8) BK/PU(2) RD (19) GN/BU(1) BK RD(11) H

BU(10)

RD(10)
RD(33)
123-5635 (D) SWING BRAKE
CONN 10

WH(7)
MOTOR

GN(6)
L74 30

BU(8)
TO FRAME RD/YL(15) BK/GN(10) RD/YL(11) 87a 8U-3011 TO CAB
(14) HYD OIL HIGH SWITCH F 122-2367
L82 (D) FUSE BLOCK D 4 D 4 5 MOTOR G

BU/YL(5)
TEMPERATURE SWITCH BK(2) 04 GN/BR(3) 15A RD/YL(6) 7,5A RD/YL(12) RD(4) RD(8) 117-4861 87a

YL(10)
116-4710 L19 L42 (C GREEN) L43 4
GN(26) BK(3) 05 GN/BR(4) RD/YL(13 ) RD(8) GY(4) OR(10)
148-0080 C 3 C 3 (D) TEMPERATURE RELAY L46
D

53A
31B
T RD-00 OR(4) BK(4) 21 GN(4) 7,5A RD/YL(5) 7,5A RD/YL(9) RD/YL(8) GN/WH(4) WH(9) PLUG

31
53
L83 3 117-4861 120-5967 H
BU(7) PU(6) BK(5) 38 BU/YL(3) RD/YL(11) RD/YL(9) GN/BU(4) WH(2) BK

BK/GN(4)
L17 B 2 B 2 2

53A
31B
OR(3) YL(17) PU(3) 27 7,5A OR(12) 20A RD-12 RD/YL(10) RD/YL(12) BK/RD(2) BK RD/YL(16) + BK(12) BK

31
53
L18 C

PK(7)
C 1 -
1 T RD(9) WH(12) RD(8) 01 WH(4) GN(24) RD(31) RD/YL(11) BK/PU(2) GN(13) BR(10) BK GY(7)
A 1 A 1 15 31
(20) AEC STICK-CYL BR/BK(1) 40 RD-10(5) 7,5A RD(28) RD-10(7) 7,5A RD/YL(10) RD/YL(12) GN/WH(3) A GY/BK(1) BK/GN(7)
PRESSURE SWITCH 4 (14) HYDRAULIC OIL HIGH L38
PK(9) 03 RD/YL(11) F RD/YL(13) GN/BU(3) A 87 RD(13) BK/WH(3)
E TEMPERATURE SENDER A
E

BK/GN(5)

BK/GN(2)
163-2084 2
PK(10) 116-4710 WH(1) 06 GN/BU(4) RD-12 GY(3) RD(6) GY/BK(2) BK/PU(2)
30 (D) TEMPERATURE
BK 07 GN/WH(4) RD/YL(15) RD/YL(10) RD(12)
L10

L38 DIODE (B) SWING BRAKE

(D) STOP LAMP (A) UPPER WINDSHIELD
BK-12 YL(13) 08 GY(4) 87a 123-3998 A SWITCH
L43 L43 CUTOFF RELAY L77 SWITCH
GN(27) (3) AIR CONDITIONER TO FRAME BK BU(7) 23 RD(8) GN(5) 113-2531
L17 L47 174-8208 L64 122-2369
(D) A/C FAN RELAY L39 1 H
FAN 86 RD(9) 30 RD/YL(12) BU(20) GN(3) B
(D) A/C DIODE 85 L39
145-7724 123-6527
140-6617 BR/BK(1) 32 RD(19) GN/BU(1) BU(7) (D) HOUR METER GN(29) GN BK/GN(10)
87 L40 2
8U-8045

RD-12 OR(3) 13 RD(18) BK/GN(5) BR(1) BU(4) 120-5966 GN/BR (2)

DIODE

MOTOR L89
C 30 L86 (A) LOWER WINDSHIELD
BR-12 2 BK-12 34 BK/GN(3) RD-10(9) BR(10) RD(9) YL
1 (14) HYD OIL LOW 87b L86 L12 (21) AIR HORN 3 SWITCH
(11) AEC SWING TEMPERATURE SWITCH 1 BR-12 V RD(19) 02 RD(7) F F GN/BR(2) RD(6) RD(1) + - A 137-7245
4 RELAY H
PRESS SWITCH PK(11) GN(4) 33 BU(15) RD(28) BK/GN(14) BR(1) A 86 85 BU(2)
119-3400
CONN 3

BK/GN/RD(9)
2 V L85 L87 5W-5883 5
163-2084 PK(12) D BK-12 YL(15) BR/WH(1) 24 RD(9) GN(7) RD(29) GN/BR(6) PU(4) BK BK-14 BK-14 COMPRESSED
87

BK/GN/RD(1)
BK V D L16 L44 30
BU(5) 25 BU (7) PU(9) PU(9) RD(7) RD(17) BU(5) BK AIR HORN
(3) A/C PRESS (D) BACKUP MAIN PUMP PRV

BK/GN/RD(8)
T 5W-9400

BU/YL(5)
SWITCH GN(4) 1 GN(4) GN(5) 26 GN(5) RESISTOR D RD (16)
V (D) BACKUP SWING PUMP PRV

YL(10)

RD/YL (8)
WH(2)

GN(2)
GN(3)
RD(1)
BU(4)

BK(6)
BU(2)
114-5333 2 BR/BK(2) 14 BU (5) 124-0329 (47 ) RESISTOR RD-10(9) BK RD(7)

GN(10)
RD/YL(15)
RD/YL(14)
GN 1 OR(8) RD(18) 22 124-0329 (47 ) A RD(13) BK
A

RD(16)
85 86 F L50 L50 (D) GLOW PLUG
2 YL(16) YL(13) 36 SYSTEM RELAY BK
87 L4 L49 D

RD(7)
RD(9)
BU (7)
GN(5)
L13 1
BU RD(31) YL(15) BR/WH(2) 37 OR(6) 157-0836 OR(12) GN(13)
30 L44 86 85 2 1 3 2 4 B (B) AUX. HYD.
RD(26) V YL(16) GN(2) 35 OR(3) BK (D) BRAKE WH(8) 86 85
87b L46 L46 L50 3 (CCW ROTATION) SWITCH
WH(4) 31 PU(3) DIODE A

L77
87 30 L44 87 113-2531
L15 (3) A/C CLUTCH L48 120-5969 5 L78
GY(6) (22) A/C CLUTCH GN(4) 39 WH(1) RD-10(9) RD-10(10) RD(14) WH(14)
RELAY L49 30
BK SOLENOID 123-6527 BR/WH(1) RD(7) 29 BK(4) RD
L45 L41 L40 L47 L48 A
3E-1906 L16 L12
GY(9) BU(5) BK (1) 28 BK(5) 87a (B) STARTING GN/BR(2) BK
GG L50 L78
D
L BR/BK (2) RD/YL(11) 20 BK(2) BK PILOT PRESS B GY
CONN 17

BK/GN/RD(3)

BK/GN/RD(2)
BK/GN/RD(1)
BK/YL/WH(2)
(D) BRAKE/TRAVEL
ENABLE SWITCH
WH(15)

GN-14 1 GN GN 1 GN(4) GN(5) GN/BR (3) 19 BK(3) GN(13)

BK/GN(10)
BU

GN/WH (1)

BK/GN(10)
CUTOFF

BR/WH(1)

BK/WH(1)

BK/WH(3)
BR/WH(2)
BR/BK (2)

GN/BR (1)
BK/GN (1)
BR/BK (1)

BR/WH(3)

BK/GN(7)

GN/BR(2)
BK/GN(3)

BK/WH(5)
BU/WH(1)
BK/GN(2)

GY/BK (1)
RD/YL(9)
RD/YL(8)

BK/PU(1)
RD/YL(5)
RD/YL(6)
RD/YL(7)
RD/YL(1)

RD/YL(3)

RD/YL(2)

BU/YL(2)

BK/PU(1)
BU/YL(5)
L44 117-3187

BK/YL (1)
BK GN-14 2 BK BK 2 RD(18) GN/BR (4) 10 YL (1) BK(1) 1 WH

WH(20)
117-4861

GN(29)
GY(15)
(26) ENGINE OIL

BU(21)
PK(13)
BR(11)

BK(12)
YL(18)

YL(10)
WH(6)

WH(2)
WH(1)

WH(3)
OR (1)
BK (8)

GN(3)

BK-14
L46

RD(4)

RD(2)
OR(6)
L45

BK (1)
BK (2)
BK (3)
BK (4)
YL (1)
BK (5)

GN(2)
PU(3)
OR(3)
BU(1)

RD(5)
BK (7)
RD(3)

GY(2)

RD(1)
GY(7)

BK(6)

BU(2)
GY(1)

BU(4)
PU(2)
L46

GN(8)
GY(7)

PU(7)
YL(2)

YL(2)
PRESSURE SWITCH RD(19) GN/BU (4) 09 BK(1) BK 2 BK

RD-10(9)
7W-1238 L48 L48 BK/YL/WH(1)
ARC GN/WH(4) 18 BR/WH(2) AIR SUSPENDED
SUPPRESSOR L1 A L49 D M
LAMP BK GY (4) 17 BR/BK(1) DRIVER SEAT FLOOD
LICENCE PLATE
116-9623
RD(24)
106-8704 GG
D WH(4) 16 BR/WH(1) CONN 15 CONN 16 H LAMP AS.
120-6775
L11

24
62

09
10
03
02

07
12
01
08
06
04
05
05
06
07
08
10
09
14
12
16
18
17
56
13
01
20
49
70
48
57
65
66
67
68
21
46
47
53
54
30
60
43
44
52
02
40
41
42
33
58
36
31
38
55
34
50
37
35
69
39
25
23
22
15
27
29
04
26

59
45
03
51
64
63
61
28
32
19

11
11
BR(6) 1 GN BK RD/YL(12) 15 BR/BK(2) B

BK
L64
D L WH(16) 2 BK BU/YL(3) 12 GN(2)
B B D
GY(10) D BK YL(1) 11 B GN(10)
G L83 D A L63
BK 12V PU(7)
(A) CONVERTER
BK 1 WH(16) D 24V OR(1) PU(7) TO FRAME STICK TRAVEL BK
24V-12V

BR/WH(3)
CONN 9

BK/WH(5)
BU/WH(1)
BK/GN (7)
BK/WH(3)

GN/WH(1)

BR/WH (1)

GN/BR(2)
BK/GN(2)
BK/GN(3)

BR/WH(2)
BK/GN/RD (2)
G

BR/BK (2)
CONN 2

BK/GN/RD(1)

BK/PU(1)
RD/YL (5)

BK/GN(10)
RD/YL(3)

RD/YL(7)

GY/BK(1)
BK/GN (1)

BK/PU(1)
BK/WH(1)
BU/YL(2)

RD/YL(8)
GN/BR(1)

BK(12)
BK/YL (1)
BK/GN/RD(3)

GY(7)

GN(8)
RD/YL (6)

RD/YL (2)
RD/YL (9)

BK/GN(10)

YL(2)
LAMP AS.

RD/YL(1)

BR/BK(1)
03
04
05
02
06
01

BK/YL/WH(2)

BU/YL(5)
BK 2 BR(6) WH(7) 04 F 120-6566 GND BK BK-14

WH(20)

GN(29)
GY(15)
BU(21)

PK(13)
YL(18)
WH(6)

WH(2)
WH(1)

WH(3)
BR(11)
8U-4742

OR(3)

OR(1)
YL(10)

GN(2)
RD(5)
OR(6)
(21) COOLANT

BK (2)

BK (3)
BK (4)
BK (5)

RD(2)
RD(3)

PU(2)

GY(2)
BK (1)

RD(1)

GN(3)
BU(2)

GY(7)
BU(1)

RD(4)
BK(7)

BK(8)

BU(4)
PU(3)
GY(1)
YL (1)

BK(6)

YL(2)
BK (18) ENGINE SPEED TEMPERATURE SENDER TO FRAME 11 PU(9) BK TO FRAME
L84

L61
L85
GY(6) SENSOR 119-3401 KK KK 09 BU(15)
L14 116-6680
WH(4) (21) COOLANT BR/BK(2) BU(9) BU(15) 10 GN(7)
YL(9) L63

L68
L70
RD(26) RD-4(1) TEMPERATURE SWITCH T YL(5) GN(7) 01 RD(10) PLUG
RD(18)

RD(19)

119-3399 L57 L58 L59 L60 L53 L54 L61 L62 L63 L64 L70 L68 120-5967
KK PU(9) 02 BU(8) BK/YL/WH(2)
BK

L64 L60 L54

RD-4(4) GN(5) RD(10) 03 WH(7) GY(8) + WH-14
(5) START/STOP L46 L63
T D BU (8) 12 RD(33) RD(5) BK - BK-14

BK/GN/RD(3)
D

BK/WH(1)
G S 6

GY(2)
BK (1)
BK/GN(3)
BK/GN(2)

RD/YL (6)

RD/YL (1)
L62

BK(6)
BU/YL(2)
RESISTOR 2

PU(2)
RD-6(2)

BK/GN/RD(2)
GN(6) 05 YL(5) RD/YL(30)

PK(13)
BR(11)
110-6158 L62 D
L61 L80
KK RD(11) 06 RD(11) BU(9) (C) HEAD
BU(5)

(5) ENGINE L54 3

RD-4 (1)

MTR BAT
N
RD-00
START/STOP
BU(17) BU (10)
RD(33)
07
08
GN(6)
BU(10)
CONN 14 L60
LAMP SWITCH
5W-5867

GN/WH(1)
MOTOR

BR/WH(1)

BR/WH(2)
SOLENOID

GN/BR(1)
BK

BK/GN(1)

BR/BK(1)
RD/YL(2)

RD/YL(9)
BU/YL(5)
+ BK PU(6) 08 BU(9)
CONN 8

YL(10)
B

WH(3)

WH(2)
GN(3)

OR(3)
RD(1)

RD(4)
BU(2)

BU(4)

BU(1)

PU(3)
BK(7)

BK(8)
L83

YL(9)
D+ W WH(15) WH(12) 07 YL(5) BU(19) 10 9
(16) ALTERNATOR FUSE (25) MOTOR STARTER (5) COOLANT TEMPERATURE G
W

L70
123-8838 109-2361 D D- 07 RD(33) OR(4) 02 GN(7) B GY
D RESISTOR
BK-00 (21) ALTERNATOR 12 BU(19) E YL(17) 06 WH(12) BK GY
140-2238

L59
HH 109-2362 L8 (C) KEY START SWITCH 5 7
70A RD-6(2) JJ KK GN(21) 10 WH(17) BU(15) 01 BU(15) BK FORWARD

BU/WH(1)
117-9508

BK/YL (1)
CC L65 HORN
BK-4 BK 1 WH(17) 11 GN(21) GN(7) 05 (C) POWER BK/WH(5)
6
BK-00

L84 1 2 153-6559
U (19) COOLANT TEMPERATURE BK 2 BU(19) 06 BR(7) BU(9) 03 MODE SWITCH B RD/YL(17)
15 L69 L69
RD-6(3)

COLD START SWITCH GN(9) 01 YL(5) 04 BU(9) RD(2) 5W-9372 E RD/YL(11)

(20) ENGINE 126-5983 L80 L80 10 9 3
TO ENGINE YL(12) 02 YL(12) YL(5) GY BK (1) GN/BR(3)
U D COLD START B (C) AUX. HYD.
RD-4(4) GN(23) GN(22) BR(7) 05 OR(9) G E BR/WH(3) RD/YL(30) BK (C) FRONT GN/BR(4)
SOLENOID L66 30 19 (C) ONE TOUCH (CW ROTATION) SWITCH FLOOD LAMP D

GN(10)
T RD(21) 08 RD(21) BR/BK(2) RD(3) OR(7) GY IDLE DOWN
L59 113-253 B SWITCH L35
D (19) START RELAY OR(9) 09 BK GY OR(6) 113-2531
17 10 9 5W-5837
3E-0075 L55
D TO FRAME BK 1 04 GN(9) YL(12) RD(2) RD
BK 1 BK BK 2 BK BK 03 BU(10) WH(17) BU(19) 02 YL BK BK GY

BK/GN(11)
RD/YL(18)

GN/WH(1)
BR/WH(1)

BK/WH(4)

GN/BR(5)
BK/GN(9)
BU/YL(5)
L65 50A
BK 2 GN(2) KK RD(36) GN(21) BK 01 GY
C C

YL(10)

YL(12)

WH(2)
GN(3)
RD(1)
BU(2)

BU(4)
TO FRAME (A) ENGINE PUMP CONTROL BR(7) GN B BU YL(12)

BK

BK

BK
M312 = 150-4462 BU(19) BK
M315 = 149-7606 L67 5 7
PU(6) RD(33) GY(1) BK/GN(3) BU/WH(1) BK
BK

L10

1
2
3
4
5
6
7

HYD OIL HIGH TEMP 1

2
3
4
ENG COOL HIGH TEMP 5
6
7

1
2
3
4
5
6
7
BU(19) 37 ONE TOUCH IDLE DOWN OR(4) YL(9) RD/YL(6) BU/YL(5)
L13 5 7 1 D
BK -- NC YL(17) RD/YL(7) B (C) REAR FLOOD YL(10)

L58

HYD OIL LOW TEMP

HEAD

BK/GN/RD (5)

ENGINE OIL PRESS

POWER MODE III +

L1 B LAMP SWITCH

POWER MODE III -

L55 (C) OSC AXLE 56B
RD(11) 19 MODE TEMP. (MODE 0) BU(15) RD/YL(5) PU(2) GN/WH(1) GN/BU(4) LAMP AS.

PARKING BRAKE
9

POWER MODE II
TRANS SPEED II
(20) GLOW PLUG SYSTEM 1 10 5W-9372 56A

POWER MODE I
TRANS SPEED I
L4 L57 LOCK SWITCH 2U-4800

NC (+ 24 VOLT)
BR(7) 22 GOVERNOR CONTR-KL.3 WH(12) BK(2) (C) CREEPER WH(2) GN/WH(4)

TURN SIGNAL
TURN SIGNAL
ALTERNATOR
RESISTOR

WH(1)
L53 133-8327 58

YL(1)
SPEED SWITCH

HIGH BEAM
GLOW PLUG 7W-1251 BU(8) 30 MAGNET TRAVEL SPEED + GN(7) BK(3) 9 5W-9372 B BK GY BU(4) GY(4) POSITION
10
CONN 7 EE

+ 24 VOLT
035-8059 KK KK D YL(12) 31 MODE-3 LAMP + BK(4) PK(13) GN(3) LAMP
BB3 7 31
5 5W-2033
RD-12(3) RD-10(9) G 123-6472 GN(9) 50 SW-TRAVEL SPEED CONTR BK(5) (C) LOWER BK PU(1) BR/WH(1) BK

WH(20)
GY(15)

GND

GND
BU(21)
YL(18)
7

WH(6)
(C) BACKUP SWITCH (C) LEFT REAR (C) LEFT FRONT 1 3 L35

NC
NC
RD(22) A WH 2 24V GN(6) 48 BRAKE LIGHT BK WIPER SWITCH GY(12) BK BU(2) BK
L8 133-8327 L66 (C) HEAVY STABILIZER STABILIZER (23) OVERLOAD WARNING 1
BK (13) 5W-9744
B BR 3 GND BU (9) 38 MODE 2 LOCKOUT SWITCH LOCKOUT SWITCH DEVICE SWITCH RD/YL(31) BK(6) RD(1) C B A
L9 LIFT SWITCH E 6 8
BR(2) C GN 7 TXD YL(5) 39 MODE 1 5W-9372 5W-9372 5W-9372 B BK/GN(11) GY(8)

BK/GN/RD(6)
7 5W-9372 8 L79 E D
5 5 7 2 4
K WH(10) D YL 6 RXD WH(17) 44 GOVERNOR CONTR-KL.1 RD(36) BK/WH(3) BK/GN(11) (C) TRAVEL ALARM BK/WH(4) 1 3
G 1 5 7 5 7 5 7 5 7 5 7 L79 2 A RD

BRAKE LOW PRESS

(15) AIR FILTER BK-10 BK E SCHIELD GN(21) 45 GOVERNOR CONTR-KL.2 RD(21) RD(30) RD/YL(28) RD/YL(5) YL(9) BK/GN(7) GN(8) BK/WH(1) CANCEL SWITCH GN/BR(5) B

SUPPL STEERING
SUPPL STEERING
2 1 2

OR(2)
C
CLOG SW RD(21) 51 SWITCH HLC BK RD/YL(29) RD/YL(27) BK/WH(4) B 8U-6357 RD/YL(18)
8 1 1 1 1 4 10 9 D

HYD OIL TEMP

168-6625 6 BR
OR(9) 47 SWITCH-CONSOLE AEC B 10 9 BK/GN(9) BK BK

FUEL LEVEL
COOL TEMP
9 (C) TRANS SPEED

HYD FILTER
10 (C) HAZARD SWITCH

OVERLOAD
2 B

AIR FILTER
B B (C) MONITOR (C) ENGINE

+ 24 VOLT
TO CAB RD(10) 02 + 24 VOLT E 9 10 9 9 9 10 9 BK BK GY(13) 5W-9351 B BK BK
10 10 10 SWITCH PANEL SPEED DIAL
PU(9) 35 SW-PRESS SENSORS AEC E GY BK BK GY 5W-9372 BK GY GN/BR(5) WH(4)
D L13 (5) GOVERNOR ACTUATOR 175-7204 141-6258
BR/WH(2) BR/WH(2) BU(13) 36 SW-TRAVEL PEDAL (M.3) 10 BK GY GY BK BK BR(11) 6 GN/BR(1)

NC
MOTOR 9
GN(2) 151-1032 RD(22) 01 + 24 VOLT B B BK GY WH(6) OR(2) 8 RD/YL(2) TURN SIGNAL
L9 5 7 LAMP AS.

7
6
5
4
3
2
1

7
6
5
4
3
2
1
BR(2) 40 TXD BK YL(18) BK/YL(1) 2 BK(7)
116-9626
WH(10) 42 RXD GY WH(20) BK/GN/RD(7) (C) BEACON RD/YL(1) 3 WH(3)
1
BK(13) 12 RS-232-RETURN (C) HEATER FAN SWITCH SWITCH 5 BK/GN(9)

BR/WH(3)

BR/WH(2)
WH(4) IDENT PART-NO. LOC

BR/BK(2)

BR/BK(1)
OR(3)

RD/YL(9)
(C) RIGHT REAR (C) RIGHT FRONT 5W-9372 B

WH(17)
02 WH(13) 41 GOV ACT MOTOR + YL (13) 111-3805 BK/GN(2) BK/GN(1)

GN(21)
GY(6) STABILIZER (A) UPPER 7 7 10 9

RD(4)
BR(7)

BU(1)

PU(3)
STABILIZER 3 5 A 179-9077 C-5

YL(9)
L14 05 YL(3) 15 GOV POS FEEDBACK RTN (C) AEC SWITCH B LOCKOUT SWITCH (C) HAMMER WASHER SWITCH BK
LOCKOUT SWITCH
BK

BK + 2 1 1 B 179-9056 C-5
06 BR(5) 46 GOV POS FEEDBACK SIG 5W-9372 E 5W-9372 SWITCH 2U-6635 BK B GY BK GY 1 BK(8)
RD (26) (C) A/C SWITCH 5W-9372 C 179-9069 E-6
A3 8U-7284 8 (A) UPPER
5W-9372
L1

L4

MOTOR 07 PK(3) 24 GOV POS FEEDBACK PWR YL(13) YL(7) RD(36) 7 GY D 174-9111 C-6
5 7 B3 5 7 5 7 1 5 1 WIPER SWITCH 4 8 6 8 5 7
03 -- NC OR(9) BK BU(11) BK(3) GN(9) (C) TRAVEL BK/GN/RD(3) GY E 179-9044 C-6
L11 L10 - 5 180-2649 L67 (C) PARKING L69
L 5 7 L3 B4 1 5 3 2 LOCK SWITCH 2 F 179-9048 C-6
04 PU(10) 43 GOV ACT MOTOR - RD(30) RD(20) RD/YL(7) WH(1) GY(14) BU(10) BRAKE (C) PILOT CONTROL GY BK
1 B5 1 1 1 10 L55 G 179-9042 B-6
B 01 -- NC YL (7) RD(33) BK (10) BK E 8U-6357 SWITCH LOCK SWITCH BK B

BK(12)
10 9 H 179-9082 C-1
5W-9372 B

GN(8)
STOP LAMP RD(26) 1 C1 B B B 133-8327
9X-4493 BK 03 GROUND BK BK B B 10 9 10 BK J 180-8137 E-7
BK 10 9 10 9 10 9 10 9 10 9 9 10 9
B1
WH(12)

K 150-4464 B-6
WH(16)

BK 04 GROUND B GY GY
RD(24)

YL (17)

BK 10 9
BR(6)

-- NC YL (8) B GY GY BK BK BK GY BK BK BK BK TO FRAME YL(12) L 140-1059 F-8

L79 M 120-6919 C-1
RD (24) 32 SOLENOID HLC + BK BK RD/YL(3) BK GY(1) GY GY
L55 N 129-3454 F-7

L68
-- NC TO FRAME GY GY/BK(1) P 121-0876 E-7
TAIL LAMP L5 L67 L67 L68 L68
5W-2040 L5 WH(16) 53 ENGINE SPEED SENSOR + R 121-0877 F-7
GY(6)
BK BR(6) 18 ENGINE SPEED SENSOR - T 121-0879 F-7
U 122-2360 C-8
BASIC LAMP GP BK -- NC
V 145-9202 D-7
116-9625 WH(12) 29 SOLENOID SWING PUMP + RD(7) W 179-9050 E-7
TO FRAME YL(17) 28 SOLENOID MAIN PUMP + BK(1) X 122-2364 E-7
D
(C) A/C TEMPERATURE BU (11) 04 WH RD/YL(11) Y 121-2972 E-5
G REGULATOR L3 Z 121-2973 E-1
TURN LAMP GP RD(20) 03 RD RD/YL(12) 1 BR +V (9) REVERSE STEER GN/BR (3)
116-9624 L 3E-5464 (10) HEATER FAN L2 L1 AA 122-2365 E-1
K BK (10) 02 BK (10) HEATER FAN BU/YL(3) 2 BK SIGNAL PROXIMITY SWITCH GN/BR (4)
RESISTOR MOTOR BB 122-2366 E-5
BK-10 BK 01 BR MOTOR BK 3 BU GROUND 151-1953 GN/BU (4) C-8
TURN LAMP BK 122-2373 CC 129-4673
V T YL(13) 173-7421 GN/WH(4) DD 8X-9618 E-1
5W-2040 WH(4) B
YL(15) 1 GY(4) EE 123-6475 C-7
L4 L4 FF 126-6801 F-7
YL(16) 2
GG 145-9203 C-7
YL(13) (D) HARNESS AS WH (4) HH 128-1041 C-7
DIODE TO FRAME RD/YL(12) JJ 128-1042 C-7
V
142-9472 L2 KK C-7
BK BU/YL(3) 167-9039
(C) OVERLOAD WARNING
YL(1) DEVICE SWITCH YL(1)
D 118-5501 ABBREV COLOR WIRES THAT HAVE BATTERY VOLTAGE
L1 L1 L1 WHEN THE KEY SWITCH IS OFF.
BK BLACK WIRES THAT HAVE BATTERY VOLTAGE
BR BROWN WHEN THE KEY SWITCH IS ON.
BU BLUE STARTING CIRCUIT.
FUSE "B" YELLOW
FUSE "A" BLACK FUSE "C" GREEN FUSE "D" RED GN GREEN MONITOR CIRCUIT.
GY GRAY PANEL LAMP CIRCUIT.
1 PARKING LIGHTS RHS 7,5 1 ELECTRICAL FUEL LIFT PUMP 25 1 BACKUP 7,5 1 STOP LIGHT 7,5
AWG MM*2 OR ORANGE
TURN SIGNAL AND WIPER/WASHER CIRCUIT.
2 POWER MODE SELECTION; AEC; SWING BRAKE 7,5 2 AIR CONDITION 20
A 2 PARKING LIGHTS LHS 7,5 2 WARNING LIGHT 7,5
00 70
PK PINK
HEATER AND AIR CONDITIONER CIRCUIT. A
3 INDIVIDUAL STABILIZERS 7,5 3 HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP 7,5 PU PURPLE
3 INSTRUMENT LIGHTING 7,5 3 STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT 15
RD RED GROUND CIRCUIT.
4 WORKING LIGHTS 15 4 BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM 7,5 0 50
4 LOW BEAM RHS 7,5 4 POTENTIAL TRANSFORMER 24V ==> 12V (RADIO) 7,5 ENGINE PUMP CONTROL CIRCUIT.
WH WHITE
5 HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL 7,5 5 ARM REST SWITCH; SWING GEAR; MISCELLANEOUS- 15 4 16
5 LOW BEAM LHS 7,5 5 START/STOP SOLENOID; COLD START SYSTEM 7,5 YL YELLOW WIRES THAT HAVE BATTERY VOLTAGE WHEN
FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE; 6 10 THE KEY SWITCH IS ON AND THE LEFT HAND
6 HIGH BEAM RHS 7,5 6 COMPRESSOR AIR HORN 15 6 ELECTRONICS 7,5 HYDRAULIC CONSOLE IS LATCHED IN THE
TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER DOWN POSITION.
7 ROTATING BEACON 15 OSC AXLE LOCK; 8 6
7 HIGH BEAM LHS 7,5 7 HEATER FAN 15
START AID CIRCUIT.
8 AIR SUSPENDED DRIVER SEAT; PRIORITY 7,5 6 SECONDARY STEERING 7,5 10 4
8 CONTROL LIGHTS; TURN SIGNAL 7,5 8 CIGARETTE LIGHTER; PLUG; DOME LIGHT 7,5
7 WINDSHIELD WIPER UPPER AND PUMP 7,5 12 2.5 ALL DASHED LINES ARE ATTACHMENTS.

8 WINDSHIELD WIPER LOWER AND PUMP 7,5 14 1.5

THIS SCHEMATIC IS FOR THE M312 / M315 EXCAVATOR (179-9028-01)
16 1
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
VIEW ALL CALLOUTS

9 22 5 26 21 25 19 16 18 15
14

23 20

1 13

C 6

8 17

7 B 10 3 4 24 2
A D 11 12
C B A 21 22 17 5 24 20 12
13
8

15
9
11

7 14

16
1
18

3 10 25 D 4 26 6 19 2