PVG 128 / 256

Product Training

www.powersolutions.danfoss.com
Content
Product Update
• Markets and product Overview
• High Flow PVG 128 and 256
• PVP 128/256
• PVB 128/256
• PVSI/PVGI
• PVBS Spools
• Ordering, Deliveries and pricing
• Target Markets and customer interaction
• PVG 128 vs PVG 120

Technical Information is published and availible;

BC00000380en-US0101
PVG High-flow valves product development
PVG 128 and 256
• Danfoss Power Solutions is committed to
innovation – to solve tomorrow’s
challenges.
• With the product development and Launch
of PVG 128 and PVG 256 we will extend
the modular PVG product portfolio even
further.
• The simple interface between PVG 16, 32,
128 and 256 will enable customized
solution for your exact and specific
application control needs.
Product availability
• Launched Jan. 16 and orders can be
placed in SAP.
• Target is 6 weeks delivery from receipt of
order
PVG 128 / 256

• The new PVG 128 / 256 is an extension of the PVG 32 and PVG 16
proportional valve platforms.
• Enabling flow from 65 – 500 l/min valve sizes in 1 valve assembly
• Pressures up to 350 bar continuous and 400 bar intermittent.

3’rd
Building The Ultimate PVG Valve
PVG 16-32-128-256

PVG 16 PVG 32 PVG 128 PVG 256

The Ultimate PVG Valve

PVG High Flow
Target markets
• Applications
• Mining
• Oil & Gas

• Marine crane
• Winches

• Mobile crane
• Mobile Drilling

• Dumpers
• Dozers
PVG 128 and 256 Specifications and Features
 PVG HF 128 and 256

Features:
PVP
• CC version (PVPV)
• Multiple feature options
PVB
• Pre-compensated PVG with LS A/B relief and shock valve
options.
• 3 way compensator (No pressure build up in Neutral)
• Multiple actuator options: Mechanical / Hydraulic / Electric
(current control / ratio-metric), PVE EX,

Benefits:

• Energy efficient (Very Low pressure drop)

• High return flows
• Low noise
• Compact design
• Load independent flow control (pre-compensated)
• PVG256 & PVG128 can be combined with PVG32/16 with
simple interface
• Internal T 0
PVG 128 / 256
Initial option portfolio

Launch wave overview:

Launch,
Ports: Flanges: Later
Type Name Jan 16
UNF & BSP SAE & Metric releases
2017

Inlet PVPV 256 X X X

PVB 128,
Spool section PVB 256 X X X
PVB 256 turbo
Endplate / PVSI,
Interface / PVGI, X X X
2’nd inlet PVSI w. P&T

Spools Special PVBS Possible

PVM, PVHC, PVH, PVMD X

Actuator PVE S7 Prototypes

*
PVED S5 available
PVE Ex *
Inlet PVP OC/CC TBD TBD *
P-block & HPCO PVSKM TBD TBD *

* Dates to be informed
Optimizing the PVG pre-comp valve family by
launching PVG 128 / 256
Features
Aligned valve design across the PVG
pre-comp platform:
- PVG 16-32-128-256 have the same
electrical and hydraulic interfaces,
including CAN bus.
- PVG valve performance, is
consistent over the whole valve
range
- Closed loop control of spool position
increasing precision and
repeatability
- Highly modular design – across the
whole valve range
- Simple interface module between
PVG 16/32 and PVG 128 / 256
Customer benefit
Simplicity = If you know one, you know
them all => PVG 16 - 32 – 128 - 256
• Easy to optimize your system
using the whole valve range
saving space and weight while
optimizing performance.
• Easy to engineer and order the
right valve solution using same
modularity and specification tools
across the range.
• Precise and repeatable control
optimizing productivity
• Short time to market using the
valve modularity enabling fast
adaptation / customizing
• Easy to service
PVG 128 / 256 Specification

Port P continuous 350 Bar (5000 psi)

Port P intermittent 400 Bar (5800 psi)
Maximum
Port A/B continuous 350 Bar (5000 psi)
Pressure
Port A/B intermittent 420 Bar (6000 psi)
Port T, Static/dynamic 25/40 Bar (360/580 psi)
Port P (PVPV / PVSI) 600 / 600 l/min (150 / 150 US gal/min)
Port A/B - 128 275 l/min (73 US gal/min)
Oil Flow Rated
Port A/B - 256 400 l/min (105 US gal/min)
Port A/B - 256 turbo 500 l/min (132 US gal/min)
Dead band +/- 1.7 mm (+/- 0.067 in)
Spool Travel proportional control range +/- 10 mm (+/- 0.39 in)
Float Position A 8 mm (+/- 0.47 in)

Due to larger spool size (Ø30) the actuation time is increased with a.o. PVE compared to PVG 32/16.
PVG 128 and 256 PVPV, PVB, PVBS, PVGI/TI modules and control options
PVG 128/256
PVPV CC (Variable Pumps)
PVP Inlet flow; 600 l/min
PVLP x 2
LS dump (24V)
Pilot shut off (24)

Port Connections:
UNF
P- 1-5/16’’ flange
T- 1-5/16’’ flange
Metric
P- 1-1/4’’ Flange Connection
T- 1-1/4’’ Flange Connection

Mounting, M12
PVG 128
PVB (Work Section)
Features;
 Adjustable LS A/B (Same Releif valve as PVG 16 and 32)
 2 x PVLP/A for each port (Same PVLP/A as PVG 16 and 32)
• 3 way compensater with 8 Bar spring
• Control options - PVM, PVH, PVHC, Analog PVE Exd, ME
Port Types/Sizes;
• 1/’’ UNF Thread (O-ring boss, (Note; PVG 120 1¹/16))
• G 1” BSP ports
• ¾’’ SAE Flange with UNF LS a/b ports
• ¾’’ Metric Flange with BSP LS a/b ports

LS a/b 66 mm
PVG 256
PVB (Work sections)
Features;
 Adjustable LS A/B (Same Releif valve as PVG 16 and 32)
 3 x PVLP/A for each port (Same PVLP/A as PVG 16 and 32)
 3 way Compensator spring is 8 Bar
 Control options; PVM, PVH, PVHC, Analog PVE Exd, ME
Port types/sizes;
 1 1¼” UNF O-ring Boss ports
 G 1¼” BSP
 1¼’’ Metric Flange with BSP LS a/b ports
 1¼’’ SAE Flange with UNF LS a/b ports

LS a/b 86 mm
 PVB 128/256 cut-away

Compensator Ass.
LS A/B relief valve.

LS A/B Shuttle valve.

LS A/B connection ports
LS A/B connection from spool
to compensator. Default NO
dampening orifice
PVB 128/256 feutures 3-way compensator

- This feature prevents pressure build up on the ports in neutral

PVG 128/256
End plate options PVSI, PVGI, PVSI-P-T

PVSI PVGI PVSI-P-T

With Internal T0 W/wo T0
Endplate This option allows for
PVG 16 and PVG 32 interface 1200 l/min pump flow
into the valve assembly
T0
PVG 128/256
PVSI /PVGI End plate

Mounting, M12
PVG 128/256
PVSI End plate with P and T connection

T
P

This option allows for a combined

pump flow up to 1200 l/mininto the
valve assembly between PVPV and
the PVSI
PVG 128/256
PVGI Interface to PVG 16 and 32

PVG 128 and 256 uses standard PVG 32 staybolts

3 staybolts thorogh HF +
interface and PVG 32/16

2 staybolts HF + interface
 PVG 128/256
PVAS Assembly kits
PVAS assembly kits consists of 2 kits
- 2 PVAS code numbers
- Std. Staybolts same as PVG 16 and 32
- Staybolt are screwed into the PVP

PVAS assembly Kit 1

- 2 staybolts + O-rings up to 5 HF sections (HF default kit)

PVAS assembly Kit 2

- Std known PVG 16/32 Assembly kits are used
- 3 staybolts + O-rings (PVG 16/32 up to 5 sections)
This kit is used for both just HF valvestacks as well as HF Combo with PVG 16/32 valve stack
PVG 128 and 256 PVBS/Spools
PVG 128/256 Spool Design

PVG 128/256 spool

PVG 120 spool

PVG 100 spool

PVG 32 spool

PVG 16 spool
PVG 128/256 Spool Design

65 l/min Closed in Neutral

95 l/min Closed in Neutral

130 l/min Closed in Neutral

180 l/min Open in Neutral

240 l/min Open in Neutral

320 l/min Open in Neutral

400 l/min Open in Neutral

PVG 128/256 Spool Design
• PVG 128 and 256 use same spools

• Available spools are a combination of linear and progressive

• Same spool for all configurations (check valves not needed) and it is
used in both PVB 128 and PVB 256

• 30 mm diameter spools.

• +/- 10 mm spool travel.

• Neutral dead band is 1.7 mm

• Float pos. P-A-F at 10 mm travel (PVM side).

• Std. flow range and spools between 128 and 256 are interchangeable
• 65 – 95 – 130 - 180 – 240 -320 – 400 – 500 l/min*

PVG 128 PVG 256

* PVG 256 with Turbo option
PVG 128/256 Spool Design

Spools are a combination of

linear and progressive
performance

500 l/min is with PVBS 400

l/min + Turbo option
PVG 128/256
Spool Sizes

Spools will be availible for both PVE and PVH/PVHC

PVG 128
PVG 256
PVG 128/256
PVBS Float Spool
Float is P – A – F @ 10mm
Std. Progresive Proportional control up to 8 mm in A direction
Control Options
PVG 128/256 Control Options

PVM with Spool Travel PVM with/out any

limiters and pilot features
Pressure ”take out”
PVG 128/256 Control Options

Man. Control Hydr. Control

PVHC. Control PVEH. Control PVEO Control

Schematics and diminsions
PVG 128/256 Schematics
PVG 128/256 Schematics with PVSI and P and T

T
PVG 128 Dimensions (generel)
PVG 256 Dimensions (generel)
Ordering, Deliveries and pricing
 PVG 128 / 256 is now available

• Status Since
• Successful pilot customer testing since January
16, 2017
summer 2016 you can
• Products are ready to go order
PVG HF
• Please register opportunities in Salesforce
with PVG 128_CMM and PVG 256_CMM

PVG 128 / 256 From What

Assembly
location
NOR Jan. 16 2017* PVG 128/256
groups via
EASL and HYA 2017 Q3 standard process
(salesforce)
Distributors / To be informed Module sales
build centers
* Targeted delivery time of released PVG valves is 6 weeks from NOR
 Pricing And Availability BUPU Launch
Pricing
• Link for pricing tool and PVG HF specification sheet;
https://danfoss.my.salesforce.com/069C0000001Svyk

Availability
• Target is 6 weeks delivery out of NOR.

Assembly
• Initially PVG 128 and 256 valves will be assembled/tested and shipped out of NOR.
• Then to be followed by HYA and ESL to assemble HF
After HYA and ESL are set up HF will be available for distribution / build centers.

PVG 120 Migration

• Currently we have not set any timing for the migration from PVG 120 -> PVG 128.
We expect a natural transition.
PVG 128/256 - How to Order;
Initially all PVG 128 and 256 valves will be built and shipped out of NOR.

PS customer request ”CRN” is initiated in Sales Force with the attached HF

specification
PVG 128/256 – Price tool;
https://danfoss.my.salesforce.com/069C0000001Svyk
PVG 128 / 256 Pilot Customer interaction
EMEA - Pilot customers
• MacGregor crane
• PVG with 3 sections PVB 128 (2 cranes)
- Very positive feedback from Macgregor

Vertical drill rig for blast holes

PVG with 4 sections PVB 256

Marine winch
PVG with 1 section PVB 128
350T mobile crane
Pilot customer feedback

”PVG 128 and PVG 32 controlled with

PVED performs perfectly. The crane has
now been sold to end user.

Next crane is on the way”

Replacing a competitors flow sharing valve

which had unacceptable performance.
China - Pilot customer tests

China – Marine Crane

PVG with 4 sections PVB 256

Reach Stacker
PVG with 2 sections
 China ADC Mobile Crane
4 sections PVG 256
(PVHC and PVED)

• Key tests

• PVG 128 and 256

together with O/C valves
• PVG 128 and 256 Success findings and factors
• Test comparison to our
• Very impressive performance
competetion (Bucher)
• Simple and easy serviceabilty
• Closed loop PVE testing.

47
 Oil and Gas (Drilling equipment,
Cranes and large deck equipment)

Power Tong for holding

Pipes on oil-rig

USA
• PVG combo group consisting of
• 1 PVB 256
• 1 PVB 128
• 4 PVB 32
All equipped with PVED S4

48
Migration from PVG 120 to PVG 128
No plan or timing is set for the migration from PVG 120 -> PVG 128.
We expect a natural transition
PVG 128 vs. PVG 120

VS

PVG 120 PVG 128

PVG 128 Specifications

PVG 128
Max. pressure Port A/B max 420 bar
Pump pressure Continuous/intermittent 350/380 bar
Tank Pressure static/dynamic 50 bar
Oil flow rated Port A/B standard comp. 275 l/min
Pressure drop A/B -> T <8 bar @ 275 lpm
Standard spool 30 mm diameter spool travel ±10 mm
PVG 128 vs PVG 120
Dimensions

VS

PVG 120 PVG 128

Dimensional differences;
Example is PVG 128 – 4 sect. with PVPV

 Approx. 90 mm shorter
 Approx. 95mm wider with PVE’s
 Approx. 29 mm lower than PVG 120
 PVG 128 is 29 mm lower
PVG 128 vs PVG 120 PVG
Diminsions for sections with PVPV 120
PVG
128
Approx 362 mm

PVG
120

PVG PVG
PVG
128 128
120
Approx.457 mm
PVG 128 is 90 mm shorter