DESCRIÇÃO

PQT
Kick-off for PQT
PQT PROD. OD 255,8 x WT 26,3 mm GSPP (42,5mm)
3-Layer undercoating
Coating application
Preparation of samples for laboratory testing
Visual inspection
Total 3L thickness of coating
Continuity
Impact strength at (23±3)°C
Indentation strength at (23±3)°C
Indentation strength at (113±3)°C
Elongation at break at (23±3)°C
Tensile yield strength at (23±3)°C
Adhesion strength between 20°C and 35°C
Adhesion strength at (113±3)°C
Degree of cure of the epoxy ΔTg
Porosity of FBE layer
Pull-off adhesion on FBE layer

Product stability during application of 3L process (In process degradation)

OIT at 220°C
Average radius of cathodic disbondment at 23°C, 28 days and -1,5V
Average radius of cathodic disbondment at 65°C, 24 hours and -3,5V
Average radius of cathodic disbondment at 113°C, 28 days and -1,5V
Flexibility between -2°C and 0°C
Hot water immersion at 80°C, 48 hours
Shore D hardness
Residual magnetism of linepipe material
5-Layer insulation coating
Coating application
Preparation of samples for laboratory testing and testing abroad
Visual inspection
Cutback Dimensions
Thickness control (Insulation layer)
Interlayer adhesion between insulation layers
Density control (Insulation and top coat layers)
Mass ratio of glass microspheres (GSPP Insulation layer)
Glass microspheres density after processing (GSPP Insulation layer)
Entrapped air ratio (GSPP Insulation layer)
Differential scanning calorimetry (DSC)
Thermal conductivity at (23±2)°C (Insulation layer)
Compressive strength at (23±2)°C (Insulation layer)
Shipment to external lab (Orkanger)
 Sample preparation
Shipping to external lab
Samples arriving at lab
Performing tests
Simulated Bend Trial
Sample preparation
Testing
Report
Dynamic mechanical analysis (DMA)
Sample preparation
Testing
Report
Tri-axial compression and creep test (113±2)°C
Sample preparation
Conditioning
Test
Cool down and report
Modulus of elasticity and secant modulus at (23±2)°C
Sample preparation
Testing
Report
Specific heat capacity/ Tensile strenght/ Elongation at break (at 23±3°C
and 113±3°C)
Sample preparation
Testing
Report
Final Report

Tensile strength and Elongation at break at (23±2)°C (Insulation layer)

Tensile strength at yield and Elongation at break at (23±2)°C (Top coat layer)

Water absorption (Insulation layer) - at 23±2°C

Water absorption (Insulation layer) - at 113±2°C
Top coat coating thickness
Interlayer adhesion between all layers
Total coating thickness
Ovality
Concentricity
Shore D hardness (Top coat)
Adhesion between layers (Visual inspection at pipe ends)
Cyclic (fatigue) bend test
Ring Shear test
Impact test

Shipment to external lab - SST Simulated service test (OHTC)

Shipping to Airport
Shipping - air freight
Customs Clearence
Transportation from airport to CRD
Samples arriving at lab
Performing tests
Sample preparation
Preparation of test
Startup ramp to steady state
Steady state operation
Cooldown
Sample extration
Post-test operations and Final test
Conclusion of PQT OD 255,8 x WT 26,3 mm GSPP (42,5mm)
PQT Report preparation and approval
PQT report approved
DURAÇÃO INICIO Realizado TÉRMINO
80 days 9/1/2023 12/28/2023
0 days 8/8/2023 8/8/2023
79 days 9/4/2023 12/28/2023
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