Chapter INTRODUCTION TO DESIGN TOPIC/PROBLEM MATRIX SECT TOPIC PROBLEMS 74 Engineering Model 14,12, 43 4.9 Units 14, 1-5, 1-6, 1 {© 2006 Pearson Education, ne, Upper Saddle Rivet NI. Alright reserved. This materi spots under al they caren exist No portion of this materia may be prod, nan form oe by any maa witht permission in writng fom the pubisherMACHINE DESIGN - An ttt PROBLEM 1-1 ‘Statement: Tt is often suid, “Build better mouserap and the world will beat a path to your door.” Consider = ‘his problem and write a goal statement and a st of at least 12 task specifications that you would ‘apply tots solution. Thea suggest 3 possible concepts to achieve the goal. Make annotated, freckand sketches of the concepts. Solution: Goal Statement: Create a mouse-free environment ‘Task Specifications: 1. Cost less than $100 per use or application 2, Allow disposal without human contact with mouse. 3, Be sale for other animals such as house pets. 4, Provide no threat to children or adults in normal use. §, Bea humane method forthe mouse. 6, Be environmentally friendly. 7. Have a shelf-life of atleast 3 months. 8, Leave no residue. 9. Create minimum audible noise in use 10, Create no detectable odors within I day of ws. 1. Be biodegradable. ~~ 12, Be simple to use with minimal written instructions necessary. Concepts and sketches are left tothe student. There are an infinity of possibilities, O10 med 2 {© 2006 Pearson Education, ne, Upper Sail River, NJ Al igh reserve. This material is protected under ll copyright ws ws they curealy Gist No portion ofthis material maybe repdace, in any form or by any means ‘thot permission in writing fom the pblsher.MACHINE DESIGN - An Integrated Approach 424 PROBLEM 1-2 — ooo Statement: A bowling machine is desired to allow quadriplegic youths, who can only move a joystick, to ‘engage inthe sport of bowling ata conventional bowling alley. Consider the factors involved, ‘write a goal statement, and develop a set of atleast 12 task specications that constrain this problem. ‘Then suggest 3 possible concepts to achieve the goal, Make annotated, freehand sketches ofthe eanoepts. Solution: Goal Statement: Create a means tallow a quadriplegic to bow. “Task Specifications: 1. Cost no more than $2,000 Portable by no moce than two able-bodied alts Fit through a standard door. Provide no threat of injury to user in normal use Operate from a 110 V, 60 Hz, 20 amp circuit ‘Be visually unthrestening ‘Be easily positioned st bowing alley, Have bll-aimiog ably, controllable by user. ‘Automatically reload returned balls 10. Require no more than 1 able-bodied adult for assistance in use. 11, Ball release requires no more than a mouth stick switch closure 12. Be simple to use with minimal writen instructions necessary. ‘Concepts and sketches ae lett tothe student. "There are an infinity of possibilities. (© 2006 Pearson Education, Ine, Upper Sade River, NJ. Al ight eerved, his materials protected under copyright laws as they eaten exist No portion of is materia may be eprodoced, any fora of by any means, ‘without permis n writing fom the pbs,MACHINE DESIGN - An Integrated Approach 134 PROBLEM 1-3 Statement: A quadriplegic needs an automated page turner to allow her to read books without assistance. r ‘Consider the factors involved, write a goal statement, and develop a set ofa least 12 task specifications that constrain this problem. Then suggest 3 possible concepts to achieve the goal “Make annotated, frechand sketches of the concepts. Solution: Goal Sttement: Create a means 10 allow a quadriplegic 1 read standard books with minimum assistance. Task Specifications: 1. Cost no more than $1 000. Useable in bed ofrem a scatod position “Accept tndard books from 85x11 into 4x6 in in plnfor an pt 1.5 in hick. "Book may be paced, nd devie se up, by able-beied person Operate fom a 110 V, 60 He, 15 amp crit or by battery power. Be visually ntbrestening and safe ows. Require no more than 1 able-bodied adult for assstnoe in use Useable sbanoeof assistant once et up. "Not damage books 10. Timing controlled by user. 11. Page turing rogires no more than a mouth sick sich closure. ~ 12. Be simple to use with minimal writen instructions neessary ‘Concepts and sketches are left tothe student. There are an infinity of possibilities, Prose a © 2006 Pearson Edvcation, ne, Upper Sale River NS Allsights serve. This materia i protected under ll copyright ws as they cureally Gxt No potion of his material may be rpreduced, in any form orby ay mens, ‘itu! permisson in wnting fom the pbs.MACHINE DESIGN - An Integrated Approach 144 PROBLEM 1-4 ‘Statement: Convert amass of 1 000 Ibm to (a) Ibf, (b) slugs, () blobs, (8) kg 2 Units: blob = Mise Given: Mass M= 10001 Solution: See Mathcad fle PO1O4. 1. To determine the weight ofthe given mass, multiply the mass value by the acceleration duc to gravity, g W= Mg W = 1000%6f 2. Convert mass units by assigning different units to the units place-holder when displaying the mass value. Slugs M=31.081 sug Blobs M=259blob Kilograms M= 453.592 kg Po104med G (©2006 Pearson Education nc. Uppe Sade River, NJ. Al ght reserved. This mater protctod under ll copyright avs as they cumenly exist No poron of is miteril may be reprdce, in any form orby any means tht peso in eriting from the publisherMACHINE DESIGN - An Integrated Approach 154 PROBLEM 1-5 Statement: A 250-lbm mass is nocelerated at 40 in/sec2. Find the foree in tb needed for this acceleration. ™ Given: Mass -Ms= 2501 Acceleration a= 40 Solution: ce Mathcad fle PO10S, |. Todetermine the foree required, multiply the mass value, in slugs, by the acceleration in feet per second squared. Convert mass to slugs) MM = 7.770shug Convert acceleration to fet per second squared: a= 3.333100” P= 25910f = Pots mea 6 '© 2006 Pearson Education, ne, Upper Salle River, NI. Alright esr, This materia is protected unde l copyright ws as they curently exist No portion of is material maybe reproduced nay form oF Dy any means, ‘without permission in wih fom he publisher.MACHINE DESIGN - An Integrated Approach 164 PROBLEM 1-6 Statement: Expressa 100g mas in units of slugs, blobs, and Ibm. How much dos this mass weigh? 2 uints: hn BS rev Given: M:= 100kg Assumption: Th massa ele gin aoe t A cnt ges gave, : sec . sec a sec” Solution: See Mathcad file POLO6. 1, Convert mass units by assigning diferent nits to the units place-holder when displaying the mass value ‘The mass, in slugs is M=685slug The mass, in blobs, is M=05T71 blob ‘The mass, in Jom, is M=2205i Note: Mathcad uses Ibf for pound-force, and Ib for pound-mass 2. To determine the weight ofthe given mass, multiply the mass value by the aceleraton du to gravity, ‘The weight, in bf, is W=Mg = W=200506f ‘The weight, in N, is P0108 med 7 © 2006 Fearon Education Inc, Upper Sale River, NJ. Alls rserved This materials protected under al copsight laws 3s ‘hey eumently exist No potion of his material may be epedced, in any form or By ary means, ‘tht permission in writing Bm the pubiserMACHINE DESIGN - An Integrated Approach +74 PROBLEM 1-7 ‘Statement: Prepare aninleractve computer progran (using, for example, Excel, Mathcod, or TKSoWet fom ‘which the cross-sectional properties forthe shapes shown in Appendix A can be calculated, “Arrange the program o da with bo ps and SY unt systems and convert the results between those systems Solution: See Appendix A and Mathcad file PO1O7 1. Rectangle, let: Area A= bh A= 1200007 A= 72mm? “Moment about x-axis Moment about y-axis ‘Radius of gyration about x-axis ‘Radius of gyration about y-axis Polar moment of inertia 2. Solid circle, lt Di=3in ‘Moment sbout axis ‘Moment about y-axis Radius of gyration about x-axis 750in = 19.0Smm Por07 mes 8 {© 2006 Fearon Education, ne, Upper Sado River, NI. All ighls reserved, This material i protected unde al copyright laws as they eumonly Exist No portion of tis material maybe reproduced, nay fra o by ay meas, ‘tho penmisin a writing fom the pbs.MACHINE DESIGN - An Integrated Approach 172 ‘Radius of gyration about y-axis y= 0.750in y= 19.05 mm Polar moment of inertia 7.952in" Je= 3.310 « 105 mit Di=3in 2 Area A= 62839 A= 4054 mn? Moment about axis A) Ig= 390 Jy 1.635% 10° mm! ‘Moment about y-axis so27in! By = 1.635 10° moi Radius of gyration about x-axis 791in Radius of gyration about y-axis Polar moment of inertia Jes 7.854in! Je = 3.269 x 10° mit AL Solid semicircle, let: Di=3in ‘Area ‘Moment aboot x-axis ‘Moment about y-axis By= 8275 10° mm! Po107 med ° '© 2006 Fearon Education, In, Upper Sale Rive, NJ. Al ight reserved. This mater x protctd under al copyright avs as ‘hey eure exist No potion ofthis material may be reproduced, in any form orby any means, ‘that permission in writing rm the pabisherMACHINE DESIGN - An Integrated Approach Radius of gyration about x-axis Radius of gyration about y-axis Polar moment of inertia Distances to centroid b= Din Moment about x-axis ‘Moment about y-axis Radius of gyration about x-axis Radius of gyration about y-axis Polar moment of inertia Poto7 met 3 _ [& b= 4 Je bet by et 36 Te = [E a ae Ta Je let ly 10 1-7-3 y= 0397in k= 10.073 mm 750in A= 1.00087 2 A= 645 nn? i= 0.05610" [y= 2312 108mm ~ 1=0.222%0" y= 9.250% 108 nmi! y= 0.236in 987 ma y= O47 in y= 11.974 mn Je=0.278in4 Je= 1.156 x 10° mit {© 2006 Person Education Ine, Upper SadleRiver,NJ. All sights reserved. This material is protected unde al copyright laws as they caret exist No potion of hi materi maybe repredaced nan frm or by a mous ‘thot poison n writing fom the pis.MACHINE DESIGN - An Integrated Approach 184 PROBLEM 1-8 ‘Statement: Propare an inleractive computer program (using, for example, Excell, Mathcad, or TKSolver) trom ‘which the mass propertis fr the solids shown in Appendix B can be calculated. Arrange the program to deal with both ips and ST unit systems and convert the results between those systems. 2 blob = Bfsee Solution: See Appendix B and Matoad file PO1O8 1. Rectangular prism, let a= Din bss 3m 2 ibf-in~ > ‘Volume v: V= 24.0000" ¥=393290nm Mase Les M=0017blob s M = 3.048kg p “Moment about x-axis see teeest I,=0.019blob-in™ f= 2130-4 -m? Moment sbout y-axis 0298108-an? 27g “Moment sbout z-axis 1, =0.036lob. i? 4097.0g-mm* a Radius of gyration about x-axis = Onin =26437 mm & Radiasof ation sbouty-esis y= | ky= 1291im by= 32.791 0m Radi of gyration about ue [E on = 2 ylinder, let: Lain y= 03018fin Volume aPL Mass ey 2 Poros mod " © 2006 Pearson Education, ne. Upper Sale Rivet, NJ. Allright esr. his mater is protect ural opyright as "hey curently exist No portion a this materia may be oprodes nay frm oe by any mins ‘hihutparmison n writing tom the pbsMACHINE DESIGN - An Integrated Approach ‘Moment about x-axis ‘Moment about y-axis ‘Moment about axis Radius of gyration about x-axis ‘Raaius of gyration about y-axis ‘Radius of gyration about z-axis 3. Hollow oslinder, let: Volume Mass: ‘Moment about x-axis ‘Moment about y-axis Marment about axis, ‘Radius of gyration about x-axis Po108mes 182 I= 0.059 blob: av —, Ig= 6619.4 kgmni* 0.051 bib in 2 5, = 5191.9 kg-mmt J,= 0.051 blob: in dy = S791. kgm? ke A= LAl4i iu y= 35.921 mm 5 ae |e & = 1323, un [E en L323in b= 33.601 mm 3 y= 028 i va el? 2be V= 6283200 V = 1029630? fy= 0.209 blobin?™ ke mm Jy= 24 108 kgm f= 0.209 lob:in? Bhemm? By= 24% 108k mnt y= 2.550in y= 64.758 mm 2 {© 2006 Pearson Eduction, Ine Upper Sale Rives, NJ Allright reserved, Tie materi is protect under all copyright aw as they curently cist No portion of heme mny be roadie, in sn form or by ay meas, wilt perission n writing fom the pbisherMACHINE DESIGN - An Integrated Approach 1-83 tatetgrindwayis ye [B syed y= 54378 mm & Rodi f gration sont ann = | k= 2.141 f= 54378mm 4. Right circular cone, let 3 2in Sin y= 028 Lifin 2 Volume seh ¥=2094in? v Mass M=0015blob M=266hg Moment about x-axis ty 0.018 blob-in 1059.4 kg mm 2 a2) vananayen ——paael2Z23HD 4. goal 2638: kg mn? Moment about 2-axis: Tz = 0,023) Blob? I 2638.5 kg mn? E Radin of gration souteinds se JE 1.095 kg= 21804 5 Radis ot yan bowers hye= | y= 1240 y= 31495 mm E Rais of gration bouteaxis = |= 1 240in 31495 um 5. Spee, at ain Volume Mass Mn 0.082.blab s 364g oi. 8 {© 2006 Pearson Education, ne, Upper Sade Rive, NF. Al cight fserved. Ths materi isprotectd under al opyright avs 36 ‘hey euely exist No portion of his material may be rpreduced, any fo or by any means, ‘witbou petmision in writing fom the bistMACHINE DESIGN - An Integrated Approach 184 ‘Moment about axis [y= 0.295 blob-it™ g= 33362 kgm ~ ‘Moment sbout axis y= 0295 blob? 2 y= 38362 kgm Moment about z-axis 1, =0295 blob? Jp = 33362 kg mmi* ke Radios of ration sbouteens y= | y= 18970 y= 48.193 mm Radius of gyration about y-axis = |e y= 1897in y= 48.193 mm z Radio gration toutes y= | k= 1897in kg = 48.193 mm Por08mes 14 {© 206 Pearson Fction, Ine, Upper Sale River, NJ Al ight esrved. This materi is roected under ll copyright ws as they curently exist No potion of he mse mny be rprodice, in ny form ory ay meas ‘without permission nwriting fom he poiaher erMACHINE DESIGN - An Integrated Approach 1984 PROBLEM 1-9 Statement: Convert the template in Problem 1-7 to set of user functions, one for each shape in Appendix A. ‘Each funtion should return the area and second moments of are for one section shape. aenaion: Sos AgpeniicA me fon 019. 1, Rectangle: Area Ab, A) = bh ; ‘Moment about x-axis, Ibi = a ne ‘Moment about y-axis, Jo,B = 2 Seldinde Are aay 2 xD a _ ot 1p) 64 xD! Meat soi yore 3, Hollow circle: Area ‘Moment about axis ‘Moment about y-axis 4, Solid semicircle: ‘Aven Moment about x-axis ‘Moment about ax 5. Right wang: ‘Area Abb) = on Moment ou x-axis 146,n) = 2 36 3 wo Moment aboxt pcs (by = BE otoomes 15 1 2006 Peuson Education, nc, Upper Sade Rive, NI. Al ight oserved. This marr s protected under all eopyiaht avs as ‘hey eurenly exist No potion of his mail maybe rpreduce, in any Fon or by any ans, ‘without petmision in writing om the pubisor‘MACHINE DESIGN - An Integrated Approach 1-404 PROBLEM 1-10 Statement: Convert the template in Problem 1-8 to a set of user fictions, one foreach shape in Appendix B. ~ ach function should retum the volume and second moments of mass for one seaton shape. Solution: See Append B and Mathcad file PO110. 1 Rectangular prism: Volume Mass Moment about x-axis ‘Moment bout y-axis ‘Moment about z-axis Volume ‘Moment about axis ‘Moment about y-axis ‘Moment about axis 3. Hollow eylinder: Volume Mass ‘Moment about xis ‘Moment about y-axis Moment about exis Portomed Vea,b,c)= abo ha,b,0, = LEY 3 Hosts) = herbie +0?) 12 Yoder Mashold-s¢) 2 He bo) -= Merb le +2 2 VoD 2b Mra?) = ME § HeLa) Monn? ihr) Metin? +2) (A). Ma,b,L,7) = ber 8 Ma,b,L) fost) Mesbobed (2 5) heb b,)):= MEPL 6.243024 2) 2 Jfa,b.L,9 16 © 2006 Pearson Eduston, In, Upper Sale River, NI. Allright reserved, This material i protected unde al copyright laws a they camel exist No potion of his mati maybe vepredaced in an form oF By ay meas, ‘thot permission nwt fe the publisher. eeeMACHINE DESIGN - An Integrated Approach 4, Right circular cone: 2 ‘Volume. Voyhy = — Mas Mohs) = Meee € “Moment about ais Hes) = Sade hsb? Daal (22437) Moment bout yess pa, paeesae!) a Ailes.) = Me aa 2 sa) _— — {uf sas4 5. See Volume Mas Moen abou sis Mt about i Moment about xis rottamed ” ©2006 Pearson Education, Inc, Upper Sade Riv, NJ. Al ight reserved This materials potectod under lt copyright as 3s they cuetly exis No portion ofthis materil may he reprskced, nan form oD an means, ‘ithut permission in writing om the pubisher18 © 2006 Pearson Pdeation, Ins. Upper Saale River, NJ. All rights reserved. Ths mater is protected unr all copyeght laws as they eumenly exist No potion ofthis materi maybe repedice in ny form or By any mea, ‘without permision in writin fom the publisher. —_—___ ree