ware (€22Marine Engine RN YOOOOT-UP(SEBPA767 - 28) - Documentation CATERPILLAR’ Service Information System < Product Model: C32 M Configuration Welcome: a3yn3412 arine 001-UP Operation and Maintenance Manual 32 Marine Engine Media Number -SEBU7782-07 Publication Date -01/06/2012 Date Updated -14/06/2012 02862789 Sensors and Electrical Components SMCS - 1900; 7400 Sensor Locations The following iltstrations show the typical locations of the sensors for C32 Marine Engines. Specific engines may appear different ffom the illustrations due to differences in applications. htpe:sis cat. comisioweblsisuebtactdoctechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpage=isisw.... 11ware (€22Marine Engine RN YOOOOT-UP(SEBPA767 - 28) - Documentation lustration 1 201397757 Heat Exchanger System Left Side View (1) Engine oil temperature sensor Illustration 2 201397758, Heat Exchanger System Top View (2) Inlet air pressure sensor G) Inlet air temperature sensor htpe:sis cat. comisioweblsisuebtectdoctechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpageisisw.... 211ware (€22Marine Engine RN YOOOOT-UP(SEBPA767 - 28) - Documentation 4 0% Ilustration 3 201397759 Heat Exchanger System Front View (4 Coolant temperature sensor (6) Coolant evel sensor (6 Engine oilpressure sensor (7) Primary speed/timing sensor htps:sis.cat.comisioweblsisuebtectdocechdor_print page sp?retururt=isisweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpageisisw.... 311ware (€22Marine Engine RN YOOOOT-UP(SEBPA767 - 28) - Documentation Ilustration 4 201397760 Heat Exchanger System Right Side View (8) Secondary speed/timing sensor htpe:sis.cat.comisioweblsisuebtectdoctechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpagenisisw.... 1ware (€22Marine Engine RN YOOOOT-UP(SEBPA767 - 28) - Documentation 5 O © Ilustration 5 Keel Cooled System 201397765 Top view (5) Coolant level sensors htps:sis.catcomisioweblsisuebtectdocechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpageisisw.... 5/11ware (€22Marine Engine RN YOOOOT-UP(SEBPA767 - 28) - Documentation 9 10 Ilustration 6 201425945 Heat Exchanger Right Side View htpe:sis.catcomisioweblsisuebtecrdoctechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpage=isisw.... 6/11ware (€22Marine Engine RN YOOOOT-UP(SEBPA767 - 28) - Documentation 9 10 Ilustration 7 201426204 Keel Cooled System Right Side View (9) Fuel pressure sensor (10) Fuel temperature sensor Failure of Sensors All Sensors A failure of any of the sensors may be caused by one of the following malfunctions: © Sensor output is open. * Sensor output is shorted to "- battery" or "+ battery". * Measured reading of the sensor is outside of the specification. Coolant Level Sensor Note: Coolant level sensor (5) is an optional feature. The coolant level sensor monitors the level of the engine coolant, The coolant level sensor is used to detect a htpe:sis.cat.comisioweblsisuebtactdoctechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpage=isisw.... 7/11sano (32 Marine Engine RNYOOOO'-UP\SEBPITET- 75) - Docimetaton condition when the coolant level is low. The coolant level sensor provides information to the ECM. The output from the ECM can indicate a low coolant level through a relay or a lamp. Coolant must be added to the cooling system in order to correct the condition. The system can be programmed with one of the following options: "ENABLED" - The system will monitor the input ftom the coolant level sensor. The system is programmed to this value when the engine is shipped by Caterpillar. "DISABLED" - The system will not monitor the input ffom the coolant level sensor. All of the diagnosties that are associated with the coolant level sensor will be disabled. See the Operation and Maintenance Manual, "Customer Specified Parameters" for more information about programmable options. Failure of the Coolant Level Sensor A failure of the coolant level sensor will not cause a shutdown of the engine or any horsepower change. Coolant Temperature Sensor Coolant temperature sensor (4) monitors engine coolant temperature. This feature is used for all engine system diagnostics with outputs from the ECM. The output of the ECM can indicate a high coolant temperature through a relay or a lamp. Table 1 Coolant Temperature Sensor Activation temperature for the high coolant temperature fault 103°C (217°) Activation temperature for the very high coolant temperature fault 106°C (229°) Failure of the Coolant Temperature Sensor The ECM will detect a faihue of the coolant temperature sensor. The diagnostic lamp will wam the operator about the status of the coolant temperature sensor. Strategies that are related to the coolant temperature sensor will be disabled if failure occurs. A failure of the coolant temperature sensor will not cause a shutdown of the engine or any horsepower change, Engine Oil Pressure Sensor Engine oil pressure sensor (6) is an absolute pressure sensor that measures the engine oil pressure in the main oil gallery. The engine oil pressure sensor detects engine oil pressure for diagnostic purposes. The engine oil pressure sensor sends a signal to the ECM. Table 2 htpe:sis.cat.comisioweblsisuebtecrdoctechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepScalecpageisisw.... 8anor (C22Marine Engine RN YOO0O1-UP(SEBPA767 - 29) - Documentation Engine Oil Pressure Sensor Operating range for the engine oil pressure sensor 0 t0 690 kPa (0 to 100 psi) Low Oil Pressure Warning The setpoint is dependent upon the engine speed. The fault will be active and logged only ifthe engine has been running for more than 15 seconds. Very Low Oil Pressure Warning The very low oil pressure setpoint is dependent upon the engine speed. Ifthe DERATE mode of the engine monitoring system is selected, the ECM will derate the engine power. The engine horsepower will be limited. Failure of the Engine Oil Pressure Sensor The ECM will detect failure of the engine oil pressure sensor. The diagnostic lamp wams the user about the status of the engine oil pressure sensor. The engine oil pressure related strategies will be disabled in the ofa failure of the engine oil pressure sensor. A failure of the engine oil pressure sensor will not cause a shutdown of the engine or any horsepower change, Engine Oil Temperature Sensor Engine oil temperature sensor (1) monitors the temperature of the engine oil. The ECM uses the information from the engine oil temperature sensor in order to adjust the timing of the fuel injection and the pressure of the fuel injection, The engine oil temperature sensor is also used by the ECM in order to determine initiation of Cold Start Strategy. Table 3 Engine Oil Temperature Sensor Operating range for the engine oil temperature sensor —40 to 120°C (—40 to 258°F) Engine Speed/Timing Sensor The engine speed/timing sensors provide information to the Electronic Control Module (ECM) by generating pulse signals as the timing reference ring rotates past the sensor pickups. Ifthe ECM does not receive a signal from primary speeditiming sensor (7), the "DIAGNOSTIC" lamp will indicate a diagnostic fault code which will be logged in the ECM memory. Ifthe ECM does not receive a signal fiom the primary speed/timing sensor, the ECM will read the signal from secondary speed/timing sensor (8). The ECM continually checks in order to determine if there is a signal from both sensors. Ifither sensor fails, the faulty sensor should be replaced. Intermittent failure of the sensors will cause erratic engine control htpe:sis.cat.comisioweblsisuebtecrdoctechdor_print page sp?retururt=isioweblsisweblmedassarchimediaheaderinfcframesstjepfcalecpageisisw.... 1ware (C22Marine Engine RN YOO0O1-UP(SEBPA767 - 29) - Documentation Fuel Pressure Sensor The fuel pressure sensors monitor the fuel fiter outlet pressure, Low fuel pressure or high fuel pressure will not cause a shutdown of the engine or any horsepower change. Fuel pressure that is outside of the normal range will affect the engine performance. If the fuel fier outlet pressure is low, the ful filer may need to be replaced, Table 4 Fuel Pressure Sensor Minimum allowable pressure of the fuel transfer pump at full load speed 415 kPa (60 psi) Minimum allowable pressure in the fuel manifold at full oad speed 276 kPa (40 psi) Fuel Temperature Sensor Fuel temperature sensor (11) monitors the fuel temperature, Fuel temperature is monitored in order to adjust the fitel rate so that the engine will deliver consistent power. The fuel temperature sensor can ako be used to wam the operator of excessive fiel temperature. A high fuel temperature can adversely affect the engine performance. Table § Fuel Temperature Sensor Operating range of the fuel temperature sensor for activation of the power correction by the ECM 30 to 70°C (86 to 158°F) Inlet Air Temperature Sensor Inlet air temperature sensor (3) measures the temperature of the inlet air. The ECM monitors the signal of the inket air temperature sensor. The output of the ECM can indicate a high inket air temperature through a relay ora lamp. Failure of the Inlet Air Temperature Sensor Failure of the inlet air temperature will not cause a shutdown of the engine or any horsepower change. Marine Transmission Oil Pressure Sensor Monitoring the marine transmission oil pressure is a programmable option. The ECM monitors marine transmission oil pressure with a sensor that is located on the high pressure side of the transmission, High marine transmission oil pressure is detected for diagnostics, ‘Table 6 htps:sis cat. comisioweblsisuebtectdoctechdor_print page sp?returur=isisweblsiswebimedassarchimediaheaderinfcframesstjepScalecpage=isis.. 10/11anor (C22Marine Engine RN YOO0O1-UP(SEBPA767 - 29) - Documentation Marine Transmission Oil Pressure Sensor Operating range of the marine transmission oil pressure sensor 0 to 2900 kPa (0 to 420 psi) The ECM will indicate high oil pressure through the diagnostic lamp, and the ECM will og a faut Marine Transmission Oil Temperature Sensor ‘The marine transmission oil temperature sensor measures the temperature of the oil in the marine transmission. ‘The ECM uses the information fiom the sensor in order to diagnose a fault. The information is also used to wam the operator of excessive marine transmission oil temperature Table 7 Marine Transmission ‘Temperature Sensor Operating range of the marine transmission oil temperature sensor 0 to 120°C (32 to 248°F) The ECM will indicate high marine transmission oil temperature through the diagnostic lamp, and the ECM willlog a fault. Turbocharger Outlet Pressure Sensor Turbocharger outlet pressure sensor (2) provides a signal which corresponds to boost to the ECM. The air/fuel ratio control utilizes the actual engine speed and the turbocharger outlet pressure sensor in order to control the transient smoke level. The ECM can control injection timing and the amount of fe! that is injected. When the throttle is increased and when the engine demands more fie, the fuel limit is controlled in order to reduce overall smoke levels of the engine exhaust. Failure of the Turbocharger Outlet Pressure Sensor The ECM will detect failure of the turbocharger outlet pressure sensor. The operator will be wamed of the problem through the diagnostic lamp. The strategies that are related to the boost will be disabled. Engine power will be severely reduced in the event of a failure of the turbocharger outlet pressure sensor. A failure of the turbocharger outlet pressure sensor will not cause a shutdown of the engine. Copyright 1993 - 2014 Catersillar Inc. ure: 0200 (Hordrio brasileiro de verto) Sonvriaht 1993 — 26 Thu Feb 06 2014 20:43:55 GMT-0200 (Hi leiro ) Private Network For SIS Licensees, a3yn34i2 htps:sis cat. comisioweblsisuebtecrdoctechdor_print page sp?retururt=isisweblsisweblmedassarchimediaheaderinfcframesstjepScalecpagenisis... 1111