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Product and Process Development

Milestone Book
Milest Plat. Eng. CS&Q P. Line Range Comp. Q. Cent PSI GP

F.P.P.R

Project: TECTOR BETONEIRA EV


Market: LA

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE 1


DP&P DEVELOPMENT PRODUCT & PROCESS

Macro-fhases and Milestones

Blue Cover (Adv. Eng) first B.C. Blue Cover Pr Inic. Green Cover (make/buy/R&D/Launch

AUDITORIA
PLANEJAMENTO REQUISITOS PR DELIBERA TOTAL DO
GERAL BSICOS INICIATIVA INICIATIVA PRODURRE PROJETO
MG0 MG1 MG2 MG3 MG4 MG5

Milestone
Gerencial Objetivos DFMEA Servio/Manuteno PFMEA Lote 0 Field Test (RGT)

Aparelhamento
Desenvolvimento
Planejamento Planejamento Definio do Produtivo e Monitoramento
de Produto e
Geral do Intervento Concept Lanamento da produo
Processo
Comercial
Plano Testes Prottipo (Testes Funcionais) Ptottipo (Durabilidade) Pre Serie SOP Ramp-up prod.
SOPRegime prod.
Milestone
Operativo
MO1 MO2 MO3 MO4 MO6 MO7 MO5
APROVAO/ P.E.R. F.E.W
F.E.R. F.P.P.R. OK TO OK TO
LANAMENTO
DO PROJETO SELL SHIP

LUR EW

Plataforma P. Corrente

Comite Plano Produto Status Novos Lanamentos CPE

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 2
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
The F.P.P.R. (Final Product & Process Release) is the formal document with which the product
and production process validities are attested (also for buy component) through tests on com-
plete products manufactured on the final production line and is the Operating Milestone M.O. 4
of the Product and Process Development

In the F.P.P.R. document, the advancement status evaluation is included as regards Platform
and Plant activities, and more exactly it is the validation of final product and process, following
the end of reliability tests on batch 0, of supply component release and of the positive con-
clusion of suitability checks on machinery and control means necessary for realising the com-
plete product, assemblies, components, systems and optionals, in compliance with objectives
defined in the Cahiers des Charges.
Such suitability checks are realised by producing the Preproduction, also called batch 1.
In case of great offsets from product/process objectives related to previous milestones (that im-
plied product/process modifications), following the results of performed evaluations, it is necess-
ary to document the reasons for the modifications.
Possible documentation that has not been submitted must be explicitly pointed out, providing the
reasons that made it necessary or allowed the F.P.P.R. completing

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 3
MILESTONES GOALS

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 4
F.E.R. CONSTRAINTS

Retrabalho do revestimento da cabine da pr-srie para a Fernando Amaro / Engenharia / Conforme e-mail enviado no dia
X 1 CW39 FECHADO
montagem da bolsa plstica Anibal Gaitan Logistica 25/09/12 as 12:09hs

Montagem da sigla concreto no veiculo pr-srie com meios


X 2 Alejandro Gimenez Tecnologia Pr-srie Material FPPR FECHADO
provisrios
Controle de utilizao do manual especifico do opcional
Leandro Nascimento Logistica / Conforme e-mail enviado no dia
X 3 betoneira em funo da no modificao do PN e do estoque CW39 FECHADO
/ Leonardo Everaldo Qualidade 25/09/12 as 12:09hs
de peas
Conforme e-mail enviado no dia
X 4 Abertura de desvios para a montagem da pr-srie Euzbio Marques Plataforma CW39 FECHADO
25/09/12 as 12:09hs

Avaliao funcional do chicote modificado do fornecedor Leonardo Everaldo / Qualidade /


X 5 Pr-srie Material FPPR FECHADO
Kronberg no veiculo pr-srie Emiliano Manufatura

Realizar teste com chicotes do Motor ultimo nvel (ser


X 6 Fernando Amaro Engenharia Pr-srie Material FPPR FECHADO
analisado na montagem da pr-srie)

X 7 Envio do Material de Custos Rafael Leito Range CW39 Apresentao PER/FER FECHADO

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 5
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 6
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 7
Tector 6x4 - Concreto

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE


1) CONCEPT REQUEST (Recap)

Hormetro New Tray (PN Europa)


Posicionado painel traseiro
Opcional disponvel

Defletor de ar (hlice do radiador)


Srie Tector 6x4

Botoeira controle externo RPTO


Freio pisto (Balano Traseiro)
Opcional disponvel

Tomada de fora (PTO)


Opcional disponvel
Lanterna c/ sirene r incorporada
C/O Europa

Escapamento Vertical
Opcional disponvel
Novo badge - CONCRETO
(Baixo relevo, similar Attack)
Nov-2012
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
Tector 6x4 Concreto 9
2) TIMING - TECTOR 6X4 CONCRETO

2012
MAR APR MAY JUN JUL AUG SEP OCT NOV

ADVANCED ENG. (CONCEPT)

CHASSIS

POWERTRAIN
PER / FER FPPR / SOP
CW35 CW45
ELECTRIC

CABIN
MINI-COTA / VP
SERVICE
CW33

PARTS PROCUREMENT

PROTOTYPE ASSEMBLY (Crdoba)

FUNCTIONAL TESTS

LOGISTICS PROCUREMENT


PRE SERIE
CW43

TODAY

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
10
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 11
Opcional 6418
TECTOR CONCRETO - FPPR

Euro V

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE


FMEA STATUS TECTOR NEF6

Expansion Module FMEAs done in Europe. Done IVECO with the supplier
From September/10 to May/11 - 100%

Intake System FMEA


From May/11 to July/11 100%

Exhaust System with SCR System SFMEA It will be based on Stralis FMEA
From August/11 to August/11 100%

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 13
DIR - TECTOR NEF6

The TECTOR NEF6 current status is 0 pts. The max residual score permitted to FER is 200 pts.

14-08-2012
09-11-2012 F.P.P.R. FINAL PRODUCT
DIGITAL MOCK
AND PROCESS
UP RELEASE Data classification: Confidential
DMU TECTOR NEF6 - CONCRETO

14-08-2012
09-11-2012 F.P.P.R. FINAL PRODUCT
DIGITAL MOCK
AND PROCESS
UP RELEASE Data classification: Confidential
Tector NEF6 EuroV
Functional Tests - CONCRETO

14-08-2012 CONCRETO 16
CONCRETO ADD-DELETE

EBOM

07-11-2012 CONCRETO 17
CONCRETO CIDs

CONCRETO
CID DESCRIPCION FECHA DE LIBERACION RESPONSABLE
1 13A7Y4M001380 FAROS POSTERIORES C/BUZZER 27/06/2012 Mayer
2 13A7Y4M002380 INSTALACION BOTONERA 01/08/2012 Borges
3 13A7Y4M003380 RED PORTADOCUMENTOS 19/07/2012 Ferreyra
4 13A7Y4M004380 SIGLA FRONTAL "BETONIERA+CANA" 25/07/2012 Paez
5 13A7Y4M005380 BOLSA PORTADOCUMENTOS 30/08/2012 Mayer
6 11EV02E299380 CARDAN 4815 CON PTO 30/08/2012 Mayer
7 13A7Y4M006380 SIGLA "CONCRETO" 30/08/2012 Ferreyra
8 13A7Y5M019380 ETIQUETA LATERAL EN PUERTA 26/10/2012 Mayer

En Proceso; 0;
0%

Liberado
8
En Proceso
100%
Liberado

EBOM

07-11-2012 CONCRETO 18
CONCRETO

ICP TECTOR NEF 6 OPT 6418 CONCRETO

IPC on going; 0;
0% ICP OK sin CID; 0;
0%
IPC on going TBD;
0; 0%

ICP OK con CID


8
100%

ICP OK con CID


ICP OK sin CID
IPC on going
IPC on going TBD

EBOM

07-11-2012 CONCRETO 19
CONCRETO

BACK UP

07-11-2012 CONCRETO 20
CONCRETO

Relatorios TESTs Botoeira Eaton

07-11-2012 CONCRETO 21
CONCRETO

Fijacin Botonera Eaton

07-11-2012 CONCRETO 22
CONCRETO

Sigla lateral 580168 2262 EC


Solicitada 15/10

07-11-2012 CONCRETO 23
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 24
F.P.P.R. TECTOR 6X4 - EURO V

ANEXO MARKETING CONCRETO

PAULO RAZORI
CRISTIANE NUNES
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE
AGENDA

Marketing Requirement;

Descrio das verses, modelos e misses;

Opcionais disponveis na data de lanamento;

Denominaes (definir nome/siglas do novo produto quando aplicvel);

Preparao da codificao do modelos a serem vendidos (V.M e VPs);

Definio do Line Up de venda disponivel para o Mercado;

Status da configurao do Folheto Tcnico (Lista de pendencias);

Objetivos do lanamento

Previso de volumes e market share;


26
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
TECTOR 6X4 SEMI-HEAVY
Marketing Requirement;

Product Improvements Product Drivers

TECTOR 6x4 (LOW COST) Price oriented market


Exterior MY 2008 Keep the low cost version
Interior MY 91 Keep the competitiveness in price
No-Mux Electrical system Position as the best in class of the segment
New Exhaust System - SCR Vocational Truck

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
SEMI-HEAVY OVERVIEW 6X4 - 26 T
Segment Driver

Very consolidated segment.

Low spec cab configuration.

Robustness and reliablility are buying drivers.

70% of the market with vocational tranmission EATON.

Trend for 10 speed sinchronized transmission.

Trend of growth in construction

Vocational Truck

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
28
BRAZIL LINE-UP SEMI-HEAVY
Descrio das verses, modelos;

Line Up - Euro III Line Up - Euro V

Tector 26t 260E28

Tector 26t 260E25


EuroCargo 26t 260E25

Tector 26t 260E28


Betoneira
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
BRAZIL LINE-UP SEMI-HEAVY
Mission and Aplications;

MAIN APLICATIONS

6x4 26T

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
BRAZIL SEMI-HEAVY
Opcionais disponveis na data de lanamento;

Current Optional - Euro III New Optional - Euro V

Kit conforto I Kit Betoneira


(Vidros Eltr. + Travas Eltr. + CD Player MP3) Ajuste Automtico de Freio
Ar condicionado Econmentro
Kit conforto II Espelho de Aproximao
(Vidros Eltr.+Travas Eltr.+CD Player MP3+Ar Cond.) Banco com Ajuste Pneumtico
Tanque duplo Espelhos Eletricos
Banco Sof Cama
(Somente Para veculos Tector Cabine Curta)
Tomada de Fora
(Somente veculo 260E28)
Escapamento Vertical ( Tector 6x4 a PTO)

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
BRAZIL SEMI-HEAVY
Kit Betoneira ;

Hour meter New Tray

Pr-disposio controle
externo RPTO
Rear gear alarm (botoeira Eaton posicionada
no balano traseiro)

Defletor de ar hlice do radiador New Label (TBD)


(mesma pea do tector 6x4) (pea baixo relevo similar Attack)
Posicionamento TBD MKT

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
BRAZIL SEMI-HEAVY
Denominaes (definir nome/siglas do novo produto quando aplicvel);

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
BRAZIL SEMI-HEAVY
Preparao da codificao do modelos a serem vendidos (V.M e VPs);

PRODUCT DESCRIPTION VPs

Tector 260E28 Cab Curta ee 3690 +Relao 5.29 + PTO + Escape Vertical EHF5E4R1000028

Tector 260E28 Cab Curta ee 3690 +Relao 5.29 + PTO EHF5E4R1000022

Tector 260E28 Cab Curta ee 3690 +Relao 5.29 + PTO + Escape Vertical EHF5E4R1000028

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 34
Inserire Titolo Evento
BRAZIL SEMI-HEAVY
Status da configurao do Folheto Tcnico;

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
BRAZIL SEMI-HEAVY
VOLUMES E MARKET SHARE

12000
10879
10450 10224 10221
10000

8000

6000
8,3%
7,8%

4000 7,4%

7,3%

2000
768 759 800 908

0
2013 2014 2015 2016

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 37
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 38
Status Euro V
Status Parts Buy

FPPR TECTOR 6X4 - BETONEIRA

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE


Project Status EURO V
TECTOR SOURCING STATUS - PALINOGRAMA

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 40
Project Status EURO V
TECTOR SOURCING STATUS - CURVA

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 41
Project Status EURO V
PARTS IN APPROVAL

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 42
STATUS EURO V - COMPRAS
Project Status EURO V
PARTS IN DEVELOPMENT

CHICOTE 5801647792 TEMOS DESVIO 428-TC-00 EMITIDO


CHICOTE 5801650122 TEMOS DESVIO 427-TC-00 EMITIDO

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 43
STATUS EURO V - COMPRAS
Project Status EURO V
PARTS APPROVED

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 44
STATUS EURO V - COMPRAS
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 45
IVECO LATIN AMERICA

F.P.P.R. TECTOR CONCRETO

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE


LOGISTICS F.P.P.R. TECTOR CONCRETO

PBOM STRUCTURE:

- 100% Conforme EBOM.


EMBALAGEM

- No foi solicitado desenvolvimento de embalagens


especficas para este veculo.
SMOBILIZZO
NO TEVE SMOBILIZZO
SOP DISPONIBILIDADE DE PEAS:

As peas vo estar disponveis para SOP, com estes possveis


problemas:
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
LOGISTICS F.P.P.R. TECTOR CONCRETO
Item Descrio Fornecedor Situao

Item carry over


28.09: Ser substituido pelo 5801647792, mas ainda no est previsto na escalar
29/09 - Material sera enviado sem componente 98420682, a Kromberg acertou com Ederson
CABO DO
5801647792 Kromberg (DP) que nos proximas dias enviara um representante para colocar alternativo no lugar da pea
MOTOR
faltante.
01/10 - Desvio 428-TC-00 aprovado. Kromberg enviando em 02/10, chegada em 03/10 a planta.
27.10 -SEM PC ABERTO.
20.08: Item em desenvolvimento, primeiras amostras reprovadas. Aguardando validao de
amostras para solicitao Aviamento
28.09: Desvio vencido 396-TC-00
01/10 - 1 p no estoque de Avv, amostras no aprovadas. Melhor previso de fornecimento
5801404014 BARRA Tubopress
19/10 - solicitado ao fornecedor atendimento em 8 p (5 p para PVE Coruripe, 1 Tector
Betoneira e 1 Tector Cana.
05/10 - PAA APROVADO, falta questionario respondido
06.11 - PC ABERTO
28.09: No temos ordem de compras aprovada no SAP para 5801623467- PC AINDA NO
LIBERADO - 9900018290.
01/10 - PN 41023104 - substituto - PC ABERTO E APROVADO contato
Fabio Amaral
E-mail: famaral@br.petronas.com/schaves@br.petronas.com
5801623467 GRAXA Petronas Cel: +55 31 9237-2999
Amostras no aprovadas, sem PAA e sem desvio - DP Ricardo Reis e comprador Rafael Araujo.
Aguardando aprovaes de amostra e negociao de lote minimo de 20kg, Rafael fez pedido de
5 kg. Pea esta sendo tratado com Silvana.
06.11 - PC ABERTO, MATERIAL AINDA SEM DEFINIA DE FORNECIMENTO, DEPENDE DE FRETE
AEREO.
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
LOGISTICS F.P.P.R. TECTOR CONCRETO

Item Descrio Fornecedor Situao

01/10 - Ver pea disponivel com Euzebio, Eng j trouxe uma pea de amostra.
27.10 - PC ABERTO, Douglas Souza
INTERRUPTOR DE EATON DIV.
5801647788 Tel: +55 31 2112-7070
TECLA ELETRICA
douglassouza@eaton.com
05.11 PC aberto porem Eaton desconhece negociao com Iveco para este material.

28.09: Disponvel 1 ps no almox "pea produzida como prottipo na Argentina".


5801650122 CABO DE LIGACAO
27.10 - SEM PC ABERTO nacional, somente importado

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 50
F.P.P.R.
Euro V TECTOR BETONEIRA

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE


F.P.P.R. - TECTOR BETONEIRA
Summary

Technical Process Activities

Description of the item Status

Monitoring of production means manufacturing steps

Production means installation

Production and control means release

Final Production cycles and Control plan

20-10-2012
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 52
F.P.P.R. - TECTOR BETONEIRA
Summary

Impacts the
Operative Unit Status
process?

Sheet Metal Working No

Painting No

Working / Assembling Yes

20-10-2012
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 53
F.P.P.R. - TECTOR BETONEIRA
1. Areas with new assembling processes. Devices Follow-up

External PTO controle

No need new devices


Rear headlights

Hourmeter

Rear gear alarm

20-10-2012
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 54
F.P.P.R. - TECTOR BETONEIRA
1. Areas with new assembling processes. Devices Follow-up

Air deflector

No need new devices

New tray

Need mask to
assemble on front.
On PS was
assembled with
New acronym
provisory mask.

20-10-2012
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 55
F.P.P.R. - TECTOR BETONEIRA
2. Technical documentation status Sheet operations.

Total 45 operation sheets was elaborated. 5 new operations sheets (total 20 new pages).
40 operations sheets (187 pages) are carry over assemblies. It was delivered in CW 40.
Certification was done on PS and finisehd on CW46

New KZ:
New tray.
Rear headlights
Electric installation on chassis.
Acronyms

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 56
F.P.P.R. - TECTOR BETONEIRA
1. Areas with new assembling processes. Devices Follow-up
Was ordered by MM to change from frontal acronym to side acronym, it means to develop
new specification.
2012 2013
NOV DEZ JAN

Means of production - Planned

Means of production - Executed

20-10-2012
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 57
today
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 58
F.P.P.R TECTOR BETONEIRA

Leonardo Everaldo
Product Development Quality

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE


Process Audit Tector 6x4 Concreto

Status
N Argumentos
FPPR
1 Ciclos de Trabalho

2 Equipamentos/Dispositivos de produo

3 Treinamento

4 Material

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
Audit Process Tector 6x4 Concreto
Argumento Previsto Encontrado Status

Linha de Chassi:

Evidenciado que os ciclos no encontram-se em sua totalidade


disponveis para consulta lado linha. Ex.: faltam ciclos para a
Documentao (Ciclos) Ciclos disponveis na rea de
trabalho montagem do escapamento vertical, montagem da botonera de
controle externo PTO, montagem da lanterna com sirene de r e
montagem da instalao eltrica sobre o motor (chicote eltrico - PN
5801647792).

Grupo Moto propulsor:

Mtodo de abastecimento de leo inapropriado, no garantindo o


volume exato e podendo causar contaminaes no leo.
OBS: Abastecimento realizado atravs de um recipiente plstico
Equipamentos e dispositivos de Dispositivos devem estar
improvisado.
produo adequados ao processo
Evidenciado durante auditoria o uso de equipamento inapropriado
para travar o PTO e girar para coincidir os furos do disco com os do
volante.
OBS.: Uso de p de cabra para travar e girar o PTO.

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
Audit Process Tector 6x4 Concreto

Argumento Previsto Encontrado Status

Treinamento Evidenciado lista de treinamento para montagem do Tector 6X4 com


Treinamento dos operadores
tomada de fora PTO.

Evidenciado ausncia das peas:


Presena de todas a peas lado Suporte de fixao do filtro
Material linha para a montagem do Paralama direito
veculo
OBS.: ambas peas carry over.

OK

Execuo Parcial

NOK

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
Previso de Desvios

PREVISO DE DESVIOS ESPECFICOS DO PROGRAMA

TOTAL DE ITENS APROVADOS PREVISO DESVIOS % APROVADOS

6 3 3 50,0

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 63
Desvios Em Vigor

VENC.
MODELO DATA DA 1 CARACTERSITCA
N DESVIO MOTORIZAO DENOMINAO DA PEA DESENHO FORNECEDOR PARECER e/ou
VECULO EMISSO DA PEA
QUANT.

426-TC-00 TECTOR Euro V 24/9/2012 SIGLA CONCRETO 5801650336 ZEYANA EM VIGOR 24/12/2012 BENESTARE

427-TC-00 TECTOR Euro V 27/9/2012 CHICOTE 3 VIAS CABINE 5801650122 KROMBERG EM VIGOR 24/12/2012 BENESTARE

428-TC-00 TECTOR Euro V 27/9/2012 CHICOTE MOTOR 5801647792 KROMBERG EM VIGOR 24/12/2012 BENESTARE

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 64
AUDIT PRODUTO

OBJECTIVE PRE SERIE


DELIBERA GIORNALEIRO TECTOR BETONEIRA 2012 CH. 8922112

Functional demerit 40,0 400,0


Aesthetic demerit 40,0 96,0
Total demerit 80,0 496,0
N. Functional Defects(peso 100) -- 0,0
N. Functional Defects(peso 40) -- 5,0
N. Functional Defects(peso 10) -- 20,0

N. Aesthetic Defects(peso 50) -- 0,0


N. Aesthetic Defects(peso 20) -- 4,0
N. Aesthetic Defects(peso 2) -- 8,0

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 65
DELIBERA GIORNALIERO TECTOR BETONEIRA
DEMERIT CLASSIFICATION
DEMERIT FOR DISTRIBUTION

600

496,0 436,0
500

400

340,0
300 400,0

* CHICOTE BOTOEIRA "PTO" POST. CHASSI - IRREGULARIDADE ISOLAMENTO (DM 10)

* BOTEIRA "PTO" POST. CHASSI FIXAO IRREGULAR ( DM 10 )


200
* MANUAL DO PROPRIETARIO NO ESPECIFICO ( DM 40 )

96,0
100 80,0
40,0
96,0
60,0
40,0
0
TARGET PRE SERIE CARRY OVER NEW ITENS
2012
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE
CH. 8922112 Data classification: Confidential 66
BACK UP

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 67
ITEM COMPONENTES ANOMALIA DM CLUSTER

1 MIOLO TRANCA PORTA - E DANIFICADO 20 ARGENTINA


2 TAPETE ASSOALHO L - D ESPUMA NO ESPECFICA 20 ARGENTINA
3 PORTA - E FECHAMENTO DIFICULDOSO, EFEITO MOLA 10 ARGENTINA
4 PALHETA - -E LIMPADOR PARA-BRISAS INTERFERE COM PALHETA - D NO MOVIMENTO 10 ARGENTINA
5 TAMPA CAIXA DE FUSVEIS FECHAMENTO IRREGULAR, NO TRAVA CORRETAMENTE 10 ARGENTINA
6 RETRABALHO REPARO CALOR INFERIOR CABINE FALTANTE 10 ARGENTINA
7 PLAFONIEIRA CENTRAL RUMOROSIDADE 10 ARGENTINA
8 RETROVISOR - E EXCESSO DE VIBRAO, FIXAES ABAIXO DO TORQUE PREVISTO 10 ARGENTINA

9 RETROVISOR - D EXCESSO DE VIBRAO, FIXAES ABAIXO DO TORQUE PREVISTO 10 ARGENTINA


10 VECULO APRESENTOU ALTO CONSUMO DE COMBUSTIVEL 40 ENGENHARIA
11 MANUAL DO PROPRIETARIO NO ESPECFICO, DESATUALIZADO 40 ENGENHARIA
12 BOTEIRA "PTO" POST. CHASSI FIXAO IRREGULAR, FROUXOU EM TESTE DINAMICO 10 ENGENHARIA
13 PAVIMENTO L - D RUMOROSIDADE EM PISO IRREGULAR 10 ENGENHARIA
14 PLANCIA L - E ROMOROSIDADE EM TESTE DINAMICO 10 ENGENHARIA
15 PUXADOR VARETA NIVEL LEO MOTOR PULVERIZADO 20 FORNECEDOR
16 ABRAADEIRA PINO DE FIXAO CHICOTE FILTRO DE DIESEL FALTANTE 10 FORNECEDOR
17 LAYOUT TUBOS L - E TRAVESSA ANT. CHASSI INTERFERE COM QUINA 40 MANUFATURA
18 TUBO AR CONDICIONANDO INTERFERE COM CORRUGADO PROTEO MANG. CALEFATOR 40 MANUFATURA
19 VARETA NVEL ARLA-32 FALTANTE 40 MANUFATURA
20 PARALAMAS ANT. L - E ACOPLAMENTO IMPERFEITO 20 MANUFATURA
21 LANTERNA ESQUINEIRA L - D INFILTRAO D'AGUA 10 MANUFATURA
22 PNEU EIXO INTERMEDIARIO L - D EXTERNO DANIFICADO 10 MANUFATURA
23 ISOLAMENTO CHICOTE BOTOEIRA "PTO" POST. CHASSI IRREGULAR 10 MANUFATURA

24 VECULO APRESENTA PARTIDA DIFICULTOSA, AR NO SISTEMA DE COMBUSTVEL 10 MANUFATURA


25 AR CONDICIONANDO FUNCIONAMENTO IRREGULAR 10 MANUFATURA
26 MANGUEIRA CALEFAO L - D MOTOR FALTA FIXAO 10 MANUFATURA
27 MANGUEIRA RESPIRO MOTOR MONTAGEM IRREGULAR 10 MANUFATURA
28 CHICOTE CENTRAL D-NOX INTERFERE COM TUBO ESCAPE FILTRO SECADOR 10 MANUFATURA
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 68
29 VOLANTE DESALINHADO 10 MANUFATURA
CHICOTE BOTOEIRA "PTO" POST. CHASSI -
IRREGULARIDADE ISOLAMENTO

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 69
BOTEIRA "PTO" POST. CHASSI FIXAO IRREGULAR

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 70
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 71
P.E.R. / FER Euro 5

TECTOR PACOTE CANA

Customer Service - Plataforma

20 Novembre, 2010
Cronograma de atividades

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 73
Cronograma de atividades

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 74
Servicibilidade:

Custo de Manuteno programada EUROCARGO (6X4) E3 X TECTOR (6X4) E5

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 75
Servicibilidade:

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 76
Aes Customer Service:

RESUMO

1) A anlise das peas novas ser feito aps o P.E.R / F.E.R.

2) No haver treinamento especfico para este STEP, porm o material de entrega tcnica ser

atualizado.

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 77
Evidncias:

M.U.M. Plano (Severo) em Horas para Tector Canavieiro

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 78
Evidncias:

Temprio Tector 6x4

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 79
Evidncias:

Manuais de Reparao Tector 6x4

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 80
Evidncias:

Ferramentas de Diagnose

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 81
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 82
TECTOR BETONEIRA

R. Leito

Heavy Range
09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE
COST VARIANCE

Valores em R$

Contingencia
Transformao
Material

Cost BD

Tector 6x4 - Euro 5


09-11-2012
VP Base: EHF5E4R1000014
F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
COST VARIANCE BREAKDOWN

Material
ITEM R$ / VEIC.
PTO 5.868
Escape Vertical 656
Ponte (Traseira e Intermediaria) 379
Lanterna Traseira 85
Horimetro 46
Chicote Eletrico 252
TOTAL 7.287

Transformao
Adiconal de 1,33 horas

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential
F.P.P.R. - FINAL PRODUCT AND PROCESS RELEASE
SUMMARY: SPEAKER: TIME:

1 PROJECT SCOPE AND TIMING. Alexandre Magno 10 min

2 GENERAL ENGINEERING AND HOMOLOGATION STATUS F. Amaro / M. Castro 10 min

3 - BASIC REQUIREMENT AND PERFORMANCE TARGETS Paulo Razori 10 min

4 RGT AND L.U.R. STATUS V. Corassa/A. Martins 20 min

5 STATUS PARTS APPROVAL / PPAP Ederson Rodrigues 10 min

6 PRODUCTIVE RAMP UP AND AVAILABLE PARTS FOR SOP Viviane Soares 10 min

7 TECHNICAL PRODUCTION PROCESS ACTIVITY Alejandro Gimenez 15 min

8 - PRODUCT AND PROCESS AUDIT RESULTS Leonardo Everaldo 20 min

9 - SALES AND ASSISTANCE NETWORK ARRANGEMENT Henrique Campos 10 min

10 PRODUCT COST Rafael Leito 10 min

11 FINAL RECOMMENDATION All


09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 86
FINAL CONSIDERATION

(CS&Q) Jose Jerez

(PLATFORM MEDIUM) Alexandre Serretti

(ENGINEERING L.A.) Ugo Delfino

09-11-2012 F.P.P.R. FINAL PRODUCT AND PROCESS RELEASE Data classification: Confidential 87