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MODULAR WORKHOLDING

S.A.F.E.
Self Aligning Fixturing Elements

Your Single Source for All Your


Fixturing Needs.
Precision Grid Bases
Ball Elements
Spring Supports
V Block Supports
Locators
Clamping Components
TABLE OF CONTENTS

SECTION PAGE

System Features . . . . . . . . . . . . . . . . . . . . . . . 7-13

Precision Grid Bases . . . . . . . . . . . . . . . . . . . . 14-27

Ball Elements . . . . . . . . . . . . . . . . . . . . . . . . . 28-31

Spring Supports . . . . . . . . . . . . . . . . . . . . . . . 32-35

Clamping & Support Vs . . . . . . . . . . . . . . . . 36-41

Locators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-45

Clamping Components . . . . . . . . . . . . . . . . . . . 46-67

Standard Accessories . . . . . . . . . . . . . . . . . . . . 68-80

Fixture components previously offered but not shown in this catalog


are available as Non Stocked Items.

3
PART NUMBER INDEX
AMF- PART NUMBERS & PAGES
20000 Page 54469 29 59665 41 64517 53 76530 35
21510 48 54470 31 59666 41 64520 53 76550 34
21520 48 54470-01 31 59667 41 64525 53 76630 35
23520 48 54471 31 59668 41 64530 53 77510 43
25510 47 54471-01 31 59669 41 65510 53 77520 43
25520 47 54590 71 59670 41 65512 53 77530 44
54590-01 71 59671 37 65515 53 77540 44
30000 54591 71 59671-01 37 65517 53 77551 41
31510 51 54592 71 59672 37 65520 53 77551-01 41
31510-04 51 59070 71 59672-01 37 65525 53 77552 41
31570 58 59071 71 59673 38 65530 53 77552-01 41
31571 58 59242 53 59673-01 38 66130 74 77560 72
31572 58 59242-01 53 59674 38 66141 75 77560-01 72
31573 58 59300-01 63 59674-01 38 66512 74 77561 72
32510 51 59300-02 63 59675 38 66514 74 77561-01 72
32510-01 51 59505 68 59675-01 38 66516 74 77562 72
34510 51 59506 68 59676 38 66521 74 77562-01 72
34510-01 51 59546-01 65 59676-01 38 66522 74 77563 72
36510 51 59546-01-D4 64 59677 73 66523 74 77563-01 72
36510-01 51 59546-01-D9 64 59678 73 66530 74 77564 72
59546-02 65 59723 41 66540 75 77564-01 72
40000 59546-02-D9 64 59723-01 41 66541 75 77565 72
42510 62 59546-03 65 59723-02 41 66621 74 77565-01 72
42512-02 63 59546-03-D9 64 59723-03 41 66622 74 77566 72
42512-03 63 59546-04 65 59724 41 66623 74 77566-01 72
42520 62 59547-01 65 59724-01 41 66630 74 77567 72
42530 59 59547-01-D2 64 59778-5 67 66630 74 77567-01 72
42531 59 59547-01-D4 64 59778-8 67 66630-01 74 77630 44
42540B 59 59547-02 65 59778-12 67 66640 75 77640 44
42540S 59 59547-02-D2 64 59778-16 67 66641 75 78950 39
42541B 59 59547-03 65 59778-24 67 66641-01 75 78951 39
42541S 59 59547-03-D2 64 59779-5 67 66730 74
42542B 59 59547-04 65 59779-8 67 66741 75 80000
42542S 59 59547-04-D2 64 59779-12 67 67500 78 80952 68
42543B 59 59548-01 66 59779-16 67 67510 53 80952-01 68
42543S 59 59552-01 67 59779-24 67 67512 53 80953 68
42544B 59 59552-01-D18 67 59781 40 67515 53 80953-01 68
42544S 59 59552-02 67 59782 40 67517 53 80989 68
42545B 59 59552-02-D18 67 59783 40 67520 53 80989-02 68
42545S 59 59552-03-D18 67 59784 40 67525 53 80990 68
42610 62 59553-01 67 59785 40 67530 53 80990-01 68
42620 62 59553-01-D18 67 59786 40 67600 78 80991 68
59553-02 67 59787 40 80992 68
50000 59553-02-D18 67 59788 40 70000 80992-01 68
51067 29 59553-03-D18 67 71512 53 80995 68
51426 70 59575 73 60000 71522 53 87053 72
51426-02 70 59576 73 62510 42 71532 53 87053-01 72
51427 70 59577 73 62510-01 42 72510 46 87054 72
51427-02 70 59578 73 62520 42 72510-01 46 87054-01 72
51428 70 59579 73 62520-01 42 72510-02 46 87070 72
51428-02 70 59580 73 62530 42 72510-03 46 87070-01 72
51441 70 59618 49 62530-01 42 72520 46 87100 71
51441-02 70 59618-01 49 63510 53 72520-01 46 87100-01 71
51442 70 59618-02 49 63510-01 53 72520-02 46 87100-03 71
51442-02 70 59619 49 63512 53 72520-03 46 87100-04 71
51443 70 59619-01 49 63512-01 53 75500 77 87145-01 70
51443-02 70 59619-02 49 63515 53 75501 77 87146-01 70
51444-03 54 59620 49 63515-01 53 75510 77 87147-01 70
51444-04 54 59620-01 49 63517 53 75511 77 87182 72
51473 43 59620-02 49 63517-01 53 75520 77 87182-01 72
54414 61 59621 49 63520 53 75521 77 87183 72
54414-01 61 59621-01 49 63520-01 53 75600 77 87183-01 72
54430-01 54 59621-02 49 63525 53 75601 77 87184 72
54431-01 54 59622 49 63525-01 53 75610 77 87184-01 72
54438 43 59622-01 49 63530 53 75611 77 87270-01 70
54439 39 59622-02 49 63530-01 53 75620 77 87271-01 70
54440 39 59623-01 58 64510 53 75621 77 87272-01 70
54462 60 59633 71 64512 53 76510 35 87273-01 70
54463 44 59634 71 64515 53 76520 34 87274-01 70

4
PART NUMBER INDEX
AMF- PART NUMBERS & PAGES PRECISION GRID BASES
87293 68 87596 28 87736-03 46 Part Number Page Part Number Page
87311-01 70 87597 28 87738-01 69
C080822-16-1 17 P3137-01-1 21
87312-01 70 87598 28 87738-02 69
C080822-16-2 17 P3225-02-1 22
87313-01 70 87599 55 87739-01 69
C081222-20-1 17 P3225-02-2 22
87314-01 70 87599-01 55 87739-02 69
C081222-20-2 17 P3232-02-1 22
87315-01 70 87599-02 54 87741 31
C101022-16-1 17 P3232-02-2 22
87321 68 87599-03 56 87741-02 31
87338 72 87599-04 56 87742 31 C101022-16-2 17 P32D-02-1 23
87338-01 72 87601 30 87742-02 31 C121222-20-1 17 P32D-02-2 23
87339 72 87601-01 30 87746-01 72 C121222-20-2 17 P3920-02-1 22
87339-01 72 87602 30 87746-02 72 C121830-25-1 17 P3920-02-2 22
87412 28 87602-01 30 87747 72 C121830-25-2 17 P3930-02-1 22
87456 28 87615 33 87747-01 72 C181830-25-1 17 P3930-02-2 22
87464 43 87620 30 87787 68 C181830-25-2 17 R0606-16-1 25
87477 60 87621 30 87788 68 D200522-20-1 18 R0606-16-2 25
87477-01 60 87623 57 87876 69 D200522-20-2 18 R0606-20-1 25
87478 33 87623-01 57 87882 68 D250830-25-1 18 R0606-20-2 25
87481 29 87623-02 57 87883 68 D250830-25-2 18 R0606-25-1 25
87483 29 87624 30 87884 68 D250830-25-3 18 R0606-25-2 25
87490 29 87625 30 87885 68 D250830-25-4 18 R0606-32-1 25
87491 29 87626 30 87886 68 D320832-32-1 18 R0606-32-2 25
87495 28 87626-01 30 87887 68 D320832-32-2 18 R0808-16-1 25
87496 28 87627 30 87917 50 D320832-32-3 18 R0808-16-2 25
87505 60 87627-01 30 87918 71 D320832-32-4 18 R0808-20-1 25
87505-01 60 87628 57 87919 71 F0606-04-1 26 R0808-20-2 25
87524 43 87628-01 57 87922 36 F0606-04-2 26 R0808-25-1 25
87541 68 87628-02 57 87944 71 F0608-04-1 26 R0808-25-2 25
87542 52 87636 30 87968 44 F0608-04-2 26 R0808-32-1 25
87542-01 52 87637 30 87970 68 F0808-04-1 26 R0808-32-2 25
87542-02 52 87638 57 87983 68 F0808-04-2 26 R1010-16-1 25
87542-03 52 87639 57 87984 68 F1010-04-1 26 R1010-16-2 25
87542-04 52 87641 30 87985 68 R1010-20-1 25
F1010-04-2 26
87543 68 87642 30 87986 68 R1010-20-2 25
F1212-04-1 26
87544 68 87654 30 87987 68
F1212-04-2 26 R1010-25-1 25
87552 63 87655 30 87988 68
P0618-01-1 21 R1010-25-2 25
87553 63 87665 44 87989 68
P0808-01-1 21 R1010-32-1 25
87571 55 87673 30 87990 50
P0820-01-1 21 R1010-32-2 25
87571-01 55 87695 57 87991 68
P1010-01-1 21 R1212-16-1 25
87571-02 56 87695-01 57 87992 68
87572 55 87695-02 57 87993 68 P1020-01-1 21 R1212-16-2 25
87572-01 55 87696 57 87994 68 P1212-01-1 21 R1212-20-1 25
87572-02 56 87696-01 57 87995 68 P1216-01-1 21 R1212-20-2 25
87575 55 87696-02 57 87996 68 P1224-01-1 21 R1212-25-1 25
87575-01 55 87697 57 87997 68 P13D-02-1 23 R1212-25-2 25
87576 55 87698 57 87998 68 P1426-01-1 21 R1212-32-1 25
87576-01 55 87699 52 88107 72 P1616-01-1 21 R1212-32-2 25
87581 55 87699-01 52 88107-01 72 P1616-02-1 22 S0312-09-1 19
87581-02 55 87699-02 52 88108 72 P1622-01-1 21 S0316-09-1 19
87581-03 54 87699-03 52 88108-01 72 P1626-01-1 21 S0412-10-1 19
87581-04 54 87708-01 69 88116 70 P16D-02-1 23 S0416-10-1 19
87581-05 54 87708-02 69 88181 72 P1818-01-1 21 S0812-10-1 19
87581-06 56 87709-01 69 88181-01 72 P2016-02-1 22 S0812-10-2 19
87581-07 56 87709-02 69 88292 70 P2016-02-2 22 S1218-14-1 19
87582 29 87717 31 88322 70 P2020-01-1 21 S1218-14-2 19
87583 29 87717-01 31 88505 61 P2020-02-1 22 S1240-18-1 19
87584 29 87718 31 89976 71 P2020-02-2 22 S1240-18-2 19
87587 63 87718-01 31 P2022-01-1 21 S1624-18-1 19
87588 63 87720 31 P2025-01-1 21 S1624-18-2 19
87589 29 87721 31 P20D-02-1 23 W120318-12-1 20
87589-01 29 87722 31 P20D-02-2 23 W160324-16-1 20
87590 29 87722-01 31 P2520-02-1 22 W160424-16-1 20
87590-01 29 87723 58 P2520-02-2 22 W200428-20-1 20
87593 33 87724 31 P2525-02-1 22 W200528-20-1 20
87593-01 32 87724-03 31 W250532-25-1 20
P2525-02-2 22
87593-02 32 87725 31 W250632-25-1 20
P2526-01-1 21
87593-03 32 87728 58
P2529-01-1 21 W320840-32-1 20
87593-04 32 87736 46
P25D-02-1 23
87594 29 87736-01 46
87595 28 87736-02 46 P25D-02-2 23

5
COMPANY HISTORY

A History of Innovation & Practical Design


Advanced Machine & Engineering Co. takes pride enhance customer satisfaction. Whether you need
in its newly expanded AMFLEX Modular Fixturing hydraulic or pneumatic fixtures, modular components,
product line. Throughout our 40 year history of fixture S.A.F.E. grids, force cartridges, tombstones, or high
design, we have created families of modular components density workholding systems, we have what it takes
which have made our product line your premiere to get the job done right. Our trained design engineers
source for modular fixturing. Thanks to our dedicated and fixturing staff are ready and willing to assist you
workforce and your feedback, we have found practical with all your dedicated or manual fixturing needs.
solutions to your common workholding problems and
are happy to introduce the 2012 AMFLEX Modular We would welcome your future suggestions and
Fixturing Catalog. recommendations to help us to continually improve
our components to meet your specifications. Visit
At Advanced Machine & Engineering Co., it is our our website at www.ame.com to find out more
policy to provide products and services that meet the about Advanced Machine & Engineering Co.'s
needs and expectations of our customers while con- other product lines and services.
tinually improving the effectiveness of the system to

NORTH-AMERICAN GOELLNER, INC. FACILITIES

Advanced Machine & Engineering Co. - Rockford, Illinois

Advanced Machine & Engineering Co. - Rockford, Illinois

Hennig, Inc. - Machesney Park, Illinois

6
SYSTEM FEATURES

Self-Aligning Fixture Elements (S.A.F.E.)

The Heart of the AMFLEX Workholding System


7
SYSTEM FEATURES

Conventional Clamping with the AMFLEX


Clamping Workholding System

S.A.F.E. elements use ball pads to support the workpiece. These ball pads are flexible and align
themselves to the contour of the workpiece. The clamping bars also have ball pads, therefore
distortion of the part is practically eliminated. When properly applied, the AMFLEX system
guarantees flexible positioning and stress-free clamping.

Size 400 Series 500 Series 600 Series 700 Series

ball diameter (in) .315 .472 .945 1.575


face diameter (in) D .26 .43 .71 1.36
load force (lbs) 1798 4496 11240 22480

The AMFLEX Modular Workholding System has four standard sizes S.A.F.E.
self-aligning fixture elements. The four sizes differ by the diameter of the ball
and the overall size of the units. Ball elements are available with either a smooth
or serrated surface. Ball elements used as supporting units hold precision heights
of + .0005 on smooth balls and semi-precision heights of + .005 for serrated balls.

8 Subject to technical modifications.


SYSTEM FEATURES

The System Features and Benefits


Vertical Clamping using the AMFLEX
Modular Workholding System. The shape of
the workpiece and the machining operations
to be performed will determine the style,
location and number of components to be
used. The Grid Bases with co-axial holes,
each containing a threaded insert and preci-
sion bushing, provide multiple and exact
positioning of AMFLEX components.

This 3D view illustrates how easily


Part
AMFLEX components can be
Qty Number Description
combined to clamp workpieces
AMF-
of varying shapes and sizes.
1 AMF-P3232-2-1 31.5 x 31.5 Grid Plate (1/2 - 13 System)
All grid bases come equipped with 1 Machined Part
alpha-numerical rows and columns. 3 AMF-87615 600 Series Spring Supports
Therefore, a bill of material and 6 1/2 - 13 x 3 1/2 S.H.C.S.
photograph or layout drawing are 1 AMF-24520 Universal Clamp Base
sufficient information to repeat the 1 AMF-87184 1/2 - 13 Jack Screw, 3.13 Long
exact set-up every time, quickly 1 AMF-77562 5 Clamping Screw
and economically. 3 AMF-87623 600 Series Smooth Clamp
3 AMF-87100 Spherical Nut (with washer)
Fixture notes and 1 AMF-87601 600 Series Smooth Fixed Ball Element (1.200 Tall)
procedures 2 AMF-87747 1/2 - 13 x 2 1/4 S.H.C.S. (with flat washer)
1 AMF-77520 Heavy Duty Locator fastened by
1. Set Torque wrench to AMF-87992
2 1/2 - 13 Precision Dowel Screws (not visible)
28 ft. lbs = 1800 lbs.
4 AMF-67520 Precision Edge Towers (1.5 x 2.0)
clamping force per clamp.
2 AMF-66516 6 Universal Clamping Body
2. Total clamping force - 5,400 lbs.
2 AMF-66522 2 Universal Threaded Plug
3. Activate Spring Supports
2 AMF-87339 1/2 - 13 Jack Screw, 1.75 Long
(AMF-87615) after workpiece
2 AMF-77565 8 Clamping Screw
is completely clamped.
2 AMF-87691 600 Series Smooth Support Unit
4. Estimated time to assemble
fixture = 15 minutes. 1 AMF-87636 600 Series Smooth Fixed Ball (1.000 Tall)

CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 9


Requires Internet access. CAD Models not available for part numbers shown in black.
SYSTEM FEATURES

The System Features and Benefits


Horizontal Clamping using the AMFLEX Modular Workholding System. The shape of the
workpiece and the machining operations to be performed will determine the style, location
and number of components to be used.

Part
Qty Number Description
AMF-
1 AMF-P3232-2-1 31.5 x 31.5 Grid Plate (1/2 - 13 System)
3 AMF-42510 Horizontal Stop
3 AMF-42520 Horizontal Clamp
6 AMF-87993 1/2 - 13 Precision Dowel Screw
18 AMF-54364 1/2-13 x 2 1/2 S.H.C.S
24 AMF-87747 Washer
9 AMF-87636 600 Series Smooth Fixed Ball (1.000)
3 AMF-51067 500 Series Adjustable Height Ball Element

Fixture notes and procedures


1. Set Torque wrench to 32 ft. lbs = 5000 lbs. clamping force per clamp.
2. Total clamping force - 20,000 lbs.
3. Activate center Horizontal Clamp first.
4. Adjust AMF-51067 Ball Elements before activating remaining Horizontal Clamps.
5. Estimated time to assemble fixture = 15 minutes.

10 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER


Requires Internet access. CAD Models not available for part numbers shown in black.
SYSTEM FEATURES

The System Features & Benefits


Round Clamping using the AMFLEX
Modular Workholding System. The shape
of the workpiece and the machining oper-
ations to be performed will determine the
style, location and number of components
to be used.

Part
Qty Number Description
AMF-
1 AMF-P3232-2-1 31.5 x 31.5 Grid Plate (1/2-13 System)
6 AMF-78950 Split V
3 AMF-71532 Precision Riser 3
3 AMF-22510 Clamp Base 1.000 Height
1 AMF-72510 1 hole Sliding Bar
12 AMF-87993 Precision Dowel Screw
31 AMF-54364 1/2-13 x 2 1/2 S.H.C.S. (not shown)
1 AMF-87582 500 Series Fixed Height Ball - Smooth
5 AMF-87496 400 Series Ball Set Screw (1/2-13 x 3)
3 AMF-77560 6 Clamp Stud
3 AMF-87070 4 Support Stud
3 AMF-87100 Spherical Clamping Nut
3 AMF-88108 Clamping Spring (3.75 - 5.13)
3 AMF-87746 Clamp Spring Washer
3 AMF-31510 Universal Clamping Bar
1 AMF-65515 Precision Tower 2.000 x 1.500 D
3 AMF-59667-01 Schedule 60 Chain x 36 Assembly

CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 11


Requires Internet access. CAD Models not available for part numbers shown in black.
SYSTEM FEATURES

Fixture System - Vertical

Function: Positioning of the workpiece

1st plane: Place workpiece on three supporting


units (A).
2nd plane: Butt workpiece against two locating
points (B).
3rd plane: Butt workpiece flush against third
locating point (C).

Function: Clamping of the workpiece with


hold down effect
The unique construction of the AMFLEX
Horizontal Clamp produces a downward as
well as horizontal clamping force to insure
that the workpiece will be held securely. The
Horizontal Locators and Clamps have corre-
sponding dual mounting positions located in
their faces to allow clamping of thin as well
as thick parts. For added holding power, ser-
rated Ball Elements can be used in place of
smooth units.
CAUTION: Serrated Ball Elements will pro-
duce depressions where the Carbide grips
contact the workpiece.

12
NOTES

13
PRECISION GRID BASES

This is a list of some commonly requested


grid base sizes. They are only a small sam-
ple of the sizes and shapes of grid plates
and uprights that can be made. Sizes and
shapes not listed can be readily made to
your exact specifications. See our AMROK
Cubes
Tombstone Catalog for other shapes and
sizes.

All grid bases are available in four styles:

Type NH with no holes. Double Angles


Type TH with tapped holes.
Type BT with bored and tapped holes.
Type S.A.F.E. with precision hardened
bushings and hardened-steel threaded
inserts.
Window Frames
Type NH, TH, and BT grid bases are
described on the next page.

Type S.A.F.E. Grid Bases are described on


all subsequent pages of this section.
Fixture Plates
Please specify type of grid base when
ordering.

We also offer design and build services to


assist you in meeting your requirements.
Whether it is producing a 4 x 6 x 8 Single Angles
console, an 84 x 144 machine tool plate,
or a hydraulic or manual dedicated fixture,
we have your solution.

Pallet riser blocks in excess of 12 high can


also be furnished.
Grid Plates
All grid bases are inspected on one of our
two DEA Coordinate Measuring Machines:
200 x 80 x 54, and 72 x 38 x 24.

Any hardened precision bushing, hardened


threaded insert, and any of our four styles Risers
available upon request.

Consoles

14
PRECISION GRID BASES

Type NH - No Holes
This style is commonly used for dedicated fixturing. The holes are machined by the end
user. Advanced Machine will machine the holes per specification. If desired, our S.A.F.E.
Lock system or Jergens Ball Lock alignment system are options for mounting dedicated
plates on tombstones.

Type TH - Tapped Holes


Inch and metric threads are offered. Any size and configuration in addition to grid Type NH
patterns are available. 1 and 2 grid patterns are offered as well as 3/4,
1 1/2 and offset grids.

Tolerances: Hole to hole non-accumulative = + .005 (for Precision)


and +/- .008 (for Standard).

Type BT - Bored and Tapped Holes


An economical alternative to the S.A.F.E. bases. For those applications that do not
require the ultimate in precision and wear resistance. Available in either shoulder bolt
or threaded dowel pin configurations. Shoulder bolt holes are available in all common
Type TH
sizes:
1/4 bore x #10 thread, 5/16 bore x 1/4 thread, 3/8 bore x 5/16 thread
1/2 bore x 3/8 thread, 5/8 bore x 1/2 thread, 3/4 bore x 5/8 thread
1 bore x 3/4 thread, course or fine threads to be specified. Metric sizes also available.

Precision threaded dowel pin holes are available in the following sizes:

5/16 x 5/16, 1/2 x 1/2, 5/8 x 5/8, 3/4 x 3/4, and 1 x 1 (metric sizes also available).
Due to the close size relationship of the precision threaded dowel pin diameter to the
major diameter of the tap, slight spiraling on the bore of the hole may be noticeable.
This will not affect the accuracy or precision fit of the bore.
Type BT
Tolerances: Precision
Bore Size: H7 -0
+ .0007
Location from Datum: + .0010 BT Shoulder Bolt BT Threaded
Dowel Pin
Hole to Hole: + .0005
Bored hole spacing (non-accumulative):
Precision
Type S.A.F.E.
0 - 10 = + .0005
10 - 20 = + .0008
20 - 30 = + .0010 Note: Precision surface
30 - 40 = + .0012 tolerances for Type TH
and BT are the same as
Type S.A.F.E. Precision Modular Workholding Systems the Type NH. Alignment
method and mounting
These tombstones are made to the exact standards demanded by the AMFLEX styles are held to machine
Modular Fixturing System Components. They include our standard precision hardened tool specifications.
bushings (H6 -0, + .0004) and hardened inserts. See the following page for tolerances.
See pages 16 - 26 for detailed description.

Custom sizes are available upon request. 15


PRECISION GRID BASES

Machined workpiece quality is directly proportional to the


individual tolerances involved.

S.A.F.E. Grid Bases are manufactured to the highest precision and


quality standards, with our Precision tolerances.

NOTE: Please specify Standard or Precision and Cast Iron or Aluminum.


Tolerance Precision
Flatness (Tombstones & Plates) .0005/12x12
Parallelism (Plates) .0005/12
Max: .002 Total
Perpendicularity .0008/12
Min: .001, Max: .002/48
Surface Finish 63 RMS
Face Thickness 18 = .001, >18 = .002
Tapped Holes (non accumulative) .005
Bore Diameter -0
H7
+.0007
Precision Bushing I.D. -0
H6
+ .0004
Precision Bushing Concentricity 0.0001
Bored or Precision Bushing .0005
Hole to Adjacent Hole
First Row Bushing Hole .001

*
Location from Datums
Bored or Precision Bushing 0-10 .0005
Hole Spacing (non accumulative) 10-20 .0008
20-30 .0010
30-40 .0012

* For Aluminum add 50% to these tolerances.


Co-axial positioned bushings and inserts allow both positioning and clamping
in every hole. The use of hardened precision bushings assures high wear
resistance and replaceability. Glued-in bushings allow replacement without
damage to the grid base or hole. If the insert is damaged, it too can usually
be replaced without redrilling and tapping. Replacement bushings and insert
16 kits with extraction tool are offered if needed.
PRECISION GRID BASES
CUBES

DETAILS:
Custom grid bases are available
G (UNC) dia. D L L1 upon request.

Q Specify bushing I.D. used for system.


1/2 - 13 .5001/.5005 .53 1.44
1/2 - 13 .5007/.5013 .53 1.44
5/8 - 11 .6251/.6255 .78 1.69
5/8 - 11 .6257/.6263 .78 1.69

Note: Geometric tolerances shown are Precision. Please specify Standard or Precision and Cast Iron or Aluminum. Refer to Page 16.
Number of Grid
Dimensions (in) Cast Iron Alum.
Chamfer System Holes Part Number
Weight Weight
(4) x 45 Q AMF-
A B C D D1 E F D+G G (lbs) (lbs)

8.0 8.0 21.65 15.70 15.70 0 0 2.00 1/2 108 12 348 131 C080822-16-1
8.0 8.0 21.65 15.70 15.70 0 0 2.00 5/8 108 12 348 131 C080822-16-2
8.0 12.0 21.65 15.70 19.6 0 0 2.00 1/2 144 16 433 166 C081222-20-1
8.0 12.0 21.65 15.70 19.6 0 0 2.00 5/8 144 16 433 166 C081222-20-2
10.0 10.0 21.65 15.70 15.70 0 0 2.00 1/2 144 16 437 165 C101022-16-1
10.0 10.0 21.65 15.70 15.70 0 0 2.00 5/8 144 16 437 165 C101022-16-2
12.0 12.0 21.65 19.60 19.6 0 0 2.35 1/2 200 20 538 206 C121222-20-1
12.0 12.0 21.65 19.60 19.6 0 0 2.35 5/8 200 20 538 206 C121222-20-2
12.0 18.0 29.50 19.60 24.8 1.00 0 2.35 1/2 338 26 929 358 C121830-25-1
12.0 18.0 29.50 19.60 24.8 1.00 0 2.35 5/8 338 26 929 358 C121830-25-2
18.0 18.0 29.50 24.80 24.8 1.00 1.00 2.75 1/2 416 32 1150 442 C181830-25-1
18.0 18.0 29.50 24.80 24.8 1.00 1.00 2.75 5/8 416 32 1150 442 C181830-25-2

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 17
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
DOUBLE ANGLES

DETAILS:
Custom grid bases are available
G (UNC) dia. D L L1 upon request.

Q Specify bushing I.D. used for system.


1/2 - 13 .5001/.5005 .53 1.44
1/2 - 13 .5007/.5013 .53 1.44
5/8 - 11 .6251/.6255 .78 1.69
5/8 - 11 .6257/.6263 .78 1.69

Note: Geometric tolerances shown are Precision. Please specify Standard or Precision and Cast Iron or Aluminum. Refer to Page 16.
Number of Grid
Dimensions (in) Cast Iron Alum.
Chamfer System Holes Part Number
Weight Weight
(4) x 45 Q AMF-
A B C D D1 F D+G G (lbs) (lbs)

19.6 5.0 21.65 19.6 15.70 N/A 2.00 1/2 180 20 663 254 D200522-20-1
19.6 5.0 21.65 19.6 15.70 N/A 2.00 5/8 180 20 663 254 D200522-20-2
24.8 8.0 29.50 24.8 19.60 N/A 2.35 1/2 312 24 1671 643 D250830-25-1
24.8 8.0 29.50 24.8 19.60 N/A 2.35 5/8 312 24 1671 643 D250830-25-2
31.5 8.0 31.50 31.5 24.80 N/A 2.75 1/2 448 32 2339 901 D320832-32-1
31.5 8.0 31.50 31.5 24.80 N/A 2.75 5/8 448 32 2339 901 D320832-32-2
24.8 8.0 29.50 24.8 19.60 2 2.35 1/2 312 24 1004 387 D250830-25-3
24.8 8.0 29.50 24.8 19.60 2 2.35 5/8 312 24 1004 387 D250830-25-4
31.5 8.0 31.50 31.5 24.80 2 2.75 1/2 448 32 1397 538 D320832-32-3
31.5 8.0 31.50 31.5 24.80 2 2.75 5/8 448 32 1397 538 D320832-32-4

See AMROK Tombstone catalog for more sizes.

18 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
SINGLE ANGLES

Single Angles are available in


two versions:

Version I:
Diagonal hole positioning

Version II:
Co-axial hole positioning
(Grid angles with two webs are
only available in Version 2.)

DETAILS:
Custom grid bases are available
dia. dia.
G (UNC) dia. D L L1 upon request.
D1 D2
Q Specify bushing I.D. used for system.
1/2 - 13 .5001/.5005 .81 .56 .53 1.44
1/2 - 13 .5007/.5013 .81 .56 .53 1.44
5/8 - 11 .6251/.6255 1.00 .69 .78 1.69
5/8 - 11 .6257/.6263 1.00 .69 .78 1.69

Note: Geometric tolerances shown are Precision. Please specify Standard or Precision and Cast Iron or Aluminum. Refer to Page 16.

Dimensions (in) Positioning Hole Cast Iron Alum.


System Number of Part Number
Version Weight Weight
Q Grid Holes AMF-
A B C E/F L2 M N Q (lbs) (lbs)

2.95 8.98 12.00 1.60 1.38 2.00 3.00 4.00 1/2 12 36 14 S0312-09-1
3.95 9.80 12.00 1.60 1.38 2.00 3.00 6.00 5/8 12 40 15 S0412-10-1

I
2.95 8.98 16.00 1.60 1.38 2.00 3.00 4.00 1/2 16 37 14 S0316-09-1
3.95 9.80 16.00 1.60 1.38 2.00 3.00 6.00 5/8 16 50 19 S0416-10-1
7.80 9.80 12.00 1.60 1.38 6.00 3.00 6.00 1/2 24 72 28 S0812-10-1
7.80 9.80 12.00 1.60 1.38 6.00 3.00 6.00 5/8 24 72 28 S0812-10-2
11.95 13.70 18.00 1.60 1.38 10.00 3.00 10.00 1/2 54 187 72 S1218-14-1
11.95 13.70 18.00 1.60 1.38 10.00 3.00 10.00 5/8 54 187 72 S1218-14-2

II
15.95 17.70 24.00 2.00 1.77 14.00 3.00 14.00 1/2 96 401 154 S1624-18-1
15.95 17.70 24.00 2.00 1.77 14.00 3.00 14.00 5/8 96 401 154 S1624-18-2
11.95 17.70 40.00 2.40 2.16 10.00 5.00 12.00 1/2 120 535 206 S1240-18-1
11.95 17.70 40.00 2.40 2.16 10.00 5.00 12.00 5/8 120 535 206 S1240-18-2
See AMROK Tombstone catalog for more sizes.

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 19
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
WINDOW FRAMES

DETAILS:

dia. D
Custom grid bases are available
G (UNC) L L1 upon request.
Q

1/2 - 13 5001/.5005 .53 1.44 Q Specify bushing I.D. used for system.

1/2 - 13 .5007/.5013 .53 1.44

Note: Geometric tolerances shown are Precision. Please specify Standard or Precision and Cast Iron or Aluminum. Refer to Page 16.

Dimensions (in) Cast


Alum. Window Mating Plate
Chamfer Iron
Weight Part Number Part Number
D SQ. or (4) x 45 Weight
A B C E M Q W1 W2 G1 G2 (lbs) AMF- AMF-
D x D1 (lbs)

11.81 3 18 300 mm 1.5 10 12 7.8 10.5 2 3 1.6 143 55 W120318-12-1 P1216-01-1


15.75 3 24 400 mm 1.5 12 18 9.75 14.5 3 4 2 267 103 W160324-16-1 P1622-01-1
15.75 4 24 400 mm 1.5 12 18 9.75 14.5 3 4 2 323 124 W160424-16-1 P1622-01-1
19.68 4 28 500 mm 2 14 20 11.68 16 4 5 2.35 540 208 W200428-20-1 P2025-01-1
19.68 5 28 500 mm 2 14 20 11.68 16 4 5 2.35 624 240 W200528-20-1 P2025-01-1
24.8 5 32 630 mm 2 18 24 14.8 18 5 6 2.75 941 362 W250532-25-1 P2529-01-1
24.8 6 32 630 mm 2 18 24 14.8 18 5 6 2.75 1065 410 W250632-25-1 P2529-01-1
31.5 8 40 800 mm 2 26 32 15.5 22 8 8 3 2100 809 W320840-32-1 P3137-01-1

See AMROK Tombstone catalog for more sizes.


20 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
FIXTURE PLATES

Fixture Plates with


S.A.F.E.-LOCK System
These precision fixture plates will
mount on any of our grid bases and
are not limited to use with the exam-
ple mating tombstones shown below
(cubes, double angles, single angles,
etc.). Mounting horizontally or vertically
for quick-change dedicated machining,
they locate accurately by using any two
of the four precision hardened bushing
holes with our precision dowel screws
(AMF-87544). Please specify material
when ordering (steel, aluminum, or
cast iron).

Custom sizes are available upon request.


Example
Dimensions (in) Aluminum Cast Iron Steel Plate
Mating
Weight Weight Weight Part#
Nominal A1 Tombstone
A M B Q B1 C L L1 (lbs) (lbs) (lbs) AMF-
Size Typ. Part# AMF-
12 x 16 11.75 10.0000 0.88 15.90 12.0000 1.95 1 0.38 0.53 18 48 52 P1216-01-1 W120318-12-1
16 x 22 15.70 12.0000 1.85 21.90 18.0000 1.95 1 0.38 0.53 34 90 97 P1622-01-1 W160324-16-1
20 x 25 19.60 14.0000 2.80 25.00 20.0000 2.50 1 0.38 0.53 49 128 138 P2025-01-1 W200428-20-1
25 x 29 24.50 18.0000 3.25 29.00 24.0000 2.50 1.25 0.5 0.69 89 231 250 P2529-01-1 W250532-25-1
31 x 37 31.00 26.0000 2.50 37.00 32.0000 2.50 1.25 0.5 0.69 143 373 403 P3137-01-1 W320840-32-1
6 x 18 5.90 4.0000 0.95 17.90 14.0000 1.95 1 0.38 0.53 11 28 30 P0618-01-1 C060620-12-1
8x8 7.90 6.0000 0.95 7.90 6.0000 2.95 1 0.38 0.53 6 17 18 P0808-01-1 C101018-16-1
8 x 20 7.90 4.0000 1.95 19.50 16.0000 1.75 1 0.38 0.53 16 41 44 P0820-01-1 C080822-16-1
10 x 10 9.90 8.0000 0.95 9.90 8.0000 0.95 1 0.38 0.53 10 26 28 P1010-01-1 C121213-20-1
10 x 20 9.90 6.0000 1.95 19.90 14.0000 2.95 1 0.38 0.53 20 51 55 P1020-01-1 C101024-16-1
12 x 12 11.90 8.0000 1.95 11.90 8.0000 1.95 1 0.38 0.53 14 37 40 P1212-01-1 C121218-16-1
12 x 24 11.90 8.0000 1.95 23.90 20.0000 1.95 1 0.38 0.53 28 74 80 P1224-01-1 C121228-20-1
14 x 26 13.90 10.0000 1.95 25.90 22.0000 1.95 1 0.38 0.53 36 93 101 P1426-01-1 C141428-20-1
16 x 16 15.90 12.0000 1.95 15.90 12.0000 1.95 1 0.38 0.53 25 66 71 P1616-01-1 C161624-25-1
16 x 26 15.90 12.0000 1.95 25.90 22.0000 1.95 1 0.38 0.53 41 107 116 P1626-01-1 S1630-18-1
18 x 18 17.90 14.0000 1.95 17.90 12.0000 2.95 1 0.38 0.53 32 83 90 P1818-01-1 D180424-16-1
20 x 20 19.90 16.0000 1.95 19.90 14.0000 2.95 1 0.38 0.53 39 103 111 P2020-01-1 C202024-25-1
20 x 22 19.50 16.0000 1.75 21.50 14.0000 3.75 1 0.38 0.53 43 113 122 P2022-01-1 D200624-20-1
25 x 26 24.50 20.0000 2.25 25.90 22.0000 1.95 1.25 0.50 0.69 65 168 182 P2526-01-1 D250629-25-1

See AMROK Tombstone catalog for more sizes.

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 21
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
PLATES

DETAILS:

G (UNC) dia. D L L1

1/2 - 13 .5001/.5005 .53 1.44


1/2 - 13 .5007/.5013 .53 1.44
5/8 - 11 .6251/.6255 .78 1.69
5/8 - 11 .6257/.6263 .78 1.69

Custom grid bases are available


upon request.

Q Specify bushing I.D. used for system.

Note: Geometric tolerances shown are Precision. Please specify Standard or Precision and Cast Iron or
Aluminum. Refer to Page 16.

Dimensions (in) Number Cast Iron Alum.


Chamfer System Part Number
of Grid Weight Weight
(4) x 45 Q AMF-
A B C + Holes (lbs) (lbs)

15.70 15.70 1.60 .001 2.00 1/2 60 99 38 P1616-02-1


19.60 15.70 2.00 .001 2.00 1/2 76 156 60 P2016-02-1
19.60 15.70 2.00 .001 2.00 5/8 76 156 60 P2016-02-2
19.60 19.60 2.00 .001 2.35 1/2 96 194 75 P2020-02-1
19.60 19.60 2.00 001 2.35 5/8 96 194 75 P2020-02-2
24.80 19.60 2.00 .001 2.35 1/2 116 247 95 P2520-02-1
24.80 19.60 2.00 .001 2.35 5/8 116 247 95 P2520-02-2
24.80 24.80 2.00 .001 2.75 1/2 140 312 120 P2525-02-1
24.80 24.80 2.00 .001 2.75 5/8 140 312 120 P2525-02-2
31.50 24.80 2.36 .0015 2.75 1/2 188 470 181 P3225-02-1
31.50 24.80 2.36 .0015 2.75 5/8 188 470 181 P3225-02-2
31.50 31.50 2.36 .0015 3.90 1/2 244 590 227 P3232-02-1
31.50 31.50 2.36 .0015 3.90 5/8 244 590 227 P3232-02-2
39.29 19.60 2.36 .0015 3.90 1/2 188 454 175 P3920-02-1
39.29 19.60 2.36 .0015 3.90 5/8 188 454 175 P3920-02-2
39.29 29.50 2.36 .0015 3.90 1/2 268 566 218 P3930-02-1
39.29 29.50 2.36 .0015 3.90 5/8 268 566 218 P3930-02-2

22 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
PLATES

DETAILS:
Custom grid bases are available
G (UNC) dia. D L L1 upon request.

Q Specify bushing I.D. used for system.


1/2 - 13 .5001/.5005 .52 1.40
1/2 - 13 .5007/.5013 .52 1.40
5/8 - 11 .6251/.6255 .77 1.65
5/8 - 11 .6257/.6263 .77 1.65

Note: Geometric tolerances shown are Precision. Please specify Standard or


Precision and Cast Iron or Aluminum. Refer to Page 16.

Dimensions (in) Number Cast Iron Alum. Part


System
of Grid Weight Weight Number
Q
A C + Holes (lbs) (lbs) AMF-

13.0 1.6 .001 1/2 32 55 21 P13D-02-1


15.7 1.6 .001 1/2 44 82 31 P16D-02-1
19.6 2.0 .001 1/2 68 157 60 P20D-02-1
19.6 2.0 .001 5/8 68 157 60 P20D-02-2
24.8 2.36 .001 1/2 112 296 114 P25D-02-1
24.8 2.36 .001 5/8 112 296 114 P25D-02-2
31.5 2.36 .0015 1/2 180 478 184 P32D-02-1
31.5 2.36 .0015 5/8 180 478 184 P32D-02-2

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 23
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
RISERS

24 Subject to technical modifications.


PRECISION GRID BASES
RISERS

DETAILS:
Custom grid bases are available
dia. dia.
G (UNC) dia. D L L1 upon request.
D1 D2
Q Specify bushing I.D. used for system.
1/2 - 13 .5001/.5005 .81 .56 .53 1.44
1/2 - 13 .5007/.5013 .81 .56 .53 1.44
5/8 - 11 .6251/.6255 1.00 .69 .78 1.69
5/8 - 11 .6257/.6263 1.00 .69 .78 1.69
Note: Geometric tolerances shown are Precision. Please specify Standard or Precision and Cast Iron or Aluminum.
Refer to Page 16.

Dimensions (in) Number Aluminum Cast Iron


System Part Number
of Grid Weight Weight
Q AMF-
A A1 B C C1 C2 F Holes (lbs) (lbs)

6 0 6 400 mm 14.000 0.88 1.875 1/2 66 45 117 R0606-16-1


6 0 6 400 mm 14.000 0.88 1.875 5/8 66 45 117 R0606-16-2
6 0 6 500 mm 18.000 0.84 1.875 1/2 84 56 146 R0606-20-1
6 0 6 500 mm 18.000 0.84 1.875 5/8 84 56 146 R0606-20-2
6 0 6 630 mm 22.000 1.40 1.875 1/2 102 71 184 R0606-25-1
6 0 6 630 mm 22.000 1.40 1.875 5/8 102 71 184 R0606-25-2
6 0 6 800 mm 30.000 0.75 1.875 1/2 138 89 233 R0606-32-1
6 0 6 800 mm 30.000 0.75 1.875 5/8 138 89 233 R0606-32-2
8 2 8 400 mm 14.000 0.88 2 1/2 88 75 197 R0808-16-1
8 2 8 400 mm 14.000 0.88 2 5/8 88 75 197 R0808-16-2
8 2 8 500 mm 18.000 0.84 2 1/2 112 94 246 R0808-20-1
8 2 8 500 mm 18.000 0.84 2 5/8 112 94 246 R0808-20-2
8 2 8 630 mm 22.000 1.40 2 1/2 136 119 310 R0808-25-1
8 2 8 630 mm 22.000 1.40 2 5/8 136 119 310 R0808-25-2
8 2 8 800 mm 30.000 0.75 2 1/2 184 151 393 R0808-32-1
8 2 8 800 mm 30.000 0.75 2 5/8 184 151 393 R0808-32-2
10 4 10 400 mm 14.000 0.88 2 1/2 110 100 262 R1010-16-1
10 4 10 400 mm 14.000 0.88 2 5/8 110 100 262 R1010-16-2
10 4 10 500 mm 18.000 0.84 2 1/2 140 126 328 R1010-20-1
10 4 10 500 mm 18.000 0.84 2 5/8 140 126 328 R1010-20-2
10 4 10 630 mm 22.000 1.40 2 1/2 170 158 413 R1010-25-1
10 4 10 630 mm 22.000 1.40 2 5/8 170 158 413 R1010-25-2
10 4 10 800 mm 30.000 0.75 2 1/2 230 201 524 R1010-32-1
10 4 10 800 mm 30.000 0.75 2 5/8 230 201 524 R1010-32-2
12 6 12 400 mm 14.000 0.88 2 1/2 132 126 328 R1212-16-1
12 6 12 400 mm 14.000 0.88 2 5/8 132 126 328 R1212-16-2
12 6 12 500 mm 18.000 0.84 2 1/2 168 157 410 R1212-20-1
12 6 12 500 mm 18.000 0.84 2 5/8 168 157 410 R1212-20-2
12 6 12 630 mm 22.000 1.40 2 1/2 204 198 516 R1212-25-1
12 6 12 630 mm 22.000 1.40 2 5/8 204 198 516 R1212-25-2
12 6 12 800 mm 30.000 0.75 2 1/2 276 251 655 R1212-32-1
12 6 12 800 mm 30.000 0.75 2 5/8 276 251 655 R1212-32-2

See AMROK Tombstone catalog for more sizes.

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 25
Requires Internet access. CAD Models not available for part numbers shown in black.
PRECISION GRID BASES
CONSOLES

DETAILS:
Custom grid bases are available
dia. dia.
G (UNC) dia. D L L1 upon request.
D1 D2
Q Specify bushing I.D. used for system.
1/2 - 13 .5001/.5005 .81 .56 .52 1.40
1/2 - 13 .5007/.5013 .81 .56 .52 1.40
5/8 - 11 .6251/.6255 1.00 .69 .77 1.65
5/8 - 11 .6257/.6263 1.00 .69 .77 1.65

Note: Geometric tolerances shown are Precision. Please specify Standard or


Precision and Cast Iron or Aluminum. Refer to Page 16.

Dimensions (in) Number Aluminum Cast Iron


System Part Number
of Grid Weight Weight
Q AMF-
A B F Holes (lbs) (lbs)

6 6 1.5 1/2 20 11 29 F0606-04-1


6 6 1.5 5/8 20 11 29 F0606-04-2
6 8 1.5 1/2 26 14 36 F0608-04-1
6 8 1.5 5/8 26 14 36 F0608-04-2
8 8 1.5 1/2 32 17 45 F0808-04-1
8 8 1.5 5/8 32 17 45 F0808-04-2
10 10 2 1/2 44 28 73 F1010-04-1
10 10 2 5/8 44 28 73 F1010-04-2
12 12 2 1/2 56 37 96 F1212-04-1
12 12 2 5/8 56 37 96 F1212-04-2

See AMROK Tombstone catalog for more sizes.


26 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Requires Internet access. CAD Models not available for part numbers shown in black.
NOTES

27
BALL ELEMENTS
BALL ELEMENTS

Smooth or serrated faces


Adjustable or precision heights (serrated heights are semi-precision)
Ball element housings equipped with viton O ring (prevents penetration of chips
and coolant)

Size 400 Series 500 Series 600 Series 700 Series

ball diameter (in) .315 .472 .945 1.575


face diameter (in) D .26 .39 .71 1.36
load force (lbs) 1798 4496 11240 22480

SET SCREWS WITH BALL ELEMENTS

BALL ELEMENTS (400) - LOADING FORCE 1,798 LBS. MAXIMUM


400 Series Ball Part #
Thread Length (in) S (in)
Smooth Serrated AMF-
x 1/2-13 2.00 0.05 87495
x 1/2-13 2.00 0.05 87412
x 1/2-13 3.00 0.05 87496
x 1/2-13 3.00 0.05 87456

BALL ELEMENTS (500) - LOADING FORCE 4,496 LBS. MAXIMUM


500 Series Ball Part #
Thread Length (in) S (in)
Smooth Serrated AMF-
x 5/8-11 2.50 0.06 87595
x 5/8-11 2.50 0.06 87597
x 5/8-11 3.50 0.06 87596
x 5/8-11 3.50 0.06 87598
Note: Ball element up to 6 swivel.

28 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER


Requires Internet access. CAD Models not available for part numbers shown in black.
BALL ELEMENTS
400 SERIES

BALL ELEMENTS (400) - LOADING FORCE 1,798 LBS. MAXIMUM


400 Series Ball Support Height Tolerance T Part #
Smooth Serrated Fixed Adjustable (in) + AMF-
x x .0005 87490
x x .005 87491
x x 87481
x x 87483
Note: On serrated ball element, 1.0 and .63 dimension is to top of serration.
Ball element up to 6 swivel.

AMF-87490 Smooth AMF-87481 Smooth


AMF-87491 Serrated AMF-87483 Serrated

500 SERIES
BALL ELEMENTS (500) - LOADING FORCE 4,496 LBS. MAXIMUM
500 Series Ball Support Height Height Length Tolerance T Part #
Smooth Serrated Fixed Adjustable H(in) L (in) (in) + AMF-
x x 1.00 1.95 .0005 87582
x x 1.00 1.95 .005 87583
x x 1.20 2.15 .0005 87589
x x 1.20 2.15 .005 87590
x x 2.00 2.95 .0005 87589-01
x x 2.00 2.95 .005 87590-01
x x .81 2.75 87584
x x .81 2.75 87594
x x .50 1.75 51067
x x .50 1.75 54469
Note: On serrated ball element, H dimension is to top of serration. Ball element up to 6 swivel.

ADJUSTABLE FIXED SMOOTH FIXED SERRATED


AMF-87584 Smooth AMF-87582 AMF-87583
AMF-87594 Serrated AMF-87589 AMF-87590
AMF-51067 Smooth AMF-87589-01 AMF-87590-01

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 29
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
BALL ELEMENTS
600 SERIES
BALL ELEMENTS (600) - LOADING FORCE 11,240 LBS. MAXIMUM
600 Series Ball Support Height Height Length Thread Tolerance T Part #
Smooth Serrated Fixed Adjustable H (in) L (in) G (in) AMF-
x x 1.00 1.95 1/2-13 .0005 87636
x x 1.00 1.95 1/2-13 .005 87637
x x 1.20 2.18 1/2-13 .0005 87601
x x 1.20 2.18 1/2-13 .005 87602
x x 2.00 2.95 1/2-13 .0005 87601-01
x x 2.00 2.95 1/2-13 .005 87602-01
x x 1.00 1.95 5/8-11 .0005 87626
x x 1.00 1.95 5/8-11 .005 87627
x x 2.00 2.95 5/8-11 .0005 87626-01
x x 2.00 2.95 5/8-11 .005 87627-01
x x 1.00 2.95 5/8-11 87654
x x 1.00 2.95 5/8-11 87655
x x 1.00 2.95 3/4-16 87641
x x 1.00 2.95 3/4-16 87642
Note: On serrated ball element, H dimension is to top of serration. Ball element up to 6 swivel unless noted.

SERRATED SMOOTH ADJUSTABLE


AMF-87637 AMF-87636 AMF-87654 Smooth
AMF-87602 AMF-87601 AMF-87655 Serrated
AMF-87602-01 AMF-87601-01 AMF-87641 Smooth
AMF-87627 AMF-87626 AMF-87642 Serrated
AMF-87627-01 AMF-87626-01

AMF-87620 Smooth AMF-87621 Smooth AMF-87624 Smooth AMF-87673 Smooth


AMF-87625 Serrated Fixed support height and Ball elements with precision Ball elements with oversized rest
press-fit shank style, is offered hole is used with precision pads are used for positioning in
Fixed support height and with locating pin ball element spherical socket head cap the first plane when larger sup-
press-fit shank style, is offered for positioning in the second screw (sold separately) for porting surface is required. This
with smooth or serrated and third plane. positioning in the second and ball element may also be used
ball element.
third plane. (See below) with precision spherical socket
Ball element up to 4 swivel head cap screws for positioning
when precision screw is in the second and third plane.
(See below)
Ball element up to 3 swivel
when precision screw is
Precision spherical socket head cap screws being used.
are used with AMF-87624 and AMF-87673 ball
elements. See page 70 for chart of precision
spherical socket head cap screws.

30 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
BALL ELEMENTS
700 SERIES

BALL ELEMENTS (700) - LOADING FORCE 22,480 LBS. MAXIMUM


700 Series Ball Support Height Height Length Thread Tolerance T Part #
Smooth Serrated Fixed Adjustable H (in) L (in) G (in) AMF-
x x 1.25 2.48 1/2-13 .0005 87717-01
x x 1.25 2.48 1/2-13 .005 87718-01
x x 1.25 2.48 5/8-11 .0005 87717
x x 1.25 2.48 5/8-11 .005 87718
x x 1.25 2.95 1.25-12 54470-01
x x 1.25 2.95 1.25-12 54471-01
x x 1.25 3.54 1.25-12 87741-02
x x 1.25 3.54 1.25-12 87742-02
Note: Ball element up to 6 swivel unless noted.

ADJUSTABLE FIXED SMOOTH FIXED SERRATED


AMF-87717
AMF-54470-01 Smooth AMF-87717-01 1/2 AMF-87718-01 1/2
(Shown above)
AMF-54471-01 Serrated AMF-87717 5/8 AMF-87718 5/8
AMF-87741-02 Smooth
AMF-87742-02 Serrated

AMF-87742-02 FIXED SMOOTH FIXED SERRATED


(Shown above) AMF-87720 AMF-87725

AMF-87724
(Shown above) FIXED SMOOTH FIXED SMOOTH
AMF-87721 AMF-87724 (A=.5001/.5005 ID)
AMF-87724-03 (A=.5007/.5013 ID)
Fixed support height and press-fit shank Swivel up to 10 for AMF-87724 and AMF-87724-03
style, is offered with locating pin ball AMF-87722 (A=.6251/.6255 ID)
element for positioning in the second AMF-87722-01 (A=.6257/.6263 ID)
and third plane. Swivel up to 5 for AMF-87722 and AMF-87722-01

Precision spherical socket head cap screws Ball element with precision hole is used with
are used with AMF-87624 and AMF-87673 ball precision screw (sold separately) for positioning
elements. See page 70 for chart of precision
spherical socket head cap screws. in the second and third plane. 31
SPRING SUPPORTS

Black oxide finish Socket head cap screw locks support in place at desired height
Provides additional support and vibration dampening Positive stop
Built in self-aligning ball element for compact height

Black oxide finish Positive stop


Provides additional support and vibration dampening Fits adjustable ball element (400 or 500 series) for
Socket head cap screw locks support in place at desired height additional height

32 Subject to technical modifications.


Custom Sizes available upon request.
SPRING SUPPORTS
400 SERIES

Black oxide finish


Provides additional support and
vibration dampening
Built in self aligning ball element for
compact height
Socket head caps screw locks
support in place at desired height
AMF-87478
(Shown above) Force capacity = 1,125 lbs.

500 SERIES
Black oxide finish
Provides additional support and
vibration dampening
Built in self aligning ball element for
compact height
Socket head caps screw locks
AMF-87593 support in place at desired height
(Shown above) Force capacity = 1,800 lbs.

600 SERIES

Black oxide finish


Provides additional support and
vibration dampening
Built in self aligning ball element for
compact height
Socket head caps screw locks
support in place at desired height
AMF-87615
Force capacity = 2,225 lbs. See application example below for use. (Shown above)

600 SERIES SPRING Bill of Materials


1. (1) Machined part
SUPPORT APPLICATION
2. (3) 600 series spring supports AMF-87615
3. (6) 1/2-13 x 3.50 long S.H.C.S.
4. (1) Universal clamp base AMF-24520
5. (1) Jack screw AMF-87184
6. (1) 5" long clamping screw AMF-77562
7. (3) 600 series smooth clamp AMF-87623
8. (3) Spherical nut (with washer) AMF-87100
9. (1) 600 series smooth fixed ball element
1,200 tall AMF-87601
10. (2) 1/2-13 x 2.25 long S.H.C.S. with flat
washer AMF-87747
11. (1) Heavy duty locator AMF-77520 with
(2) precision dowel screws AMF-87992 (not visible)
12. (4) precision edge towers (1.5x2.0) AMF-67520
13. (2) 6" Universal body AMF-66516
14. (2) 2" Universal threaded plug AMF-66522
15. (2) Jack screw AMF-87339
16. (2) 8" long clamping screw AMF-77565
17. (2) 600 series smooth support units AMF-87691
18. (1) 600 series smooth fixed ball element
1,000 Tall AMF-87636

Custom Sizes available upon request. 33


SPRING SUPPORTS
THREADED SPRING SUPPORT 5/16-18

Black oxide finish


Provides additional support and
AMF-76550

vibration dampening
Application example
with 400 series Works well with 400 series
S.A.F.E. Adjustable ball elements (adjustable or fixed)
Height Ball Element Force capacity = 1,125 lbs.
AMF-87481

THREADED SPRING SUPPORT 1/2-13

AMF-76520 Black oxide finish


Application example
Provides additional support and
with 500 series

vibration dampening
S.A.F.E. Adjustable
Height Ball Element Threaded to accept 1/2-13
AMF-87584 and ball elements and threaded Vs
2-1/2 round riser
Force capacity = 500 lbs.

See application example below for use.

THREADED SPRING
SUPPORT 1/2-13 APPLICATION

34 Subject to technical modifications.


Custom Sizes available upon request.
SPRING SUPPORTS
SPRING SUPPORT

Black oxide finish


Provides additional support and
vibration dampening
Threaded to accept 1/2-13
ball elements and threaded Vs
Force capacity = 1,800 lbs.

AMF-76510
Application example
with 500 series
S.A.F.E. Adjustable
Height Ball Element

SPRING SUPPORT

Dimension (in) Part # Black oxide finish


A thread AMF-
Provides additional support and
1/2-13 76530

vibration dampening
5/8-11 76630
Threaded to accept 1/2-13 or
5/8-11 ball elements and threaded Vs
Force capacity = 2,250 lbs.

Custom Sizes available upon request. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 35
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING & SUPPORT VS
CLAMPING V WITH THREADS

Black oxide finish


Hardened and ground angle surface
Precision and adjustable location
Threaded face holes for locator or
stop components
To determine the height (H) the
following formula may be used:

D
H = 1.7099 +
2
AMF-87922
(Shown above)

V WITH FLANGE APPLICATION

36 Subject to technical modifications.


Custom Sizes available upon request.
CLAMPING & SUPPORT VS
PRECISION V STOP

Black oxide finish


Hardened and ground
Locates on grid with precision bushings
in vertical or horizontal position
When using with standard S.A.F.E. grid
system, precision dowel screws AMF-87544
(1/2 system) and AMF-87887 (5/8 system)
are used (sold separately)
Threaded face hole for locator or
clamping components
To determine the height (H) this formula
may be used:

H =1.1547 P/2 -.5174 A/2 + C - .5578

Dimensions (in) Mating


Precision Part Number
(System) Range
A C Dowel Screw AMF-
Dia. B Dia. D Part# AMF-
3.25 .5001/.5005 1.95 0.50/5.00 87991 59671
3.25 .6251/.6255 1.95 0.50/5.00 87885 59671-01
5.25* .5001/.5005 2.53 0.50/9.50 87991 59672
5.25* .6251/.6255 2.53 0.50/9.50 87885 59672-01
*5.25 wide V stops have a second set of precision bushings on a
4.000 + .0005 spread as shown in the application example above.
H tolerance is + .001

Bill of Materials
V STOP APPLICATION 1. (1) Machined part
2. (1) Precision V Stop AMF-59672
3. (2) Precision Dowel Screw AMF-87544
4. (1) Toe Clamp with Brass Gripper
AMF-42543B (snug to hold part against
precision V stop)
5. (1) 7 Heavy-duty clamping bar AMF-31570
6. (2) 500 Series smooth adjustable ball
element AMF-51067
7. (1) 1/2-13 Spherical nut AMF-87100
8. (1) 6 Stud AMF-77563
9. (2) T-Slot Nut, Jergens Part# 43305

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 37
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING & SUPPORT VS
PRECISION V REST

Black oxide finish


Hardened and ground
Locates on grid with precision bushings
in vertical or horizontal position
Precision dowel screws are used with
precision V rest (see chart for mating
screw, sold separately)
Threaded face hole for locator or
clamping components
V rests of C heights 3.00 and 3.58 will
work together as well as the heights of
5.00 and 5.58 (see application below)
To determine the height (H), this formula
may be used:

H = (1.1547 x D/2) - (.5774 x A/2) +.0722 + C

Dimensions (in) Mating


Precision Part Number
(System) H Range
A C Dowel Screw AMF-
Dia. B .001 Dia. D Part# AMF-
3.25 .5001/.5005 3.00 3.5774 0.50/5.00 87983 59673
3.25 .6251/.6255 3.00 3.5774 0.50/5.00 87882 59673-01
5.25 .5001/.5005 5.00 5.5774 0.50/5.00 87983 59674
5.25 .6251/.6255 5.00 5.5774 0.50/5.00 87882 59674-01
5.25* .5001/.5005 3.58 3.5774 0.50/9.50 87983 59675
5.25* .6251/.6255 3.58 3.5774 0.50/9.50 87882 59675-01
5.25* .5001/.5005 5.58 5.5774 0.50/9.50 87983 59676
5.25* .6251/.6255 5.58 5.5774 0.50/9.50 87882 59676-01
*5.25 wide V stops have a second set of precision bushings on a
4.000 + .0005 spread.

V REST APPLICATION Bill of Materials


1. (4) Machined part
2. (1) V Rest 5.25 x 3.58 AMF-59675 with
(8) Precision Dowel Screws AMF-87985
3. (1) V Rest 3.25 x 3.00 AMF-59673 with
(8) Precision Dowel Screws AMF-87985
4. (8) Extra long threaded clamp AMF-87542-02
5. (8) 400 Series smooth ball element set
screw AMF-87495
6. (8) 1/2-13 Spherical nut AMF-87100
7. (8) 1/2-13 Jack screw AMF-87338
8. (16) Spacer 1.00 x 3.00 AMF-63530
9. (8) 10 1/2-13 stud AMF-77567

38 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING & SUPPORT VS
SPLIT V

Black oxide finish


Precision and adjustable location
Threaded holes in face and top for
locators, stops and clamps
Diameters in excess of 120" can be
secured when used with consoles
Split V sold as single unit (two units
needed to make one set)
AMF-78950 (1/2-13)
AMF-78951 (5/8-11)

Pair of AMF-78950 with


AMF-87582 used as
locator

On the grid bases, V blocks in two-part


version can either be positioned precisely
or shifted through the elongated holes.
These V blocks can be used for cylin-
drical workpieces with diameters between
2.76 and 15.75.

AMF-54439 (1/2 System)


AMF-54440 (5/8 System)

D X > D
H= + 1.4908 - =
2 2 2

SPLIT V APPLICATION
Bill of Materials
1. (1) Machined part
2. (2) Split V AMF-78950
3. (4) Amflex Threaded Dowel Pin
AMF-87992
4. (1) Amflex Chain Clamp Adjustable
Assembly AMF-59723
5. (1) #60 Chain (length to suit) AMF-59668
6. (1) Amflex Chain Clamp Fixed
Assembly AMF-59724

Subject to technical modifications. 39


Custom Sizes available upon request.
CLAMPING & SUPPORT VS
CHAIN CLAMP AND ACCESSORIES

Adjustable Hook Chain


Clamp Assy
AMF-59781 1/2-13
AMF-59783 5/8-11

Adjustable Link Pin Chain


Clamp Assy
AMF-59782 1/2-13
AMF-59784 5/8-11

Adjustable Split V
AMF-59785 (left) & AMF-59786 (right) 1/2-13
AMF-59787 (left) & AMF-59788 (right) 5/8-11

System Part # AMF-


1/2-13 59781
1/2-13 59782
5/8-11 59783
5/8-11 59784
1/2-13 59785
1/2-13 59786
5/8-11 59787
5/8-11 59788

40 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING & SUPPORT VS
CHAIN CLAMP AND ACCESSORIES

Used to clamp round parts with schedule 60 chain


Adjustable 3/4 chain increments Chain Length Chain Part#
(in.) AMF-
Custom chain lengths available upon request
12 59665
24 59666
36 59667
48 59668
60 59669
Chain 72 59670
AMF-596xx
NOTE: Chain includes connecting link.
Other chain lengths available
upon request

Part#
System Part
AMF-
1/2-13 Hook 77551
5/8-11 Hook 77551-01
1/2-13 Link Pin 77552
5/8-11 Link Pin 77552-01

Link Pin Hook


AMF-77552 1/2-13 AMF-77551 1/2-13
AMF-77552-01 5/8-11 AMF-77551-01 5/8-11

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 41
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
LOCATORS
MINI-WORK TOWERS

Black oxide finish MINI-WORK TOWERS


Used for locating stops and supports Dimensions shown in inches Part #
System
A B C D E AMF-
Use as a horizontal clamp when equipped with
1.500 1.500 1.00 1.500 1 62510

threaded ball screws
1/2-13 1.500 2.500 1.00 1.50 3 62520
1.500 3.500 1.00 1.50 5 62530
1.750 1.750 1.25 1.75 1 62510-01
5/8-11 1.750 2.750 1.25 1.75 3 62520-01
1.750 3.750 1.25 1.75 5 62530-01

42 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
LOCATORS
HEAVY DUTY LOCATOR
Black oxide finish
Accepts fixed or adjustable height,
HEAVY DUTY LOCATOR

smooth or serrated ball elements
Commonly used as a precision stop
Dimensions shown in inches Part #
AMF-

A B
May be used as a horizontal clamp
3.00 N/A 77510

when combined with a ball element
set screw as shown below 4.00 1.00 77520

Heavy-duty locators
AMF-77520 & 77510
(shown above) with 1/2-13
precision S.H.C.S.s
AMF-87992 sold separately

UNIVERSAL LOCATOR BLOCK


Black oxide finish
UNIVERSAL LOCATOR BLOCK

Accurate support height
Locator Assy Part #
Fits 1/2 and 5/8 grids System
Part # AMF- AMF-

Base may be purchased separately
1/2-13 87524 87464

Works well with fixed or adjustable
5/8-11 54438 51473

height, smooth or serrated ball
elements (as shown below)
Locator Assy AMF-87524
Shown Above (1/2-13 System)
with 1/2-13 x 2 S.H.C.S.
AMF-54363 Sold Separately

Universal Locator Block AMF-87464


Shown Above (1/2-13 System)
with 1/2-13 x 2 S.H.C.S.
AMF-54363 Sold Separately

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 43
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
LOCATORS
FINGER LOCATOR - ROUND

Black oxide finish


Set screw provides
adjustment for part
location
By changing the length
of the set screw different
locations are reached
5/8 size is available
Locator Assembly

upon request
AMF-87524
AMF-54463
(Shown above)

FINGER LOCATOR - SQUARE

Black oxide finish Dimensions shown



in inches Part #
Thread
Set screw provides adjustment for AMF-
A B
part location
1/2-13 2.25 1.88 77530
By changing the length of the set screw
1/2-13 2.75 2.38 77540

different locations are reached
5/8-11 2.75 2.38 77630
5/8-11 3.50 3.13 77640

AMF-77530
1/2 System
(Shown above)

SLIDING FINGER LOCATOR

Black oxide finish


The height of this unit
is adjustable from 1.20 to 2.16
Set screw provides adjustment
for par location within a range
of 1.37 to 3.50

AMF-87968
1/2 System
(Shown above)

AMF-87665
5/8 System

44 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Requires Internet access. CAD Models not available for part numbers shown in black.
NOTES

45
CLAMPING COMPONENTS
ONE - HOLE SLIDING BARS

Black oxide finish


Hardened & ground
Accurate height
Provide adjustment of support and ball
elements without using a jam nut
When used in combination with compact units,
any position within the grid can be reached

ONE - HOLE SLIDING BAR


Dimensions shown in inches Part #
A System AMF-
1.00 1/2-13 72510
AMF-72510 1.00 5/8-11 72510-01
Shown Above 1.20 1/2-13 72510-02
1.20 5/8-11 72510-03

TWO - HOLE SLIDING BARS


Black oxide finish
Hardened & ground
Accurate height
Used in combination with compact units,
utilizing the rotation of the compact unit, any
position within the grid can be reached.
Used with clamping bars, studs and
jack screws

TWO - HOLE SLIDING BAR


Dimensions shown in inches Part #
AMF-87736-02 A System AMF-
Shown Above 1.00 1/2-13 87736-02
1.00 5/8-11 87736-03
1.20 1/2-13 87736
1.20 5/8-11 87736-01

THREE - HOLE SLIDING BARS


Black oxide finish
Hardened & ground
Accurate height
Used for multiple accessory mounting
Used with clamping bars, studs and jack screws

THREE - HOLE SLIDING BAR


Dimensions shown in inches Part #
A System AMF-
1.00 1/2-13 72520
1.00 5/8-11 72520-01
AMF-72520 1.20 1/2-13 72520-02
Shown Above 1.20 5/8-11 72520-03

46 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
DOUBLE CLAMP BASES

Black oxide finish


Basic building block for clamping applications
Accurate support heights (+ .0005)
Used with single or dual clamp bars
Accepts fixed or adjustable height, smooth or
serrated ball elements AMF-25510

Dimensions in Inches
Part # AMF-
A
1.000 25510
2.000 25520

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 47
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
T CLAMP BASES

Black oxide finish


Basic building block for clamping applications
Accurate support heights (+ .0005)
Used with single or dual clamp bars
(see application example below)
Adjustable base locations
Accepts fixed or adjustable height,
smooth or serrated ball elements

Dimensions in Inches
Part # AMF-
A
1.000 21510
2.000 21520

T Clamp base AMF-21520


(Shown below unassembled
and reassembled)

SLOT CLAMP BASES


Black oxide finish
Basic building block for clamping applications
Accurate support heights (+ .0005)
Used with single or dual clamp bars
Adjustable base locations
Base can be rotated off centerline for hard to reach applications
Accepts fixed or adjustable height, smooth or serrated ball elements
Additional 4 clamping bar allows for greater rotation range
AMF-23520 When used with AMFLEX clamping bars having 2 centers, 28 ft.lbs.
with 2 Clamping Bar dry torque will produce 1,800 lbs. clamping force
(Shown Above)

AMF-23520
with 4 Clamping Bar AMF-23520
(Shown Above) Unassembled
(Shown Above)

48 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
RISER BLOCKS

Black oxide finish


Precision Height
Hardened and ground

Dimensions shown in inches Part #


Material
System A AMF-
440C Stainless 1/2-13 1.00 59618
440C Stainless 1/2-13 1.25 59619 1/2-13 System AMF-59620-01
440C Stainless 1/2-13 1.50 59620 (Shown above)
440C Stainless 1/2-13 2.00 59621
4140 1/2-13 1.00 59618-01
4140 1/2-13 1.25 59619-01
4140 1/2-13 1.50 59620-01
4140 1/2-13 2.00 59621-01
4140 5/8-11 1.00 59618-02
4140 5/8-11 1.25 59619-02
4140 5/8-11 1.50 59620-02
4140 5/8-11 2.00 59621-02

SIDE MOUNTING BLOCKS

Black oxide finish


Material System Part # AMF-
Hardened
Great for clamping smaller parts or 440C Stainless 1/2-13 59622
components horizontally on vertical mills 4140 1/2-13 59622-01
and vice versa 4140 5/8-11 59622-02

1/2-13 System AMF-59622


440 Stainless Steel
(Shown above)

Side mounting block


(shown above) with a 400
series compact clamp on
a standard 2 grid plate

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 49
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
PRECISION REST BUTTON

Accurate height and diameters


Diameters are concentric within .0005
Used for supporting and side locating
When used for side locating, precision screws are
used (See chart in Standard Accessories)

Precision Rest Button


System Part # AMF-
1/2-13 87990
5/8-11 87917

APPLICATION EXAMPLE OF EDGE TOWERS AND SPACERS

The height, diameter, and counter bore of all AMFLEX


Edge Towers are made to precise tolerances and held
concentric to within .0005. This attention to detail
allows them to be used as locators in all three axis
(X,Y, & Z) for both 1st and 2nd operation of fixtures.
1.000, 1.500 and 2.000 edge towers may also
be combined to accurately locate pre-machined edges
without stacking the error. When used in dedicated
fixtures they make excellent precision rest pads and
locators.

AMFLEX Precision Block Spacers have the same height tolerance as Precision Edge Towers with the
added benefit of being able to set them at any given angle. Care should be taken when using these units in
an offset position to ensure that lateral machining forces are compensated by side locators and stops.

50 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
UNIVERSAL CLAMPING BAR
Black oxide finish
Single or dual clamping points
Accepts fixed or adjustable height, smooth UNIVERSAL CLAMPING BAR
or serrated ball elements Dimensions shown in inchesPart #
Can be used as non-precision single or System A Slot AMF-
dual clamping base 1/2-13 .53 31510
5/8-11 .66 31510-04

DUAL CLAMPING BAR


Black oxide finish
Single or dual clamping points
Accepts fixed or adjustable height, smooth
or serrated ball elements
Can be used as non-precision single or
dual clamping base

DUAL CLAMPING BAR


Dimensions shown in inches Part #
System A B C AMF-
1/2-13 3.00 1.00 .53 32510
1/2-13 5.00 2.00 .53 34510
1/2-13 7.00 3.00 .53 36510
5/8-11 3.00 1.00 .66 32510-01
5/8-11 5.00 2.00 .66 34510-01
5/8-11 7.00 3.00 .66 36510-01

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 51
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
THREADED CLAMPING BARS

AMF-87542-03
(1/2-13 System)
For use with
jack screws

Part #
System L1 L2
AMF-
1/2-13 4.80 2.36 87542
1/2-13 6.25 3.06 87542-02*
AMF-87542 5/8-11 5.13 2.36 87699
AMF-87699
(1/2-13 System) 5/8-11 6.56 3.06 87699-02* (5/8-11 System)
For use with For use with
*Extra long clamps are designed for use with V with flange,
jack screws AMF-87922, v-blocks. See application on page 36. jack screws

AMF-87542-01 1/2-13 System AMF-87699-01 5/8-11 System


(Shown to left with 1/2-13 through (Shown to left with 1/2-13
hole for use with heel rest) through hole for use with heel rest)

Part #
System L1 L2
AMF-
1/2-13 4.80 2.36 87542-01
1/2-13 6.25 3.06 87542-04*
5/8-11 5.13 2.36 87699-01
5/8-11 6.56 3.06 87699-03*
*Extra long clamps are designed for use with v with
flange, AMF-87922, v-blocks. For larger clamps see page 36.

52 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
PRECISION EDGE TOWERS

MINI-WORK TOWERS Black oxide finish


Dimensions shown in inches Part # Accurate diameter/height
A B C D AMF- Precision cbore and tapped hole in 1.500 tall
1.000* 1.000 4 3/16 64510 and larger units
1.250* 1.000 4 3/16 64512 Precision shaft threads into the precision cbore
1.500 1.000 4 3/16 64515 for accurate transfer of location from grid plate
1.750 1.000 4 3/16 64517 All three s are concentric within .0005
2.000 1.000 4 3/16 64520 Use as supports with ball elements x 2.00 x 2.00
2.500 1.000 4 3/16 64525 Precision Edge Tower
Quick and easy alignment of parts when
3.000 1.000 4 3/16 64530 side locating Shown above
1.000* 1.500 6 1/4 67510 (AMF-65520)
1.250* 1.500 6 1/4 67512
1.500 1.500 6 1/4 67515
1.750 1.500 6 1/4 67517
2.000 1.500 6 1/4 67520
2.500 1.500 6 1/4 67525
3.000 1.500 6 1/4 67530
1.000* 2.000 6 1/4 65510
1.250* 2.000 6 1/4 65512
1.500 2.000 6 1/4 65515
Spanner Wrench For:
1.750 2.000 6 1/4 65517 1.00 Precision Edge Towers
2.000 2.000 6 1/4 65520 (AMF-59241-01)
Replacement Pin (AMF-59242-01)
2.500 2.000 6 1/4 65525
3.000 2.000 6 1/4 65530 1.50 and 2.00 Precision
Edge Towers (AMF-59241)
Replacement Pin (AMF-59242)
* For precision heights 1.000 and 1.250 there is no cbore & tapped hole.

ROUND SPACERS
Black oxide finish Use as precision extensions
Accurate heights for ball elements, locators
and supports

Dimensions shown in inches 1 Diameter 2 Diameter


A B Part # AMF- Part # AMF-
1.00 .62 63510 63510-01
1.25 .87 63512 63512-01
1.50 1.25 63515 63515-01
1.75 1.25 63517 63517-01
2.00 1.25 63520 63520-01
2.50 1.25 63525 63525-01
3.00 1.25 63530 63530-01

BLOCK SPACER
Black oxide finish Ideal for positioning components
Accurate heights exactly halfway between two
precision grid holes
Use as precision extensions
for ball elements, locators
and supports

BLOCK SPACER
Dimensions shown in inches Part #
A AMF-
1.000 71512
Subject to technical modifications. 2.000 71522 53
Custom Sizes available upon request.
3.000 71532
CLAMPING COMPONENTS
CLAMPING BARS 500 SERIES BALL ELEMENT

AMF-87581-03 AMF-87599-02
(Smooth) (Serrated)
Detail of Smooth Ball
Element Series 500

Detail of Serrated Ball


Element Series 500

Note: 500 Series ball clamping


bars not compatible with com-
pact clamps.
1/2-13 x 1 3/4 Long S.H.C.S.

AMF-54430-01 AMF-51444-03
AMF-87581-04
(Smooth) (Smooth)
(Smooth, No C-Bore)
AMF-54431-01 AMF-51444-04
AMF-87581-05
(Serrated) (Serrated)
(Serrated, No C-Bore)

Section A - A

54 Subject to technical modifications.


Custom Sizes available upon request.
CLAMPING COMPONENTS
CLAMPING BARS 500 SERIES BALL ELEMENT

Black oxide finish


Self contained, smooth or serrated
self aligning ball elements
Single or dual clamping points
AMF-87575
AMF-87581 (Shown above)
(Shown above)

CLAMPING BAR - STRAIGHT


Clamping Bar Ball Series 500 1/2-13 System 5/8-11 System
Single Double Smooth Serrated A Part # AMF- A Part # AMF-
x x .53 87581 .66 87581-02
x x .53 87599 .66 87599-01
x x .53 87575 .66 87575-01
Detail of Serrated Ball
x x .53 87576 .66 87576-01 Element Series 500

CLAMPING BARS 500 SERIES BALL ELEMENT

AMF-87571
(Shown above)

CLAMPING BAR - OFFSET


Ball Series 500 1/2-13 System
O.A.L.
Smooth Serrated Part # AMF-
4.00 x 87571-01
4.00 x 87572-01
5.00 x 87571
5.00 x 87572

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 55
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
CLAMPING BARS 500 SERIES BALL ELEMENT

Black oxide finish


Self contained, smooth or serrated
self aligning ball elements
Tapped through hole for use with heel
rests 1/2 or 5/8 systems

AMF-87581-06
(Shown above)

1/2 heel rest works for


1/2 or 5/8 systems

AMF-87571-02
(Shown above)

CLAMPING BARS

Clamping Bar Ball Series 500 1/2-13 System 5/8-11 System


Straight Offset Smooth Serrated A Part # AMF- A Part # AMF-
x x .53 87581-06 .66 87581-07
x x .53 87599-03 .66 87599-04
x x .53 87571-02
x x .53 87572-02

56 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
CLAMPING BARS 600 SERIES BALL ELEMENT

Black oxide finish


Self contained, smooth or serrated self aligning
ball elements
May be purchased with slot style for jack screw
or with tapped hole for a heel rest
Both 1/2-13 and 5/8-11 systems are offered

Detail of Serrated Ball Detail of Smooth Ball


Element Series 600 Element Series 600

AMF-87695-01 AMF-87623 AMF-87623-02


(Shown above) (Shown above) (Shown above)

CLAMPING BARS - 600 SERIES


Style Clamping Bar Ball Series 600
A L Part # AMF-
Slotted Tapped Single Double Smooth Serrated
x x x .53 3.25 87623-01
x x x .53 3.25 87628-01
AMF-87638
x x x .66 3.25 87695-01
(Shown above)
x x x .66 3.25 87696-01
x x x .53 5.25 87623
x x x .53 5.25 87628
x x x .66 5.25 87695
x x x .66 5.25 87696
x x x .53 5.25 87623-02
x x x .53 5.25 87628-02
x x x .66 5.25 87695-02
x x x .66 5.25 87696-02
x x .53 5.25 87638
x x .53 5.25 87639
x x .66 5.25 87697
x x .66 5.25 87698

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 57
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
CLAMPING BARS 700 SERIES BALL ELEMENT

Black oxide finish


Self contained, smooth or serrated
self aligning ball elements
Slot style allows for sliding the clamp
on a jack screw to the necessary position
5/8 system is offered, custom sizes
available upon request

AMF-87723 Smooth
(Shown to left)
AMF-87728 Serrated

STRAP CLAMP

Black oxide finish


Threaded holes to accept
smooth, serrated, fixed or
adjustable ball elements
Long slot for long clamping
AMF-59623-01 range
(Shown to left)

HEAVY-DUTY CLAMPING BAR

Suited for clamping large workpieces HEAVY DUTY CLAMPING BAR -


Black oxide finish CLAMPING BRIDGE
Heavy-duty design
Dimensions shown in inches Part #
A B AMF-
Used for 1/2 - 13 ball elements and
threaded vs 7 N/A 31570
14 2.00 31571
Holes in slot allows mounting directly to
grid or machine base when used as 21 2.00 31572
adjustable position T slots 28 2.00 31573

58 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
CAM CLAMP
Low profile
With horizontal serrations 1,000 lbs downward holding force
Minimum part thickness 1/4
Compact model AMF-42530 can be mounted to
edge towers and risers

AMF-42530 AMF-42531

Cam Clamp
AMF-42530
(Shown above)

TOE CLAMPS
Low profile
1,000 lbs downward holding force
Minimum part thickness 1/4

TOE CLAMPS

Dimensions (in) Gripper


Part #
AMF-
A B C D E Steel Brass

4.06 .25 1.5 .38 x 42540B


4.06 .25 1.5 .38 x 42540S
5.50 .25 2.25 .75 x 42541B
5.50 .25 2.25 .75 x 42541S
7.44 .25 3.25 1.25 x 42542B
7.44 .25 3.25 1.25 x 42542S Toe Clamp - low grip (B)
4.06 .88 1.5 .38 x 42543B AMF-42540B
(Shown above)
4.06 .88 1.5 .38 x 42543S
5.50 .88 2.25 .75 x 42544B
5.50 .88 2.25 .75 x 42544S
7.44 .88 3.25 1.25 x 42545B
7.44 .88 3.25 1.25 x 42545S
5/8 systems are available upon request. Please consult factory.

Toe Clamp - high grip (C)


AMF-42543B
(Shown above)

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 59
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
400 SERIES BALL ELEMENT SUPPORT CLAMPING UNIT

Part# AMF-87477 (with smooth top clamp)


Part# AMF-87477-01 (with serrated top clamp)

The height of this unit, size 400 series, can be


adjusted continuously between 1.77 and 2.16.
Clamping is achieved by using a clamping
screw. The maximum loading force is 1,124 lbs.
A torque range moment of 7.4 ft. lbs. results in
a clamping force of F=900lbs. Weight of this
unit is approximately 1.2 lbs.

500 SERIES BALL ELEMENT SUPPORT CLAMPING UNIT

Extension Kit Part # AMF-54462

An extension kit is also available consisting


of a lengthened jack screw, jam nut, clamping
screw and spring. The clamping range can
be extended to 1.38 as opposed to the basic
unit which extends to .51.

Part# AMF-87505 (with smooth top clamp)


Part# AMF-87505-01 (with serrated top clamp)

By using one of our two sets of mounting


holes, this support clamping unit may be used
either horizontally or vertically. The height
of this unit, size 500 series, can be adjusted
continuously between 2.95 and 3.54.
Clamping is achieved by using clamping
wedges. The top part may be rotated 360.

This clamping unit can also be laid down hori-


zontally on a 2.00 grid for side clamping. This
configuration can be used to prevent possible
vibrations on thin webs and ribs.

For mounting this unit on the 2.00 grid plate,


screws with 1/2-13 threads are used. The
maximum loading force is 2,248 lbs. A torque
range moment of 18.5 ft. lbs. results in a
clamping for of F = 1,800 lbs. Weight of
this unit is approximately 4.7 lbs.

60 Subject to technical modifications.


Custom Sizes available upon request.
CLAMPING COMPONENTS
500 SERIES BALL ELEMENT SUPPORT CLAMPING UNIT

By adding a mounting plate (AMF-88505) in the horizontal position, the support clamping unit
(AMF-87505) can be used as a sliding clamping unit (AMF-54414). This configuration is
used to prevent possible vibrations on thin webs and ribs.

For secure positioning of this unit on the grid bases, mounting screws with washers are used.
Approximate weight of this unit is 6.3 lbs.

AMF-88505

Part # AMF-54414 (with smooth top clamp)


Part # AMF-54414-01 (with serrated top clamp)

Sectional View

Subject to technical modifications. 61


Custom Sizes available upon request.
CLAMPING COMPONENTS
PRECISION HORIZONTAL LOCATOR
Black oxide finish
Accurate support height
Accepts fixed or adjustable height, smooth
or serrated ball elements
Position retaining screws prevent backward
movement during clamping
Dual stop height for clamping various
thickness of parts (3/4 minimum)
Can be used in fixed location or sliding
Works well with horizontal clamp (AMF-42520)

HORIZONTAL CLAMP
Black oxide finish
Accepts fixed or adjustable height,
smooth or serrated ball elements
Position retaining screws prevent back-
ward movement during clamping
Dual stop height for clamping various
thickness of parts (3/4 minimum for
face milling applications)
Works well with precision horizontal
stop locator(AMF-42510)

AMF-42520
1/2-13 System AMF-42620
(Shown to left) 5/8-11 System

62 Subject to technical modifications.


Custom Sizes available upon request.
CLAMPING COMPONENTS
PRECISION HORIZONTAL STOP LOCATOR

Black oxide finish Precision Horizontal


Stop Locator
Accepts fixed or adjustable height, smooth or serrated ball elements AMF-42512-02
Three stop heights allow clamping various thickness of parts 1/2-13 System
(3/4 minimum) (Shown to right)

May be used as a precision stop from both sides at the same time AMF-42512-03
5/8-11 System
Works well with horizontal clamp (AMF-87587)

Black oxide finish HORIZONTAL CLAMP


Uses position retaining screws to prevent
backward movement during clamping
Works well with horizontal stop locator
(AMF-42512-02)

500 Series Ball


Mounting Weight Part #
Smooth Serrated Thread (lbs.) AMF-

x 1/2-13 5.5 87587 Horizontal Clamp


x 1/2-13 5.5 87588 AMF-87587
(Shown above)
x 5/8-11 5 87552
x 5/8-11 5 87553

LINEAR CLAMP
Black oxide finish
Uses position retaining screws to prevent
backward movement during clamping
Designed for use with ball elements
Works well with precision horizontal stop
locator (AMF-42512-02), but most commonly
used with horizontal locator (AMF-42510)
For best results clamping screw should be Linear Clamp (Shown to left)
moved to hole in line with ball element AMF-59300-01 AMF-59300-02
1/2 System 5/8 System

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 63
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
FIXED & MOVABLE VISE SPARE PARTS

Taller hardened parallels bring support


height to 4.350 .001 (for face milling
plates as thin as 5/16)
Smooth, serrated or soft jaws for fixed vise
Smooth or serrated jaw faces for
moveable vise (comes with six 10-32 x
1/2 socket head caps screw)

AMF-59547-01-D4 AMF-59546-01-D4
Parallel for fixed vise Parallel for moveable vise
(Shown above) (Shown above)

AMF-59547-01-D2 AMF-59547-02-D2 AMF-59547-03-D2 AMF-59547-04-D2


Serrated hard jaw for Smooth hard jaw for Smooth 15 angle hard Smooth soft jaw for
fixed vice fixed vice jaw for fixed vice fixed vice
(Shown above) (Shown above) (Shown above) (Shown above)

AMF-59546-01-D9 AMF-59546-02-D9 AMF-59546-03-D9


Serrated hard jaw face Smooth hard jaw face Smooth 15 angle hard jaw
for moveable vice for moveable vice face for moveable vice
(Shown above) (Shown above) (Shown above)

64 Subject to technical modifications.


Custom Sizes available upon request.
CLAMPING COMPONENTS
MOVEABLE VISE

Black oxide finish


Ten precision bushing holes allow
for 1 movements of vise
5/16 minimum plate thickness for
face milling application, when
using taller parallels
Designed for use with fixed vise
AMF-59547-01
Two precision dowel screws are used to AMF-59546-01 AMF-59546-02
locate vise on S.A.F.E. grids (sold separately) (Shown above) (Shown above)
For 1/2 use AMF-87994
For 5/8 use AMF-87883

MOVABLE VISE
Part #
Vice Jaw System
AMF-
Serrated 1/2 59546-01
Smooth 1/2 59546-02
Serrated 5/8 59546-03
Smooth 5/8 59546-04 *Note: The height may be raised to 4.350 + .001 when using parallel AMF-59546-01-D4.

FIXED VISE

Black oxide finish


5/16 minimum plate thickness for
face milling application, when
using taller parallels
May be used as precision stop from
two sides when used with our smooth jaws
Works well with moveable vise
AMF-59546-01
AMF-59547-01 AMF-59547-02
Six precision bushings in the bottom allow with hard serrated jaws with hard smooth jaws
for quick and easy setups (Shown above) (Shown above)
Two precision dowel screws are used to
locate vise on S.A.F.E. grids (sold separately)
For 1/2 use AMF-87994
For 5/8 use AMF-87883

FIXED VISE
Part #
Vice Jaw System
AMF-
AMF-59547-03
Serrated 1/2 59547-01 with soft jaws
Smooth 1/2 59547-02 (Shown above)
Serrated 5/8 59547-03
*Note: The height may be raised to 4.350 +.001 when using parallel AMF-59547-01-D4.
Smooth 5/8 59547-04
See the previous page for fixed and moveable vise spare parts
(jaws, jaw faces, and parallels)

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 65
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
CLAMPING COMPONENTS
VISE SET - OPTION A

Black oxide finish


Four precision bushing holes allow for quick and easy
precision location of vise
Thickness of parts (1/2 minimum for face milling applications)
Two precision dowel screws AMF-87988 are used to locate
vise on S.A.F.E. grids (sold separately)
7 support height is great for horizontal mills, eliminating
spindle clearance problems
When needed, the fixed jaw may be moved 1 in order to
change the spacing between the jaw and grid
AMF-59552-02 AMF-59552-01
Vise Set Option A Vise Set Option A
Smooth Version Serrated Version
(Shown above) (Shown above)

AMF-87988 Precision Dowel Screw required


two places for locating with Vise Set Option A.
(Shown to right)

AMF-59552-03-D18 Smooth 15 Angled


Clamp Pad, comes with seven 10-32 socket
head caps screws (Shown to right)

AMF-59552-02-D18 Smooth Clamp Pad,


comes with seven 10-32 socket head caps
screws (Shown to right)

AMF-59552-01-D18 Serrated Clamp Pad,


comes with seven 10-32 socket head caps
screws (Shown to right)

VISE SET - OPTION B


Black oxide finish
Four precision bushing holes allow for quick and easy
precision location of vise
Thickness of parts (1/2 minimum for face milling applications)
Two precision dowel screws AMF-87970 are used to locate
vise on S.A.F.E. grids (sold separately)
5 support height is great for horizontal mills, eliminating
spindle clearance problems
When needed, the fixed jaw may be moved 1 in order to
change the spacing between the jaw and grid AMF-59553-02 AMF-59553-01
Vise Set Option A Vise Set Option A
Smooth Version Serrated Version
(Shown above) (Shown above)

AMF-87970 Precision Dowel Screw required


two places for locating with Vise Set Option B.
(Shown to right)

AMF-59552-03-D18 Smooth 15 Angled


Clamp Pad, comes with seven 10-32 socket
head caps screws (Shown to right)

AMF-59552-02-D18 Smooth Clamp Pad,


comes with seven 10-32 socket head caps
screws (Shown to right)

AMF-59552-01-D18 Serrated Clamp Pad,


comes with seven 10-32 socket head caps
screws (Shown to right)

66 Subject to technical modifications.


Custom Sizes available upon request.
CLAMPING COMPONENTS
DOVETAIL VISE

Two precision bushing holes allow for quick and easy precision
location of vise
Two precision dowel screws AMF-87996 are used to locate vise
on 2 grid systems (included)
1/2-13 SHCS used to mount vise on 2 grid systems (included)
Designed for holding pre-machined parts on 15 angle
Bottom of dove tail maximum part width 4 for AMF-59778-x and
5 for AMF-59779-x
50mm M12 precision dowel screws with 50mm dovetail grids
also available

AMF-59778-12
Dovetail Vise
(Shown above)

DOVETAIL VICE

Dimensions (in)
Number Part #
A B C D E of Jaws AMF-
F
4.10 2.450 4.000 3.820 1.050 4.000 2 59778-5
4.10 3.950 4.000 3.820 1.050 4.000 4 59778-8
4.10 5.950 4.000 3.820 1.050 8.000 6 59778-12
4.10 7.950 4.000 3.820 1.050 12.000 8 59778-16
4.10 11.950 4.000 3.820 1.050 20.000 12 59778-24
5.10 2.450 5.000 4.820 1.550 4.000 2 59779-5
5.10 3.950 5.000 4.820 1.550 4.000 4 59779-8
5.10 5.950 5.000 4.820 1.550 8.000 6 59779-12
5.10 7.950 5.000 4.820 1.550 12.000 8 59779-16
5.10 11.950 5.000 4.820 1.550 20.000 12 59779-24

Metric locating and mounting holes available upon request.

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 67
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
Rev 06/10
STANDARD ACCESSORIES
THREADED DOWEL PINS
THREADED DOWEL PINS
G D d L L1 L2 H Part Number
For positioning and clamping of S.A.F.E. SW
(UNC) (in) (in) (in) (in) (in) (in) AMF-
units and universal fixture elements on
grid bases, hardened and ground preci- 1/2-13 0.75 0.50 1.625 0.875 0.75 0.50 3/8 87541
sion screws are used. These screws 1/2-13 0.75 0.50 1.469 0.719 0.75 0.50 3/8 87543
are also useful for locating fixture plates. 87544
1/2-13 0.75 0.50 1.719 0.969 0.75 0.50 3/8
1/2-13 0.75 0.50 1.953 1.203 0.75 0.50 3/8 87970

Black oxide finish 1/2-13 0.75 0.50 2.070 1.320 0.75 0.50 3/8 87991

Precision Shoulder (+.0000/-.0005) 1/2-13 0.75 0.50 2.187 1.437 0.75 0.50 3/8 87992
1/2-13 0.75 0.50 2.305 1.555 0.75 0.50 3/8 87993
Accurate height
1/2-13 0.75 0.50 2.422 1.672 0.75 0.50 3/8 87994
Provides optimum utilization of
AMFLEX high precision components 1/2-13 0.75 0.50 2.539 1.789 0.75 0.50 3/8 87995
1/2-13 0.75 0.50 2.656 1.906 0.75 0.50 3/8 87996
1/2-13 0.75 0.50 2.773 2.023 0.75 0.50 3/8 87997
1/2-13 0.75 0.50 2.891 2.141 0.75 0.50 3/8 87998
1/2-13 0.75 0.50 3.000 2.250 0.75 0.50 3/8 87983
1/2-13 0.75 0.50 3.150 2.400 0.75 0.50 3/8 87985
1/2-13 0.75 0.50 3.400 2.650 0.75 0.50 3/8 87986
1/2-13 0.75 0.50 3.650 2.900 0.75 0.50 3/8 87987
1/2-13 0.75 0.50 3.750 3.000 0.75 0.50 3/8 87984
1/2-13 0.75 0.50 3.900 3.150 0.75 0.50 3/8 87988
1/2-13 0.75 0.50 4.150 3.400 0.75 0.50 3/8 87989
1/2-13 0.75 0.50 5.000 4.250 0.75 0.50 3/8 59505
1/2-13 0.75 0.50 5.500 4.750 0.75 0.50 3/8 59506
5/8-11 0.94 0.625 2.016 1.078 0.937 0.625 1/2 87887
5/8-11 0.94 0.625 2.266 1.328 0.937 0.625 1/2 87886
Dimensions (in) Steel 5/8-11 0.94 0.625 2.375 1.437 0.937 0.625 1/2 87885
I.D. O.D. L Part # AMF- 5/8-11 0.94 0.625 2.750 1.812 0.937 0.625 1/2 87884
.5001/.5005 .7515/.7518 .50 80991 5/8-11 0.94 0.625 2.828 1.891 0.937 0.625 1/2 87883
.5001/.5005 .7886/.7889 .50 80992 5/8-11 0.94 0.625 3.312 2.375 0.937 0.625 1/2 87882
.5001/.5005 .8260/.8263 .50 80953
.5007/.5013 .7515/.7518 .50 80995
.50 80992-01
BUSHINGS
.5007/.5013 .7886/.7889
.5007/.5013 .8260/.8263 .50 80953-01
.75 80989
Hardened (60 HRC)
.6251/.6255 .8767/.8770
.6251/.6255 .9052/.9055 .75 80990
.75 80952 Precision I.D. and concentric
precision O.D. (.0001)
.6251/.6255 .9253/.9256
.75 80989-02 AMF-80991
Field replaceable without
.6257/.6263 .8767/.8770
.75 80990-01 (Shown above)
reworking bored hole
.6257/.6263 .9052/.9055
.6257/.6263 .9253/.9256 .75 80952-01

THREADED INSERTS
Case hardened (60 HRC)
Clear chromate coated Dimensions (in) Part #
High pull-out strength A (Thread) B (Thread)
AMF-

Strong wear resistant threads 1/2-13 M18 x 1.5 87321


Vibration resistant 1/2-13 M20 x 1.5 87787
Fast easy installation 5/8-11 M20 x 1.5 87293
AMF-87321
Field replaceable without 5/8-11 M22 x 1.5 87788
(Shown above)
reworking tapped hole.

68 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
PRECISION LOCATING PINS

To meet the highest requirements concerning precision PRECISION LOCATING PINS


positioning, AMFLEX precision locating pins are used. 1/2 & 5/8 SYSTEMS
When used with AMFLEX precision components such Style Part #
as v-blocks, horizontal stops, or even alone (placed A
AMF-
directly in the grid for 2nd and 3rd plane positioning),
Diamond Round

AMFLEX precision locating pins will align your parts x .4997/.4999 87708-01
and fixtures accurately as well as saving valuable set 87708-02
x .5003/.5005
up time. These are available in the standard round pin
style as well as a diamond head style, both of which are x .6247/.6249 87709-01
hardened and ground. x .6253/.6255 87709-02
x .4997/.4999 87738-01
x .5003/.5005 87738-02
x .6247/.6249 87739-01
x .6253/.6255 87739-02

ADAPTER SCREW
With the use of precision adapter screws, AMFLEX units
with 1/2-13 threads can be mounted on grid bases with
5/8-11 threads, and vice versa. These screws will also AMF-87876
maintain precise locations similar to the locating pins. Adapter Screw

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 69
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
PRECISION SPHERICAL DOWEL SCREWS

Black oxide finish


Precision diameter
Allows for precision positioning
when used with precision
ball elements
Spherical surface eliminates
stress due to angular misalignment
on clamping bolts (up to 3) AMF-87145-01
Precision Socket Head
Cap Screw 3/8-16 x 2.56 long

PRECISION, SPHERICAL, SOCKET HEAD CAP SCREW (WASHERS INCLUDED)


Sph. Washer
Part #
A B C L L1 L2 L3 Thread SW Part #
AMF-
AMF-
.3739/.3745 .56 .75 2.99 2.56 .79 2.46 3/8-16 5/16 87145-01 88116
.3739/.3745 .56 .75 3.39 2.95 .79 2.85 3/8-16 5/16 87146-01 88116
.3739/.3745 .56 .75 3.78 3.35 .79 3.25 3/8-16 5/16 87147-01 88116
.4989/.4995 .75 .95 3.41 2.95 .87 2.85 1/2-13 3/8 87311-01 88322
.4989/.4995 .75 .95 3.80 3.35 .87 3.25 1/2-13 3/8 87312-01 88322
.4989/.4995 .75 .95 4.19 3.74 .87 3.64 1/2-13 3/8 87313-01 88322
.4989/.4995 .75 .95 4.59 4.13 .87 4.03 1/2-13 3/8 87314-01 88322
.4989/.4995 .75 .95 4.98 4.53 .87 4.43 1/2-13 3/8 87315-01 88322
.6239/.6245 .94 1.13 3.50 2.95 .87 2.80 5/8-11 1/2 87270-01 88292
.6239/.6245 .94 1.13 3.90 3.35 .87 3.20 5/8-11 1/2 87271-01 88292
.6239/.6245 .94 1.13 4.29 3.74 .87 3.59 5/8-11 1/2 87272-01 88292
.6239/.6245 .94 1.13 4.69 4.13 .87 3.98 5/8-11 1/2 87273-01 88292
.6239/.6245 .94 1.13 5.08 4.53 .87 4.38 5/8-11 1/2 87274-01 88292

AMF-51426 AMF-51428-02
Spherical Hex Head Spherical Socket
Caps Screw Head Caps Screw
3/8-16 x 2.00 3/8-16 x 3.00
(Shown above) (Shown above)

SPHERICAL, NON PRECISION, HEX HEAD CAP SCREWS AND


SOCKET HEAD CAP SCREWS (WASHERS INCLUDED)
S.H.C.S. H.H.C.S. Sph. Washer
L2
L L1 L3 Thread SW Part # Part # Part #
(Min.)
AMF- AMF- AMF-
2.37 2.00 1.25 1.93 3/8-16 5/16 51426-02 51426 88116
2.87 2.50 1.25 2.43 3/8-16 5/16 51427-02 51427 88116
3.37 3.00 1.25 2.93 3/8-16 5/16 51428-02 51428 88116
2.50 2.00 1.50 1.90 1/2-13 3/8 51441-02 51441 88322
3.00 2.50 1.50 2.40 1/2-13 3/8 51442-02 51442 88322
3.75 3.25 1.50 3.15 1/2-13 3/8 51443-02 51443 88322

For compact clamping units series 400 and 500 spherical screws are used. The spherical surfaces of
these assemblies allow for slight adjustments (up to 3) between faces of bolts and mating faces of
clamps. This in turn, corrects misaligned parts and eliminates any undue stress on clamping bolts.
70 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
REPAIR KIT

Extraction tool (1)


Bushing Part #
Insertion tool (1) I.D. AMF-
Bushings (5) .5001/.5005 59070
Inserts (5) .5007/.5013 59071

*Note: Bushings and inserts provided in .6251/.6255 54591


kits are standard O.D. and external thread. .6257/.6263 54592

HOLE PLUGS

Aluminum Hole Plug


AMF-87918
1/2-13
(Shown to right)

Plastic Hole Plug AMF-87919


AMF-87944 1/2-13 5/8-11
AMF-87944-01 M12x1.75 (Not shown)
AMF-89976 5/8-11

SPHERICAL NUT ASSEMBLY

1/2-13 Part # AMF-87100


5/8-11 Part # AMF-87100-03

1/2-13 Part # AMF-87100-01


5/8-11 Part # AMF-87100-04
Section A-A

SPHERICAL WASHER ASSEMBLY

1/2-13 Part # AMF-59633


5/8-11 Part # AMF-59634

1/2-13 Part # AMF-87100-01


5/8-11 Part # AMF-87100-04

Section A-A

COUPLING NUT
1/2-13 Part # AMF-54590
5/8-11 Part # AMF-54590-01

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 71
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
SPRINGS

Dimensions (in) 1/2 -13 5/8 -11


Free State Compressed Part # AMF- Part # AMF-
1 3/4 88181 88181-01
3 1/8 2 1/2 88107 88107-01
5 1/8 3 3/4 88108 88108-01

WASHERS
Dimensions (in) Part #
AMF-
A B C
 .53  1.13 .125 87746-01
 .66  1.38 .125 87746-02
 .53  .95 .188 87747
 .66  .95 .188 87747-01

JACK SCREWS

Dimensions (in) 1/2-13 5/8-11


L1 L2 L3 Part # AMF- Part # AMF-

1.31 .87 .87 87338 87338-01


1.75 1.00 1.00 87339 87339-01
2.13 1.50 1.44 87182 87182-01
2.75 1.75 1.56 87183 87183-01
3.13 2.13 2.00 87184 87184-01
3.38 2.25 2.13 87053 87053-01
3.93 2.88 2.50 87070 87070-01
4.5 3.44 2.50 87054 87054-01

STUDS

Dimensions (in) 1/2-13 5/8-11


A Part # AMF- Part # AMF-

3.00 77560 77660-01


4.00 77561 77561-01
5.00 77562 77562-01
6.00 77563 77563-01
7.00 77564 77564-01
8.00 77565 77565-01
9.00 77566 77566-01
10.00 77567 77567-01

72 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
HEEL RESTS

For use with clamps with


tapped through holes

HEEL RESTS
Dimensions (in) Part #
A B AMF-
1/2-13 3 59575
1/2-13 4 59576
1/2-13 5 59577
5/8-11 4 59578
5/8-11 5 59579
5/8-11 6 59580

LEVELING REST PADS

For use with clamping screws

AMF-59677 (1/2-13)
AMF-59678 (5/8-11)

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 73
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
UNIVERSAL BODY
UNIVERSAL BODY
Black oxide finish
Dimensions (in) Part #
Heavy-duty support for large workpieces A B AMF-
Bodies can be joined with threaded connecting 2.00 NA 66512
rods to form taller supports 4.00 1.0 66514
Use universal threaded plug to mount 6.00 2.0 66516
ball elements, Vs or other accessories
ACME thread for greater strength

S.H. dog point


set screw

AMF-66512
5/16-18

AMF-66514
Qty: 4
provided
AMF-66516
(Shown to left)

UNIVERSAL THREADED PLUG UNIVERSAL THREADED PLUG


Dimensions (in) Part #
A System AMF-
Black oxide finish
1.00 1/2-13 66521
Use universal threaded plug to mount ball elements,
Vs or other accessories to universal or rotating bodies 2.00 1/2-13 66522
3.00 1/2-13 66523
ACME thread for greater strength
1.00 5/8-11 66621
ACME jam nut included
2.00 5/8-11 66622
3.00 5/8-11 66623

BOTTOM PLUG
BOTTOM PLUG
Dimensions (in) Part #
Black oxide finish A System AMF-
Use bottom plug to mount universal or 1.45 1/2-13 66530
rotating bodies in threaded holes
1.45 5/8-11 66630
ACME thread for greater strength 2.00 5/8-11 66630-1
1.45 3/4-10 66730
1.45 1-8 66130

74 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
ROTATING BODY

Black oxide finish


Heavy-duty support for large workpieces
Bodies can be joined with threaded connecting
rods to form taller support
Use Universal threaded plug rods to mount
ball elements, Vs or other accessories
ACME thread for greater strength
Can be used with bottom plug or rotating plug S.H. dog point

AMF-66540
set screw

(Shown above)
5/16-18
Qty: 4
provided

ROTATING PLUG
Black oxide finish
Allows rotating body to rotate threaded V into
axial alignment with part

BOTTOM PLUG
Dimensions (in) Part #
A System AMF-
1.45 1/2-13 66541
AMF-66541
1.45 5/8-11 66641 (Shown above)
2.00 5/8-11 66641-01
1.45 3/4-10 66741
1.45 1-8 66141

CONNECTING ROD
Black oxide finish
Used to join universal bodies to rotating
bodies, or another universal body
ACME thread for greater strength

AMF-66640
(Shown above)

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 75
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
UNIVERSAL & ROTATING SUPPORT BODIES

Universal Body Application

Rotating Body

NOTE: Rotating plug is used only for


AMF-66540 Rotating Body.
Cannot be used Universal Bodies.

Universal/Rotating Body
Family of Components

76 CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER Subject to technical modifications.
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
TOOLING BLOCK

Precision thickness
You purchase the blank tooling block with two
precision locating bushings and then machine the
block to your specifications for locating parts on
the S.A.F.E. grid
Allows 2nd operation fixturing using pre-machined
features or bores for locating
Specify material when ordering (steel or aluminum)

Dimensions (in) Steel


Dia. A B Part # AMF-
.5001/.5005 1.0000 75500*
.5007/.5013 1.0000 75501*
.6251/.6255 1.0000 75600*
.6257/.6263 1.0000 75601*
.5001/.5005 1.5000 75510
.5007/.5013 1.5000 75511
.6251/.6255 1.5000 75610
.6257/.6263 1.5000 75611
.5001/.5005 2.0000 75520
.5007/.5013 2.0000 75521
.6251/.6255 2.0000 75620 * No precision bushing,
.6257/.6263 2.0000 75621 precision bored only

Bill of Materials TOOLING PLATE APPLICATION


1. (1) Machined oil pan
2. (4) Tooling block AMF-75510 (Does not
come with hole for ball element)
3. (8) Precision dowel screw AMF-87992
4. (4) 600 series ball element with oversized
rest pad AMF-87673
5. (2) Precision spherical bolts used to
locate oil pan for quick and easy setups
AMF-87145-01 (comes with washer)
6. (2) Threaded spring support 1/2-13
AMF-76520
7. (2) 500 series serrated adjustable
ball element AMF-87594

Subject to technical modifications. CAD MODELS AVAILABLE BY CLICKING THE MODEL NUMBER 77
Custom Sizes available upon request.
Requires Internet access. CAD Models not available for part numbers shown in black.
STANDARD ACCESSORIES
CALIBRATION BLOCK

Standard size unit works on both horizontal and


vertical machines
Once block is initially positioned and indicated, it will
greatly speed up and simplify probe calibrations
Standardizes probe calibration and other checking
procedures on all machines equipped with AMFLEX
grid plates
Useful in checking machine repeatability and
directional stability after a crash or any major
maintenance procedure - such as a ball screw
or bearing replacement

AMF-67500 (1/2-13 System)


AMF-67600 (5/8-11 System)

78 Subject to technical modifications.


Custom Sizes available upon request.
CUSTOMER ORDER FORM

Customer Name:_________________________________ Todays Date:_______________

Address:__________________________________________________________________

City, State, Zip Code:________________________________________________________

Phone Number / Fax Number:_________________________________________________

Contact:__________________________________________________________________

How did you hear about AME:_________________________________________________

Description of Part Quantity Part Number

Comments:________________________________________________________________

_________________________________________________________________________

X Signature: ________________________________ Date Required By: _____________

2500 Latham Street w Rockford, IL 6103-3963 w 815-962-6076 Fax: 815-962-6483 Toll Free: 800-225-2331 w www.ame.com

79
NOTES

80
YOUR
ONE SOURCE
SOLUTION
FOR MACHINE TOOL COMPONENTS

Innovative People, Products and Processes Global Excellence in Machine Protection


At AME, innovation is part of our culture. You can see the For 50 years, AMEs sister company, Hennig, has been
result in our processes, partnerships, people and services - designing and producing custom machine protection and
and in the precision engineered components, machines and chip/coolant management products for state-of-the-art
services showcased here. Learn more about AME and our machine tools. Hennig products are reliable, durable, and
innovative approach to precision machining, call 815-962-6076. perfectly tailored to protect against corrosion, debris and
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www.ame.com
to protect your investment on the shop floor.

www.hennigworldwide.com

Data subject to change. AMW-0514


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