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SISTEMA DE DIREÇÃO OHT 793C
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DESCRIÇÃO DO
CURSO..................................................................................................................................................03
CONTEÚDO DO CURSO..................................................................................................................................................04
PRÉ-REQUISITOS.............................................................................................................................................................04
DESCRIÇÃO DO CURSO
Este treinamento segue uma sequência lógica visando uma melhor absorção do
conteúdo proposto, conforme a seguir.
PRÉ REQUISITOS :
SISTEMA DE DIREÇÃO
The steering system is hydraulic. There is no mechanical connection between the steering wheel and
steering cylinders (4) that move the front wheels. The steering system is a closed center system. The
steering system is independent of all other hydraulic systems. Oil for the steering system is stored in
steering hydraulic tank (10).
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FOLHA DE CONSULTA MÓDULO 01 – SDC-02
SISTEMA DE DIREÇÃO
The steering system is hydraulic. There is no mechanical connection between the steering wheel and
steering cylinders (4) that move the front wheels. The steering system is a closed center system. The
steering system is independent of all other hydraulic systems. Oil for the steering system is stored in
steering hydraulic tank (10).
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Steering piston pump is a pressure compensating variable displacement axial piston pump. The
steering piston pump is fastened to the pump drive. The pump drive is located on the inside right
hand frame rail near the rear of the engine. Steering piston pump only operates when the engine is
running.
Steering pump supply oil flows through a check valve to the solenoid and relief valve manifold. The
solenoid and relief valve manifold connects the steering pump to the accumulator charging valve,
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the accumulators and the steering control valve. The solenoid and relief valve manifold also
provides a path to drain for the steering oil.
FOLHA DE CONSULTA MÓDULO 01 – SDC-04
The steering solenoid and relief valve is located on the front frame rail under the engine.
Steering solenoid valve (1) is used to drain pressure oil from the accumulators when the macSDCe
is not being used.
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The resilient mounting of the metering pump will prevent vibration damage and noise.
The steering metering pump is located on the base of the steering column under a cover at the front
of the cab. The HMU is connected to the steering wheel and controlled by the operator.
The HMU meters the amount of oil sent to the steering control valve by the speed at which the
steering wheel is turned. The faster the HMU is turned, the higher the flow sent to the steering
cylinders from the steering control valve, and the faster the wheels will change direction.
Shown is a sectional view of the steering control valve. The main components of the steering control
valve are: the priority spool, the amplifier spool with internal combiner/check spool, the directional
spool, the relief/makeup valves and the back pressure valve.
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FOLHA DE CONSULTA MÓDULO 01 – SDC-08
VÁLVULA DE CONTROLE DA DIREÇÃO
(MANOBRA À DIREITA)
When the steering wheel is turned to the RIGHT, the HMU "thermal bleed" and venting of the four work ports (supply,
tank, right turn and left turn) to the tank is stopped. Right turn pilot oil flows into the left side of the directional spool
through a stabilizing orifice and moves the directional spool to the right. Movement of the directional spool allows pilot
oil to flow to the amplifier and combiner/check spools.
The pilot oil divides at the amplifier spool. Pilot oil flows through a narrow groove around the combiner/check spool.
The pilot oil is momentarily blocked until the amplifier spool moves far enough to the right to allow partial oil flow
through one of eight orifices.
Pilot oil also flows through a connecting pin hole and a stabilizing orifice to the left end of the amplifier spool and
causes the amplifier spool to move to the right. Accumulator oil at the spring end (right end) of the amplifier spool flows
through a mid-connecting pin to the left end of the amplifier spool and also causes the amplifier spool to move to the
right.
• Pilot oil moves directional spool
• Pilot oil moves amplifier spool
- 196 - STMG 722 10/00
When the amplifier spool moves to the right, accumulator oil flows to the inner chamber, forcing the combiner/check
spool to the left. Accumulator oil then flows through seven of the eight orifices. Pilot and accumulator oil combine. Oil
flows across the directional spool (which has already shifted) for a RIGHT TURN.
The faster the steering wheel is turned, the farther the directional spool and the amplifier spool are shifted. A higher flow
rate is available, which causes the truck to turn faster. The ratio of pilot and accumulator supply oil that combine is
always the same because one orifice is dedicated to pilot flow and seven orifices are dedicated to accumulator supply
flow.
Steering resistance increases the supply (cylinder) pressure to the HMU and the load sensing pilot line. The load sensing
pilot line directs cylinder pressure to the priority spool. The increased pressure in the load sensing line causes the
priority spool to move to the right and allows more oil flow to the HMU through the
supply line. The load sensing port supply pressure varies with the steering load. The priority spool moves proportionally,
allowing sufficient oil flow to meet the steering requirements.
Return oil from the cylinders flows across the directional spool, around the relief/makeup valve, forces the back pressure
valve open and returns to the tank.
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(continuação)
During a turn, if a front wheel strikes a large obstruction that cannot move, oil pressure in that steering cylinder and oil
line increases. Oil flow to the cylinder is reversed. This pressure spike is felt in the amplifier spool. The combiner/check
spool moves to the right and blocks the seven accumulator supply oil orifices to the steering cylinders. The amplifier
spool moves to the left and blocks the pilot oil orifice. Pilot oil flow to the steering cylinders stops. The pressure spike is
not felt at the HMU. If the pressure spike is large enough, the relief/makeup valve drains the pressure oil to the tank as
previously described.
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________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
2 – Qual o comando faz com que a válvula compensadora module o posicionamento da rampa da bomba?
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
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1) Cite três possíveis causas de um ciclo inferior a 30 segundos na Válvula de Carga do Acuulador:
A – ________________________________________________
B – ________________________________________________
C – ________________________________________________
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LOCALIZE OS COMPONENTES
b) função: Proteger o sistema, caso as Válvulas de Carga do Acumulador e a Válvula Compensadora de Pressão
falhem; Drenar a pressão dos acumuladores quando a máquina não estiver sendo utilizada ou em reparo
OBJETIVOS DO MÓDULO
SISTEMA DE DIREÇÃO
The steering system is hydraulic. There is no mechanical connection between the steering wheel and
steering cylinders (4) that move the front wheels. The steering system is a closed center system. The
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steering system is independent of all other hydraulic systems. Oil for the steering system is stored in
steering hydraulic tank (10).
OBJETIVOS DO MÓDULO
Pressure compensator valve (1) is mounted to the case of the steering piston pump. The steering
piston pump is mounted to the pump drive. The pump drive is located on the inside of the right
frame rail near the torque converter.
Accumulator charging valve (6) is located on the front frame rail under the engine.
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Note: Allow the charge cycle for the steering accumulators to occur at least ten times before any
measurements are made.
2. Check the steering system pressure by installing a 8T-0860 Pressure Gauge to the
pressure tap.
The cutoff pressure should be 21400 ± 200 kPa (3100 ± 30 psi).
5. Rotate adjustment screw (7) clockwise by a 1/4 turn in order to raise the pressure. Rotate
adjustment screw (7) counterclockwise by a ¼ turn in order to lower the pressure
4 5
1. After the cutoff pressure has been adjusted, leave the 8T-0860 Pressure Gauge on the pressure tap. The pump
will be operating at low idle. The steering system pressure will decrease because of leakage in the system,
lubrication and continuous flow to the steering metering pump. The cut-in pressure should be 19200 ± 200
kPa (2785 ± 30 psi).
4. Rotate adjustment screw (9) clockwise by a 1/4 turn in order to raise the pressure. Rotate adjustment screw
(9) counterclockwise by a ¼ turn in order to lower the pressure.
Note: Allow the charge cycle for the steering accumulator to occur at least ten times before any measurements are
made.
6. Repeat Step 1.
1. To locate the cause of the excessive leakage, shut down the engine with the engine shutdown control or disconnect electrical cable
(11) from the wiring harness. Do not shut down the engine with the ignition key. The engine shutdown switch is located on the right
side of the macSDCe near the right side ladder. Listen for a hissing noise to determine the location of the leak.
Note: Before any compartments are removed, make sure that the steering accumulators have been fully discharged.
4. If no leak was found, check the spool of the cutoff valve in the accumulator charging valve for sticking.
Note: Allow the charge cycle for the steering accumulators to occur at least ten times before any measurements are made.
If the steering system pressure could not be adjusted in the previous procedures, an adjustment of the pressure
compensator valve may be required.
Note: High pressure cutoff valve (2) has a higher pressure setting than cutoff valve (5) on accumulator charging valve
(6).
1. Rotate the adjustment screw on cutoff valve (5) in all the way. Count the number of turns so that you can return the
adjustment screw of cutoff valve (5) to the original setting after the test.
Note: Allow the charge cycle for the steering accumulators to occur at least ten times before any measurements are
made.
4. Check the steering system pressure by installing a 8T-0860 Pressure Gauge to the pressure tap. With the engine at
high idle, the steering system pressure should be 23100 ± 350 kPa (3350 ± 50 psi).
6. With an allen wrench, rotate setscrew (15) clockwise by a 1/4 turn in order to raise the pressure. Rotate setscrew (15)
counterclockwise by a 1/4 turn in order to lower the pressure.
9. Return the adjustment screw on cutoff valve (5) to the original setting.
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Retest the pressures of the accumulator charging valve.
FOLHA DE CONSULTA MÓDULO 03 – SDC-03-A
VÁLVULA COMPENSADORA DE PRESSÃO
VÁLVULA DE CUT-IN BAIXA PRESSÃO
Note: Allow the charge cycle of the steering accumulators to occur at least ten times before any measurements are made.
The pressure from the steering piston pump will drop to low pressure standby when the steering accumulators are fully
charged.
2. Check the steering system pressure by installing a 8T-0859 Pressure Gauge to the pressure tap.
Note: The pressure gauge needs to withstand the maximum flow of the steering piston pump.
3. The pressure from the steering piston pump will drop to low pressure standby when the steering accumulators are
fully charged. The pressure should not exceed 3600 kPa (525 psi).
4. If the pressure from the steering piston pump does not go to low pressure standby, the orifice plug that is located at the
manifold may be missing.
5. If the low pressure standby is less than 2410 kPa (350 psi) after three accumulator charging cycles, stop the engine.
7. With an allen wrench, rotate the setscrew (16) clockwise by a 1/4 turn in order to raise the pressure. Rotate the
setscrew (16) counterclockwise by a 1/4 turn in order to lower the pressure. Each 1/4 turn changes the pressure
approximately 345 kPa (50 psi).
Repeat Steps 1 through 7 until the pressure setting is between 2410 to 3445 kPa (350 to 500 psi).
If the pressure cannot be adjusted, check the spool of the low pressure cut-in valve (3) for
sticking. Replace pressure compensator valve (1) if the spool or the bore is damaged.
The pressure setting of the steering check and relief valves is 28500 ± 1000 kPa (4130 ± 150 psi) at
a flow of 10 L (2.6 US gal). The steering control valve must be tested on a bench test in order to
achieve an accurate pressure test of each steering check and relief valve. The bench test is needed to
meet the flow requirements.
A functional test of the steering check and relief valves may be performed on the macSDCe. Use the following
procedure to test the steering check and relief valve in the left turn port.
2. Install the plate assembly that fits a 25.4 mm (1.00 inch) hole in port “1”.
3. Insert a tee and a pressure gauge before the quick coupler on the plate assembly or use the pressure gauge on the
pump for the following test.
5. Connect the supply line from the hand hydraulic pump to the quick coupler on the plate assembly. Apply pressure.
6. Record the pressure that opens the steering check and relief valve. If the pressure reading
does not fall in the acceptable range, replace the steering check and relief valve.
Note: If the steering check and relief valve opens with a pressure reading of 22500 ± 500 kPa
(3275 ± 75 psi) at a flow of 1.6 L/min (0.4 US gpm), this is an acceptable reading. This reading is acceptable because the
pump supply cannot produce enough oil in order to accurately check the steering check and relief valve.
7. Check the steering check and relief valve in the right turn port with line (2) on steering control valve (3).
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FOLHA DE TAREFA MÓDULO 03 – SDT-01
INSPEÇÃO VISUAL
AVG. AVG.