2.

Na figura a seguir observa-se uma montagem de engrenagens cilindricas de dentes helicoidais, acopladas a um motor eletrico de 745 W de potencia, com frequencla de rotacao maxima de 1800 rpm. 0 plnhao representado tem 18 dentes, anqulo de pressao normal de 200 e anqulo de helice de 300 para ambas. 0 modulo ortogonal das engrenagens e de 2,0 mm. Em funcao desta lnformacces determine:

a) os estorcos no engrenamento

b) os esforcos resultantes nos mancais

A

Table 13-7 SIZE FACTORS FOR SPUR-GEAR TEETH (Preferred modules in bold face

Module m Factor kb Module m Factor kb 091?J~sle b
1 to 2 1.000 II 0.843
2.25 0.984 12 . 0.836
2.5 0.974 14 0.824
f:-h 2.75 0.965 16 0.813
3 0.956 18 0.804
3.5 0.942 20 0.796
4 0.930 22 0.788
4.5 0.920 25 0.779
5 0.910 28 0.770
5.5 0.902 32 0.760
6 0.894 36 0.752
7 0.881 40 0.744
8 0.870 45 0.736
9 0.860 50 0.728
10 0.8Sl 0,9
.....
/<2 •
~ 0,8
·
c.
a
·
" 0.7
J~
... - -+- -+- 1-. - .,
._ -
r-, ...
-
<,
't-..,
r-,
r-- r--: - 0.6 60 80 100 120 140 160 180 200 220 240

Rl"Sis16r.:ia j tr~ SrI" kpsi

FiB· 12·26 Fatores de lupaficie ka pan dentes de engren.agens usinados. polidas e retii>C>do,.

0,90 0,99 0.999 0.9999 0,99999
0,897 0,814 0,75] 0.702 0.659
J:d "J 3(15 1St' Tl}/
!1f)tf fl1Q(1/l')(..YWl, Largura UO derueado, mm
(alT1(ltn'rti( UI do epoio o a 50 1.12 2:!8 406 em
diante
}(ontagens precisas , pe quenas (olgas nos rnancais,
dennIo minima. engrenagens de preclsso 1,3 1,4 1,5 1.8
Wontagens rnenos rigidas. engre nagens memos pre-
cisas, co ntato em toda a la.rgura do denteado 1.6 1.7 1,8 2.2
Wonta.gem e prtcis:lo tail que 0 contato n:fo o corre
em toda a largu ra do denreado Maior que 2.2
-._ I libel> 12-4 F.taros de Conrlabilldade

Conf .. bilidade R 0,50

Fllor kc 1.000

Tabe ta 12·5 Fater de Cone<;lo de Sobrecarga K"

Mdquirtat Acion.adaf
FV1Iu de pOlinci,a Uniform. ChO<{~. Choqu<
moduado pesado
Uniform. ~ 1.00 1,25 1,75
Cheque leve 1.25 1.50 2.00
Choque rne dio 1.50 1,75 2.25 o Darte W. Dudley tEd.j. "G,,,, Hanobcok", pO$s.: 13·20, MeGrew-Hut 1I00k Company. New York. 1962.

•

S h ~ t-c:>::J M r (l !pI

S " ~ II'l.\Ooy\_r~

°D",I, W. Dud Ie)' (Ed). "Gear Handbook ", pags.: 13·21. McGrow·HiU Book Company, Now Yo,., 1962.

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00000 ...... i....I-!"..l i_. t .... ee -...J c- 0- ._,. QC OCI ~.,.I C

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Tabela 4 - Valores para 0 Coeficiente Elastlco C,

Material da Coroa
Material do Pinhao
AfO Ferro Bronze Bronze
Fundido (E=121 GPa) (E=110Gpa)
Aco
191 166 162 158
Ferro Fundido
166 149 149 145 :.. c:
~ "
....
E 4
"
~
.t;'
'u 2·
c
0
~ -,
'- C 1000 2000 3000 4000 5000 6000 700(r

Pitch line velocity V (fL"~)

.. Limited 10 about 350 13tUl

for metallic spur gears,(107 eyelelife 99%reliability and Temperature «120° C)

Matt;lrial .sP~ "'i§f'l ( MPa)
Steel 2·8( Shn)- 69 MPa
Nodular Iron 0.95 [2·8 (Bhn }.-69 MPa]
Cast Iron,grade 20 379
Cast Iron. grade 30 4.82
Cast Iron. grade 40 551
Tin Bronze, AGMA 2C{11':{, Sn) 207
Aluminium STonze
(ASTM B 143 - 52 ) 448
(Alloy 9C-H.T.) Fig. 1 Life Factor _ {L1

SPUR GEAR - TABLE 1 FOR MODIFIED LEWIS FORM FACTOR
Table 1 VALUES OF THE LEWIS FORM FACTOR Y
Number of ¢ = 20° ¢ = 20° ¢= 25°
teeth a = 0.8m" a= m a= m
b=m b = 1.25m b = 1.25m
12 0.33512 0.22960 0.27677
13 0.34827 0.243 17 0.29281
14 0.35985 0.25530 0.307 17
15 0.37013 0.26622 0.32009
16 0.37931 0.276 10 0.331 78
17 0.38757 0.28508 0.34240
18 0.39502 0.29327 0.352 10
19 0.401 79 0.30078 0.36099
20 0.40797 0.30769 0.369 16
21 0.41363 0.31406 0.37671
22 0.41883 0.31997 0.38370
Table 1 VALUES OF THE LEWIS FORM FACTOR Y
Number of ¢= 20° ¢=20o ¢= 25°
teeth a = 0.8m* a=m a= m
b= m b = 1.25m b = 1.25m
24 0.42806 0.33056 0.39624
26 0.43601 0.33979 0.40717
28 0.44294 0.34790 0.41678
30 0.44902 0.35510 0.42530
34 0.45920 0.36731 0.43976
38 0.46740 0.37727 0.451 56
45 0.47846 0.39093 0.46774
50 0.48458 0.39860 0.47681
60 0.49391 0.41047 0.49086
75 0.50345 0.42283 0.50546
100 0.51321 0.43574 0.52071 Expected error in tooth profile, e in mm

SPUR GEARS - EXPECTED ERROR IN TOOTH PROFILE -TABLE 7

Gear quality and expected error e
Module First class Carefully Precision
Commerical gears cut gears gears
upto 4 0,050 0.025 0.0125
5 0.056 0.025 0.0125
6 0.064 0.030 0.0150
- -- - /
7 0.072 0.035 0.0170
8 0.080 0.038 0.0190
9 0.085 0.041 0.0205
10 0.090 0.044 0.0220 SPUR GEARS - VALUE OF C -TABLE 6 [CDR s
Table 6 Value of C ,I
Tooth Material of
Form Pinion and gear C / c,,)b
14,5° Cast iron and Cast iron 5720 e
Steel and Cast iron 7850 e '\.A0
l- Steel and Steel 11440 e b I
20° Cast iron and Cast iron 5930 e
Full Steel and Cast iron 13'150 e \~
depth Steel and Steel 11860 e 1-2-
)
20° Cast iron and Cast iron 6150 e
stub Steel and Cast iron 3450 e
tooth Steel and Steel 12300 e T bl 1 Elastic Coefficient c, for Spur Gears, in ~MPa

a e
Pinion Material Gear Material
('" = 0.3 in all cases) Steel Cast Iron AI Bronze Tin Bronze
Steel, E = 207 GPa 191 166 162 158
Cast Iron,E::131GPa 166 149 149 145
AI Bronze,E=121 GPa 162 149 145 141
Tin Bronze,E=110GPa 158 145 141 137