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MULTI FORMAT SWITCHER

DFS-900M
1 M/E CONTROL PANEL
BKDF-901
1.5 M/E CONTROL PANEL
BKDF-902
4 SDI INPUT BOARD
BKDF-910
2CH DME BOARD
BKDF-940
MULTI VIEWER BOARD
BKDF-950
4 SDI OUTPUT BOARD
BKDF-960
POWER SUPPLY UNIT
BKDF-990

SERVICE MANUAL
1st Edition (Revised 1)
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危険をさけるため,サービストレーニングを受けた技術者のみご使用ください。

! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.

! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.

! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

本機をラックに設置するとき
熱の適切な排気・発散を得るために,ラックと本機の
間には,以下の空間を確保してください。
. 左右両側面 10 cm 以上

Attention-when the product is installed in Rack:

1. Prevention against overloading of branch circuit 4. Prevention against achieving hazardous condition
When this product is installed in a rack and is supplied due to uneven mechanical loading
power from an outlet on the rack, please make sure When this product is installed in a rack, please
that the rack does not overload the supply circuit. make sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
2. Providing protective earth
When this product is installed in a rack and is supplied 5. Install the equipment while taking the operating
power from an outlet on the rack, please confirm that temperature of the equipment into consideration
the outlet is provided with a suitable protective earth For the operating temperature of the equipment, refer
connection. to the specifications of the Operation Instructions.

3. Internal air ambient temperature of the rack 6. When performing the installation, keep the follow-
When this product is installed in a rack, please make ing space away from walls in order to obtain
sure that the internal air ambient temperature of the proper exhaust and radiation of heat.
rack is within the specified limit of this product. Right, Left: 10 cm (4 inches) or more

DFS-900M
Table of Contents

Manual Structure 3. Block Diagrams

Purpose of this manual ............................................................ 2 (E) 3-1. DFS-900M....................................................................... 3-2


Related manuals ...................................................................... 2 (E) Overall (DFS-900M) ....................................................... 3-2
PR9 CPU1 ....................................................................... 3-3
PR9 MAIN1 .................................................................... 3-4
1. Service Overview 3-2. BKDF-901 ....................................................................... 3-6
Overall (BKDF-901) ....................................................... 3-6
1-1. Installation .................................................................1-1 (E)
3-3. BKDF-902 ....................................................................... 3-7
1-1-1. Operating Environment....................................1-1 (E)
Overall (BKDF-902) ....................................................... 3-7
1-1-2. Power Supply ...................................................1-2 (E)
3-4. BKDF-910 ....................................................................... 3-8
1-1-3. Installation Space .............................................1-3 (E)
1-1-4. Installation of Options .....................................1-6 (E) PR9 SDII1 ....................................................................... 3-8
1-1-5. Rack Mount....................................................1-17 (E) 3-5. BKDF-940 ....................................................................... 3-9
1-1-6. Connectors and Cables...................................1-20 (E) PR9 DME1 ...................................................................... 3-9
1-1-7. Connector Input/Output Signals ....................1-20 (E) 3-6. BKDF-950 ....................................................................... 3-9
1-1-8. Onboard Switch Settings ...............................1-24 (E) PR9 MV1 ........................................................................ 3-9
1-2. Location of Main Parts ............................................1-28 (E) 3-7. BKDF-960 ..................................................................... 3-10
1-2-1. Processor Unit (DFS-900M) ..........................1-28 (E) PR9 SDIO1.................................................................... 3-10
1-2-2. Control Panel (BKDF-901)............................1-29 (E)
1-2-3. Control Panel (BKDF-902)............................1-29 (E)
1-3. Removing the Cabinet .............................................1-30 (E) 4. Frame Wiring
1-3-1. DFS-900M .....................................................1-30 (E)
1-3-2. BKDF-901 .....................................................1-31 (E) 4-1. DFS-900M....................................................................... 4-1
1-3-3. BKDF-902 .....................................................1-32 (E)
4-2. BKDF-901 ....................................................................... 4-2
1-4. Replacement of Main Parts .....................................1-33 (E)
4-3. BKDF-902 ....................................................................... 4-3
1-4-1. DFS-900M .....................................................1-33 (E)
1-4-2. BKDF-901 .....................................................1-35 (E)
1-4-3. BKDF-902 .....................................................1-45 (E)
1-5. Periodic Replacement Parts.....................................1-56 (E)
1-6. Error Messages ........................................................1-56 (E)
1-7. Troubleshooting.......................................................1-56 (E)
1-7-1. Problems during Startup ................................1-56 (E)
1-7-2. Problems on Video Input and Output ............1-57 (E)
1-7-3. Problems on Functions ..................................1-57 (E)
1-8. Circuit Description ..................................................1-58 (E)

2. Spare Parts

2-1. Notes on Repair Parts ...................................................... 2-1


2-2. Exploded Views............................................................... 2-2
2-3. Supplied Accessories ....................................................... 2-8

DFS-900M 1 (E)
Manual Structure

Purpose of this manual


This manual is the Service Manual of the Multi Format Switcher DFS-900M and
their optional boards and units.
This manual contains the service overview, Exploded Views, spare parts and block
diagrams.

This unit is basically performed by the replacement of board. Therefore, the sche-
matic diagram, board layout and electrical parts list are not contained.

Related manuals
The following manuals are prepared for DFS-900M and their optional boards and
units.

In addition to this Service Manual the following manuals are provided.


. “Operating Instructions” DFS-900M (supplied with the DFS-900M)
This manual is necessary for application and operation of the DFS-900M.

2 (E) DFS-900M
Section 1
Service Overview

1-1. Installation

1-1-1. Operating Environment

Operating temperature 5 to 40 dC
Performance guaranteed temperature 10 to 35 dC
Humidity 20 to 90 % (no condensation)
Mass DFS-900M: Approx. 17.3 kg (excluding options and accessories)
BKDF-901: Approx. 4.4 kg
BKDF-902: Approx. 9.0 kg
Option
. BKDF-910: Approx. 0.3 kg
. BKDF-960: Approx. 0.4 kg
. BKDF-940: Approx. 0.2 kg
. BKDF-950: Approx. 0.2 kg
. BKDF-990: Approx. 3.1 kg

Places where the unit shall not be installed


. Places exposed to direct sunlight or intense light
. Dusty places
. Places with vibration
. Places in strong electric field or magnetic field
. Places near heat source
. Places with electrical noise
. Places where electrostatic noise is likely to be generated

Ventilation of the unit


. The processor unit (DFS-900M) is air cooled with the fans on both sides.
If the air vents on both sides are blocked or a fan stops, it may result in a failure of the power supply
unit or other components.
Reserve a space of at least 10 cm on both sides of the unit.
. Reserve a space of at least 10 cm around the control panel.

DFS-900M 1-1 (E)


1-1-2. Power Supply

Power supply specifications

Power supply specifications of DFS-900M, BKDF-901 and BKDF-902 are shown below.
Input voltage: 100 to 240 VAC
Frequency: 50/60 Hz
Power consumption: 5.7 to 2.5 A (DFS-900M)
0.3 to 0.15 A (BKDF-901)
0.34 to 0.17 A (BKDF-902)

Recommended Power Cord

This unit does not come with a power cord.


To get a power cord, please contact your local Sony Sales Office/Service Center.

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. Use the approved Power Cord (3-core mains lead)/Appliance Connector/Plug with earthing-contacts
that conforms to the safety regulations of each country if applicable.
. Use the Power Cord (3-core mains lead)/Appliance Connector/Plug conforming to the proper ratings
(Voltage, Ampere).

If you have questions on the use of the above Power Cord/Appliance Connector/Plug, please contact your
local Sony Sales Office/Service Center.

w
. Never use an injured power cord.

For customers in the U. S. A. and Canada


AC power cord, 125 V 10A (2.4 m): ! 1-551-812-31

For customers in the European countries


AC power cord, 250 V 10A (2.5 m): ! 1-782-929-12

1-2 (E) DFS-900M


1-1-3. Installation Space

1. DFS-900M

45.2

115.5
445

115.5
167.5
37.5
132
57
37.5
12

440

462

480

Unit: mm

DFS-900M 1-3 (E)


2. BKDF-901

20 384 20

41.5

62.5
11
45 170 40 130

37.5

15
165

196
146

221

218.8
222.3
37.5

16
2.6

20.9
430 2x2-6.4x12 25 53

10 462 10 56.3 110.1

482 69 83.6 148.5


2

435

Unit: mm

1-4 (E) DFS-900M


3. BKDF-902

30 527 30

65.5
86.5
6
10
71.5 202 48 202

37.5

30
101.5

368.9
121
399

309

395.1
398.6
101.5

29.9
37.5

595 25
2x2-6.4x12 53.4

22.4
9 627 9 50 125.5
645 69 107.8 173
2

600

Unit: mm

DFS-900M 1-5 (E)


1-1-4. Installation of Options

The following describes procedures to add options such as input/output expansion boards and a power
supply unit.
The following options are provided.
Option and function Model number
Input/output expansion boards 4 SDI input board BKDF-910
4 SDI output board BKDF-960
Function expansion board 2CH DME board BKDF-940
Multiviewer board BKDF-950
Power supply unit BKDF-990

m
. Before installing or removing options, be sure to turn off the power of all units.
. Immediately after power is turned off, the DFS-900M is hot. Wait at least 30 minutes after power is
turned off, and then start installation or removal.
. Be sure to install options at specified locations.
. Be sure to use the screws supplied with each option to install them. Using other screws may result in a
failure of options or the processor unit.
. Be very careful during installation and removal so that you are not injured.
. You can monitor the installation status of options with each item in the Status submenu of the Setup
menu. For details, refer to the instruction manual.

1. Installation of BKDF-910 and BKDF-960


Draw the expansion board trays from the input/output Installation location of Installation location of
expansion slots (upper and lower) on the rear of the DFS- BKDF-910 BKDF-960
900M. Secure the BKDF-910 and the BKDF-960 to the
trays with the supplied screws, and then return them to
each slot.
Install the BKDF-910 at the left end and center, and install
the BKDF-960 at the right end when viewed from the front.

Installation locations and input numbers of


BKDF-910 and BKDF-960 DFS-900M
A number is assigned to each connector on installed input/
output expansion boards (input expansion board: IN09 to
IN24, output expansion board: AUX03 to AUX10). The
following table lists board installation locations and con-
nector numbers of installed boards.

Input/output expansion boards Installation location on the expansion board trays and input numbers
Lower tray Upper tray
Left Center Right Left Center Right
BKDF-910 Installation Possible Possible Impossible Possible Possible Impossible
Input number display after IN09 to IN13 to _ IN17 to IN21 to _
installation IN12 IN16 IN20 IN24
BKDF-960 Installation Impossible Impossible Possible Impossible Impossible Possible
Input number display after _ _ AUX03 to _ _ AUX07 to AUX10
installation AUX06

1-6 (E) DFS-900M


Installation
Perform the following procedure to install BKDF-910 and BKDF-960.
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The following procedure describes installation to the lower expansion board tray. The same applies to
installation to the upper tray.

1. Remove the four screws (B3 x 6) to detach


the board tray brackets. Board tray bracket

B3 x 6

B3 x 6

B3 x 6

B3 x 6

Board tray bracket

2. Push and open the levers on both sides of the


expansion board tray, and draw the expansion Levers
board tray.

Expansion board tray

DFS-900M 1-7 (E)


3. Remove the two ventilation adjustment panel
B3 x 6
fixing screws (B3 x 6) to detach the ventila-
tion adjustment panel. B3 x 6 Ventilation
adjustment panel
4. Remove the two blank panel fixing screws
(B2.6 x 6) at the location where an input or
output expansion board is to be installed, and
detach the blank panel. B2.6 x 6
m
B2.6 x 6
. Keep the removed panel and other parts so as
not to lose them. The blank panel must be B2.6 x 6
attached when removing the installed input or B2.6 x 6
output expansion board. When all expansion
Blank panel
boards have been removed, also install the
ventilation adjustment panel.
. The blank panel fixing screws are used to secure
input/output expansion boards. For details, refer
to step 7. Keep the two ventilation adjustment
panel fixing screws (B3 x 6) together with the
ventilation adjustment panel.

5. Insert the connector of the expansion board


into inside the connector name plate installa-
PSW3 x 6
tion frame, place the expansion board on the
PSW3 x 6
expansion board tray, and then secure the
expansion board with the four screws (PSW3
x 6) supplied with the expansion board.
m
. Use a torque driver to tighten the screws to
Expansion board
a tightening torque of 0.59 N.m.
. The right figure shows BKDF-910. For the PSW3 x 6
installation location of each expansion
board, refer to “Installation locations and
input numbers of BKDF-910 and
BKDF-960.”

6. Secure the connector name plate to the expan-


sion board with the four screws (B2.6 x 6)
supplied with the expansion board.
7. Secure the connector name plate to the expan-
sion board tray with the two screws (B2.6 x
6) removed in step 4.
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B2.6 x 6
. Use a torque driver to tighten the screws to
B2.6 x 6
a tightening torque of 0.49 N.m.
B2.6 x 6
Connector neme plate

1-8 (E) DFS-900M


8. Insert the expansion board tray into the
original slot and align the notches of the
levers on both sides with the right and left
edges at the slot entrance.

Notch

9. Push the tray levers inside as shown in the


figure to close them. The expansion board
tray is pushed to the end of the slot and is
fixed.

10. Install the board tray brackets with the four


Board tray bracket
screws (B3 x 6) removed in step 1.

B3 x 6

B3 x 6

B3 x 6

B3 x 6

Board tray bracket


Removal
Remove the installed parts by reversing the steps
of installation.

DFS-900M 1-9 (E)


2. Installation of BKDF-940 and BKDF-950
Pull the standard input/output block out of the rear panel of the DFS-900M, and install BKDF-940 and
BKDF-950. Insert the function expansion board connectors into the sockets on the board in the standard
input/output block, and secure the function expansion boards with the screws supplied with the boards,
and then return the standard input/output block to the DFS-900M.
Insert the BKDF-950 into the MV1 socket and the MV2 socket, and insert the BKDF-940 into the DME1
socket and the DME2 socket.

Installation locations of BKDF-940 and BKDF-950


Function expansion Sockets on the standard input/output block
board
MV1 socket MV2 socket DME1 socket DME2 socket
BKDF-950 Connecable Connecable Unconnectable Unconnectable
BKDF-940 Unconnectable Unconnectable Connecable Connecable

Standard input/output block


MV1 socket DME1 socket

MV2 socket DME2 socket

1-10 (E) DFS-900M


Installation
Perform the following procedure to install BKDF-940 and BKDF-950.

1. Remove the four screws (B3 x 6) to detach


the board tray brackets. Board tray bracket

B3 x 6

B3 x 6

B3 x 6

B3 x 6

Board tray bracket

2. Push and open the levers on both sides of the


standard input/output block and draw out the
standard input/output block.
Lever

Standard input/output
block

Lever

DFS-900M 1-11 (E)


3. When installing BKDF-940, attach the radia-
tion sheet supplied with the BKDF-940 to the 1 Remove the adhesive surface cover sheet from one side only of the heat
function expansion board in the procedure transfer sheet.

shown in the right figure.


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No radiation sheet is supplied with the
BKDF-950. Refer to step 4.

2 Hold the bottom side of the heat transfer sheet (the side from which you
removed the adhesive cover sheet) down and affix it to standard I/O
module, aligning it with the positioning guide frame on the standard I/
O module.

Positioning
guide frame

3 Remove the adhesive surface cover sheet from the top side of the heat
transfer sheet.

1-12 (E) DFS-900M


4. Match the function expansion board connec-
tor with the socket on the PR9 MAIN board Expansion board
in the standard input/output block, and push Connector
down the area near the connector on the PR9 MAIN board
function expansion board. socket

n
The right figure shows the BKDF-940. For
installation locations of each function expan-
sion board, refer to “Installation locations of
BKDF-940 and BKDF-950.”

5. Secure the function expansion board to the


PR9 MAIN board in the standard input/output B3 x 6
block with the four screws (B3 x 6) supplied B3 x 6

with the function expansion board.


n
. Use a torque driver to tighten the screws to
a tightening torque of 0.59 N.m.

DFS-900M 1-13 (E)


6. Insert the standard input/output block into the
original slot, and align the notches of the
levers on both sides with the right and left
edges at the slot entrance.

Notch

7. Push the tray levers inside as shown in the


right figure to close them. The standard input/
output block is pushed to the end of the slot
and is fixed.

1-14 (E) DFS-900M


8. Attach the board tray brackets with the four
screws (B3 x 6) removed in step 1. Board tray bracket

B3 x 6

B3 x 6

B3 x 6

B3 x 6

Board tray bracket

Removal
Remove the installed parts by reversing the steps
of installation.

3. Installation of BKDF-990
Remove the front panel of the DFS-900M using the following procedure, detach the internal blank panel, and then install
BKDF-990.

Installation
1. Remove the two front panel fixing screws
from the DFS-900M to detach the front panel. Front panel fixing screw

Front panel

Front panel fixing screw

DFS-900M 1-15 (E)


2. Remove the two blank panel fixing screws (B3
x 6) in the DFS-900M to detach the blank
panel.
n
. Keep the removed panel and other parts so
B3 x 6
as not to lose them. The blank panel must
be attached when removing the installed
BKDF-990.

Blank panel
B3 x 6

3. Insert the BKDF-990 into the slot in the


DFS-900M firmly as far as it will go.

BKDF-990

4. Secure the BKDF-990 to the DFS-900M with


the two blank panel fixing screws (B3 x 6)
removed in step 2.

B3 x 6

B3 x 6

1-16 (E) DFS-900M


5. Attach the front panel with the two front
panel fixing screws removed in step 1. Front panel fixing screw

Front panel

Front panel fixing screw

Removal
Remove the installed parts by reversing the steps
of installation.

1-1-5. Rack Mount

DFS-900M is used in a 19-inch standard rack. Mount the DFS-900M onto the rack properly using the specified rack mount
kit according to the following procedure.

Specified rack mount kit: RMM-10


n
An unspecified rack mount kit may not be able to mount the unit onto the 19-inch standard rack.

RMM-10 components
. Rack bracket 2 pieces
. Rack mount adapter (right) 1 piece
. Rack mount adapter (left) 1 piece
. Rack bracket fixing screw (B4 x 6: 7-682-560-09) 6 pieces
. Adapter fixing screw (B4 x 10: 7-682-560-10) 6 pieces

1. Notes on mounting DFS-900M on the rack mount


w
. Anchor the rack to a level rigid floor with bolts or the like so that the rack will not move or fall down.
If the rack falls down with its weight, it may result in death or serious injury.
. Be sure to use the specified rack mount kit to mount the unit onto the rack.
Using an unspecified rack mount kit may cause the unit to fall due to insufficient strength, which may result in injury.
. After the rack mounting is completed, be sure to tighten the rack angle screws to secure the unit to the rack.
Failure to tighten the rack angle screws may cause the unit to slip and fall from the rack, which may result in injury.

DFS-900M 1-17 (E)


c
Observe the following when mounting the unit onto the rack.
. Do not hold the front panel.
. Mount the unit by two or more persons.
. Be careful so that your fingers or hand are not caught by the rack mount rail.
. Perform rack mount work in a stable posture.

n
To mount two ore more units onto a rack, it is recommended that a ventilation fan be installed to the rack to prevent tem-
perature rise in the rack.

2. Rack mounting procedure


The following describes the rack mounting procedure using the rack mount kit RMM-10.

n
Tighten screws to the following tightening torque.
Tightening torque: 120 x 10_2 N.m {12.2 kgf.cm}

1. Install the rack brackets to both sides of the


B4 x 6 Rack bracket
unit with the specified six screws.
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Use B4 x 6 screws.

B4 x 6
Rack bracket

2. Loosen the screws at the rear of the right and


left adapters, and adjust the adapter length
according to the rack depth.
(The right figure shows the left adapter.)
Adapter

m
Maximum depth of adapter: 750 mm Rail
Minimum depth of adapter: 595 mm

B4 x 6

1-18 (E) DFS-900M


3. Secure the right and left adapters with the
specified six screws. (The right figure shows
the left adapter.)
4. Tighten the adapter length adjustment screws
(B4 x 6: two on each side) loosened in step 2. B4 x 10 31.75

1U

B4 x 10
31.75

Unit: mm

5. Align the grooves of the rack brackets on


both sides of the unit, and slide the unit Rack bracket Rack bracket
backward.
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Each rack bracket covers the rail as shown in
the right figure.

Rail Rail

6. Secure the rack angle of the unit to the rack


with the specified screws.

DFS-900M 1-19 (E)


1-1-6. Connectors and Cables

Use the following connectors and cables (or equivalent) when connecting cables to the unit.
Model name Panel indication Connector name Conforming connectors / cables
Name Sony part No.
BKDF-910 SDI IN 1 to SDI IN 4 BNC, 75 Z 5C-FB coaxial cable *1 _
BKDF-960 SDI OUT 1 to SDI OUT 4
DFS-900M SDI IN 1 to SDI IN 8 BNC, 75 Z 5C-FB coaxial cable *1 _
SDI OUT (PGM1, 2/AUX1, 2)
REF IN BNC, 75 Z 5C-2V coaxial cable *1 _
REF OUT
REMOTE 1 to REMOTE 3 D-sub 9-pin, Female D-sub 9-pin, Male
EDITOR Connector 9-pin, Male 1-560-651-00 *2
Junction Shell 9-pin 1-561-749-00
GPI IN D-sub 25-pin, Female D-sub 25-pin, Male
Connector 25-pin, Male 1-560-904-11 *2
Junction shell 25-pin 1-563-377-11
PANEL RJ-45 modular jack Control cable
(Accessory of DFS-900M) _
TALLY/GPI OUT D-sub 37-pin, Female D-sub 37-pin, Male _
BKDF-901, BKDF-902 EXT DISPLAY D-sub 15-pin, Miniature VGA monitor cable _
Female (Commercially available)
PROCESSOR RJ-45 modular jack Control cable _
(Accessory of DFS-900M)
DEVICE USB Type A, receptacle _ _
4-pin

*1: 5C-FB and 5C-2V coaxial cables of Fujikura Ltd. are recommended.
*2: The following crimp contacts are necessary for plugs.
AWG#18 to #22: 1-566-493-21
AWG#22 to #24: 1-564-774-11
AWG#24 to #30: 1-564-775-11

1-1-7. Connector Input/Output Signals

1. DFS-900M
SDI IN 1 to SDI IN 8
Connector: BNC
Input voltage: 800 mV p-p
Input impedance: 75 Z
Transfer rate: 1.485 Gbps or 1.485/1.001 Gbps (HD-SDI)
270 Mbps (SD-SDI)

1-20 (E) DFS-900M


SDI OUT (PGM1, 2/AUX1, 2)
Connector: BNC
Input voltage: 800 mV p-p
Input impedance: 75 Z
Transfer rate: 1.485 Gbps or 1.485/1.001 Gbps (HD-SDI)
270 Mbps (SD-SDI)

REF IN
Connector: BNC
Input voltage: 0.429 V p-p (NTSC), 0.45 V p-p (PAL)
(Tri-level sync: ?0.3 V p-p is also possible in the HD mode)
Input impedance: 75 Z loop-through

REF OUT
Connector: BNC
Input voltage: 0.429 V p-p (NTSC), 0.45 V p-p (PAL)
(Tri-level sync: ?0.3 V p-p is also possible in the HD mode)
Input impedance: 75 Z

REMOTE 1, 2, 3: D-sub 9-pin, Female PANEL: RJ-45 (8-pin)

1 8
5 1
9 6

- EXT VIEW -
LED1 LED2
Pin No. Signal Function - EXT VIEW -
1 FG Frame ground
Pin No. Signal Function
2 RX_ Received data (_)
1 TRX1+ Transmitted/Received data (+)
3 TX+ Transmitted data (+)
2 TRX1_ Transmitted/Received data (_)
4 SG Signal ground
3 TRX2+ Transmitted/Received data (+)
5 _ No connection
4 TRX3+ Transmitted/Received data (+)
6 SG Signal ground
5 TRX3_ Transmitted/Received data (_)
7 RX+ Received data (+)
6 TRX2_ Transmitted/Received data (_)
8 TX_ Transmitted data (_)
7 TRX4+ Transmitted/Received data (+)
9 FG Frame ground
8 TRX4_ Transmitted/Received data (_)

EDITOR: D-sub 9-pin, Female


Name Color State
5 1
LED1 Orange (lit) Linked
9 6
Orange (blinking) In Communication
- EXT VIEW - Off Not Linked
LED2 Green (lit) Physically connected
Pin No. Signal Function
Off Physically disconnected
1 FG Frame ground
2 TX_ Transmitted data (_)
3 RX+ Received data (+)
4 SG Signal ground
5 _ No connection
6 SG Signal ground
7 TX+ Transmitted data (+)
8 RX_ Received data (_)
9 FG Frame ground

DFS-900M 1-21 (E)


GPI IN: D-sub 25-pin, Female TALLY/GPI OUT: D-sub 37-pin, Female

13 1 19 1

25 14 37 20

- EXT VIEW - - EXT VIEW -

Pin No. Signal Function Pin No. Signal Function


1 GPI IN 1 General-purpose interface 1 Tally/GPI OUT 1 Tally/General-purpose
input interface output
2 GPI IN 2 2 Tally/GPI OUT 2
3 GPI IN 3 3 Tally/GPI OUT 3
4 GPI IN 4 4 Tally/GPI OUT 4
5 GPI IN 5 5 Tally/GPI OUT 5
6 GPI IN 6 6 Tally/GPI OUT 6
7 GPI IN 7 7 Tally/GPI OUT 7
8 GPI IN 8 8 Tally/GPI OUT 8
9 GPI IN 9 9 Tally/GPI OUT 9
10 GPI IN 10 10 Tally/GPI OUT 10
11 GPI IN 11 11 Tally/GPI OUT 11
12 GPI IN 12 12 Tally/GPI OUT 12
13 GPI IN 13 13 Tally/GPI OUT 13
14 GPI IN 14 14 Tally/GPI OUT 14
15 GPI IN 15 15 Tally/GPI OUT 15
16 GPI IN 16 16 Tally/GPI OUT 16
17 GND Ground 17 +5V +5V power supply
18 GND 18 +5V
19 GND 19 +5V
20 GND 20 Tally/GPI OUT 17 Tally/General-purpose interface
21 GND output
22 GND 21 Tally/GPI OUT 18
23 GND 22 Tally/GPI OUT 19
24 GND 23 Tally/GPI OUT 20
25 GND 24 Tally/GPI OUT 21
25 Tally/GPI OUT 22
26 Tally/GPI OUT 23
27 Tally/GPI OUT 24
28 GND Ground
29 GND
30 Tally/GPI OUT 25 Tally/General-purpose
Tally/General- interface output
purpose
interface output
31 Tally/GPI OUT 26
32 Tally/GPI OUT 27
33 Tally/GPI OUT 28
34 Tally/GPI OUT 29
35 Tally/GPI OUT 30
36 Tally/GPI OUT 31
37 Tally/GPI OUT 32

1-22 (E) DFS-900M


2. BKDF-901/902 DEVICE: USB type A, receptacle 4-pin
EXT DISPLAY: D-sub mini 15-pin, Female

1 4
5 1
10 6
15
11
- EXT VIEW -

- EXT VIEW -
Pin No. Signal Function
Pin No. Signal Function 1 +5 V USB Vcc
1 RED Video signal red output 2 D_ USB DATA _ input/output
2 GREEN Video signal green output 3 D+ USB DATA + input/output
3 BLUE Video signal blue output 4 GND Ground
4 _ No connection
5 GND Ground
6 GND 3. BKDF-910
7 GND SDI IN 1 to SDI IN 4
8 GND Connector: BNC
9 _ No connection Input voltage: 800 mV p-p
10 GND Ground Input impedance: 75 Z
11 _ No connection
Transfer rate: 1.485 Gbps or
12 _
1.485/1.001 Gbps (HD-SDI)
13 HSYNC Horizontal sync signal output
270 Mbps (SD-SDI)
14 VSYNC Vertical sync signal output
15 _ No connection
4. BKDF-960
SDI OUT 1 to SDI OUT 4
PROCESSOR: RJ-45 (8-pin)
Connector: BNC
1 8 Input voltage: 800 mV p-p
Input impedance: 75 Z
Transfer rate: 1.485 Gbps or
LED1 LED2 1.485/1.001 Gbps (HD-SDI)
- EXT VIEW - 270 Mbps (SD-SDI)

Pin No. Signal Function


1 TDB Transmitted data B
2 TDA Transmitted data A
3 RDB Received data B
4 GND (Termination) Terminated to ground
5 GND (Termination) Terminated to ground
6 RDA Received data A
7 GND (Termination) Terminated to ground
8 GND (Termination) Terminated to ground

Name Color State


LED1 Green (lit) Physically connected
Off Physically disconnected
LED2 Orange (lit) Linked
Orange (blinking) In Communication
Off Not linked

DFS-900M 1-23 (E)


1-1-8. Onboard Switch Settings

1. PR9 MAIN1 Board

17
A B C D E F G H J K L M N P Q R S T V W X Y Z

16

15

14

13

12

11

10

8
S3

7 S2
S1, S2, S3
Factory setting 6 S1
5
OFF ON
1 4

2
8
1

Ref. No. Bit Function Factory setting


S1 to S3 1 to 8 DIP switch for design OFF
Used for factory settings

1-24 (E) DFS-900M


2. PR9 CPU1 Board

17
A B C D E F G H J K L M N P Q R S T V W X Y Z

16

15
DS2

14
DS2
Factory setting 13

12
ON
11
1

OFF 10

7
DS1
6
Factory setting
5
DS1
OFF ON
1 4

2
8
1

Ref. No. Bit Function Factory setting


DS1 1 For maintenance OFF
2 1 M/E, 1.5 M/E behavior switch OFF
OFF: 1 M/E behavior
ON: 1.5 M/E behavior
3, 4 Not used OFF
5 For PR CPU1 board number management OFF
6 For PR CPU1 board number management ON
7 For design debug OFF
8 For design debug ON
DS2 1 to 8 DIP switch for design OFF
Used for factory settings

DFS-900M 1-25 (E)


3. PR9 DME1 Board

A B C D E F G H J
7

4
DS1
Factory setting
3
DS1
ON
2
1

OFF

Ref. No. Bit Function Factory setting


DS1 1 to 8 DIP switch for design OFF
Used for factory settings

4. PR9 MV1 Board

A B C D E F G H J
7

4
DS1
Factory setting
3
DS1
ON
2
1

OFF

Ref. No. Bit Function Factory setting


DS1 1 to 8 DIP switch for design OFF
Used for factory settings

1-26 (E) DFS-900M


5. PR9 SDII1 Board

S1
6
Factory setting A B C D E F G H J K L M N P Q R S T

5
ON OFF
8 4

2
1
1 S1

Ref. No. Bit Function Factory setting


S1 1 to 8 DIP switch for design OFF
Used for factory settings

6. PR9 SDIO1 Board

7 A B C D E F G H J K L M N P Q R S T
S1
6
Factory setting
5

ON 4
1

OFF 3
S1
2

Ref. No. Bit Function Factory setting


S1 1 to 8 DIP switch for design OFF
Used for factory settings

DFS-900M 1-27 (E)


1-2. Location of Main Parts

1-2-1. Processor Unit (DFS-900M)

PR9 SDIO board


(BKDF-960)
D. C. fan
PR9 SDII board
(BKDF-910)

PR9 MB1 board

PR9 DME1 board PR9 MAIN1 board


(BKDF-940)

PSU unit

PR9 CPU1 board

PR9 MV1 board


(BKDF-950)

PSU unit
(BKDF-990)

1-28 (E) DFS-900M


1-2-2. Control Panel (BKDF-901)

CP9 USB1 board

CP9 CPU1 board Vacuum fluorescent display (VFD)

CP9 USB2 board

Joystick

CP9 SW1 board

Switching regulator

CP9 DC1 board


SBC board
Fader lever

1-2-3. Control Panel (BKDF-902)

CP9 USB1 board


CP9 CPU1 board
Vacuum fluorescent display (VFD)

CP9 USB2 board

Joystick

CP9 SWBUS1 board

Switching regulator
SBC board

CP9 SWTR1 board


Fader lever

DFS-900M 1-29 (E)


1-3. Removing the Cabinet

c
Before starting replacement, be sure to turn off all power switches and disconnect all power plugs.

1-3-1. DFS-900M

1. Front Door Assembly

Removal

1. Loosen the two screws to detach the front


door assembly.
Front door assembly

Installation

2. Attach the front door assembly and tighten


the two screws.
Screws

2. Chassis (Upper) (DFS-900M)

Removal

1. Remove the front door assembly.


(Refer to Section 1-3-1.)

2. Remove the 14 screws (B4 x 8) and four


screws (B3 x 6) and detach the chassis B3 x 6
(upper). B3 x 6
Chassis
(upper)

B4 x 8
Installation

3. Install the removed parts by reversing the


steps of removal.
B4 x 8

1-30 (E) DFS-900M


1-3-2. BKDF-901

1. Panel

Removal

1. Remove the seven screws.


2. Lift the panel and open it in the arrow direc- B3 x 6
tion.
3. Disconnect the harnesses from the connectors
(CN2, CN6) on the CP9 CPU1 board.
B3 x 6
4. Release the harness from the two harness
clamps.
5. Disconnect the harness from the connector
(CN1) on the CP9 USB1 board.
6. Detach the panel.

Panel

Installation

7. Install the removed parts by reversing the Panel B3 x 6


steps of removal. Harness clamps
CN6
(CP9 CPU1 board)
CN2
CN1
(CP9 CPU1 board)
(CP9 USB1 board)

Harness

DFS-900M 1-31 (E)


1-3-3. BKDF-902

1. Panel

Removal

1. Remove the nine screws.


2. Lift the panel and open it in the arrow direc- B3 x 6 B3 x 6
tion.
3 Disconnect the harnesses from the connectors
(CN8, CN9, CN12) on the CP9 SWBUS1
board.
4. Disconnect the harness from the connector
(CN2) on the CP9 CPU1 board.
5. Disconnect the harness from the connector
(CN1) on the CP9 USB1 board. Panel
B3 x 6
6. Detach the panel.

Installation CP9 SWBUS1 board


Harness clamps
7. Install the remove the parts by reversing the CN12
(CP9 SWBUS1 board)
steps of removal. CN9
CN8
Harnesses
Harness

CN1
(CP9 USB1 board)
Harnesses CN2
(CP9 CPU1 board)

1-32 (E) DFS-900M


1-4. Replacement of Main Parts

c
Before starting replacement, be sure to turn off all power switches and disconnect all power plugs.

1-4-1. DFS-900M

1. Power Supply Unit

Removal

1. Remove the front door assembly.


(Refer to Section 1-3-1.)

2. Remove the two screws (B3 x 6) and remove


the PSU unit.

Installation PSU unit

3. Install the removed parts by reversing the


steps of removal.

B3 x 6

DFS-900M 1-33 (E)


2. D. C. Fan

The following two types of D.C. fans are used depending on installation location.
When replacing either of these D.C. fans, replace it with a same-type fan.
. D.C. fan  (Installation location: Front panel side, with short harness): Part number: 9-985-149-05
. D.C. fan  (Installation location: Rear panel side, with long harness): Part number: 9-985-151-83

Removal

1. Remove the chassis (upper).


(Refer to Section 1-3-1.)

2. Remove the four screws (B3 x 6) and draw


out the fan bracket assembly. Fan bracket assembly
3. Disconnect the harnesses from the connectors
(CN24, CN25) on the PR9 MB1 board to
detach the fan bracket assembly.

PR9 MB1 board


CN24

B3 x 6

CN25

B3 x 6

4. Remove the eight screws (B4 x 35) to detach


Fan bracket
the eight spring washers and eight washers. D. C. fan 1
5. Detach the fan guards and detach the D. C. Fan guard
fans from the fan bracket.
W4
SW

Installation B4 x 35

6. Install the removed parts by reversing the


steps of removal.
D. C. fan 2 W4
Fan guard
SW B4 x 35

1-34 (E) DFS-900M


1-4-2. BKDF-901

1. Switching Regulator

Removal

1. Remove the panel. (Refer to Section 1-3-2.)

2. Remove the four screws (B3 x 6) to detach


the insulation sheet (upper). B3 x 6
3. Disconnect the harnesses from the connectors Insulation sheet (upper)
(CN1, CN2) on the switching regulator.
Spacers B3 x 6
4. Remove the four spacers and remove the
switching regulator and the insulation sheet
(lower).
Spacers

Harness CN1
Installation

5. Install the removed parts by reversing the


Switching regulator
steps of removal. Harness

CN2

Insulation sheet
(lower)

DFS-900M 1-35 (E)


2. Fader

Removal
Handles
1. Remove the panel. (Refer to Section 1-3-2.) P4 x 10

2. Remove the screw (P4 x 10) to detach the


handles.
3. Disconnect the harness from the connector
(CN4) on the CP9 CPU1 board.
4. Remove the two screws (B4 x 6) and remove
the fader.

Installation

5. Install the removed parts by reversing the CN4


steps of removal. (CP9 CPU1 board)

Harness

Fader lever

B4 x 6

Actions to Be Taken after Replacement

After the fader has been installed, adjust it.

Fader Adjustment

n
Be sure to make this adjustment after the fader lever has been replaced.

Equipment and Tools


. USB mouse: Commercially available
. USB keyboard: Commercially available
. USB hub: Commercially available
. VGA monitor: Commercially available
. VGA monitor cable: Commercially available

1-36 (E) DFS-900M


Preparation
1. Connect the EXT DISPLYA connector on the BKDF-901 to the video input connector on the VGA
monitor, and then connect a USB keyboard and a USB mouse to the DEVICE connector through a
USB hub.

VGA monitor
VGA monitor cable

BKDF-901
(rear side)

USB hub

USB keyboard USB mouse

2. Open the BKDF-901 panel. (Refer to Section 1-3-2.)

VR1 (GAIN)

VR2
CP9 CPU1 (OFFSET)
board

DFS-900M 1-37 (E)


3. Turn on the power of the BKDF-901.
4. Right-click the USB mouse while pressing the Shift key on the USB keyboard.
5. The adjustment mode screen is displayed on the VGA monitor.

Ajustment mode screen

To Exit the Adjustment Mode


Right-click the USB mouse while pressing the Shift key on the USB keyboard to exit the adjustment
mode.

Adjustment Procedure
1. Turn VR1 (GAIN) and VR2 (OFFSET) to adjust the fader so that the DAT value becomes “0000H”
when the fader lever is turned to the bottom.
2. Turn VR1 (GAIN) and VR2 (OFFSET) to adjust the fader so that the DAT value becomes “0FFFH”
when the fader lever is turned to the top.
3. Turn VR2 (OFFSET) to adjust the fader so that the lighting of the buttons in PRESET selection
button row changes green to red when the fader lever is moved about 5 mm from the top and bottom
positions.

CP9 CPU1 VR2


board (OFFSET)

VR1 (GAIN)
PRESET selection button row Fader lever

4. Shuttle the fader lever between the top and bottom about 10 times and confirm that adjustment results
of steps 1 to 3 are maintained.
1-38 (E) DFS-900M
Operation Check
1. Select a button that is different between the PROGRAM selection button row and the PRESET selection button row,
and then turn on the BKGD button.
2. Check that PROGRAM and PRESET selected in step 1 are switched each time the fader lever is turned to the top and
bottom and that the transition indicators light.
3. Select the #1 PROGRAM selection button and the #10 PRESET selection button.
4. Turn on the WIPE button.
5. Turn the F1 knob to select wipe pattern “000” and check that the fader operates smoothly.

Transition indicators
F1 knob
PROGRAM
selection button row

Fader lever

PRESET selection button row BKGD button

3. Joystick

Removal

1. Remove the panel. (Refer to Section 1-3-2.)

2. Disconnect the harness from the connector


P3 x 8
(CN5) on the CP9 CPU1 board.
3. Remove the four screws (P3 x 8) to detach
the ring. Ring
4. Remove the joystick downward.

Installation

5. Install the removed parts by reversing the


steps of removal.

Joystick

CN5
(CP9 CPU1 board)

DFS-900M 1-39 (E)


Operation Check after Installation

After a new joystick is installed, check its operation.

Joystick Operation Check

n
Be sure to perform this operation check after the joystick has been replaced.

Preparation
Display the adjustment mode referring to “Fader Adjustment.”

Ajustment mode screen

Operation Check
1. Check changes in JX, JY, and JZ parameter values when the joystick is moved laterally (X direction), vertically (Y
direction), and is rotated (Z direction).

Direction Joystick Parameter value +Y direction


position (Error of maximum: ?50)
X +X direction max. (right) +1839 -Z direction +Z direction
0 (center) 0
_X direction max. (left) _1839
Y +Y direction max. (up) +1839 -Xdirection +X direction
0 (center) 0
_Y direction max. (down) _1839
Z +Z direction max. (clockwise) +1839
0 (center) 0
_Z direction max. _1839 -Y direction Joystick
(counterclockwise)

2. Check that these parameter values remain unchanged while the joystick is not operated.

1-40 (E) DFS-900M


4. Compact Flash Card

Removal

1. Remove the panel. (Refer to Section 1-3-2.)

2. Slide the compact flash card to the front from


the SBC board to remove it. SBC board
n
Do not try to lift the compact flash card while
it is mounted on the SBC board.

Installation

3. Install the removed parts by reversing the


steps of removal.
Compact flash card

DFS-900M 1-41 (E)


5. Vacuum Fluorescent Display (VFD)

Removal

1. Remove the panel. (Refer to Section 1-3-2.)

2. Detach the four knobs.


Knobs

3. Disconnect the harnesses from the connectors


Harness
(CN3, CN4, CN5, CN6, CN7, CN10) on the B3 x 6
B3 x 6
CP9 CPU1 board. Harness clamps
CN4
4. Remove the 14 screws (B3 x 6) and remove CP CPU1 board
CN7
the CP9 SW1 board.
CN6
5. Remove the 19 screws (B3 x 6) and remove CN5
CN10
the two harness clamps and the CP9 CPU1
board. Harnesses B3 x 6

B3 x 6 CN3

Harness
Harness

B3 x 6

CP SW1 board

1-42 (E) DFS-900M


6. Remove the six screws (B3 x 6) to detach the
VFD cover. B3 x 6
7. Remove the three screws (PSW3 x 6) and the
screw (B2.6 x 6) to detach the vacuum B3 x 6
fluorescent display (VFD). B3 x 6

Installation

8. Install the removed parts by reversing the


steps of removal.

Vacuum fluorescent PSW3 x 6


display (VFD)

B2.6 x 6
PSW3 x 6
VFD cover

DFS-900M 1-43 (E)


6. Lithium Battery

w
. Lithium battery is an important part to maintain safety.
Replacing the lithium battery with an unspecified part may cause fire or electric shock. Be sure to use the lithium battery
specified in the manual.
. Before starting replacement, be sure to unplug the power cable from an electrical outlet.

c
When installing a new lithium battery, set it with the correct +/_ orientation.
If the battery is connected wrongly, it may result in injury or damage to surrounding objects due to burst or leakage.

n
When the battery is consumed to a certain level, the clock data cannot be retained normally.
Part to be replaced: Lithium battery (CR2032)
Part number: ! 1-528-174-71

Removal/Installation

n
Do not directly touch the lithium battery to pre-
vent the electrodes from rusting. BKDF-901 serial number 10001 through 10005

Push the lithium


1. Remove the panel. (Refer to Section 1-3-2.) battery with an
insulated stick to
detach it from the
2. Remove the lithium battery using an insulat-
battery case.
ing stick.
n
Be sure to use an insulating stick to remove
the lithium battery.

3. Install a new lithium battery.


4. Attach the panel. (Refer to Section 1-3-2.)

Actions to Be Taken after Replacement SBC board

Connect the DFS-900M to the BKDF-901 and BKDF-901 serial number 10006 and higher

turn on the power of these units. Push up the lithium


After these units become operable, set date and battery using an
insulated stick to
time.
detach it from the
n battery case.
For how to set date and time, refer to “Basic
Switcher Settings” and “Setting the Date and
Time” in the operating instructions.

SBC board

1-44 (E) DFS-900M


1-4-3. BKDF-902

1. Switching Regulator

The BKDF-902 has two switching regulators. Either one can be removed and installed using the follow-
ing procedures.

Removal

1. Remove the panel. (Refer to Section 1-3-3.)

2. Remove the four screws (B3 x 6) to detach


B3 x 6
the insulation sheet (upper). Insulation sheet
3. Disconnect the harnesses from the connectors (upper) Harness
(CN1, CN2) on the switching regulator.
B3 x 6 Spacers
4. Remove the four spacers and remove the
switching regulator and the insulation sheet
(lower).
Spacers

Installation CN1
Harness
5. Install the remove the parts by reversing the
steps of removal. Switching regulator

CN2

Insulation sheet
(lower)

DFS-900M 1-45 (E)


2. Fader

Removal

1. Remove the panel. (Refer to Section 1-3-3.)

2. Remove the screw (P4 x 10) to detach the


handles. Handles
Handles
3. Disconnect the harness from the connector.
. Fader lever for PROGRAM/PRESET:
CN4 (CP9 SWBUS1 board) P4 x 10 P4 x 10

. Fader lever for M/E:


CN4 (CP9 CPU1 board)
4. Remove the two screws (B4 x 6) and remove
the fader.

Installation

5. Install the remove the parts by reversing the


steps of removal.
CN4 CN4
(CP9 SWBUS1 (CP9 CPU1 board)
board)

Harness
Harness
Fader lever
B4 x 6 B4 x 6
(for M/E transition)

Fader lever
(for PROGRAM/PRESET transition)

Actions to Be Taken after Replacement

After the fader has been installed, adjust it.

1-46 (E) DFS-900M


Fader Adjustment

n
Be sure to make this adjustment after the fader lever has been replaced.

Equipment and Tools


. USB mouse: Commercially available
. USB keyboard: Commercially available
. USB hub: Commercially available
. VGA monitor: Commercially available
. VGA monitor cable: Commercially available

Preparation
1. Connect the EXT DISPLYA connector on the BKDF-901 to the video input connector on the VGA
monitor, and then connect a USB keyboard and a USB mouse to the DEVICE connector through a
USB hub.

VGA monitor
VGA monitor cable

BKDF-902
(rear side)

USB hub

USB keyboard USB mouse

DFS-900M 1-47 (E)


2. Open the BKDF-902 panel. (Refer to Section 1-3-3.)

Adjustment Part for M/E Fader


VR1 (GAIN)

VR2
Adjustment Part for PROGRAM/PRESET CP9 CPU1 board (OFFSET)
Fader (side B)
CP9 SWBUS1 board
(side A) 16 SHIFT

VR1
(GAIN)

VR2
M/E PV PVW
16
M/E PGM
SHIFT
(OFFSET)
K OUT CLN SRC
MV1 MV2 KEY

3. Turn on the power of the BKDF-902.


4. Right-click the USB mouse while pressing the Shift key on the USB keyboard.
5. The adjustment mode screen is displayed on the VGA monitor.

Adjustment Mode Screen

M/E fader DAT value

PROGRAM/PRESET fader DAT value

1-48 (E) DFS-900M


To Exit the Adjustment Mode
Right-click the USB mouse while pressing the Shift key on the USB keyboard to exit the adjustment
mode.

Adjustment Procedure
The PROGRAM/PRESET fader and the M/E fader are adjusted on different boards as shown below.
. PROGRAM/PRESET fader: CP9 SWBUS1 board
. M/E fader: CP9 CPU1 board
Adjust these faders according to steps 1 to 4.

1. Turn VR1 (GAIN) and VR2 (OFFSET) to adjust the fader so that the DAT value becomes “00000H”
when the fader lever is turned to the bottom.
2. Turn VR1 (GAIN) and VR2 (OFFSET) to adjust the fader so that the DAT value becomes “00FFFH”
when the fader lever is turned to the top.
3. Turn VR2 (OFFSET) to adjust the fader so that the lighting of the buttons in PRESET selection
button row changes green to red when the fader lever is moved about 5 mm from the top and bottom
positions.

Adjustment Part for PROGRAM/PRESET Fader Adjustment Part for M/E Fader
MV1 MV2 KEY
K OUT CLN SRC VR2
(OFFSET)
M/E PGM
16 M/E PV SHIFT
PVW
VR2
(OFFSET)

VR1
(GAIN)
16 SHIFT
VR1 (GAIN)
CP9 SWBUS1 board CP9 CPU1 board
(side A) (side B)

PRESET selection Fader lever


button row (for M/E) (for M/E)

PRESET selection
button row (for PROGRAM/PRESET)
Fader lever
(for PROGRAM/PRESET)

4. Shuttle the fader lever between the top and bottom about 10 times and confirm that adjustment results
of steps 1 to 3 are maintained.

DFS-900M 1-49 (E)


Operation Check
1. Select buttons of numbers that are different between the M/E bus A selection button row and the M/E
bus B select button row, and then turn on the BKGD button.
2. Check that the numbers selected in step 1 change each time the fader lever (for M/E) goes off the
upper end and lower end, and that the transition indicator lights.
3. Press the #1 button for the PROGRAM selection button and press the SHIFT button for the PRESET
selection button, and then select the #13 button (MATTE).
4. Turn on the WIPE button.
5. Select wipe pattern “000” with the F1 knob.
6. Check that the numbers selected in step 3 change each time the fader lever (for PROGRAM/PRE-
SET) goes off the upper end and lower end, and that the transition indicator lights, and that the PGM
output video wipes smoothly.

F1 knob

Fader lever
(for M/E)

M/E bus A selection button row


M/E bus B selection button row
Fader lever
#1 button (for PROGRAM/
PROGRAM bus selection button row PRESET)
PRESET bus selection button row

#13 button SHIFT button

BKGD button
Transition
indicators
(for M/E)

WIPE button

Transition
indicators
(for PROGRAM/PRESET)

1-50 (E) DFS-900M


3. Joystick

Removal

1. Remove the panel. (Refer to Section 1-3-3.)

2. Disconnect the harness from connector (CN5)


on the CP9 CPU1 board.
3. Remove the four screws (P3 x 8) to detach P3 x 8 P3 x 8
the ring.
4. Remove the joystick downward.

Ring
Installation

5. Install the remove the parts by reversing the


steps of removal.

CN5
(CP9 CPU1 board)

Joystick

Operation Check after Installation

After a new joystick is installed, check its operation.

DFS-900M 1-51 (E)


Joystick Operation Check

n
Be sure to perform this operation check after the joystick has been replaced.

Preparation
Display the adjustment mode referring to “Fader Adjustment.”

Adjustment Mode Screen

Operation Check
1. Check changes in JX, JY, and JZ parameter values when the joystick is moved laterally (X direction), vertically (Y
direction), and is rotated (Z direction).

Direction Joystick Parameter value +Y direction


position (Error of maximum: ?50)
X +X direction max. (right) +1839 -Z direction +Z direction
0 (center) 0
_X direction max. (left) _1839
Y +Y direction max. (up) +1839 -Xdirection +X direction
0 (center) 0
_Y direction max. (down) _1839
Z +Z direction max. (clockwise) +1839
0 (center) 0
_Z direction max. _1839 -Y direction Joystick
(counterclockwise)

2. Check that these parameter values remain unchanged while the joystick is not operated.

1-52 (E) DFS-900M


4. Compact Flash Card

Removal

1. Remove the panel. (Refer to Section 1-3-3.)


2. Remove the compact flash card of the
BKDF-902 according to step 2 of “4. Com-
pact flash card” in Section 1-4-2.

Installation

3. Install the remove the parts by reversing the


steps of removal.

5. Vacuum Fluorescent Display (VFD)

Removal

1. Remove the panel. (Refer to Section 1-3-3.)

2. Detach the four knobs.


Knobs

DFS-900M 1-53 (E)


3. Disconnect the harnesses from the connectors
(CN3, CN4, CN5, CN6, CN10) on the CP9 Harnesses
CPU1 board. PSW
3x6
4. Remove the nineteen screws (PSW 3 x 6) PSW
3x6 Harness clamps
and two harness clamps and remove the CP9
Harness
CPU1 board.
CN10
CN5
CN4 PSW
3x6
CN6 Harness
Harness
CN3

CP9 CPU1 board

5. Remove the six screws (B3 x 6).


6. Remove the three screws (PSW3 x 6) and Vacuum fluorescent PSW3 x 6
display (VFD)
one screw (B2.6 x 6) to detach the vacuum B3 x 6
fluorescent display (VFD) from VFD cover. B3 x 6

B3 x 6

Installation

7. Install the remove the parts by reversing the B2.6 x 6

steps of removal.

VFD cover

1-54 (E) DFS-900M


6. Lithium Battery

w
. Lithium battery is an important part to maintain safety.
Replacing the lithium battery with an unspecified part may cause fire or electric shock. Be sure to use
the lithium battery specified in the manual.
. Before starting replacement, be sure to unplug the power cable from an electrical outlet.

c
When installing a new lithium battery, set it with the correct +/_ orientation.
If the battery is connected wrongly, it may result in injury or damage to surrounding objects due to burst
or leakage.

n
When the battery is consumed to a certain level, the clock data cannot be retained normally.
Part to be replaced: Lithium battery (CR2032)
Part number: ! 1-528-174-71

Removal/Installation

n
Do not directly touch the lithium battery to pre-
vent the electrodes from rusting.

1. Remove the panel. (Refer to Section 1-3-3.)

2. Remove the lithium battery using an insulat-


ing stick. Push up the lithium
n battery using an
Be sure to use an insulating stick to remove insulated stick to
detach it from the
the lithium battery. battery case.

3. Install a new lithium battery.


4. Attach the panel. (Refer to Section 1-3-3.)

Actions to Be Taken after Replacement

Connect the DFS-900M to the BKDF-902 and


turn on the power of these units.
SBC board
After these units become operable, set date and
time.
n
For how to set date and time, refer to “Basic
Switcher Settings” and “Setting the Date and
Time” in the operating instructions.

DFS-900M 1-55 (E)


1-5. Periodic Replacement Parts

The following parts require periodic replacement. Perform replacement work referring to the replacement cycles shown in
the following table.

m
. The replacement cycle of each part is not guaranteed. These replacement cycles are available as reference values when
making a maintenance plan.
. These replacement cycles depend on operating environment and conditions of the unit.
Part name Location Replacement part Replacement cycle (reference)
Fan DFS-900M ! 9-885-149-05 or 9-885-151-83 Replacement: Once every 7 years
Power supply unit DFS-900M BKDF-990 (Power supply unit) Replacement: Once every 7 years
Switching regurator BKDF-901/902 ! 9-885-149-22 Replacement: Once every 7 years

1-6. Error Messages

For details of error messages displayed on the display panel of the control panel, refer to “Messages and Actions to Take” in
the DFS-900M operating instructions.

1-7. Troubleshooting

This section describes troubleshooting of the DFS-900M.


Perform inspection according to actions in the tables below.

1-7-1. Problems during Startup


Symptom Action
Power is not turned on. Check whether power cables are properly connected to BKDF-901/902 and DFS-900M. After you
checked that power cables are properly connected, turn on the power switch of BKDF-901/902.
When BKDF-901/902 has started normally, an initialization message appears on the display panel of
BKDF-901/902. Then turn on the power switch of DFS-900M. Confirm that the power indicator of
DFS-900M lights green.
Communication is disabled with Check whether DFS-900M is powered on. Confirm that the power indicator is lit green and the fans
“Prepare communication be- are rotating.
tween CP and PR” displayed on Confirm that BKDF-901/902 is connected to DFS-900M with the supplied control cable (cross cable).
the display panel. A straight cable cannot be used for connection between BKDF-901/902 and DFS-900M. Use the
supplied control cable (cross cable).
Check whether the LAN cable is properly connected. Confirm that the LAN connector access LED of
BKDF-901/902 and DFS-900M is lit green.
It may take several minutes until communication is started after the unit has started. When communi-
cation starts, the LAN connector access LED of BKDF-901/902 and DFS-900M blinks orange. If the
LED does not start blinking after a while, turn off the power of DFS-900M and restart it.
The following messages appear sequentially on the display panel of BKDF-901/902 during startup.
1. Now initializing…Please wait… : After power-on
2. Now initial communication was started 0/NNN : After OS has started (NNN: Number of stills)
3. When communication with DFS-900M has been established, a value “0” displayed in 2 above is
incremented to the same value as NNN.
4. The initial menu is displayed. When a communication failure for 0.5 seconds or more occurs in
this state, a message “Prepare communication between CP and PR” appears.

1-56 (E) DFS-900M


1-7-2. Problems on Video Input and Output
Symptom Action
Output video is disturbed. Check whether the video format setting is correct. Display the video format menu and confirm that
the input signal matches the setting referring to “Setting the Video Format” in the operating instruc-
tions. Also check whether the settings of display device (such as monitor) are correct.
If the video format is changed while the input signal freeze function (including stills) is used, set the
freeze function again with the updated video format and download stills.
. Input video is not displayed. Check whether the displayed output video is PREVIEW output or CLEAN output video. If AUX output
. Video does not change even video is displayed, check the assignment of output video with the AUX menu.
when the M/E button row is Check the lighting status of the M/E button row and the right-end SHIFT button to see if button is
pressed. correctly selected.
Press the INPUT button and check whether the button row assignment has been changed from the
Input Remap menu.
Press the INPUT button and check whether the freeze mode is set to LIVE from the “Input Remap”
menu.
Press the INPUT button and check whether the input process amplifier setting has been changed
from the Input Process 1, 2 menu.
Confirm that the image (including characters) registered by KEY 1 to KEY 4 and DSK1/DSK 2) is not
superimposed on the displayed output video. Press the KEY1 to 4 button and the DSK1, 2 button in
the transition block to light them. When they are lit red, transition them and clear the setting.
Confirm that BLACK TRANS is disabled. When the BLACK TRANS button in the transition block is lit
orange, press the BLACK TRANS button to clear the setting.
When AUX output video of expansion option is displayed, check whether the up-conversion setting is
correct. Similarly when AUX input video of expansion option is displayed, check whether the up-
conversion setting is correct.

1-7-3. Problems on Functions


Symptom Action
. No key is displayed. Check whether the KEY SOURCE and KEY INSERT settings are correct. Also check whether the
. Key transition is not enabled. DME mode (with KEY / without KEY) setting is correct with the KEYER menu.
Check whether invisible position and size are set with DME in the KEYER menu. The DME param-
eter is also changed when preset DME transition is made. Reset the DME parameter or make DME
transition.
Confirm that the current made is not the transition preview mode.
The DME transaction button is Check whether the number of DME channels has not reached the upper limit. The number of DME
pressed, but no response is channels is displayed in “Now Using DMEs= ” according to the number of additional expansion
returned. option DME boards.
(2: No additional DME board/4: One additional DME board/6: Two additional DME boards)
The number of DME channels can be enabled within the displayed number.
. Stills cannot be downloaded. Check whether the download destination was changed during download of stills. Do not change the
. Stills are downloaded to a download destination until the USER/STILL button lights orange.
place different from the
setting.
Editor is connected, but it does Check whether the EDITOR button of BKDF-901/902 is lit. If it is not lit, press the EDITOR button to
not work. light it.
Check whether the communication settings are correct. Press the SYSTEM button and check
whether the communication protocol, baud rate, and parity bit settings are correct from the Serial
menu.

DFS-900M 1-57 (E)


1-8. Circuit Description

The DFS-900M is a compact switcher that is compatible with both SD system and HD system and has a digital multieffect
function.
This circuit description covers the following items.
1. DFS-900M (processor unit)
2. BKDF-901 (control panel)
3. BKDF-902 (control panel)
4. BKDF-910 (PR9 SDII1 board)
5. BKDF-940 (PR9 DME1 board)
6. BKDF-950 (PR9 MV1 board)
7. BKDF-960 (PR9 SDIO1 board)

1. DFS-900M (Processor Unit)


The DFS-900M consists of the following boards.
. PR9 MAIN1 board
. PR9 CPU1 board
. PR9 MB1 board

PR9 MAIN1 Board


The PR9 MAIN1 board contains inputs and outputs of SDI signals (SDI IN, PGM OUT, etc.) as standard equipment and
performs main image signal processing with this board.
IC1 (FPGA (SDI IN/OUT)) performs input/output processing for standard SDI signals (SDI IN, PGM OUT, etc.). IC1
controls the frame synchronizer and the frozen-image function for the SDI IN signal.
IC2 (FPGA (XPT)) routes various signals (including SDI input/output signals on this board, input/output signals of the I/O
expansion board, option board signals of the DME and the Multi Viewer, PVW, CLN, KEY, DSK, and still picture signals
generated on this board) to the onboard FPGAs and other boards.
IC3 (FPGA (KEYER)) exchanges DME-processed signals between IC5 (FPGA (DME)) that performs key signals (includ-
ing EXT, SELF, and CHROMA KEY) processing and the preinstalled DME processing and the optional DME board.
IC4 (FPGA (Combiner)) perform image signal processing (such as edge, shadow, and DSK) at the final stage. Furthermore,
IC4 receives control signals from the CPU on the CPU/GENLOCK board and controls FPGAs (SDI IN/OUT, XPT, KEY-
ER, and DME) on this board and the option boards of the DME and the Multi Viewer.

PR9 CPU1 Board


The PR9 CPU1 board is provided with a CPU function, a genlock function, and an external device interface function.
As the CPU function, IC1 (DSP (CPU)) performs boot processing, initializes the FPGAs, and controls Still Store (Y/C/K
frames) together with IC2 (FPGA (CPU)). Flash ROMs IC29 and IC31 manage total FPGA data of all boards including
options in the processor, and also exchange operation information and still pictures with the control panel through CN9
(PANEL connector) using Ethernet communication.
As the genlock function, this board performs internal synchronization based on the reference signal input from CN16 and
CN17 (REF IN connectors), generates necessary clock signals, outputs black burst signals or tri-level sync signals from
CN18 and CN19 (REF OUT connectors), and sends the clock signals through the PR9 MB1 board to the PR9 MAIN board
and the optional I/O expansion board.
As the external device interface function, this board controls the editing control unit and the AUX bus remote controller
through CN12, CN13, CN14, and CN15 (EDITOR connectors and REMOTE connectors) using RS-422A serial communi-
cation. Furthermore, this board is provided with a parallel interface between 16-channel GPI IN (D-sub 25-pin connector
CN10) and the 32-channel TALLY/GPI OUT (open collector) (D-sub 37-pin connector CN11).

1-58 (E) DFS-900M


2. BKDF-901 (Control Panel)
The BKDF-901 consists of the following boards.
. CP9 CPU1 board
. CP9 DC1 board
. CP9 SW1 board
. SBC board
. CP9 USB1 board
. CP9 USB2 board

CP9 CPU1 Board


The CP9 CPU1 board is a main board on the operation panel.
IC12 (H8 CPU) processes fader, joystick, rotary encoder, switch, CPU SW1 board switch operation information and sends
it to the SBC board through the RS-232 interface.
This board receives LED ON/OFF information and display menu information of the vacuum fluorescent display from the
SBC board through the RS-232 interface, controls LED indication of switch/key status, and displays information on the
vacuum fluorescent display.
The fader/joystick operation information is A/D converted by IC24 (A/D converter), and the converted digital signal is
transferred to IC12 (H8 CPU). The rotary encoders (ENC1 to ENC4) operation information is converted to a positive or
negative count value by IC33 (CPLD), and the converted value is transferred to IC12 (H8 CPU).
A +5 V power voltage is supplied from the CP9 DC1 board and is distributed to the CP9 SW1 board and the vacuum
fluorescent display.

CP9 DC1 Board


The CP9 DC1 board converts the +12 V supplied from the power supply unit to +5 V, and supplies +5 V to the SBC board
and the CP9 CPU1 board.

CP9 SW1 board


The CP9 SW1 board is a sub board on the operation panel.
This board sends and receives switch operation information and LED ON/OFF information on the CP9 SW1 board to/from
IC12 (H8 CPU) on the CP9 CPU1 board.

SBC Board
The SBC board has the following main functions.
. Sends operation panel operational information to the processor (DFS-900M).
. Displays the GUI menu.
. Reads file data and system data from and writes them to a USB memory device.
The SBC board sends operation panel operational information received from the CP9 CPU1 board through the RS-232C
interface to the processor through the TO PROCESSOR connector (Ethernet). This board also sends LED ON/OFF infor-
mation and menu information to be displayed on the vacuum fluorescent display to the CP9 CPU1 board, and outputs the
GUI menu from the EXT DISPLAY connector.
Furthermore, this board sends and receives file data and system data to/from a USB memory connected to the USB connec-
tor (USB MEMORY) on the CP9 USB1 board through the CP9 USB2 board with the USB interface. This board also re-
ceives external touch panel and mouse operation information through the USB connector (DEVICE) on the CP9 USB2
board.
The compact flash card contains OS and application programs.

CP9 USB1 Board


The CP9 USB1 board is provided with a USB MEMORY connector on the operation panel.
This board is connected to the SBC board through the CP9 USB2 board with the USB interface.

DFS-900M 1-59 (E)


CP9 USB2 Board
The CP9 USB2 board contains a DEVICE connector on the rear panel.
This board relays USB signals between the SBC board and the CP9 USB1 board and RS-232C signals between the SBC
board and the CP9 CPU1 board.

3. BKDF-902 (Control Panel)


The BKDF-902 consists of the following boards.
. CP9 CPU1 board
. CP9 SWBUS1 board
. CP9 SWTR1 board
. SBC board
. CP9 USB1 board
. CP9 USB2 board

CP9 CPU1 Board


The CP9 CPU1 board is a main board on the operation panel.
IC12 (H8 CPU) processes fader, joystick, rotary encoder, switch, CPU SW1 board switch operation information, CPU
SWTR1 board switch operation information and sends it to the SBC board through the RS-232 interface.
This board receives LED ON/OFF information and display menu information of the vacuum fluorescent display from the
SBC board through the RS-232 interface, controls LED indication of switch/key status, and displays information on the
vacuum fluorescent display.
The fader/joystick operation information is A/D converted by IC24 (A/D converter), and the converted digital signal is
transferred to IC12 (H8 CPU). The rotary encoders (ENC1 to ENC4) operation information is converted to a positive or
negative count value by IC33 (CPLD), and the converted value is transferred to IC12 (H8 CPU).
A +5 V power voltage is supplied from the CP9 SWBUS1 board and is distributed to the vacuum fluorescent display.

CP9 SWBUS1 Board


The CP9 SWBUS1 board is a sub 1 board on the operation panel.
This board transmits the PROGRAM/PRESET fader and switch operation information and the CP9 SWTR1 board switch
operation information to IC12 (H8 CPU) on the CP9 CPU1 board through the RS-232 interface.
The analog PROGRAM/PRESET fader operation information is converted to digital data by IC35 (A/D converter), and
then the digital data is sent to the CP9 CPU1 board.
Furthermore, this board adds OR operation to the voltage +12 V supplied from the two power supply units with a diode,
converts it to +5 V, and then supplies the voltage +5 V to the SBC board, CP9 CPU1 board, and the CPU SWTR1 board.

CP9 SWTR1 Board


The CP9 SWTR1 board is a sub 2 board on the operation panel.
This board transmits the CP9 SWTR1 board switch operation and the LED status information to IC43 (PLD) on the CP9
SWBUS1 board.

1-60 (E) DFS-900M


SBC Board
The SBC board has the following main functions.
. Sends operation panel operational information to the processor (DFS-900M).
. Displays the GUI menu.
. Reads file data and system data from and writes them to a USB memory device.
The SBC board sends operation panel operational information received from the CP9 CPU1 board through the RS-232C
interface to the processor through the TO PROCESSOR connector (Ethernet). This board also sends LED ON/OFF infor-
mation and menu information to be displayed on the vacuum fluorescent display to the CP9 CPU1 board, and outputs the
GUI menu from the EXT DISPLAY connector.
Furthermore, this board sends and receives file data and system data to/from a USB memory connected to the USB connec-
tor (USB MEMORY) on the CP9 USB1 board through the CP9 USB2 board with the USB interface. This board also re-
ceives external touch panel and mouse operation information through the USB connector (DEVICE) on the CP9 USB2
board.
The compact flash card contains OS and application programs.

CP9 USB1 Board


The CP9 USB1 board is provided with a USB MEMORY connector on the operation panel.
This board is connected to the SBC board through the CP9 USB2 board with the USB interface.

CP9 USB2 Board


The CP9 USB2 board contains a DEVICE connector on the rear panel.
This board relays USB signals between the SBC board and the CP9 USB1 board and RS-232C signals between the SBC
board and the CP9 CPU1 board.

4. BKDF-910 (PR9 SDII1 Board)


The PR9 SDII1 board is an optional board that contains 4-channel SDI signal input.
Up to four boards can be added to the processor unit (DFS-900M) handling input SDI signals IN09 to IN24.
Characteristics of SDI input signals are corrected by the cable equalizer circuit and the signals are output through the PR9
MB board to the PR9 MAIN1 board.
This board has a frame synchronizer function for all of four channels. This board can also store input frozen pictures and
still pictures sent from the PR9 MAIN1 board instead of functioning as a frame synchronizer.
In addition, this board is provided with an up-converter function for channel 1 and channel 2 of four channels.

5. BKDF-940 (PR9 DME1 Board)


The PR9 DME1 board is an optional board to extend the DME function to two channels.
Up to two boards can be added to the processor unit (DFS-900M) handling three to six DME channels.
DME effect is applied to image signals sent from the PR1 MAIN1 board through the PR1 MB board by IC1 (FPGA), and
the signals are returned to the PR1 MAIN1 board through the PR1 MB1 board.

6. BKDF-950 (PR9 MV1 Board)


The PR9 MV1 board is an optional board to provide the multiview function.
Up to two boards can be mounted in the processor unit (DFS-900M).
IC1 (FPGA) synthesizes image signals (up to 16 materials) to configure multiview sent from the PR1 MAIN1 board
through the PR1 MB board with signal name indication to create a multiview screen, and then sends the composite signals
through the PR1 MB1 board to the PR1 MAIN1 board.

DFS-900M 1-61 (E)


7. BKDF-960 (PR9 SDIO1 Board)
The PR9 SDIO1 board is an optional board that contains 4-channel SDI signal output.
Up to two boards can be added to the processor unit (DFS-900M) handling AUX3 to AUX10.
Parallel image signals sent from the PR9 MAIN1 board through the PR9 MB board are converted to SDI
signals, and the converted SDI signals are output through the cable driver circuit to the external from the
SDI output connector.
In addition, this board is provided with a down-converter function for channel 1 and channel 2 of four
channels.

1-62 (E) DFS-900M


Section 2
Spare Parts

2-1. Notes on Repair Parts 2-1. 補修部品注意事項

1. Safety Related Components Warning 1. 安全重要部品


w ! 警告
Components marked ! are critical to safe operation. ! 印のついた部品は安全性を維持するために重要
Therefore, specified parts should be used in the case of な部品です。したがって,交換する時は必ず指定
replacement. の部品を使ってください。

2. Standardization of Parts 2. 部品の共通化


Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は,セットに使われて
used for the unit. These are because of parts common- いるものと異なることがあります。
ality and improvement. これは部品の共通化,改良等によるものです。

3. Stock of Parts 3. 部品の在庫


Parts marked with “o” at SP (Supply Code) column of 部品表の SP(Supply code)欄に o で示される部品は
the spare parts list may not be stocked. Therefore, the 在庫していないことがあり,納期が長くなることがあ
delivery date will be delayed. ります。

4. Harness 4. ハーネス
Harnesses with no part number are not registered as 部品番号の記載されていないハーネスは,サービス部
spare parts. 品として登録されていません。

DFS-900M 2-1
PROCESSOR-1 (DFS-900M)

2-2. Exploded Views


B3 x 6
B3 x 6

B4 x 8

B4 x 35

W4, SMALL
B4 x 8
B4 x 35 B4 x 35 3

W4, SMALL

B4 x 35

1
B3 x 6

B3 x 6

BKDF-990

B3 x 6
2

B3 x 6

No. Part No. SP Description


1 ! 9-885-149-05 s D.C. FAN (92 SQUARE)
2 9-885-149-20 s DOOR ASSY, FRONT
3 ! 9-885-151-83 s D.C. FAN (92 SQUARE)

7-682-547-04 s SCREW +B 3X6


7-682-561-04 s SCREW +B 4X8
7-682-569-04 s SCREW +B 4X35
7-688-004-01 s W 4, SMALL

2-2 DFS-900M
PROCESSOR-2 (DFS-900M)

B2.6 x 6
B2.6 x 6
BKDF-960 (OPTION)
BKDF-910
(OPTION)

K3 x 6

K3 x 6

BKDF-940 (OPTION) B2.6 x 6


B3 x 6

BKDF-950
104 PSW3 x 8 (OPTION) BKDF-940 (OPTION)

B4 x 8
B3 x 6 SW4, TYPE2
BKDF-950
LW4,
(OPTION)
TYPE A
B3 x 6

PSW3 x 6
PSW3 x 6 PSW3 x 6
B3 x 6

B3 x 6 B3 x 6

101

101

B3 x 6 102

PSW3 x 6
PSW3 x 6
PSW3 x 6 B2.6 x 6

B2.6 x 6
103
B2.6 x 6

B2.6 x 6

No. Part No. SP Description No. Part No. SP Description


101 2-901-126-41 s SPACER (6 SQUARE TYPE) (M3)(E) 7-621-770-67 s SCREW +B 2.6X6
102 9-885-140-53 s MOUNTED CIRCUIT BOARD, (PR9 MAIN1) 7-623-210-22 s SW 4,TYPE 2
103 9-885-140-54 s MOUNTED CIRCUIT BOARD, (PR9 CPU1) 7-623-310-07 o LW 4, TYPE A
104 9-885-140-55 s MOUNTED CIRCUIT BOARD, (PR9 MB1) 7-682-247-04 s SCREW +K 3X6
7-682-547-04 s SCREW +B 3X6
7-682-561-04 s SCREW +B 4X8
7-682-947-01 s SCREW +PSW 3X6
7-682-948-01 s SCREW +PSW 3X8

DFS-900M 2-3
CONTROL PANEL (BKDF-901)

included in 208 216


a

MOUNTED CIRCUIT
206 B2.6 x 6
BOARD, (CP9 USB1)

PSW3 x 6
P4 x 10 B3 x 6
(BLACK)
P3 x 8
PSW3 x 6

f B3 x 6
(SILVER)

B3 x 6
217 (SILVER)
209
217 205
210
201
202 204 B3 x 6
217
208 (SILVER)

PSW3 x 6 b

c
B4 x 6 MOUNTED CIRCUIT
203 PSW
3x6 BOARD, (CP9 USB2)
f PSW
h 3x6 218
204 207
PSW3 x 6 hg PSW
PSW 3x6 207
3x6
c
b
PSW N4,TYPE 2
B3 x 6 3x6 203 SW4,TYPE 2
(SILVER)
B3 x 6 211
(SILVER)
d e
B3 x 6 LW4,
d (BLACK) TYPE A 213

214 B3 x 6
(BLACK)

PSW PSW
3x6 3x6
g

212

e B3 x 6
(BLACK)

2-4 DFS-900M
CONTROL PANEL (BKDF-901)

No. Part No. SP Description


201 1-798-264-11 s SWITCH, PUSH (ILLUMINATED)
202 1-798-351-11 s SWITCH, PUSH (17 SQUARE)
203 1-798-352-11 s SWITCH, PUSH (17 SQUARE)
204 1-798-353-11 s SWITCH, PUSH (12 SQUARE)
205 1-840-037-11 s JOYSTICK
206 3-700-194-01 s KNOB, VOLUME
207 4-382-854-51 s SCREW (M3X6), P, SW (+)
208 9-885-136-45 s LEVER, FADER
209 9-885-136-50 s ENCODER, ROTARY
210 9-885-140-46 s MOUNTED CIRCUIT BOARD, (CP9 CUP1)
211 9-885-140-49 s MOUNTED CIRCUIT BOARD, (CP9 SW1)
212 9-885-143-91 s MOUNTED CIRCUIT BOARD, (CP9 DC1)
213 9-885-149-21 s MOUNTED CIRCUIT BOARD, (CP9 SBC)
214 ! 9-885-149-22 s REGURATOR, SWITCHING
216 9-885-149-24 s INDICATOR TUBE MODULE, FLUORES
217 9-885-149-25 s SWITCH, PUSH (9 SQUARE)
218 ! 1-528-174-71 s BATTERY, LITHIUM (CR2032 TYPE)

7-621-770-67 s SCREW +B 2.6X6


7-623-210-22 s SW 4,TYPE 2
7-623-310-07 o LW 4, TYPE A
7-682-148-09 s SCREW +P 3X8
7-682-162-09 s SCREW +P 4X10
7-682-547-04 s SCREW +B 3X6 (SILVER)
7-682-547-09 s SCREW +B 3X6 (BLACK)
7-682-560-04 s SCREW +B 4X6
7-682-561-04 s SCREW +B 4X8
7-682-947-01 s SCREW +PSW 3X6
7-684-024-04 s N 4, TYPE 2

DFS-900M 2-5
CONTROL PANEL-1 (BKDF-902)

included in 307
included in 304

P4 x 10 P4 x 10

302

P3 x 8 P3 x 8

B3 x 6
301
(SILVER)

304
306 to CP9 CPU1A

to CP9 SWBUS1 B3 x 6 to CP9 CPU1A


(SILVER)
B4 x 6 307
303 to CP9 SWBUS1
B4 x 6
to CP9 SWBUS1 to CP9 USB2
306 303
N4,TYPE 2
to CP9 SWBUS1
SW4,TYPE 2
LW4,TYPE A
to CP9 CPU1A
N4,TYPE 2 N4,TYPE 2
SW4,TYPE 2 305
SW4,TYPE 2 to CP9 USB1
LW4,TYPE A
PSW MOUNTED CIRCUIT
3x6 BOARD, (CP9 USB2)

B3 x 6 B4 x 8 PSW
(BLACK) 3x6
PSW
3x6 B3 x 6
(BLACK)

PSW3 x 6
LW4,TYPE A

PSW3 x 6

B3 x 6
(BLACK)

No. Part No. SP Description No. Part No. SP Description


301 1-840-037-11 s JOYSTICK 7-623-210-22 s SW 4,TYPE 2
302 3-700-194-01 s KNOB, VOLUME 7-623-310-07 o LW 4, TYPE A
303 4-382-854-51 s SCREW (M3X6), P, SW (+) 7-682-148-09 s SCREW +P 3X8
304 9-885-136-45 s LEVER, FADER 7-682-547-04 s SCREW +B 3X6 (SILVER)
305 9-885-149-21 s MOUNTED CIRCUIT BOARD (SBC) 7-682-547-09 s SCREW +B 3X6 (BLACK)
306 ! 9-885-149-22 s REGURATOR, SWITCHING 7-682-560-04 s SCREW +B 4X6
307 9-885-157-08 s LEVER, FADER 7-682-561-04 s SCREW +B 4X8
7-682-947-01 s SCREW +PSW 3X6
7-684-024-04 s N 4, TYPE 2

2-6 DFS-900M
CONTROL PANEL-2 (BKDF-902)

MOUNTED CIRCUIT
BOARD, (CP9 USB1)
409
B3 x 6
(SILVER)
PSW3 x 6
B2.6 x 6

PSW3 x 6

to CP9 USB2

410
404 B3 x 6 405 401
402
402 (SILVER)

410

406

to Switching PSW3 x 6
Regurator
to SBC
404 from Joystick
PSW3 x 6 403 PSW3 x 6
PSW3 x 6 404
407
PSW
3x6
PSW3 x 6

PSW3 x 6

PSW3 x 6 403

408
PSW3 x 6

No. Part No. SP Description No. Part No. SP Description


401 1-798-264-11 s SWITCH, PUSH (ILLUMINATED) 7-621-770-67 s SCREW +B 2.6X6
402 1-798-351-11 s SWITCH, PUSH (17 SQUARE) 7-682-547-04 s SCREW +B 3X6 (SILVER)
403 1-798-352-11 s SWITCH, PUSH (17 SQUARE) 7-682-947-01 s SCREW +PSW 3X6
404 1-798-353-11 s SWITCH, PUSH (12 SQUARE)
405 9-885-136-50 s ENCODER, ROTARY
406 9-885-140-42 s MOUNTED CIRCUIT BOARD (CP9 CPU1A)
407 9-885-140-43 s MOUNTED CIRCUIT BOARD (CP9 SWBUS1)
408 9-885-140-44 s MOUNTED CIRCUIT BOARD (CP9 SWTR1)
409 9-885-149-24 s INDICATOR TUBE MODULE, FLUORES
410 9-885-149-25 s SWITCH, PUSH (9 SQUARE)

DFS-900M 2-7
2-3. Supplied Accessories
--------------------
SUPPLIED ACCESSORIES
--------------------
Ref. No.
or Q'ty Part No. SP Description
3pcs ! 1-791-041-32 s CORD SET, POWER (for J MODEL)
1pc ! 4-192-719-03 s OPERATING INSTRUCTIONS (JAPANESE)
(for DFS-900M)
1pc ! 4-192-719-13 s OPERATING INSTRUCTIONS (ENGLISH)
(for DFS-900M)
2pcs 9-885-151-84 s BRACKET, RACK MOUNT (for DFS-900M)
2pcs 9-885-151-85 s BRACKET, RACK MOUNT (for BKDF-901)
2pcs 9-885-157-06 s BRACKET, RACK MOUNT (for BKDF-902)

2-8 DFS-900M
Section 3
Block Diagrams

Index

Board name Page


Overall (BKDF-901) 3-6
Overall (BKDF-902) 3-7
Overall (DFS-900M) 3-2
PR9 CPU1 3-3
PR9 DME1 3-9
PR9 MAIN1 3-4
PR9 MV1 3-9
PR9 SDII1 3-8
PR9 SDIO1 3-10

DFS-900M 3-1 3-1


Overall (DFS-900M) Overall (DFS-900M)

3-1. DFS-900M

PR9 MAIN1 PR9 CPU1


Ref. Input Ref. Output Touch Panel LCD
(Option)
Ref. Loop through M/E Still M/E Still
Capture Capture

USB

VGA
BKDF-901/902(CONTROL PANEL)

SDI Input 1-8


SBC
Main_I/O XPT Combiner
8
Ethernet Ethernet USB VGA
Standard I/O Signal router Edge/Shadow Control
SDI FS,Still, DSK Program OS
Output Proc.Amp Internal Signal Wipe Generator
Generator RS232C
PGM 1/2 4 Control 1GB
AUX 1/2 Program CF
M/E Still
Capture
SW Control Joystick A/D
BKDF-910(OPTION) Encoder Fader
Keyer SW Card
PR9 SDII1
Ext/Self/CK
SDI Input Wipe mask
(Option) Generator Control
SDI Input 9-12 Up Resizer, Driver GPI
4 FS, Still,
Proc. Amp
Tally

BKDF-910(OPTION) DME RS-422A


(Standard 2ch)
PR9 SDII1 Remote 1
SDI Input External
(Option) Remote 2 Equipment
SDI Input 13-16 Up Resizer, BKDF-940(OPTION) Flash Memory
4 FS, Still, Editor
Proc. Amp PR9 DME1 FPGA's Remote 3 Aux Remote
Configuration etc.
Data
Editor
BKDF-910(OPTION) DME
(Option 2ch)
PR9 SDII1
SDI Input
(Option)
SDI Input 17-20 Up Resizer, BKDF-940(OPTION)
4 FS, Still,
Proc. Amp PR9 DME1

BKDF-910(OPTION) DME BKDF-960(OPTION)


(Option 2ch)
PR9 SDII1 PR9 SDIO1
SDI Input
(Option) SDI Input
SDI Input 21-24 Up Resizer, (Option) SDI Output AUX3-6
4 FS, Still, 4
Proc. Amp
BKDF-950(OPTION)
BKDF-960(OPTION)
PR9 MV1
PR9 SDIO1
DME
(Option) SDI Input
(Option) SDI Output AUX7-10
4
POWER A Power
Supply Unit
BKDF-950(OPTION)
PR9 MV1
BKDF-990(OPTION)
DME
Power (Option)
POWER B Supply Unit
(Option) Processor
Overall
DFS-900M
PR9 MB1

3-2 3-2 DFS-900M


PR9 CPU1 PR9 CPU1

to/from
PR9 MB1 BOARD

PR9 CPU1 CN6 CN1 CN2 CN3 CN4 CN5

FUSE IC68
FAN POWER +12V to +5.5V
REGULATOR GENLOCK
IC69 IC72 IC45 IC42
+5.5V to +5VA +5.5V to -5VA SUB CLK CROSSPOINT
Ref.In Ref.Out CLOCK DISTRIBUTOR
CTRL SWITCH
REGULATOR DC-DC CONVERTOR
IC73,74 IC36
IC70
CTRL VIDEO CLOCK

STILL DOWN LOAD


+5V to +3.3VA

FLD
+5VA to +3.3V_PLL_11 STATUS
IC POWER GENERETOR
VIDEO CLOCK GENERATOR
REGULATOR

CPU CTRL
IC47

STILL 1-4
STILL CAP
IC71
FLD IC34
+5V to +2.5VA DISTRIBUTOR IC43 TIMING
VIDEO ENCORDER&VIDEOCLOCK PLUSE VIDEO SYNC
GENERETOR REGULATOR SYS CLK DATA/CLOCK SEPARETOR
IC28,30,31 DISTRIBUTOR
IC49
IC61 TIMING PLUSE

STATUS
CPU_I/F
CTRL

FLD
VIDEO
+12V to +5V ENCORDER
DC-DC CONVERTOR
CPU
CTRL
IC62
+5V to +1.0V IC2
FPGA POWER STILL STORE:4ch
DC-DC CONVERTOR IC29,31 FPGA CPU_I/F
IC63 Genlock
FLASH
+5V to +1.8V MEMORY IC1
FPGA&DSP&DRAM POWER IC55,56,
DC-DC CONVERTOR DSP 57,58
(CPU)
IC65
DDR2SDRAM
+5V to +2.5V
FPGA&IC POWER
DC-DC CONVERTOR IC3,4
IC17,18, IC13,14,
IC66 IC22,25 IC23,24,26,27 IC9 19,20,21 15,16
+5V to +3.3V DDR2RSDRAM
FPGA&DSP&etc POWER DUAL ETHERNET DARLINGTON PHOTO
DUPLEX FULL FUPLEX TRANSCEIVER TRANSISTOR COUPLER
DC-DC CONVERTOR
IC67
+5V to +1.2V
DSP
DC-DC CONVERTOR

IC11 CN12 CN13 CN14 CN15 CN9 CN11 CN10 CN19 CN18 CN17 CN16
+3.3V to +2.5V_LAN
ETHERNET TRANSCEIVER POWER TALLY/GPI OUT GPI IN REF OUT REF IN
REGULATOR EDITOR REMOTE3 REMOTE2 REMOTE1 PANEL
(ETHERNET)
IC12
to +12V_SGMI
DSP&ETHERNET TRANSCEIVER POWER
REGULATOR

+2.5V_LAN to +2.5V_PHYA
ETHERNET TRANSCEIVER POWER

+2.5V_PHYA to +2.5V_TRNS PR9 CPU1 Board


ETHERNET TRANSCEIVER POWER
PR9 CPU1
DFS-900M

DFS-900M 3-3 3-3


PR9 MAIN1 (1/2) PR9 MAIN1 (1/2)

to/from
PR9 MB1 BOARD

IN9-14,17-20

CAPTURE OUT
CPU_CTRL.

CPU_CTRL.

STILL1-4
IN15,16

CLK/FLD

IN21-24

AUX5-10
AUX3,4
PR9 MAIN (1/2) CN2 CN3 CN1 CN4 CN5

STILL1-4
CPU_CTRL.

IN9-24,

AUX3-10
KEYER1-4,ABUS,BBUS
IC37-40
IC41-44 IC4 IC2 IC3
PGM/PVW/CLN KEYER1-4,ABUS,BBUS DDR2
DDR2 SDRAM
SDRAM
COMBINER_FPGA DSK1-2,BORDER XPT_FPGA KEYER_FPGA

. Combiner SERIAL_CTRL. . Xpt SERIAL_CTRL. . Keyer.


. Wipe. . MV-preprocess CLK/FLD . DME_I/F.(Xpt)
. CPU_I/F. . DSK.
. Chroma key
CLK/FLD SERIAL_CTRL.

DME1-6
IC5 CN10
DME5-6
IN1-8 to/from
SERIAL_CTRL. DME_FPGA
SERIAL_CTRL. PR9 DM1 BOARD
PGM/AUX1-2 CLK/FLD (OPTION)
. DME Basic CLK/FLD
. DME Warp
CN23
IC32 IC1 CN9
DME1-2 DME3-4
FOR DEBUG BUFFER to/from
JTAG CONNECTOR SDI(IN_OUT)_FPGA SERIAL_CTRL. PR9 DM1 BOARD
IC33-36 CLK/FLD (OPTION)
DDR2 . Input process RLD DDR2
SDRAM . Output process RAM SDRAM
. Process_control CN8
. FS 8ch IC47-49 IC45,46 MV2
to/from
SERIAL_CTRL. PR9 MV1 BOARD
CLK/FLD CLK/FLD (OPTION)
SERIAL_CTRL.

CN7
MV1
PGM_AUX1-2
IN1-8

to/from
SERIAL_CTRL. PR9 MV1 BOARD
CLK/FLD (OPTION)

IC25 IC29 IC31


SERIALIZER SERIALIZER SERIALIZER

IC26
FANOUT
BUFFER
IC15 IC16 IC17 IC18 IC19 IC20 IC21 IC22 IC27 IC24
EQUALIZER EQUALIZER EQUALIZER EQUALIZER EQUALIZER EQUALIZER EQUALIZER EQUALIZER CABLE CABLE
DRIVER DRIVER
PR9 MAIN Board
CN11 CN12 CN13 CN14 CN15 CN16 CN17 CN18 CN19 CN20 CN21 CN22 PR9 MAIN1 (1/2)
SDI_OUT SDI_OUT SDI_OUT SDI_OUT DFS-900M
SDI_IN1 SDI_IN2 SDI_IN3 SDI_IN4 SDI_IN5 SDI_IN6 SDI_IN7 SDI_IN8
_PGM1 _PGM2 _AUX1 _AUX2

3-4 3-4 DFS-900M


PR9 MAIN1 (2/2) PR9 MAIN1 (2/2)

PR9 MAIN (2/2) POWER


IC55 IN/OUT FPGA
DDR TERMINATION
REGULATOR
+1.8V_IN to +DDR2_VREF_AV,
DDR2_VTT_AV
IC50 IC66 DRAM POWER
CN6
F1 DC-DC CONVERTER REGULATOR
Power Supply For DDR2
FUSE Termination/Reference
+12V_IN to +3.3V +3.3V to +1.8VI
FPGA&Serializer etc POWER Serializer POWER
Power Supply For SDI OUT
IC57 KEYER FPGA
IC51 DDR TERMINATION
DC-DC CONVERTER REGULATOR
+1.8V_IN to +DDR2_VREF_CV,
+12V_IN to +1.8V DDR2_VTI_DV
I/O&DRAM POWER
DRAM POWER
Power Supply For DDR2
IC52 Termination/Reference
DC-DC CONVERTER

+12V_IN to +2.5V_A
IC58 COMB FPGA
I/O POWER
DDR TERMINATION
REGULATOR
IC54 IC69
+1.8V_IN to +DDR_VREF_DV,
F2 DC-DC CONVERTER DC-DC CONVERTER DDR2,VTI_DV

FUSE +12V_IN to +1.5V +1.5V_B to +0.75V


DRAM POWER

I/O&DRAM POWER DME_FPGA POWER Power Supply For DDR2


Power Supply For RLDRAM V_Ref. Termination/Reference

IC53 IC65
DC-DC CONVERTER REGULATOR
to/from IC59 DME FPGA
PR9 MB1 BOARD +12V_IN to +2.5V_B DDR TERMINATION
+2.5V_B to +AVTTV
SDI(IN_OUT)_FPGA& REGULATOR
DME_FPGA POWER SDI(IN_OUT)_FPGA POWER
Power Supply For GTP +1.8V_IN to +DDR_VREF_EV,
DDR2,VTI_EV
IC60 IC68
DRAM POWER
DC-DC CONVERTER REGULATOR
Power Supply For DDR2
+12V_IN to +1.0V_C Termination/Reference
+2.5V_B to +AVCCV
COMBINER_FPGA&
XPT_FPGA POWER SDI(IN_OUT)_FPGA POWER
Power Supply For GTP
IC61
DC-DC CONVERTER

+12V_IN to +1.0V_B
SDI(IN_OUT)_FPGA POWER

IC62
DC-DC CONVERTER

+12V_IN to +1.0V_A
DME(DVE)_FPGA POWER
IC70 IC67
DC-DC CONVERTER REGULATOR

+12V_B to +5V +5V to +3.3VI


Serializer&CableDriver etc POWER
Power Supply For SDI IN/OUT

PR9 MAIN Board


PR9 MAIN1 (2/2)
DFS-900M

DFS-900M 3-5 3-5


Overall (BKDF-901) Overall (BKDF-901)

3-2. BKDF-901
TO FLUORES INDICATOR TUBE
(GU280X16G-7003)
CP9 USB1 CN702
USB1+
CN10 USB
CP9 CPU1 ENC1 ENC3 ENC2 ENC4 USB1- MEMORY
ENCODER ENCODER ENCODER ENCODER CN701
SWITCH SWITCH SWITCH SWITCH

IC22 IC23 IC24 CN4

USB1+

USB1-
STI STI

IC1-9 IC33 FADER CP9 USB2


SW1-16 CN3 SBC
LED DRIVER LED CPLD A/D CON.

USB1+

USB1-
SWITCH
SW_SENCE
LED CN5 CN4 J2
RS-232C X USB1-
USB1+ J6
IC1-9 Y USB2+ EXT DISPLAY
SW17-40 IC12 Z USB2-
JOYSTICK
LED DRIVER H8

USB2+

USB2-
SWITCH CN2 CN1
SW_SENCE CN5
RS-232C
RS-232C
DEVICE

RS-232C
LED

CN6
SW_SENCE

+5V +5V +5V CN6 J14


CN3 CON1
BUZZER
MAINTENANCE
CN2
SW_SENCE

J9
LED

+5V

RS-232C

CP9 SW1 CP9 DC1


CN1 CN2 J11
+5V
LED

SW_SENCE

+5V
PROCESSOR
CN3 J13
IC1-17 SW1-60 P1
DC-DC +5V +5V
CON.
LED DRIVER SWITCH

+12V
CN1
+12V

SWITCHING
REGURATOR
POWER AC IN
SWITCH

Control Panel
Overall
BKDF-901

3-6 3-6 DFS-900M


Overall (BKDF-902) Overall (BKDF-902)

3-3. BKDF-902 TO FLUORES INDICATOR TUBE


(GU280X16G-7003)
CP9 USB1 CN2
USB1+
CN10 USB
CP9 CPU1 ENC1 ENC3 ENC2 ENC4 USB1- MEMORY
IC24 CN4
ENCODER ENCODER ENCODER ENCODER CN1
SWITCH SWITCH SWITCH SWITCH

IC22 IC23

USB1+

USB1-
FADER 1
(FOR M/E TRANSITION)
STI STI

IC1-9 IC33 CP9 USB2


SW1-16 CN3 SBC
LED DRIVER LED CPLD A/D CON.

USB1+

USB1-
SWITCH
SW_SENCE
LED CN5 CN4 J2
RS-232C X USB1-
USB1+ J6
IC1-9 Y USB2+ EXT DISPLAY
SW17-40 IC12 Z USB2-
JOYSTICK
LED DRIVER H8

USB2+

USB2-
SWITCH CN2 CN1
SW_SENCE CN5
RS-232C RS-232C
RS-232C
DEVICE
SW_SENCE

CN6

RS-232C
LED

+5V +5V
CN6 J14
CN3 CON1
ALARM
MAINTENANCE
CN2

CN1 CN2 J9
AC IN A AC IN B
RS-232C
FADER 2
SW_SENCE

(FOR PROGRAM/ SW1 SW2


PRESET TRANSITION) POWER POWER J11
LED

SWITCH A SWITCH B J13


PROCESSOR
+5V
SWITCHING SWITCHING
REGURATOR REGURATOR
+12V

(FOR DEBUG) +12V (NC)


CN2 CN3 CN4 CN8 CN9 CN10 CN11 CN12
CP9 SWBUS1
+12V

+12V

+5V

+5V
SENCE

+12V
LED

SW_

D117 D117 IC46


IC43 IC35 +12V
TWIN DC/DC CONVERTOR
ADC DIODE +12V DC TO +5V DC
PROGRAMMABLE LOGIC DEVICE

+5V
CN7
IC31 CN1
SW1-115 CN2
BUS CN1
IC18
TRANSCEIVER

+5V
IC32 BUS
TRANSCEIVER
BUS
TRANSCEIVER
IC1-15
LED
SWITCH IC1-29 IC33 DRIVER
BUS
TRANSCEIVER SW1-51

LED DRIVER SWITCH


IC34
BUS Control Panel
TRANSCEIVER
CP9 SWTR1 Overall
BKDF-902

DFS-900M 3-7 3-7


PR9 SDII1 PR9 SDII1

3-4. BKDF-910

PR9 SDII1

IC4 IC8 CN1


CN2
1 CABLE FPGA SERIAL_CTRL.
EQUALIZER
CLK/FLD

IN9-12 or 13-16 or 17-20 or 21-24


. FS 4ch(Input_still)
IC5 . Up_converter STILL DOWNLOAD
to/from
CN3 . Process_control 4ch PR9 MB1 BOARD
2 CABLE POWER
EQUALIZER
IC16

+12V to +5V
IC6 DC-DC CONVERTER
CN4
3 CABLE
EQUALIZER IC13
+5V to +1.0V
IC21 DC-DC CONVERTER
IC7
CN5 +2.5V to +1.2V
4 CABLE
EQUALIZER REGULATOR
IC14
Power Supply For GTP
+5V to +2.5V
I/O&DRAM POWER
IC9 IC10 IC11 IC12 DC-DC CONVERTER
IC23
DDR2 DDR2
SDRAM SDRAM RLDRAM RLDRAM +2.5V to +1.0V
IC15
REGULATOR
+5V to +3.3V
Power Supply For GTP
I/O POWER
DC-DC CONVERTER

IC17 IC18
+5V to +1.8V
+1.8V to +0.9V
I/O&DRAM POWER
REGULATOR DC-DC CONVERTER
Power Supply For DDR2
Termination/Reference
IC19 IC20
+5V to +1.5V
+1.5V to +0.75V
I/O&DRAM POWER
REGULATOR DC-DC CONVERTER
Power Supply For RLDRAM
Termination/Reference
IC22
+5V to +3.3VI
EQUALIZER POWER
REGULATOR

Power Supply For SDI IN

CN6

FOR DEBUG
JTAG CONNECTOR
4 SDI Input Board
PR9 SDII1
BKDF-910

3-8 3-8 DFS-900M


PR9 DME1, PR9 MV1 PR9 DME1, PR9 MV1

3-5. BKDF-940 3-6. BKDF-950

PR9 DME1 PR9 MV1


IC1 IC2 IC1 IC2
CN2 FPGA CN2 FPGA
DDR2SDRAM DDR2SDRAM

FOR DEBUG FOR DEBUG


JTAG CONNECTOR JTAG CONNECTOR
. DME_Basic . MV
. DME_Warp IC3 . Title IC3

DDR2SDRAM DDR2SDRAM
CN1 CN1
SERIAL_CTRL. SERIAL_CTRL.
CLK/FLD CLK/FLD
DME IN:3-4 or 5-6 MV IN:1-16
DME OUT:3-4 or 5-6 MV OUT

IC5 IC4 IC6 IC6


to/from to/from
PR9 MB1 BOARD RLDRAM RLDRAM RLDRAM PR9 MB1 BOARD RLDRAM

POWER POWER
IC7 IC14 IC7 IC14

+12V +12V to +5V +5V to +3.3V +12V +12V to +5V +5V to +3.3V
I/O POWER I/O POWER
DC-DC CONVERTOR DC-DC CONVERTOR DC-DC CONVERTOR DC-DC CONVERTOR

IC11 IC11

+5V to +2.5V +5V to +2.5V


I/O & DRAM POWER I/O & DRAM POWER
DC-DC CONVERTOR DC-DC CONVERTOR

IC9 IC9

+5V to +1.8V +5V to +1.8V


I/O & DRAM POWER I/O & DRAM POWER
DC-DC CONVERTOR DC-DC CONVERTOR

IC12 IC12

+5V to +1.5V +5V to +1.5V


I/O & DRAM POWER I/O & DRAM POWER
DC-DC CONVERTOR DC-DC CONVERTOR

IC8 IC8

+5V to +1V +5V to +1V


FPGA POWER FPGA POWER
DC-DC CONVERTOR DC-DC CONVERTOR

2CH DME Board Multi Viewer Board


PR9 DME1 PR9 MV1
BKDF-940 BKDF-950

DFS-900M 3-9 3-9


PR9 SDIO1 PR9 SDIO1

3-7. BKDF-960

PR9 SDIO1

CN1 IC14 IC7


CN2
SERIAL_CTRL. FPGA 1
SERIALIZER
CLK/FLD

AUX3-6 or 7-10
. Output process
to/from . Down_converter 2ch IC9
PR9 MB1 BOARD CN3
POWER 2
SERIALIZER
IC24

+12V to +5V
DC-DC CONVERTER IC11
CN4
IC21 SERIALIZER 3

+5V to +1.0V
FPGA POWER
DC-DC CONVERTER IC13
CN5
SERIALIZER 4
IC22
+5V to +2.5V
I/O&DRAM POWER
DC-DC CONVERTER IC19 IC20

RLDRAM RLDRAM
IC23 IC29
+5V to +3.3V +3.3V to +1.8VI
I/O&SERIALIZER SERIALIZER POWER
POWER REGULATOR
DC-DC CONVERTER
Power Supply For SDI OUT
IC25
+5V to +1.8V
SERIALIZER&DRAM
POWER
DC-DC CONVERTER

IC27 IC26
+5V to +1.5V +1.5V to +0.75V
I/O&DRAM POWER FPGA&DRAM POWER
DC-DC CONVERTER REGULATOR
Power Supply For RLDRAM
Termination/Reference
IC28
+5V to +3.3VI
SERIALIZER POWER
REGULATOR

Power Supply For SDI OUT

CN6

FOR DEBUG
JTAG CONNECTOR
4 SDI Output Board
PR9 SDIO1
BKDF-960

3-10 3-10 DFS-900M


Frame Wiring (1/3) Frame Wiring (1/3)
Section 4
Frame Wiring

1
4-1. DFS-900M

BKDF-950(OPTION)
PR9 MAIN1 PR9 MV1
INPUT/OUTPUT EXPANSION SLOT INPUT/OUTPUT EXPANSION SLOT
(UPPER) (LOWER)

175P
175P
24P
24P

14P
CN11 CN6 CN7 CN1 CN2 NC
BKDF-910(OPTION) BKDF-910(OPTION) BKDF-960(OPTION) BKDF-910(OPTION) BKDF-910(OPTION) BKDF-960(OPTION)
SDI IN SDI IN SDI OUT SDI IN SDI IN SDI OUT
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 BKDF-950(OPTION)

154P 77P
154P 77P
CN16 CN5

CN2 CN3 CN4 CN5 CN2 CN3 CN4 CN5 CN2 CN3 CN4 CN5 CN2 CN3 CN4 CN5 CN2 CN3 CN4 CN5 CN2 CN3 CN4 CN5
CN15 CN4
PR9 MV1
PR9 SDII1 PR9 SDII1 PR9 SDIO1 PR9 SDII1 PR9 SDII1 PR9 SDIO1

175P
175P

14P
CN8 CN1 CN2 NC

154P 77P
154P 77P
CN14 CN3
2
CN1 CN1 CN1 CN1 CN1 CN1 CN13 CN2
154P 154P 154P 154P 154P 154P
154P 154P 154P 154P 154P 154P
PR9 MB1 CN20 CN21 CN22 CN17 CN18 CN19
BKDF-940(OPTION)

154P
24P
CN12 CN1 PR9 DME1

175P
175P

14P
CN9 CN1 CN2 NC

CN6 CN7 CN8 CN9 CN10 CN5


BKDF-940(OPTION)
154P 154P 77P 154P 77P 24P
154P 154P 77P 154P 77P 24P
PR9 DME1
PR9 CPU1 CN1 CN2 CN3 CN4 CN5 CN6

175P
175P
14P

14P
CN7 NC CN10 CN1 CN2 NC

CN11

10P
CN8 NC
40P 3

14P
CN20 NC
CN16 CN17 CN18 CN19 CN15 CN14 CN13 CN12 CN9 CN10 CN11 CN12 CN13 CN14 CN15 CN16 CN17 CN18 CN19 CN20 CN21 CN22

REF IN REF OUT GPI IN TALLY/GPI OUT 1 2 3 4 5 6 7 8 PGM1 PGM2 AUX1 AUX2
REMOTE1 REMOTE2 REMOTE3 EDITOR PANEL
(ETHERNET)
SDI IN SDI OUT

CN24 CN25 CN2 CN1 CN4 CN3


3P 3P 12P 24P 12P 24P 4
12P 24P 12P 24P
CN2 CN1 CN2 CN1

FAN FAN
PSU PSU
(Power Supplu Unit) (Power Supplu Unit)

5
POWER AC IN POWER AC IN
SWITCH SWITCH

BKDF-990(OPTION)

Processor Unit (DFS-900M)


Frame Wiring
DFS-900M 4-1 4-1
A B C D E F G H
Frame Wiring (2/3) Frame Wiring (2/3)

1
4-2. BKDF-901

COMPACT
FLASH
CARD

50P 10P 8P 8P 6P CP9 USB1


SBC JCF1 J9 J2 J14 CP9 USB2 CN4 CN2 CN3 CN701 CN702
CN1
AC IN

20P
USB

3P

4P

4P
MEMORY
JP1
CN6
3P J6
EXT DISPLAY
SW1 CN5
POWER SWITCH CON1
MAINTENANCE DEVICE
BT1
LITHIUM J11
BATTERY PROCESSOR
(CR2032) J13 J10 CN1
4P 40P 6P
2 5P
NC

CN1 3P 6P
CP9 DC1 CN3 CP9 CPU1 CN2 CN5
CN2 CN6

9P
SWITCHING
3P

3P
REGURATOR CN1 JOYSTICK
CN4
4P

2P

3P
CN2 CP9 SW1
FADER

FLUORES INDICATOR TUBE CN2 CN10


SW41 SW42 SW43 SW44 SW45 SW46 SW47 SW48 SW56 SW57 SW58 SW59 SW60 SW64
MODULE 14P
1P

CN8
(GU280X16G-7003) KEY1 KEY2 KEY3 KEY4 DISK1 DISK2 AUX BASIC
MATTE
BORDER SUB EFF
INPUT MV
WARP
SYSTEM
LIGHT
STATUS
USER
STILL
SHIFT

4P
NC KEY
DELEGATION DME
CN3
SETUP
CN9
12P

DISPLAY PANEL

10P
NC

CN11
3 SW17 SW18 SW19 SW20 SW21 SW22 SW23 SW24 SW25 SW26 SW27 SW28 SW29 SW30

5P
NC

BLACK 1 2 3 4 5 6 7 8 9 10 11 12 SHIFT
PROGRAM
SW33 SW34 SW41 SW35 SW36 SW37 SW38 SW39 SW40

EDITOR GPI SHUTDOWN DME ENABLE EXT SELF CK MASK EDGE SHADOW
KEYER
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 SW14

BLACK 1 2 3 4 5 6 7 8 9 10 11 12 SHIFT
PRESET

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16

0 . CANCEL ENTER 1 2 3 (RECALL) 4


TEN KEY
5 6 (STORE) 7 8 9 - CN7 CN2
SW49 SW50 SW51 SW52 SW53 SW61 SW62 SW63 SW33 SW34 D101,D102

4P
3P

BKGD KEY1 KEY2 KEY3 KEY4 MIX WIPE DME CUT AUTO
(FAN) (NAM) TRANS (FADER DETECT)
4 CN3 26P CN1
26P

ENC1-ENC4
SW17 SW18 SW19 SW20 SW21 SW22 SW23 SW24 SW25 SW30 SW31 SW27 SW28 SW29 D41-D56 SW37 SW54 SW35 SW55 SW36

WIPE
DME POS DME ROT Z AUTO CK POS Y DEFAULT FINE X TRANS PRIORITY FADER NOR/REV REVERSE FTB DSK1 AUTO DSK2 KEY1
PVW LIMIT KEY LAYER ON TRANS ON
JOYSTICK DIRECTION
(1-4 X 4) F1-F4 DISK1 DISK2

Control Panel (BKDF-901)


Frame Wiring

4-2 4-2 DFS-900M

A B C D E F G H
Frame Wiring (3/3) Frame Wiring (3/3)

JOYSTICK 1
4-3. BKDF-902
DEFAULT FINE X AUTO CK WIPE POS Y
COMPACT 3P
FLASH SW23 SW24 SW25 SW20 SW21 SW22 CN5
CARD
JOYSTICK
BLOCK
50P SW17 SW18 SW19
SBC JP1 JCF1 CP9 USB2 CP9 USB1
USB

CN2
3P DME POS DME ROT Z

CN6
J14
20P

CN3

CN1
3P

4P

4P
MEMORY

CN4
J2
8P

8P
BT1 MENU EVENT SEQ STORE
LITHIUM 7 8 9 - 4 5 6

CN5
BATTERY DEVICE
(CR2032)

CN2
10P
SW13 SW14 SW15 SW16 SW9 SW10 SW11 SW12

J9

6P
NUMERIC
J6 CON1 J11 KEYPAD
J13 J10 CN1
SW5 SW6 SW7 SW8 SW1 SW2 SW3 SW4
4P 40P 6P
EXT DISPLAY MAINTENANCE PROCESSOR NC FLUORES INDICATOR TUBE LOOP DIR RECALL NEW DELETE INSERT
MODULE
(GU280X16G-7003)
1 2 3 - 0 . CANCEL ENTER
2
FADER 2 FADER 1
(FOR PROGRAM/PRESET (FOR M/E TRANSITION) DISPLAY PANEL KEYER
TRANSITION) DME ENABLE EXT SELF CK MASK EDGE SHADOW

CN3 CN2
SW35 SW36 SW37 SW38 SW39 SW40
12P 1P

F1-F4
EDITOR GPI SHUTDOWN
3P 6P 14P
SW33 SW34 SW41
CP9 CPU1 CN4 CN2 CN10
ENC1-ENC4

CN3 CN6 CN11 CN7 CN8


26P 3P 5P 3P 4P
NC NC NC

SUB
3
BASIC BORDER EFF WARP LIGHT USER
4P 3P 26P 3P
SW30 SW31 SW32 SW33 SW34 SW35
CP9 SWBUS1 CN12 CN4 CN3 CN11 CP9 SWTR1
DME/SETUP
BLOCK
SW22 SW23 SW24 SW25 SW26 SW27

CN7

CN2
3P

3P
MATTE INPUT MV SYSTEM STATUS STILL

CN1
26P

26P
CN1
BUS SELECT NEXT TRANSITION
MV1 MV2 KEY KEY LAYER
KEY1 KEY2 KEY3 KEY4 DSK1 DSK2 AUX1 AUX2 AUX3 AUX4 AUX5 AUX6 AUX7 AUX8 AUX9 AUX10 K OUT CLN SRC BKGD KEY1 KEY2 KEY3 KEY4 PRIORITY (1-4 X 4)

CN10
4P
NC
SW91 SW92 SW93 SW94 SW95 SW96 SW97 SW98 SW99 SW100 SW101 SW102 SW103 SW104 SW105 SW106 SW111 SW112 SW113
KEY/AUX SW16 D68 D99 SW17 D69 D100 SW18 D70 D101 SW13 D71 D102 SW14 D72 SW43 D52-D67
BUS CONTROL M/E TRANSITION
BLOCK

CN2
10P
BLOCK

NC
SW75 SW92 SW93 SW94 SW95 SW96 SW97 SW98 SW99 SW100 SW101 SW102 SW103 SW104 SW105 SW90 SW107 SW108 SW109 SW110 SW19 SW20 SW21 SW38 SW39 SW15 SW44 SW45 D73,D74

BLACK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 M/E PGM SHIFT MIX WIPE DME FADER NORM REV CUT AUTO
M/E PV PVW (FADER 1 DETECT)
KEY/AUX (FAM) (NAM) LIMIT /REV TRANS
TRANSITION DIRECTION
TYPE
A M/E TRANSITION
4
BLACK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SHIFT

SW57 SW58 SW59 SW60 SW61 SW62 SW63 SW64 SW65 SW66 SW67 SW68 SW69 SW70 SW71 SW72 SW114 SW115
M/E CROSS-POINT
BUS BLOCK
SW41 SW42 SW43 SW44 SW45 SW46 SW47 SW48 SW49 SW50 SW51 SW52 SW53 SW54 SW55 SW56 SW73 SW74
PROGRAM/PRESET
BLACK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SHIFT TRANSITION BLOCK
B SW49 SW50 SW46 SW47 SW48 SW51 SW1 D43,D44

MIX WIPE FADER NORM REV CUT AUTO (FADER 2 DETECT)


LIMIT /REV TRANS
PROGRAM KEY TRANSITION
BLACK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SHIFT SRC TYPE DIRECTION

PROGRAM/PRESET
SW17 SW18 SW19 SW20 SW21 SW22 SW23 SW24 SW25 SW26 SW27 SW28 SW29 SW30 SW31 SW32 SW37 SW38 SW39 TRANSITION
PROGRAM/PRESET
CROSS-POINT
BUS BLOCK SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16 SW33 SW34 SW35

BLACK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SHIFT SHIFT


PRESET
DSK/FADE TO
BLACK CONTROL BLOCK
SW40 SW41 SW10 SW42 SW11
SW2
POWER SWITCH B
FTB DSK1 AUTO DSK2 AUTO
5
ON TRANS ON TRANS
DSK1 DSK2
SWITCHING
CN1

CN2

CN9
5P

4P

4P

CN2
~AC IN B REGURATOR

SW1
POWER SWITCH A
Control Panel (BKDF-902)
SWITCHING Frame Wiring
CN1

CN2

CN8
5P

4P

4P

CN1
~AC IN A REGURATOR

DFS-900M 4-3 4-3


A B C D E F G H
DFS-900M (J) Printed in Japan
DFS-900M (SY) J, E Sony Corporation 2011. 02 08
9-968-787-02 ©2010