2 A 6 4 C

32 3CC CA7 72A A16 656 134 B5F FA4 4FC 538
3 A 1 B 5 6
23 CC A72 2AA 165 561 34B 5FAA4F FC5 386 AF
C A 3 3 A 5
3C CA 72AAA1 1656 613 4B5 5FA 4FC C53 86A F5 332
CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C
CA 72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA
A 1 6 4 5 C 8 3 C 7
A7 72A A16 656 134 B5F FA4 4FC 538 6AF F53 323 3CC A72 2AA

4.
3.
2.
1.
2A A1 56 134 B5 A4 FC 538 6A 53 323 CC A7 AA 16
72 A 65 13 B FA F 53 6A F5 32 C A 2A 1 56
A 1 5 C C 7
2A A1 656 6134 4B5 FA4 4FC 538 86A F53 3323 3CC A7 2AAA16 6561 134B
A 65 13 B5 FA FC 53 6A F5 32 C A7 2A 1 56 34 5
AA 16 61 4B F 4F 5 86 F 33 3C CA 2 A 65 13 B FA
5 3 A 3 A 5 2 A 1 6 4 5

(c)
(c)
(c)
(e)
(c)

(a)
(a)
(a)
(a)

(b)
(b)
(b)
(d)
(b)
A1 1656 613 4B5 5FA 4FC C53 86A F53 332 3CC CA7 72A A16 656 134 B5F FA4 4FC
4 8 3

69861
6 F 4 F 2 A 1 B A F 5
16 561 134B B5F A4F FC5 5386 6AF 533 323C CCAA72 AA 165 5613 34B 5FA 4F C53 386A
56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
and Tool Design

13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53
4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C
A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72
53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 AA
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A 16

Shear stress.
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1 56
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A 65 13
32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16 61 4B
69861

3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16 56 34 5F
CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 56 134 B5 A4
72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656 134 B5 FA FC
AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 13 B FA 4F 53
16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613 4B 5FA 4F C53 86A
56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53
4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C
A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
N.B. (1) Question no. 1 is compulsory.

FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72

53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 AA
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A 16
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1 56

Explain Taylor's tool life equation.

Write short note on: Chip breakers.
Explain crater wear and flank wear.
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A 65 13

Write in brief about micro hardness.

Explain about the action of coolants.
32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16 61 4B
(3 Hours)

3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16 56 34 5F
Attempt any FOUR of the following :

CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 56 134 B5 A4

(4) Figures to the right indicate full marks.

72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656 134 B5 FA FC

1 of 2
(5) Assume suitable data wherever necessary.

AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 13 B FA 4F 53
16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613 4B 5FA 4F C53 86A
Write in brief about Lee and Shaffer's theory.

56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53

Explain about the Normal Rake System (NRS).

4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C

Explain about the sources of heat in metal cutting.

Explain the constructional features of tipped tools.

A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72

Write short note on: Polycrystalline diamond (PCD).

53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 AA
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A 16
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1 56

plane, (iv) Coefficient of friction, (v) Chip flow velocity.

6AF53323CCA72AA1656134B5FA4FC538
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A 65 13
32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16 61 4B
3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16 56 34 5F
(2) Attempt any three questions out of remaining five questions.

Write in brief about the measurement of cutting temperature.

CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 56 134 B5 A4
72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656 134 B5 FA FC
AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 13 B FA 4F 53
16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613 4B 5FA 4F C53 86A
(3) Illustrate your answer with necessary sketch wherever necessary.

56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53
4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C
A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72
53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 A

Explain Built Up Edge (BUE ) formation and its influence on surface finish.
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A
Q.P. Code :

32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16
Paper / Subject Code: 32606 / Elective - I Machining Sciences and Tool Design

3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16
CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 5

0.25 mm/rev. If Cutting force = 180 N, Feed force = 100 N, Chip thickness = 0.32
mm. Calculate: (i) Shear angle, (ii) Shear force, (iii) Normal force acting on shear
Cutting thickness = 0.3 mm, Back rake angle = 15°, Cutting speed = 100 m/min,
obtained: Cutting force = 120 N, Feed rate = 0.2 mm/rev, Feed force = 30 N,

steel workpiece of 50 mm diameter with cutting speed of 240 m/min and feed of
Workpiece diameter = 120 mm, Depth of cut = 0.4 mm. Calculate: (i) Chip
thickness ratio (ii) Shear angle (iii) Friction angle (iv) Coefficient of friction (v)

72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656

AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 1
[ Total Marks : 80]

16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613

(4)
(6)
(4)
(6)
(4)
(6)

56 34 5F A4 C 38 A 53 23 C 72 AA 16 61

(10)
A carbide tipped tool of designation 0-10-5-5-8-90-1 mm (ORS) is used to turn a (10)
In an orthogonal turning operation on a lathe, the following observations were (10)
(20)

13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34
4B FA 4F 5 86 F 33 3C A 2A A1 65 13
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B
A4 C 38 A 53 23 C 7 AA 16 61 4B 5
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F
53 6A F5 32 CC A7 2A A1 56 34 5F
86 F5 33 3C A 2A A1 65 13 B5 A
AF 33 23 C 72 A 65 61 4B FA
27-Nov-2019 1T01425 - T.E (Mechanical Engineering) (SEM-V)(Choice Base) / 32606 - Elective - I Machining Sciences

53 23 CC A72 AA 16 61 34B 5F 4
3 C A 5 3 A
 2 A 6 4 C
32 3CC CA7 72A A16 656 134 B5F FA4 4FC 538
3 A 1 B 5 6
23 CC A72 2AA 165 561 34B 5FAA4F FC5 386 AF
C A 3 3 A 5
3C CA 72AAA1 1656 613 4B5 5FA 4FC C53 86A F5 332
CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C
CA 72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA
A 1 6 4 5 C 8 3 C 7
A7 72A A16 656 134 B5F FA4 4FC 538 6AF F53 323 3CC A72 2AA

6.
5.
2A A1 56 134 B5 A4 FC 538 6A 53 323 CC A7 AA 16
72 A 65 13 B FA F 53 6A F5 32 C A 2A 1 56
A 1 5 C C 7
2A A1 656 6134 4B5 FA4 4FC 538 86A F53 3323 3CC A7 2AAA16 6561 134B
A 65 13 B5 FA FC 53 6A F5 32 C A7 2A 1 56 34 5
AA 16 61 4B F 4F 5 86 F 33 3C CA 2 A 65 13 B FA
5 3 A 3 A 5 2 A 1 6 4 5

(c)
(c)

(a)
(a)

(b)
(b)
A1 1656 613 4B5 5FA 4FC C53 86A F53 332 3CC CA7 72A A16 656 134 B5F FA4 4FC
4 8 3

69861
6 F 4 F 2 A 1 B A F 5
16 561 134B B5F A4F FC5 5386 6AF 533 323C CCAA72 AA 165 5613 34B 5FA 4F C53 386A
56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53
4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C
A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72
53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 AA
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A 16
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1 56
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A 65 13
32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16 61 4B
3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16 56 34 5F
CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 56 134 B5 A4
72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656 134 B5 FA FC
AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 13 B FA 4F 53
16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613 4B 5FA 4F C53 86A
56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53
4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C
A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72
53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 AA
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A 16
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1 56
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A 65 13
32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16 61 4B
3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16 56 34 5F
Explain about the tangential form tools.

CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 56 134 B5 A4

***
72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656 134 B5 FA FC
required to pull the broach if K = 4000 N.

2 of 2
AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 13 B FA 4F 53
Write short note on: Drilling dynamometer
to have a tool life of 3 hours? Taken n = 0.2

16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613 4B 5FA 4F C53 86A
56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53
4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C
Explain the constructional details of flat form tool.

A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72
53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 AA
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A 16
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1 56

6AF53323CCA72AA1656134B5FA4FC538
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A 65 13
32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16 61 4B
3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16 56 34 5F
CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 56 134 B5 A4
number of finishing teeth = 6 and rise per tooth = 0.0875 mm.

72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656 134 B5 FA FC

AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 13 B FA 4F 53
16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613 4B 5FA 4F C53 86A
56 34 5F A4 C 38 A 53 23 C 72 AA 16 61 4B 5F 4F C5 86 F
13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34 5F A4 C 38 A 53
4B FA 4F 5 86 F 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B FA 4F 53 86A F5 332 3C
A4 C 38 A 53 23 C 7 AA 16 61 4B 5F 4F C5 86 F 33 3C CA
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F A4 C5 38 AF 533 23 CA 72
53 6A F5 32 CC A7 2A A1 56 34 5F A4 FC 38 6A 53 23 CC 72 A
86 F5 33 3C A 2A A1 65 13 B5 A FC 53 6A F5 32 CC A7 A
AF 33 23 C 72 A 65 61 4B FA 4F 5 86 F5 33 3C A 2A A1
53 23 CC A72 AA 16 61 34B 5F 4F C5 386 AF 33 23C CA 72 A
32 CC A7 A 16 56 34 5F A4 C 38 AF 53 23 C 72 AA 16
Paper / Subject Code: 32606 / Elective - I Machining Sciences and Tool Design

3C A 2A A1 56 13 B5 A FC 53 6A 5 32 CC A7 A 16
CA 72 A 65 13 4B FA 4F 53 86A F5 332 3C A 2A A1 5
rise per tooth = 0.075 mm. Also find number of teeth of a broach and force
for cutting a keyway 5 mm wide, 2.5 mm deep in a boss 45 mm long. Assume
operating at 240m/min. At what speed should the tool have to be operated in order

5 mm side in a boss of 60 mm length. Assume number of finishing teeth = 5 and

72 AA 165 613 4B 5FA 4F C53 86A F5 332 3C CA 72A A1 656

AA 16 61 4B 5F 4F C5 86 F 33 3C CA 72 A 65 1
16 561 34B 5F A4F C5 386 AF 533 23C CA 72 AA 165 613
(4)
(6)
Calculate the total effective length and the number of teeth of a broach to be used (4)
(6)

56 34 5F A4 C 38 A 53 23 C 72 AA 16 61
Find the total effective length of a broach to be used for cutting a square keyway of (10)
In a certain tool test, a single point cutting tool had a life of 10 minutes when (10)

13 B5 A FC 53 6A F5 32 CC A7 A 1 56 34
4B FA 4F 5 86 F 33 3C A 2A A1 65 13
5F 4F C5 386 AF 533 23C CA 72 A 65 613 4B
A4 C 38 A 53 23 C 7 AA 16 61 4B 5
FC 538 6A F53 323 CC A7 2A 16 561 34B 5F
53 6A F5 32 CC A7 2A A1 56 34 5F
86 F5 33 3C A 2A A1 65 13 B5 A
AF 33 23 C 72 A 65 61 4B FA
53 23 CC A72 AA 16 61 34B 5F 4
3 C A 5 3 A