Escolar Documentos
Profissional Documentos
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TRANSFORMADOR INTEGRADO
XLT / XMT / XMT+ / XWT
CLT / CMT / CMT+
www.fts-sas.fr
MANUAL
NORMAS DE SEGURANA
2.1. Antes de efetuar quaisquer intervenes em um material ou componente, deve-se imperativamente cortar todas
as fontes de energia (alimentaes eltricas, pneumticas, etc.), purgar todos os circuitos de ar e colocar o equipamento em
modo de "segurana", por meio de vlvulas ou disjuntores bloqueveis instalados nas alimentaes de energia.
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4XDQGRGRUHVWDEHOHFLPHQWRHDOLPHQWDomRDSyVXPDLQWHUYHQomRWRPDUFXLGDGRFRPHYHQWXDLVPRYLPHQWRV
LQWHPSHVWLYRVGXUDQWHRHQFKLPHQWRGDVFkPDUDVGRFLOLQGUR$QWHVGHLQLFLDUXPQRYRFLFORGHVROGDJHPFHUWLFDUVHGH
TXHDSLVWRODHIHWXRXDRPHQRVXPDYH]XPDSDVVDJHPHP*$%ORTXHLR
2
ATENO PERIGO
ATENO CUIDADO
TS
3. PRECAUES DE INTERVENO
3.1. Apenas as pessoas formadas em pneumtica e eletricidade podem realizar intervenes nas pistolas manuais.
$VVXDVIRQWHVGHHQHUJLDVmRPXLWRSHULJRVDVSDUDSHVVRDVQmRTXDOLFDGDV2SHUDo}HVFRPRFDEHDPHQWRPDQLSXODomRH
manuteno de sistemas devem ser efetuadas unicamente por pessoas treinadas para esse tipo de interveno.
3.2. 1XQFDLQLFLHXPDLQWHUYHQomRHPHTXLSDPHQWRVRXFRPSRQHQWHVVHPYHULFDUVHWRGRVRVGLVSRVLWLYRVGH
segurana esto ativados.
3.3. A inspeo e a manuteno dos equipamentos s podero ser realizadas se esses equipamentos tiverem sido
colocados em modo de "segurana", por meio de vlvulas ou disjuntores bloqueveis instalados nas alimentaes de energia.
3.4. Se uma pistola manual tiver de ser deslocada, assegurar-se de que est em modo de segurana, cortar a
alimentao eltrica e purgar todo o equipamento pneumtico.
3.5. Quando do restabelecimento da presso, tomar cuidado com os movimentos dos diferentes acionadores (escapes
podem provocar retornos de presso).
3.6. Consultar o fornecedor se um produto tiver de ser utilizado em condies e intervalos de funcionamento fora dos
LQGLFDGRVQRVFDWiORJRV7HQKDRFXLGDGRGHUHTXHUHUXPFHUWLFDGRGHFRQIRUPLGDGHSDUDFRQVHUYDUDJDUDQWLDGRSURGXWR
)L[DomRGRVHTXLSDPHQWRV
$[DomRGRVHTXLSDPHQWRVGHYHVHUH[FOXVLYDPHQWHUHDOL]DGDSRUVXSRUWHVKRPRORJDGRVHFHUWLFDGRV
Todas as manobras manuais de um equipamento devem ser feitas com o sistema de bloqueio inativo. Tais manobras, se
UHDOL]DGDVFRPRVLVWHPDHPHVWDGRDWLYRSRGHUmRGDQLFDURPHFDQLVPRGRVLVWHPDGHEORTXHLR
4. CONEXO PNEUMTICA
3UHFDXo}HVDWRPDUSDUDDFRQH[mR
/LPSDUDMXQWDDPGHHYLWDUTXHLPSXUH]DVSHQHWUHPQDURVFDGRFRPSRQHQWH
8VDUXPDUOLPSR
$SUHVHQoDGHVXEVWkQFLDVTXtPLFDVVLQWpWLFDVGHVROYHQWHVGHJDVHVFRUURVLYRVHWFQRDUFRPSULPLGRSURYRFDUiDQRPDOLDV
RXGDQRVDRPDWHULDOHDRVFRPSRQHQWHV
,QVWDODUXPOWUR
,QVWDODUXPOWURQDDGPLVVmRGHDUFRPSULPLGRGRVFRPSRQHQWHVFRPRGLVWULEXLGRUHVDFLRQDGRUHVHWFFRPXPJUDXGH
OWUDomRQRPtQLPRLJXDODP
,QWHUYDORGHWHPSHUDWXUDGHXVR
$PGHHYLWDUDIRUPDomRGHJHORRXRFRQJHODPHQWRGHFRQGHQVDGRVWHPSHUDWXUDVLQIHULRUHVD&UHFRPHQGDVHR
XVRGHFRPSRQHQWHVTXHUHVSHLWHPRVLQWHUYDORVGHWHPSHUDWXUDQRVFDWiORJRVDPGHHYLWDUDQRPDOLDVRXGDQRVDRV
componentes.
5. CONEXO ELTRICA
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2FDEHDPHQWRQmRGHYHVHUVXEPHWLGRDH[}HVSHUPDQHQWHVQHPVRIUHUHVWLUDPHQWRV,VVRSRGHULDSURYRFDUXPDUXSWXUD
GRVRVHOpWULFRV
9HULFDUDERDLVRODomR
&HUWLFDUVHGHTXHDLVRODomRGRFDEHDPHQWRQmRDSUHVHQWDGHIHLWRVFRQWDWRVFRPRXWURVFLUFXLWRVOLJDomRjWHUUD
LVRODPHQWRGHIHLWXRVRHQWUHWHUPLQDLVHWF8PDVREUHWHQVmRSRGHUiSURYRFDUSDQHV
TRANSFORMADOR INTEGRADO
TS
0 GENERALIDADES E APRESENTAES
S
GENERALIDADES E APRESENTAES
0.1 GENERALIDADES
Todas as pistolas manuais de nova gerao de FTS esto equipadas com transformadores integrados e
VmRFODVVLFDGDVHPFDWHJRULDVHPIXQomRGHVHXWDPDQKR
O tamanho L: (XLT, CLT) = Pequena, compacta e leve,
O tamanho M: (XMT, CMT) = Mdia,
O tamanho W: (XWT) = Grande capacidade, brao e articulao de alumnio.
Alm disso, a FTS desenvolveu uma gama "+" (XMT+, CMT+), capaz de cobrir, com uma base de corpo
"mdia", uma gama de esforos superiores, no exigindo necessariamente a utilizao de uma "W".
Todos os componentes das pistolas manuais TI de FTS (articulaes, transformadores, cilindros,
giroscpios...) foram desenvolvidos visando otimizao das dimenses e da repartio das massas,
para uma melhor ergonomia. Isto favorece a produtividade e preserva a segurana dos operadores.
- Espao reduzido necessrio em produo, graas grande maneabilidade
)DFLOLGDGHGHLQWHJUDomRLQWHLUDPHQWHPRQWDGDHWHVWDGDQDRFLQD
0DQXWHQomRVLPSOLFDGDDFHVVRIiFLODRVFRPSRQHQWHVUHSRVLomRUiSLGD
- Segurana dos operadores (conformidade com as normas mais restritas)
Todas as articulaes foram desenvolvidas por meios modernos de PAC (Projeto Assistido por
Computador), e validados por clculos realizados com elementos acabados sob hiptese de cargas
PXLWRUHVWULWLYDV6mRIDEULFDGDVFRPPDWHULDLVGHDOWDWHFQLFLGDGHTXHJDUDQWHPXPDDELOLGDGH
Pi[LPD)LQDOPHQWHRVWHVWHVLQWHUQRVGHUHVLVWrQFLDHVREFRQGLo}HVPXLWRUHVWULWLYDVQDOL]DPD
caracterizao de nossos produtos.
(VWHJDELQHWHSRGHVHUVXVSHQVRPRQWDGRVREUHSpVDRVRORRXGLUHWDPHQWH[DGRDXPDHVWUXWXUDYLJDHWF
TS
Observaes / notas
Especialmente estudada para a solda por resistncia de alta cadncia, a pistola manual com
transformador integrado FTS apresenta uma excelente relao custo/benefcio.
Optimised ergonomics
Innovative options
Ergonomia otimizada
Opes inovadoras
Repetibilidade de esforos
Vasta gama de braos standard
Large range of standard arms
Advanced options
Opes avanadas
&DER[RVXSOHPHQWDUVLPSOHVRXFLUFXODU
6XSSOHPHQWDU\[HGKDQGOHVLPSOHRUFLUFXODU
&DERGHFRPDQGRVXSOHPHQWDU
/ Supplementary command handle
6HOHWRUGHSURJUDPDDXWRPiWLFR
/ Automatic program selector
6HOHWRUPDQXDOSURJUDPDV
/ Two program selector
Capa de proteo
/ Protection cover
Fre
YHUWLFDO
/ Roll brake
/ pitch brake
Produto / Product
(*) Fornecido com tampa - Produto patenteado
VXSSOLHGZLWKFRYHUSDWHQWHG
Complete range
Gama completa
Effort repeatability
/ Especially designed for fast rate resistance welding. The FTS manual welding gun with integrated transformer
presents excellent cost effectiveness.
XLT
0RGHORGHSLVWROD
XMT
XMT+
XWT
/ Gun model
Cilindro / Cylinder
Cilindro / Cylinderr (m
Esforo mx. / Force
Brao de ala
/ Arm Leverr
Nmero d
/ Stages
Presso m
/ pressuree
Cursos
/ Cylinder travel
A (mm
Abert
/ Openningg
B (m
C
/
Prismatic
/ Transformer
/ No-load tension
C
/ Closed-circuit current
Ma
tran
/Mass without arms &
transformer
(6)25d2&20(/(752'26(0)81d2'2&2035,0(1727,/&87
EFFORT WITH THE ELECTRODES ACCORDING TO THE WORKING LENGTH (WL)
/ Arm leverr
/ Cylinder force
(L[RGHURWDomR
A
/ Rotation axis
:/
CARACTERSTICAS TCNICAS
DESIGN FEATURES
Especialmente estudada para a solda por resistncia de alta cadncia, a pistola manual com
transformador integrado FTS apresenta uma excelente relao custo/benefcio.
Optimised ergonomics
Innovative options
Ergonomia otimizada
Opes inovadoras
Repetibilidade de esforos
Vasta gama de braos standard
Large range of standard arms
Advanced options
Opes avanadas
&DER[RVXSOHPHQWDUVLPSOHVRXFLUFXODU
6XSSOHPHQWDU\[HGKDQGOHVLPSOHRUFLUFXODU
&DERGHFRPDQGRVXSOHPHQWDU
/ Supplementary command handle
6HOHWRUGHSURJUDPDDXWRPiWLFR
/ Automatic program selector
6HOHWRUPDQXDOSURJUDPDV
/ Two program selector
10
Capa de proteo
Freio d
YHUWLFDO
/ Protection cover
/ Roll brake
/ pitch brake
Produto / Product
(*) Fornecido com tampa - Produto patenteado
VXSSOLHGZLWKFRYHUSDWHQWHG
Complete range
Gama completa
Effort repeatability
/ Especially designed for fast rate resistance welding. The FTS manual welding gun with integrated transformer
presents excellent cost effectiveness.
11
0RGHORGHSLVWROD
CMT
&/7&/7
CMT+
/ Gun model
Esforos / Forces
80
100
100
475 (6 bars)
900 (6 bars)
10
10
140 / 90 - 50
140 / 90 - 50
10
60
90/30/20
GA/PA/R (*)
60
120 / 30 / 20
120 / 30 / 20
A (mm)
416
501
501
B (mm)
270
295
295
Dimetro C / Diameter C
267
298
298
40
55
55
D (mm)
158
172
172
Transformador (kVA)
/ Transformer
25kVA a (to)
36 kVA
93kVA-MF
48kVA a (to)
75 kVA
93kVA-MF
48kVA a (to)
75 kVA
93kVA-MF
4,5V a 6,3V
6,3V
6,3V a 10 V
6,3V
6,3V a 10 V
6,3V
4000A
6300A
5400A
6300A
5400A
6300A
46 a (to) 50
64
55 a (to) 65
70
68 a (to) 70
74
/ Large opening
/ working opening
(*)
GA: g
PA: abe
R : reserva / reserve
127$(VIRUoRG
127(:HOGLQJHIIRUW &\OLQGHUHIIRUW
2SomRFDER
/ Optional circular handle
DESIGN FEATURES
3
1
Crter traseiro
CAR-2-04196
&iUWHUEUDoR[R
CAR-2-04191
&iUWHU[REUDoRPyYHO
CAR-2-04175
Crter mvel
CAR-2-04194
2
3
1
16
13
5
12
7
11
17
10
2
21
14
15
9
19
8
20
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
1
2
1
1
1
2
2
2
2
4
2
4
4
4
6
4
4
4
8
2
1
2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH
12
SBM-4-97026/B
SBF-4-97025/A
TOU-2-01299
AXE-2-01151
ZU18
ECR-1-60938
PLA-2-01219
BAG-2-01156/A
BAG-2-01157
RON-2-04365
RON-2-04364
PLS-2-04017
3601 10 13
RON-2-01253
RK 12
CHCZ M5 x 12
CHC M12 x 35
M10
CHC M10 x 45
RK 10
GT6 x 24
SHU-2-01270
13
TS
1bis
3
Crter traseiro
CAR-2-04183
1 bis
Crter comum
CAR-2-04178
&iUWHUEUDoR[R
CAR-2-04174
&iUWHU[REUDoRPyYHO
CAR-2-04175
Crter mvel
CAR-2-04177
16
13
5
12
7
11
21
17
10
14
15
9
19
8
18
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
1
2
1
1
1
2
2
2
2
4
2
4
4
4
6
4
4
4
4
2
1
SBM-4-97018
SBF-4-97017/B
TOU-2-01299
AXE-2-01151
ZU18
ECR-1-60938
PLA-2-01219
BAG-2-01156/A
BAG-2-01157
RON-2-01255/B
RON-2-01254/B
PLS-2-01240/B
3601 10 13
RON-2-01253
RK 12
CHCZ M5 x 12
CHC M12 x 35
M10
CHC M10 x 45
RK 10
GT06x24
SHU-2-01270
2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH
Crter traseiro
CAR-2-04184
1 bis
Crter comum
CAR-2-04178
&iUWHUEUDoR[R
CAR-2-04239
&iUWHU[REUDoRPyYHO
CAR-2-04241
Crter mvel
CAR-2-04240
3
21
1
11
19
5
6
7
17
23
22
24
25
9
8
14
10
13
20
18
15
12
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
1
2
1
1
1
2
2
2
1
1
2
2
2
4
2
2
4
4
8
6
1
4
2
4
2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH
14
SBM-4-97035/B
SBF-4-97036/C
TOU-2-04209
AXE-2-04210/A
ZU18
ECR-1-60938
PLA-2-04205
BAG-2-04206
BAG-2-04207
CON-4-97038
CON-4-97037
AXE-2-04216
Ron-2-01120
ECR-1-60940
PLS-2-04214
30x35x40
PLS-2-04215
3699 10 13
3601 10 13
CHC M5x40
CHCZ M5 x 12
SHU-2-01270
CHC M12 x 35
GT06 x 24
RK 12
15
TS
15
12
25
14
6
11
27
24
5
28
23
26
9
21
13
29
30
10
17
16
31
19
8
Crter traseiro
CAR-2-04197
&iUWHUEUDoR[R
CAR-2-04191
Crter PE mvel
CAR-2-04193
1
2
3
4
5
6
7
8
9
32
18
20
2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH
0
1
2
3
4
5
6
7
8
9
20
21
22
23
24
25
26
27
28
1
1
2
2
1
1
2
2
2
2
4
2
2
4
4
1
4
4
4
4
3
1
4
4
4
2
1
1
PE mvel
6XSRUWHEUDoR[R
Placa lateral
Corredia
Arruela
Porca
Bucha
Placa isolante
Anel articulao
Canho isolante
Canho isolante
Placa isolante
Derivao reta
Arruela isolante
Arruela
Eixo
Parafuso
Porca inox
Parafuso inox
Arruela
Pino
Shunt (382309)
Anel isolante
Pino
Parafuso
Pino
Mancal
Anel
29
30
31
32
1
1
4
2
Placa
Raspador
Parafuso
Conector angular
PEM-4-97024/A
SBF-4-97025
PLA-2-04012
AXE-2-04015/A
ZU18
ECR-1-60938
BP25 14x18x14
PLS-2-04019
BAG-2-01157
RON-2-04365
RON-2-04364
PLS-2-04017
3601 10 13
RON-2-01253
RK 12
AXE-2-03825
CHC M12 x 35
M10
CHC M10 x 45
RK 10
GT6 x 24
SHU-2-04286
ROS-2-03831
GT10x32
FHC M8x20
GT08x20
PLA-2-03829
2052 70 040 050
030
PLA-2-03830
ASO 40 *48x4/7
FHC M4x16
3699 10 13
Crter traseiro
CAR-2-04181
1 bis
Crter comum
CAR-2-04178
&iUWHUEUDoR[R
CAR-2-04174
Crter PE mvel
CAR-2-04176
32
PE mvel
PEM-4-97019/A
6XSRUWHEUDoR[R
SBF-4-97017/B
Placa lateral
PLA-2-03826/A
Corredia
AXE-2-03828/A
Arruela
ZU18
Porca
ECR-1-60938
Bucha
BP25 14x18x14
Placa isolante
PLS-2-03832/A
Anel articulao
BAG-2-01157
10
Canho isolante
RON-2-01255/B
11
Canho isolante
RON-2-01254/B
12
Placa isolante
PLS-2-01240/B
13
Derivao reta
3601 10 13
14
Arruela isolante
RON-2-01253
15
Arruela
RK 12
16
EIXO
AXE-2-03825
17
Parafuso
CHC M12 x 35
18
Porca inox
M10
19
Parafuso INOX
CHC M10 x 45
20
Arruela
RK 10
21
GT6 x 24
22
Pino
Shunt(382303)
23
Anel isolante
ROS-2-03831
24
Pino
GT10x32
25
Parafuso
FHC M8x20
26
Pino
GT08x20
27
Mancal
PLA-2-03829
28
Anel
29
Placa
30
Raspador
ASO 40 *48x4/7
31
Parafuso
FHC M4x16
32
Conector angular
3699 10 13
7
4
12
27
25
14
5
11
6
15
17
30
26
21
29
28
31
9
10
13
16
23
24
19
18
20
2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH
16
SHU-2-04297
TS
Observaes / notas
17
CONSTITUIES COMUNS
$VFRQH[}HVSRVWHULRUHVGDVIDPtOLDV/
ATENO: Elementos comercializados submetidos a
PRGLFDo}HVGHDFRUGRFRPDFRQJXUDomRGRFOLHQWH
16
15
2
10
8
9
Placa central
FON-4-097029
Abraadeira
PLA-2-03840
Placa conexo H
PLA-2-04244
Tampa base H
PLA-2-04246/B
Junta transformador
JON-2-04247
CABEAAMARELA ZB2-BT5
ZB2-BZ101
CORPO + NO
3DVVDPXUR
3136 12 17
3DVVDPXUR
3136 10 17
10
L2319EM0055
11
Conector Phoenix
MCVR 1,5/4-ST-3,81
12
Conector Phoenix
13
Conector Phoenix
MCVR 1,5/16-ST-3,81
MCVK 1,5/4-G-3,81
14
Conector Phoenix
MCVK 1,5/16-G-3,81
15
Contador de ponto
1,710,200,013
16
L12/5EE0055
17
18
&RQHFWRU< 3140 10 12
&RQHFWRU< 3140 08 10
19
Derivao reta
0101 14 17
20
Derivao reta
0101 10 17
13
5
12
11
14
Placa central
FON-4-097030
Abraadeira
PLA-2-03840
Placa conexo J
PLA-2-04245
Tampa base J
PLA-2-03837/B
Junta transformador
JON-2-03838
CABEA AMARELA
ZB2-BT5
CORPO + NO
ZB2-BZ101
3DVVDPXUR
3136 12 17
3DVVDPXUR
3136 10 17
10
L2319EM0055
11
Conector Phoenix
MCVR 1,5/4-ST-3,81
12
Conector Phoenix
13
Conector Phoenix
MCVK 1,5/4-G-3,81
14
Conector Phoenix
MCVK 1,5/16-G-3,81
15
Contador de ponto
1,710,200,013
16
L12/5 EE0055
17
&RQHFWRU<
RACCORD 3140 10 12
&RQHFWRU<
3140 08 10
19
Derivao reta
0101 14 17
20
Derivao reta
0101 10 17
18
1
2
MCVR 1,5/16-ST-3,81
18
$VFRQH[}HVSRVWHULRUHVGDVIDPtOLDV0H:
ATENO: Elementos comercializados submetidos a
PRGLFDo}HVGHDFRUGRFRPDFRQJXUDomRGRFOLHQWH
15
8
15
9
13
10
11
14
2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH
5
12
TS
2VWUDQVIRUPDGRUHV
2
3
)DPtOLD/
*DPDWUDQVIRUPDGRU
75$
7)/77707<3(+
75$
7)/77;;;707<3(+
75$
7)/77;;;707<3(+
3LQRSRWrQFLD
,,
%XFKDSLORWRV
)/
Derivao reta
3DUDIXVR
&+&=0[
*DPDWUDQVIRUPDGRU
75$
7)/77707<3(-
75$
7)/77;;;707<3(-
75$
7)/77707<3(-
75$
7/)777<3(-
75$
75$16)250$'250)
3LQRSRWrQFLD
,,
%XFKDSLORWRV
)/
Derivao reta
3DUDIXVR
&+&=0[
)DPtOLD0H:
CONSTITUIES COMUNS
19
CONSTITUIES COMUNS
1.5 Suspenso e equilbrio
$VSLVWRODVPDQXDLVFRPWUDQVIRUPDGRUHVLQWHJUDGRVVmRVXVSHQVDVDXPHTXLOLEUDGRUHPIXQomR
GRSHVRGDSLVWROD(VVHVHTXLOLEUDGRUHVGHQLGRVQRFDGHUQRGHHQFDUJRVGRVFOLHQWHVSHUPLWHP
XPDIiFLOPDQREUDELOLGDGHGDSLVWRODSHODFRPSHQVDomRGHSHVRHSRVVLELOLWDPXPDOLYUHYDULDomR
GHDOWXUD'LVS}HPGHIXQFLRQDOLGDGHVTXHSHUPLWHPDUHJXODJHPGDDOWXUDGDSLVWRODGHPDQHLUD
DRWLPL]DUDHUJRQRPLDGDHVWDomRGHWUDEDOKR(VWDDVVHJXUDDOLJDomRHQWUHRPHLRDpUHRGH
[DomRWULOKRYLJDHDSLVWRODSRULQWHUPpGLRGHVHXJLURVFySLRGHRVFLODomRYHUWLFDO
3DUDFHUWRVWLSRVGHDSOLFDomRTXHQmRQHFHVVLWDPGHURWDomRKRUL]RQWDORJLURVFySLRSRGHVHU[R
HGLUHWDPHQWHOLJDGRSRUXPFDERDWUDYpVGHXPDQHOGHVXSRUWH
1.5.1 Giroscpios de "oscilao vertical" e de oscilao lateral
O giroscpio de "oscilao vertical"SHUPLWHHTXLOLEUDUXPDSLVWRODHPWRUQRGHXPHL[RYHUWLFDO
6XDTXDOLGDGHGHIDEULFDomRHVHXPDWHULDODXWROXEULFDQWHSHUPLWHPHOLPLQDUTXDOTXHUWLSRGH
PDQXWHQomRSUHYHQWLYD
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(OHFRPSRUWDEDWHQWHVGHPGHFXUVRUHJXOiYHLVSDUDRWLPL]DUDSUHFLVmRGHXVR
2JLURVFySLRGHRVFLODomRYHUWLFDOWRGDVDVIDPtOLDV
12
3
2
11
7
9
10
13
20
Mancal
PAL-2-04281
Panela
PLA-2-03977
EIXO
AXE-2-04278
Interface
TMR-2-03976
Tampa
COU-2-3966
Arruela
GY2002303
Batente
GY2002307
Rolamento SKF
30204
Arruela
ZU20
10
Porca
ECR-1-60939
11
EIXO mastro
GY 200 2308
12
Mastro
HAM-2-04264
13
Tampa
PLA-2-03972
TS
5
6
3
4
)DPtOLDGHSLVWROD/
)DPtOLDVGHSLVWROD0H:
scpio famlia MW
FON-4-97034
oa externa
COU-4-97033
74075A
Tampa
PLA-2-04202
%DWHQWH[RJLURVFySLR
BUT-2-01160
BUT-2-01161
Giroscpio famlia MW
FON-4-97004
Coroa externa
COU-4-97027
74080A
Tampa
COU-2-01188
%DWHQWH[RJLURVFySLR
BUT-2-01160
BUT-2-01161
21
CODIFICAO E OPES
&RGLFDomRSLVWRODPDQXDOFRPWUDQVIRUPDGRULQWHJUDGR
0)
9
[
[
[
[
[
[
;07
Corpo
TRANSFORMADOR 50/60 Hz
Cdigo U20 (V) I2P (kA) 50% (kVA)
25
36
48
55
61
75
Cdigo
11V/11N
13V/13N
18V/18N
58V/58N
48V/48N
90V/90N
N
nveis
Presso
mxima
Cilindros
Dimetro
(mm)
CUT da pistola
0150 para CUT 150 mm
22
TRANSFORMADOR 1000 Hz
Cdigo U20 (V)
I2P
N diodos
(kA)
MF
Esforo
(daN)
Curso
(mm)
50%
(kVA)
Bloqueio
Gama
B/N
B/N
B/N
B/N
B/N
B/N
XLT / CLT
XMT
;07;:7
CLT / XLT
CMT
CMT+
TS
23
$VRSo}HV
As pistolas manuais TI oferecem uma gama de equipamentos opcionais standard. No entanto, a FTS atende
DWRGRVRVSHGLGRVHVSHFtFRVGHVHXVFOLHQWHV
2VFDERV[RVVXSOHPHQWDUHV3)SRGHPVHULQWHJUDGRVVREHQFRPHQGDDPGHRWLPL]DUDHUJRQRPLDGD
estao de trabalho. Em certos casos, o cabo circular ser mais adaptado. tambm possvel dispor de at 4
cabos de comando suplementares (PP).
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LQWHJUDUDHVWDFRQJXUDomRXPVHOHWRUPDQXDOSDUDSURJUDPDVGLVWLQWRV30
Na verso standard, o feixe deve ser ligado pistola atravs de uma gaxeta e cabeado diretamente sob a
WDPSDeSRVVtYHOLQWHJUDUXPVLVWHPDGHFRQH[}HVSRUSOXJXHV
Os giroscpios de oscilao lateral e de oscilao vertical dispem de batentes mecnicos regulveis para
GHQLURLQWHUYDORGHDPSOLWXGHGRVPRYLPHQWRVeSRVVtYHOGLVSRUGHIUHLRHOHWURPDJQpWLFRFRPDQGDGR
pelo cabo para uma rapidez de ao. Com efeito, a posio de bloqueio regulvel por excntricos atingida
automaticamente durante o movimento, o que bloqueia a posio. O desbloqueio obtido pelo acionamento
de um comutador no cabo. Esta opo pode ser implementada, a pedido, em um dos dois giroscpios. Nesta
FRQJXUDomRRVGHWHFWRUHVSRGHPWDPEpPVHUYLUGHVHOHWRUGHSURJUDPDDXWRPiWLFR(VWDIXQomRQmR
permite a simultaneidade da seleo de programa manual (adjuno de um comutador).
Excntrico de ajuste
da posio de bloqueio
desejada
AS OPES
Cdigo opo
Cdigo
Designao
PF
&DER[RVXSO
PP
Cabo comando supl.
PC
Cabo circular
PA
Seletor prog. auto.
PM
Seletor prog. manual
CR
Conexo feixe / plugues
FR
Freio girosc. osc. lateral
FT
Freio girosc. osc. vertic.
CARACTERSTICAS TCNICAS
3. As tampas
$VWDPSDVVmRUHDOL]DGDVHP$%6DXWRH[WLQomRFODVVLFDGR
9QDQRUPDGRVFRPSyVLWRVVHPFKDPDVHPIXPDoDWy[LFD
QmRVHFRQVRPH
3DUDGHVPRQWDUDVWDPSDVGLDQWHLUDVTXHGmR
DFHVVRjVDUWLFXODo}HVUHPRYHURVSDUDIXVRV
NH
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
01
02
04
3DUDGHVPRQWDUDVWDPSDVWUDVHLUDVTXHGmRDFHVVRDR
WUDQVIRUPDGRUFLOLQGURHFRQMXQWRVXSRUWHGHFRQH[mRUHPRYHURV
SDUDIXVRV N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVDWRPDQGRRFXLGDGRGH
HQFDL[DUDWDPSDQDUDQKXUDGRJLURVFySLR N
03
XM
24
XW
JM
JL
XL
$VGLPHQV}HVGDVWDPSDVDEDL[RVmRLQIRUPDGDVDWtWXORLQGLFDWLYRHFRUUHVSRQGHPDHTXLSDPHQWRVVWDQGDUG
Estes valores podem mudar em funo do tipo de cilindro escolhido para o projeto. Os cilindros no bloqueveis
so mais longos que os bloqueveis.
5HSUHVHQWDomRFLOLQGURVEORTXHiYHLV
25
TS
11
13
12
20
2SRUWDHOpWURGRPyYHO3(NpIHLWRGHFREUH(OHGHVOL]D
VREUHHL[RVGHDoRNSRUPHLRGHDQpLVGHFREUHN
19
10
$RSHUDomRGHYHVHUUHDOL]DGDFRPDVWDPSDVGLDQWHLUDVUHWLUDGDV
'HVPRQWDUDVPDQJXHLUDV NGDVFRQH[}HVUiSLGDV
)HFKDUDSLVWRODSDUDWHUDFHVVRjSDUWHSRVWHULRUGR3(
'HVPRQWDUDOLJDomRFRPRVKXQW NGHVDSHUWDQGRRSDUDIXVR
NHWDPEpPDOLJDomRFRPRFLOLQGUR NGHVPRQWDQGRR
eixo NFRPRVSDUDIXVRVNHDVSDUWHVLVRODQWHVN
'HVPRQWDURVXSRUWHJXLD NUHWLUDQGRRVSDUDIXVRVHRV
pinos N
([WUDtORGHVOL]DQGRVREUHDH[WHQVmRGREUDoRPyYHO
23(HVWiOLEHUDGR
3X[DURVHL[RVNSDUDUHPRYrORV
14
15
08 09
21
04
07
01
17
18
06
02
05
16
15
03
Desmontagem do raspador:
3DUDGHVPRQWDURUDVSDGRUNGHVPRQWDUDSODFDNGHVDSHUWDQGRRVSDUDIXVRV N0RQWDJHP
idntica, na ordem inversa.
Desmontagem do brao e das extenses:
$GHVPRQWDJHPGREUDoR[RHGDH[WHQVmRpLGrQWLFDjGHXPDSLVWROD;
3DUDGHVPRQWDUDH[WHQVmRNGRSRUWDHOpWURGRPyYHO NGHVDSHUWDUFRPDDMXGDGRKH[iJRQR N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
CARACTERSTICAS TCNICAS
CARACTERSTICAS TCNICAS
3.1.2 Brao e Suportes de brao para pistola de tipo X (exceto XWT)
2VXSRUWHGHEUDoR[RNpUHDOL]DGRHPFREUHIXQGLGRH[DGR
GLUHWDPHQWHDRJLURVFySLRFRPSDUDIXVRVNHSLQRV N
3ODFDVLVRODQWHVNLQWHUFDODPVHHQWUHRVGRLVHDV[Do}HV
10
07
01
03
06
2VXSRUWHGHEUDoRPyYHO NpUHDOL]DGRHPFREUHIXQGLGR$UWLFXOD
se em torno do eixo NHpLQWHLUDPHQWHLVRODGRGREUDoR[RSRU
PHLRGHFDOoRVHFDQK}HVLVRODQWHVN
11
02
$RSHUDomRGHYHVHUUHDOL]DGDFRPDVWDPSDVGLDQWHLUDVUHWLUDGDV
5HPRYHURVSDUDIXVRV NHXVDUXPSDUDIXVRNSDUDOLEHUDUREUDoR
&8,'$'2SDUDQmRSHUGHURDQJHN2EUDoRVHSDUDVHGDDUWLFXODomR
12
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
9HULFDUVXEVWLWXLURDQHORULQJGD
UDQKXUDN
04 05
13
18
11
'LVVRFLDomRGRVXSRUWHEUDoR[R N 12 e do suporte de brao mvel N 11:
17
12
08
14
'HVDSHUWDURVSDUDIXVRVN
&8,'$'2SDUDQmRSHUGHUDSODFD N
9HULFDURERPHVWDGRGRWXERGHUHVIULDPHQWR
do eletrodo N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
16
15
26
27
TS
14
04
01
10
05
03
21
02
5HWLUDUPDQJXHLUDVGDVFRQH[}HVUiSLGDVN'HVDSHUWDUDSRUFDFRPUDVJRVN
e fazer deslizar o eixo N
'HVDSHUWDURSDUDIXVRN2EUDoRpVHSDUDGRGDDUWLFXODomR
9HULFDUVXEVWLWXLURVFDOoRVLVRODQWHV N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
Desmontagem dos suportes de brao:
$GHVPRQWDJHPGRVXSRUWHEUDoR[R
NHGRVXSRUWHEUDoRPyYHO Np
LGrQWLFDSDUDWRGDVDVSLVWROD;
20
06
'HVDSHUWDURVSDUDIXVRVN
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
15
08
13
11
Desmontagem de uma extenso N 12:
07
12
'HVDSHUWDURVSDUDIXVRVN
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
CARACTERSTICAS TCNICAS
CARACTERSTICAS TCNICAS
3.2 Proteo dos braos (exceto XWT)
$SURWHomRGRVEUDoRVFRPPDQWDGHEUDUHVLQDGDSURSRUFLRQDXPDJUDQGHGXUDELOLGDGHj
VXSHUItFLHSURWHJHQGRRVEUDoRVGHFREUHSRUGHQLomRPDOHiYHLVDRVLPSDFWRVHPUD]mRGRV
FKRTXHVFRPDVFKDSDV
Meios necessrios:
8PVDFRFRPDPDQWDUHVLQDGDXPUHFLSLHQWHHVWDQTXHiJXD
e imperativamenteyFXORVHOXYDVGHVFDUWiYHLV
$EULUHHQFKHURVDFRGHiJXD
9HULFDUQRUHFLSLHQWHVHD
PDQWDHVWiEHPHPEHELGD
'XUDQWHD
DSOLFDomRYHULFDU
permanentemente a boa
tenso da manta...
... principalmente nas
]RQDVFLQWDGDV
28
$SOLFDU
HGHL[D
PLQXWRV
29
TS
$RSHUDomRGHVXEVWLWXLomRGRVKXQWNGHYHVHUUHDOL]DGDFRP
as tampas dianteiras retiradas.
Desmontar os dois eixos NGHVDSHUWDQGRRVSDUDIXVRV
NHJLUDURVXSRUWHGHEUDoRPyYHOSDUDIUHQWHDPGH
VROWDURSDUDIXVR N'HVSDUDIXVDURVHJXQGRSDUDIXVR N
DFHVVtYHOVRERVXSRUWHGHEUDoR[R5HWLUDURVKXQWHSURFHGHU
inversamente para montar novamente.
03
02
01
05
04
02
02
01
CARACTERSTICAS TCNICAS
01
CARACTERSTICAS TCNICAS
3.5 Os cilindros
$JDPDGHSLVWRODVPDQXDLV7,SRGHLQWHJUDUWRGRVRVWLSRVGHFRQJXUDo}HVSDUDRVFLOLQGURVHP
IXQomRGDVQHFHVVLGDGHVGRVFOLHQWHV
&LOLQGURVGHFXUVRVLPSOHVRXGXSORFRPRXVHPEORTXHDGRUHVGLkPHWURVGHRXPP
$TXDOLGDGHGRVFLOLQGURVXWLOL]DGRVQmRUHTXHUDXWLOL]DomRGHDUOXEULFDGR
3.5.1 Substituio de um cilindro
$RSHUDomRGHYHVHUUHDOL]DGDFRPDWDPSDGLDQWHLUDGDSDUWHPyYHOHDWDPSDWUDVHLUDUHWLUDGDV
'HVPRQWDURVHL[RV NGHVDSHUWDQGRRVSDUDIXVRVN
'HVDSHUWDURVSDUDIXVRVN
5HPRYHUDVPDQJXHLUDVNGDVFRQH[}HVUiSLGDVN
Retirar o cilindro pela parte posterior da pistola.
3URFHGHULQYHUVDPHQWHSDUDPRQWDUQRYDPHQWH
04
05
07
03
01
02
30
10
01
TS
CARACTERSTICAS TCNICAS
31
CARACTERSTICAS TCNICAS
3.6 Os transformadores
2VWUDQVIRUPDGRUHVTXHHTXLSDPDVSLVWRODVPDQXDLVFRPWUDQVIRUPDGRUHVLQWHJUDGRVDSUHVHQWDP
GHVHPSHQKRVHFDUDFWHUtVWLFDVHOpWULFDVFRQIRUPHVjQRUPD,62
$VFRQH[}HVVHFXQGiULDVVmRHVSHFLFDPHQWHDGDSWDGDVXWLOL]DomRGHXP~QLFRVKXQW
7RGDVDVSLVWRODVSRGHPUHFHEHUXPWUDQVIRUPDGRU+]RX+]FRQIRUPHDQHFHVVLGDGH
3.6.1 Substituio de um transformador
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'HVPRQWDURVXSRUWHGHFRQH[}HV NGHVDSHUWDQGRRVSDUDIXVRVNHGHSRLVGHVOLJDU
WRGRVRVFRQHFWRUHVGDFDL[D
Desmontar as placas laterais NGHVDSHUWDQGRRVSDUDIXVRVVLWXDGRVVRERFRQMXQWRGLVWULEXLGRU
3DUDUHWLUDURVFRQMXQWRVGLVWULEXLGRUHVN&I6XEVWLWXLomRGHXPGLVWULEXLGRU
15
11
16
01
13
10
12
14
3DUDGHVPRQWDUDFDL[DLQWHJUDGD
ao transformador NGHVDSHUWDU
RVSDUDIXVRVN'HVFRQHFWDU
DXQLGDGHGHPHGLGDN
127$$VVRQGDVWpUPLFDVVmR
HTXLSDGDVGHVpULHFRPRVSOXJXHV
pilotos N
03
&RQH[}HV
secundrias
HVSHFtFDV
12
13
Caixa integrada ao
transformador
3DUDGHVPRQWDURWUDQVIRUPDGRU
GHVDSHUWDURVSDUDIXVRV NGH
OLJDomRFRPRJLURVFySLRN
32
Admisso
e retorno de
refrigerao
33
TS
3.7 Conexes
3.7.1 Conexes posteriores
$VFRQH[}HVSRVWHULRUHVSHUPLWHPFRQFHQWUDUHPXP~QLFRSRQWRWRGDVDVQHFHVVLGDGHVHQHUJpWLFDV
GDSLVWRODSURYHQLHQWHVGRIHL[H+iGRLVWLSRVGHFRQH[}HVJD[HWDRXFRQH[}HVUiSLGDV
3DUDGHVPRQWDUXPFRQMXQWRGHFRQH[}HVSRVWHULRUHV1FRQVXOWDUHVVHWySLFRHPVXEVWLWXLomRGR
transformador.
10
9HUVmRFRPFRQHFWRUHV
EDVHV0LQIRDVVRFLDGRV
(OHPHQWRQDFDL[D
%DVH0IrPHD
PDUURP
%RWmR$8
EUDQFR
%RWmR$8
$9
D]XO
SUHWR
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WHUUD
terra
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%RWmR$8
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(9 3$
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PDUURP
EUDQFR
D]XO
SUHWR
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%DVH0IrPHD
&RPXP
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Seleo programa
3$*$
&RPXP
Comando laser
&RPDQGRIUHLR
&RPDQGRIUHLR
Cabo
&RQWDGRU9&&
&RQWDGRU9&&
CARACTERSTICAS TCNICAS
CARACTERSTICAS TCNICAS
3.7.1 Conjunto distribuidor
+iFRQMXQWRVGLVWULEXLGRUHVGLVWLQWRV NHVLWXDGRVHPDPERVRVODGRVGR
transformador NH[DGRVHPSODFDV NSRUVXDYH][DGDVDRWUDQVIRUPDGRU
3DUDVXEVWLWXLUXPFRQMXQWRGLVWULEXLGRUGHVOLJDURVFRQHFWRUHVGH(9 N
'HVFRQHFWDUWRGDVDVPDQJXHLUDV N
'HVPRQWDURFRQMXQWRUHSDUWLGRUGHVDSHUWDQGRRVSDUDIXVRV NHGHVPRQWDUWRGDV
DVFRQH[}HVUiSLGDVNHOWURVN
27
27
24
23
23
23
13
25
24
01
21
22 24
20
26
7RPDUQRWDGRSRVLFLRQDPHQWRGRVOLPLWDGRUHVGHX[R N
3.8. Ajuste da pistola
$VPRGDOLGDGHVGHDMXVWHGRVHTXLOLEUDGRUHVVmRGHQLGDVQDVGRFXPHQWDo}HVHVWDEHOHFLGDV
SHORIDEULFDQWH
02
02
11
12
10
01
12
05
03
$PGH limitar a amplitude de rotao possvel em
torno do eixo longitudinal, os batentes NSRGHP
VHUDMXVWDGRVFRPDDMXGDGRVSDUDIXVRVN
34
35
TS
&DER[R
$PGHPDQREUDUDVSLVWRODVFRPSUHFLVmRXPFDER[R NpFRORFDGRGRODGRRSRVWRDR
FDERGHFRPDQGRjGLUHLWDRXjHVTXHUGDSRULQWHUPpGLRGHXPDSODFDGHLQWHUIDFHN[DGD
DRJLURVFySLRSRUSDUDIXVRV N2FDERNp[DGRjSODFDGHLQWHUIDFHNSRU
SDUDIXVRV N5RVFDVVXSOHPHQWDUHVSHUPLWHPDUHJXODJHPORQJLWXGLQDOGDSRVLomRGRFDER
02
01
11
10
3.10. Cabos de comando
O cabo de comando NRIHUHFHXPDJUDQGH
HUJRQRPLDGHIXQFLRQDPHQWR'LVS}HGHXPDOLQJHWD
GHVHJXUDQoDGHXPVHOHWRUGHSURJUDPDHGH
XPDOLQJHWDGHIXQFLRQDPHQWRDVVLPFRPRGHXP
FRPXWDGRUGHVHOHomR3RGHVHUFRORFDGRjGLUHLWD
RXjHVTXHUGDHPXPDSODFDGHLQWHUIDFH N
[DGDDRJLURVFySLRSRUSDUDIXVRVN2FDER
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01
11
Seletor de
programas
Seletor GA / PA
10
START Emergncia
2DMXVWHGDURWDomRKRUL]RQWDOpHIHWXDGRFRPD
DMXGDGRSDUDIXVRN
2DMXVWHGDURWDomRYHUWLFDOpHIHWXDGRFRPD
DMXGDGRSDUDIXVRN
04
03
02
11
CARACTERSTICAS TCNICAS
CARACTERSTICAS TCNICAS
3.11. Diagramas dos esforos
PISTOLAS
Esforos
com eletrodos
(6 bars)
PINCES XL-XLEfforts
aux lectrodes
(6 bars)
600
550
550
Ctes GA-PA
GO-PO(em
(en mm)
mm)
Cotas
+ Efforts (em
(en Dan)
Dan)
+ esforos
500
450
440
400
350
320
300
250
250
200
200
192
150
158
GA
100
123
72
89
PA
50
24
17
68
54
38
Profundidades
teis(en
(em
mm)
Profondeurs Utiles
mm)
PISTOLAS
XMT
XMT +Efforts
- Esforos
com eletrodos(6
bars)
PINCES XMT
et EXMT+aux lectrodes
(6 bars)
Cotas GA-PA
Ctes
GO-PO(em
(en mm)
+ esforos
(em
+ Efforts (en Dan)
750
700
720
650
600
550
500
450
400
350
300
250
200
150
100
50
0
700
550
450
410
330
280
240
194
GA
90
PA
21
100
200
228
160
126
32
300
44
400
57
500
Profundidades
teis(en
(em
mm)
Profondeurs
Utiles
mm)
36
263
69
600
81
700
37
TS
PINCES XWEfforts
aux lectrodes
(6 bars)
PISTOLAS
XW
Esforos
com eletrodos
(6 bars)
600
550
540
Cotas GA-PA
Ctes
GO-PO(em
(en mm)
+ esforos
(em
+ Efforts (en Dan)
Dan)
500
460
450
400
350
300
GA
250
200
350
320
365
297
331
290
263
194
228
150
100
PA
50
54
44
95
84
74
64
0
500
600
700
800
900
1000
Profundidades
teis(en
(emmm)
mm)
Profondeurs Utiles
PISTOLAS
EMJJ(C)
Esforos(sous
com eletrodos
PINCES EN
(C) Efforts
6 bars) (a 6 bars)
1000
600
500
400
300
200
GA
100
GA
60
PA
120
GA 120
PA 30
30
JLT
CMT
CMT+
CARACTERSTICAS TCNICAS
900
INTEGRAO
9HULFDo}HVXVXDLV
$QWHVGDFRORFDomRHPVHUYLoRGHXPDSLVWRODPDQXDOFRPWUDQVIRUPDGRULQWHJUDGRXPFHUWR
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2VSRQWRVDYHULFDUFRQFHUQHPDJHRPHWULDDPHFkQLFDDSQHXPiWLFDRFLUFXLWRGH
refrigerao e o cabeamento eltrico.
(VWDYHULFDomRpYiOLGDWDQWRSDUDRPDWHULDOQRYRTXDQWRDSyVXPDRSHUDomRGHPDQXWHQomR
RXXPSHUtRGRGHDUPD]HQDPHQWRSURORQJDGR
9HULFDomRJHRPpWULFD
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DHWLTXHWDFRUUHVSRQGHQWHDRSURFHVVRGDHVWDomRHPTXHVWmR&RPHIHLWRWUDWDVHGDV
GLPHQV}HVQHFHVViULDVSDUDDSDVVDJHPGDSHoDDVROGDU
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SDUDXPDSLVWROD;HSDUDXPDSLVWROD&
$V*$JUDQGHDEHUWXUDH3$SHTXHQDDEHUWXUDGHYHPHVWDUHPFRQIRUPLGDGHFRPD
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$7(1d2$*$GHXPDSLVWROD;pIXQomRGRFRPSULPHQWRGRVEUDoRV
HU
LU
LU
HU
38
TS
9HULFDomRPHFkQLFD
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DGDSWDUDSUHVVmRGHIXQFLRQDPHQWR3DUDYHULFDURHVIRUoRGHIHFKDPHQWRGRVHOpWURGRV
pSRVVtYHOLQWHUFDODUXPVHQVRUGHSUHVVmRDVVRFLDGRDXPDPSOLFDGRUDQDOyJLFR3RU
H[HPSORGHD9SDUDXPHVIRUoRGHDGD1
9HULFDUDFRUUHWDSRVLomRGRVEDWHQWHVPHFkQLFRVGRVJLURVFySLRVHPIXQomRGDHVWDomRGH
WUDEDOKRHVHQHFHVViULRDGDSWDUDVXDSRVLomR
9HULFDomRSQHXPiWLFD
$MXVWDUROLPLWDGRUGHX[RGRGLVWULEXLGRUVHQHFHVViULR&RPHIHLWRDLQpUFLDGREUDoRPyYHO
SRGHVHUPDLVRXPHQRVLPSRUWDQWHHPIXQomRGHVXDJHRPHWULD$EULUDSLVWRODHUHJXODU
HIHWXDQGRDMXVWHVGHQRPi[LPRPHLDYROWDGHSDUDIXVRSRUYH]1mRGHYHKDYHUFKRTXHV
PHFkQLFRVQRPGHFXUVRGRFLOLQGUR
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UHVSHFWLYRVDFRSODPHQWRVRVTXDLVQmRGHYHPDSUHVHQWDUYD]DPHQWRGHDU4XDQGRDSLQoD
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DVDtGDVREXPDSUHVVmRGHWHVWHGHEDUV(IHWXDURVWHVWHVRPDLVSHUWRSRVVtYHOGDV
HQWUDGDVHVDtGDVGDSLVWROD3DUDUHDOL]DUHVVHVWHVWHVXWLOL]DUXPFRQWURODGRUGHX[R
JUDGXDGRHPOLWURVSRUPLQXWR
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DELOLGDGHGDSLVWROD
$TXDQWLGDGHWRWDOQHFHVViULDDRFLUFXLWRGHUHIULJHUDomRpIXQomRGRWLSRGHSLVWROD
9HULFDomRWpUPLFD
3RVLFLRQDURHOHWURGRGDSLVWRODFRQWUDRHOHWURGRHPFXUWRFLUFXLWRGH $7(1d2D
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$WHPSHUDWXUDSRGHVHUPHGLGDSHODXWLOL]DomRGHXPWHUP{PHWURGLJLWDOHGHXPDVRQGDGH
contato.
1
2
3
4
5
6
Contato eletrodos
Meio dos braos
Shunt
Barras de conexo
Sada transformador
Superfcie transformador
(*) Temperaturas aproximadas
INTEGRAO
75
50
100
75
50
70
39
INTEGRAO
9HULFDomRHOpWULFD
$YHULFDomRGDVFRQGXWLYLGDGHVHOpWULFDVGHYHVHUUHDOL]DGDFRPDSLVWRODDEHUWDHVHP
QHQKXPDFRQH[mRHOpWULFDOLJDGD8WLOL]DUXPPHJ{KPHWURGH9GHFDSDFLGDGHSRU
exemplo.
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7UDQVIRUPDGRUSULPiULRWHUUD
7UDQVIRUPDGRUVHFXQGiULRWHUUD
%UDoRPyYHOEUDoR[R
(VWDPHGLGDGHSHQGHDXPLGDGHQRFLUFXLWRGHUHIULJHUDomR
9DORUDOWRWUDQVIRUPDGRUFRQHFWDGR9DORUEDL[RWUDQVIRUPDGRUGHVFRQHFWDGR
$YHULFDomRGDOLJDomRjWHUUDGHSHQGHGDPHGLGDFRPXPRKPtPHWURGDFRQWLQXLGDGH
HOpWULFDGRVVHJXLQWHVFRPSRQHQWHVGRWUDQVIRUPDGRU
%DUUDGHVDtGDVHFXQGiULD
3DUWHFHQWUDO
3DUWHWUDVHLUD
3LQRGHPDVVDGRFRQHFWRU
Tampa da parte traseira
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GRWLULVWRUDWpGHVXDFDSDFLGDGH
&RQGLo}HVGHPHGLGD
8QRPLQDO9&$
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([HFXWDUFLFORVGHVROGD
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HTXLSDPHQWRSRGHUiVRIUHUSHODFRQGLomRWpUPLFDPXLWRDOWD(IHWXDUXPFRPSDUDWLYRFRPRV
GDGRVLQGLFDGRVQDHWLTXHWDGDSLVWROD
6HDWHQVmRQRPLQDOGHWUDEDOKRQmRIRUREWLGDSURFHGDjFRUUHomRGRVYDORUHVGDVHJXLQWH
PDQHLUD
Icc correto = U nominal / U medido
40
TS
4.2 Partida
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DGHTXDGRjDOLPHQWDomRHOpWULFDXWLOL]DGDRXGHXPDDOLPHQWDomRDSURSULDGDjV
HVSHFLFDo}HVGDSLVWROD
2FLUFXLWRGHSRWrQFLDGDSLVWRODGHYHFRPSRUWDUXPGLVMXQWRUHHVWDUHTXLSDGRFRPXPD
VHJXUDQoDWpUPLFDRXWHUPRPDJQpWLFD
$FDSDFLGDGHGRFDERGHDOLPHQWDomRGHSRWrQFLDGHYHHVWDUGHDFRUGRFRPRFRQVXPR
GDSLVWRODDPGHHYLWDUTXDLVTXHUVXSHUDTXHFLPHQWRVHGDQRVGRPDWHULDO $OpPGLVVR
RVGHVHPSHQKRVGDSLVWRODVHULDPOLPLWDGRV$WHQomRDHVWDUHJUDWDPEpPSDUDDV
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URVTXHDGRV
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eDOWDPHQWHUHFRPHQGiYHOSXUJDURFLUFXLWRGHUHIULJHUDomRDSyVFRQHFWDUXPDQRYD
SLVWRODDPGHHYLWDUDSUHVHQoDGHDUQRFLUFXLWR
4.2.1 Condies de funcionamento nominal e de armazenamento
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7HPSHUDWXUDPtQXLGRUHIULJHUDQWH&
3UHVVmRPi[XLGRUHIULJHUDQWHEDU
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)LOWURGRXLGRP
9DORUGRS+
9DORUGHFORURPJO
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D
(VWHVYDORUHVGHQHPXPXLGRQHXWUR
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(PRSHUDomR
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D
j
D
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oxidao prematura de certas peas.
INTEGRAO
41
INTEGRAO
42
TS
43
&RQH[mRGRVXLGRVHFRQWUROHVGHFRPDQGRHSRWrQFLD
%UDoRPyYHORXSRUWDHOHWURGRPyYHO
(QWUDGD
3DVVDPXUR
%UDoR[R
Transformador
Sada
3DVVDPXUR
&RQH[}HVUiSLGDV
4.3 Armazenagem
$QWHVGDDUPD]HQDJHPGHXPDSLVWRODPDQXDOFHUWLFDUVHGHTXHHVWiWRWDOPHQWHSXUJDGD
3DUDLVWRXWLOL]DUDUFRPSULPLGREDUDPGHH[SXOVDUWRGRROtTXLGR(PVHJXLGDIHFKDU
WRGRVRVRULItFLRVDUiJXDHWFFRPDVWDPSDV$VVHJXUDUVHGHTXHRGLVWULEXLGRUHVWiHP
SRVLomRQHXWUD
Tampar os conectores eltricos
$VVHJXUDUVHGHTXHDVFRQGLo}HVGHVFULWDVQRVHMDPUHVSHLWDGDV
INTEGRAO
INTEGRAO
%LEOLRWHFDVGHSLVWRODVVWDQGDUGHWLTXHWDVGHHVSHFLFDo}HV
$)76WHPjGLVSRVLomRGHVHXVFOLHQWHVELEOLRWHFDVGHHWLTXHWDVGHHVSHFLFDo}HVGHSLVWRODVHEUDoRVVWDQGDUG
(VWDHWLTXHWDLQGLFDDVGLPHQV}HVSDGU}HVQHFHVViULDVDVVLPFRPRRVYDORUHVGHHVIRUoRVHVSHFtFRVj
geometria, como por exemplo, o esforo mximo admissvel para os eletrodos e o torque mximo admissvel
para a articulao.
Toda uma biblioteca pode ser anexada, a pedido, ao presente documento.
Exemplo de etiqueta:
44
TS
5. Manuteno
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PHLRVHOpWULFRVHOHWU{QLFRVSQHXPiWLFRVHPHFkQLFRV,VWRSRGHVHUSHULJRVR$SHQDV
DVSHVVRDVKDELOLWDGDVGHYHUmRUHDOL]DURSHUDo}HVGHPDQXWHQomR
/(0%5(7($QWHVGHTXDLVTXHULQWHUYHQo}HVDVVHJXUDUVHGHTXHDSLVWRODVH
HQFRQWUDHPPRGRGHVHJXUDQoDGHSUHIHUrQFLDGHVOLJDGDGHWRGDVDVIRQWHVGH
HQHUJLD
MANUTENO
45
MANUTENO
6 - Manuteno preventiva
Pistola completa
Articulao X
Equipamento
Articulao X
Cilindro
Equipamento
eltrico e
pneumtico
Shunt
Eletrodos
Extenses
Cabo de comando
9HULFDURHVWDGRGRVFRPDQGRVH
cabos
Fixaes
9HULFDUHVWDGRGH[DomRPDVWUR
9HULFDUSUHVHQoDFDERGH
segurana e equilibrador
9HULFDUOLEHUGDGHGHURWDomR
9HULFDUIROJDIXQFLRQDO
Giroscpios
46
Limpeza geral
Remover as projees de solda
9HULFDomRXLGRUHIULJHUDomR
9HULFDomRYD]DPHQWRGHDU
9HULFDomR[Do}HVGDSLVWROD
Testes completo da pistola
Remover as projees de solda
9HULFDUIROJDODWHUDOHQWUHRVEUDoRV
9HULFDUOLEHUGDGHGHPRYLPHQWRV
da articulao
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cilindro e transformador
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9HULFDUIROJDGDKDVWH
Substituio junta pisto
9HULFDURHVWDGRGRVFRQHFWRUHV
9HULFDURHVWDGRGDVPDQJXHLUDV
e cabos
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Nmero de lminas quebradas
9HULFDU[Do}HV
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9HULFDUFRQH[}HVHGHIRUPDo}HV
1.000.000 ciclos
Sempre completa
Audvel a 1 m.
1.000.000 ciclos
Torque de aperto =
1.000.000 ciclos
Visual
Visual
1.000.000 ciclos
1.000.000 ciclos
4.000.000 ciclos
1.000.000 ciclos
Visual
Visual
Visual
>10 substituir shunt
Torque de aperto =
Visual
9LVXDOHPFDVRDUPDWLYR
substituir e ver extenses
9LVXDOHPFDVRDUPDWLYR
substituir
Ausncia de resistncia dos
botes
$XVrQFLDGHFDERVGDQLFDGRV
Torque de aperto =
Mensal
Diria
A cada
manuteno
A cada
manuteno
Diria
Mensal
Diria
TS
7 - Diagnsticos de defeitos
Defeito aproximao PA
Defeito aproximao GA
Defeito de aproximao
de trabalho - Perda de
esforos
O cilindro ou
transformador oscila
durante o funcionamento
Deformao da pea a
soldar
Deteriorao rpida do
shunt
Deteriorao rpida dos
cabos e mangueiras
Rudo excessivo no
conector de potncia
Degradao excessiva
dos eletrodos
Distribuidor defeituoso
Conector de distribuidor defeituoso
,QVXFLrQFLDGHSUHVVmRGHDU
Cabo de comando defeituoso
Conector cabo defeituoso
Distribuidor defeituoso
Conector de distribuidor defeituoso
,QVXFLrQFLDGHSUHVVmRGHDU
Cabo de comando defeituoso
Conector cabo defeituoso
Distribuidor defeituoso
Conector de distribuidor defeituoso
,QVXFLrQFLDGHSUHVVmRGHDU
Cabo de comando defeituoso
Conector cabo defeituoso
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Guia HS
Substituir
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Ajustar
Substituir
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Substituir
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Ajustar
Substituir
9HULFDUFRQH[}HV
Substituir
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Ajustar
Substituir
9HULFDUFRQH[}HV
Manuteno
Substituir guia em manuteno
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Ar poludo
Juntas de pisto desgastadas
Fixao frouxa
Ajustar presso
6XEVWLWXLUOWUR
Substituir junta em manuteno
Colar os parafusos com cola
Loctite
9HULFDUUHJXODGRU
9HULFDUSUHVVmRGHIXQFLRQDPHQWR
Problema de refrigerao
Problema de alinhamento
0i[DomR
Atrito durante o funcionamento
Ajustar
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substitu-los se desgastados
Ajustar
$MXVWDUX[R
Testes transformador
9HULFDUHVXEVWLWXLUFLUFXLWR
Ajustar
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freqente
(VIRUoRLQVXFLHQWH
5HIULJHUDomRLQVXFLHQWH
Transformador com defeito
1 eletrodo no resfriado
&RUUHQWHGHVROGDJHPLQVXFLHQWH
Colagem excessiva dos eletrodos
DIAGNSTICOS
$MXVWDUX[R
Ajustar mecnica
Torque de aperto =
9HULFDUDV[Do}HV
47
DIAGNSTICOS
Pontos de solda
deformados ou
assimtricos
Excesso do fascas
Disparo freqente
do termostato do
transformador
48
)LRPDO[DGRHPDWULWRFRPR
giroscpio
Queda brusca da corrente primria
Medida efetuada necessria incompatvel
com a regulagem do gabinete
Perda da conexo secundria
Perda da conexo primria
Problemas de eletrodos ou de extenses
Folga na articulao
Eletrodos no alinhados
Eletrodos no perpendiculares pea
Eletrodos desgastados
Esforo excessivo
(VIRUoRLQVXFLHQWH
Deformao excessiva dos braos
(OHWURGRVHPPGHYLGD
Extenses inadequadas
Freqncia ou corrente excessiva
Problema de refrigerao
Ultrapassagem da capacidade de
soldagem
TS
49
8 - Subconjunto de reposio
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
Todos os modelos
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
cdigo de base:
25
36
48
55
61
75
MF
Todos os modelos
&RQMXQWRDUWLFXODomRFRPSOHWD
SURQWDSDUDPRQWDU
&RQMXQWRFRQH[mR%DUUDGH
FRQH[mRHVKXQWSURQWRVSDUD
PRQWDU
6XVSHQVmRFLOLQGUR&LOLQGUR
HTXLSDGRFRPFRQMXQWRGH
VXVSHQVmRSURQWRSDUDPRQWDU
6XSRUWHFRQH[}HVSRVWHULRUHV
*LURVFySLRGHRVFLODomRODWHUDO
FRPSOHWRHPDVWURSURQWRVSDUD
PRQWDU
*LURVFySLRGHRVFLODomR
YHUWLFDOFRPSOHWRSURQWRSDUD
PRQWDU
7UDQVIRUPDGRUHTXLSDGR
completo
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SURQWRVSDUDPRQWDU
&DERGHFRPDQGRHTXLSDGR
SURQWRSDUDPRQWDU
PEAS DE REPOSIO
Observaes / notas
50
TS
Observaes / notas
51
TS
PRODUTOS / PRODUCTS
e colunas de solda
:HOGLQJFROXPQVDQGFDELQHWV
)76KDVDVWDQGDUGOLQHRISHULURERWLFJRRGVDQGFDQLQWHJUDWH
any type of complementary activity element on request.
o autnoma de solda
/ Autonomous welding station
/ Radial dresser
[HGGUHVVHU
/ Stepping magazines
/ Accumulation magazines
/ Bonding station
/ Accessory crane
/ Gun Pedestal
'RFXPHQWRQmRFRQWUDWXDO$)76UHVHUYDVHRGLUHLWRGHUHDOL]DUPRGLFDo}HVVHPDYLVRSUpYLRYLVDQGRPHOKRUDUDTXDOLGDGHHRGHVHPSHQKRGHVHXVSURGXWRV
7KLVFDWDORJXHLVQRWELQGLQJ)76UHVHUYHVWKHULJKWWRLQWURGXFHPRGLFDWLRQVZLWKRXWQRWLFHWRLPSURYHTXDOLW\DQGWKHSHUIRUPDQFHVRILWVSURGXFWV
:HOGLQJPDFKLQH
Distribudo por:
/ Distributed by:
/ Modular gripper
52
A escolha, a qualidade
7KHFKRLFHWKHTXDOLW\