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Section 120-0070 TRANSMISSION - CEC Plus II Shift System SERVICE MANUAL
SM - 1967

CEC COMPONENT DESIGNATIONS

F7 - 10 Amp Fuse - CEC (in fuse box)

H27 - Check Trans W/L

F
W/B
R R R
G G 313 G
311 B
B B B W W
K1 - Starter Relay W/B W/B 309 W/B U/G

S53
K17 - Reverse Relay W/B W/B
R/W R/W

1
P1 205

W
Z

S52
B
N2 - Voltage Regulator

U/G
F7
R
G

B
W/B
W/B

E
S4 - Test Switch W/B B B
W/B 330A W/B W
S7 - Park/Emergency Brake Switch R 308 R W/U
H27 U/P 87A U/P U/P
S19 - Dipswitch G/U G/U

2
S4 B
216A B
S22 - Body Up W/light Switch 306

R
W/B
S51 - Reverse Hoist Pressure Switch

G/U
R R

F7
S52 - Manual Mode Keyswitch W/R R/U
W/B R/W

W/R
W/U
U/G
S53 - Power/Economy Keyswitch 330
322 U/R U/R U/R
F2 W/R 341 R/P R/P
S62 - Retarder On Switch Y Y
S62 211

F4

R
3
S19 R/Y 230 R/Y

B
U/P
R/U
U/W 75 U/W
U K17 W/Y U
TO S22 K1 45

W/B
B
INTERFACE BOX RELAYS TO S22

R
F3
1 - ECU Initial Start

S51
S7 R 222 R G/W

p
W/P W/P

F6
2 - ECU Supply N2 W
203
W

G/W
B
U
U/W
R/P
B
B N2 87 U/P
3 - Retarder (Not Used) W/B R

R
308
B/O B/O

4
W 306

F1
4 - Transmission Check N2
R
G
U
B
W

B
5 - Reverse Warning

W/P
R
Y
R/Y
G/U
DDL
6 - Neutral Start CONNECTOR 205

F2
222 R/W

R
U/R G
315
313
311
310
309
305

235
G

203 R/P U/W

INTERFACE BOX FUSES 215 Y
213 R/Y
1 - 8 Amp 5 - 5 Amp

5
211 U/W

F5
2 - 5 Amp 6 - 8 Amp U

B/O
B/O
B
U

R/P
G
3 - 8 Amp 7 - 5 Amp

A
R/P
4 - 5 Amp G
214

201
G/U G/R
TRANSMISSION

R
216A B/O
208 U
B/O
WIRE COLOURS 209 B/W
234

6
G/R
B - Black O - Orange 231 W/U
202 U/G
N - Brown Y - Yellow 223 R/Y
J3
J1A

230
U - Blue P - Purple
E.C.U.

R - Red W - White
J1B

G - Green S - Slate
L - Light Green

Fig. 2 - CEC Plus II and Interface Box Circuit Diagram

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Section 165-0030 BRAKE PARTS - Rear Axle SERVICE MANUAL
IN MM IN MM SM - 134
0.03 0.76 0.72 18.2
0.06 1.52 0.75 19.0
0.12 3.0 0.81 20.5
0.130 3.3 1.00 25.4
0.139 3.5 1.12 28.4
0.177 4.5 1.68 42.7
0.18 4.6 2.00 50.8
0.19 4.8 2.50 63.5
0.22 5.6 2.56 65.0 SPRING COMPRESSOR TOOL
0.25 6.3 3.00 76.2
0.26 6.6 4.00 101 MATERIAL: PLAIN CARBON STEEL
ITEM #2 - BASE
0.38 9.6 5.50 140
(WELDMENT)
0.47 11.9 6.00 152
0.50 12.7 20.00 508 100 SQ.
0.62 15.7 STOCK
ITEM #1 -
HANDLE
.250 DIA.
HOLE
THRU.

KNURL

DIA. HOLE
ITEM #5 - 'T' HANDLE
(WELDMENT)

.19 SQ.
8-32 UNC 2B X .38 MIN. FULL STOCK
THD. MINOR DIA. .130/.139 X .72 ITEM #3 - PIVOT BLOCK
DEEP

1 - Handles ITEM #4 - RETAINER .22 DIA. HOLE

2 - Base
3 - Pivot Block
4 - Retainer (2 Req’d)
5 - ”T” Handle
6 - Capscrew # 8-32 x .38 in long (4 Req’d.)
7 - Plain Washer # 10 (2 Req’d.) ROUND HD.
8 - Nut # 10-24 (4 Req’d.) MACHINE SC.
9 - Roll Pin .25 in Dia x 1.12 in long #16 DRILL (.1770) 10-24 X 3.00 LG.
2-HOLES FULL THD.

Fig. 37 - Fabrication of Spring Compressor Tool

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433A

15307288 Rev A
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 12433B

15307288 Rev A
 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433C

15307288 Rev A
 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433D

15307288 Rev A
 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433E

CEC D75
15307288 Rev A
 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433F

CEC 222
CEC 309

CEC 211
15307288 Rev A
 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433G

15307288 Rev A
 CLICK HERE TO
RETURN TO
Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433H

15307288 Rev A CEC TRANSMISSION E.C.U. INTERFACE TO VEHICLE

 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

CEC TRANSMISSION E.C.U. INTERFACE TO VEHICLE SM - 2433I

15307288 Rev A
 CLICK HERE TO
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433J

15307288 Rev A QUANTUM ENGINE E.C.M. INTERFACE TO VEHICLE

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RETURN TO
Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433K

DETROIT DIESEL DDEC IV ENGINE E.C.M. POWER SUPPLY

15307288 Rev A
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433L

15307288 Rev A DETROIT DIESEL DDEC IV ENGINE E.C.M. INTERFACE TO VEHICLE

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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433M

CEC 45
CEC 222

CEC 309

CIRCUITS SPECIFIC TO TR100 ONLY

15307288 Rev A
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL
SM - 2433N

15307288 Rev A OPTIONAL EQUIPMENT

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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988A

A A

B B

LT 6
RT
7 5 7

T P
C B 8
G2
COMPONENTS 3
D
1 - Steering and Brake Control Tank
2 - Steering Pump
3 - Accumulator E
4 - Accumulator Valve
5 - Steering Valve
6 - Double Relief Valve G1
7 - Steering Cylinder 4
8 - Oil Pressure Switch R A SUPPLY TO
BRAKE CIRCUIT
9 - Oil Level Switch RETURN FROM MONOBLOCK BRAKE VALVE
RETURN FROM DIRECTIONAL CONTROL, RETARDER
10 - Oil Pressure Switch
10 CONTROL, RETARDER SOLENOID VALVES
11 - Oil Temperature Switch 12 RETURN FROM TREADLE &
BRAKE MANIFOLD VALVES
12 - Steering Filter
11 TO TANK BREATHER

PRESSURE TEST POINTS

A - System Pressure 1
COLOUR CODES 9
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil 2
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 2 - Steering System Schematic - Engine Shutdown

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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988B

A A

B B

LT 6
RT
7 5 7

T P
C B 8
G2
COMPONENTS 3
1 - Steering and Brake Control Tank
D
2 - Steering Pump
3 - Accumulator E
4 - Accumulator Valve
5 - Steering Valve
6 - Double Relief Valve G1
7 - Steering Cylinder 4
8 - Oil Pressure Switch R A SUPPLY TO
BRAKE CIRCUIT
9 - Oil Level Switch RETURN FROM MONOBLOCK BRAKE VALVE
RETURN FROM DIRECTIONAL CONTROL, RETARDER
10 - Oil Pressure Switch CONTROL, RETARDER SOLENOID VALVES
10
11 - Oil Temperature Switch 12 RETURN FROM TREADLE &
BRAKE MANIFOLD VALVES
12 - Steering Filter
11 TO TANK BREATHER

PRESSURE TEST POINTS

A - System Pressure 1
9
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil 2
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 3 - Steering System Schematic - Engine Running, Steering Valve Neutral

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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988C

A A

B B

LT 6
RT
7 5 7

T P
C B 8
G2
COMPONENTS 3
1 - Steering and Brake Control Tank D
2 - Steering Pump
3 - Accumulator E
4 - Accumulator Valve
5 - Steering Valve
6 - Double Relief Valve G1
7 - Steering Cylinder 4
8 - Oil Pressure Switch R A SUPPLY TO
BRAKE CIRCUIT
9 - Oil Level Switch RETURN FROM MONOBLOCK BRAKE VALVE
RETURN FROM DIRECTIONAL CONTROL, RETARDER
10 - Oil Pressure Switch CONTROL, RETARDER SOLENOID VALVES
11 - Oil Temperature Switch 10 RETURN FROM TREADLE &
12 BRAKE MANIFOLD VALVES
12 - Steering Filter
TO TANK BREATHER
11
PRESSURE TEST POINTS
A - System Pressure 1
9
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil 2
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 4 - Steering System Schematic - Engine Running, Steering Valve Left Turn
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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988D

A A

B B

LT 6
RT
7 5 7

T P
C B 8
G2
COMPONENTS 3
1 - Steering and Brake Control Tank
D
2 - Steering Pump
3 - Accumulator E
4 - Accumulator Valve
5 - Steering Valve
6 - Double Relief Valve G1
7 - Steering Cylinder 4
8 - Oil Pressure Switch R A SUPPLY TO
BRAKE CIRCUIT
9 - Oil Level Switch RETURN FROM MONOBLOCK BRAKE VALVE
RETURN FROM DIRECTIONAL CONTROL, RETARDER
10 - Oil Pressure Switch CONTROL, RETARDER SOLENOID VALVES
11 - Oil Temperature Switch 10
12 RETURN FROM TREADLE &
BRAKE MANIFOLD VALVES
12 - Steering Filter
11 TO TANK BREATHER

PRESSURE TEST POINTS

A - System Pressure 1
9
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil 2
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 5 - Steering System Schematic - Engine Running, Steering Valve Right Turn
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Section 220-0000 STEERING SYSTEM - Steering System Schematic SERVICE MANUAL
SM - 1988E

A A

B B

LT 6
RT
7 5 7

T P
C B 8
G2
COMPONENTS 3
1 - Steering and Brake Control Tank D
2 - Steering Pump
3 - Accumulator E
4 - Accumulator Valve
5 - Steering Valve
6 - Double Relief Valve G1
7 - Steering Cylinder 4
8 - Oil Pressure Switch R A SUPPLY TO
BRAKE CIRCUIT
9 - Oil Level Switch RETURN FROM MONOBLOCK BRAKE VALVE
RETURN FROM DIRECTIONAL CONTROL, RETARDER
10 - Oil Pressure Switch CONTROL, RETARDER SOLENOID VALVES
11 - Oil Temperature Switch 10
12 RETURN FROM TREADLE &
BRAKE MANIFOLD VALVES
12 - Steering Filter
TO TANK BREATHER
11
PRESSURE TEST POINTS
A - System Pressure 1
9
COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil 2
Orange - Pilot Pressure
Yellow - Static Oil

Fig. 6 - Steering System Schematic - Engine Running, Steering Cylinder Shock Load
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2460A

5 5
D
9

7
6
8 TEST E 14

COMPONENTS
1 - Body and Disc Brake TO OCDB
Cooling Tank COOLING CIRCUIT
2 - Tandem Pump 7
3 - Body Control Valve
4 - Manifold Block STEERING
5 - Body Cylinder CIRCUIT B
6 - Manifold Relief Valve
7 - Disc Brake Oil Filter 3
8 - Disc Brake Oil Cooler HPCO C
9 - Body Control Joystick
10 - Relief Valve 4
11 - Pressure Relief Valve
12 - Tank Breather
13 - Disc Brake Oil Temp Switch
14 - Pilot Supply Valve

COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil 2
Orange - Pilot Pressure 13 A
Yellow - Static Oil 12
1
11

10

Fig. 2 - Body Hoist System Schematic - Body Control Valve in the 'Hold' Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2460B

5 5
D
9

7
6
8 TEST E 14
COMPONENTS
1 - Body and Disc Brake
TO OCDB
Cooling Tank
COOLING CIRCUIT
2 - Tandem Pump
7
3 - Body Control Valve
4 - Manifold Block
5 - Body Cylinder STEERING
6 - Manifold Relief Valve CIRCUIT B
7 - Disc Brake Oil Filter
8 - Disc Brake Oil Cooler 3
HPCO
9 - Body Control Joystick C
10 - Relief Valve
11 - Pressure Relief Valve 4
12 - Tank Breather
13 - Disc Brake Oil Temp Switch
14 - Pilot Supply Valve

COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
Orange - Pilot Pressure 2
Yellow - Static Oil 13 A
12
1
11

10

Fig. 3 - Body Hoist System Schematic - Body Control Valve in the 'Raise' Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2460C

5 5
D
9

7
6
8 TEST E 14
COMPONENTS
1 - Body and Disc Brake TO OCDB
Cooling Tank COOLING CIRCUIT
2 - Tandem Pump 7
3 - Body Control Valve
4 - Manifold Block STEERING
5 - Body Cylinder CIRCUIT B
6 - Manifold Relief Valve
7 - Disc Brake Oil Filter 3
8 - Disc Brake Oil Cooler HPCO
C
9 - Body Control Joystick
10 - Relief Valve 4
11 - Pressure Relief Valve
12 - Tank Breather
13 - Disc Brake Oil Temp Switch
14 - Pilot Supply Valve

COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
Green - Intake Oil
2
Orange - Pilot Pressure 13 A
Yellow - Static Oil
12
1
11

10

Fig. 4 - Body Hoist System Schematic - Body Control Valve in the 'Float' Position
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Section 230-0000 BODY SYSTEM - Body System Schematic SERVICE MANUAL
SM - 2460D

5 5
D
9

7
6
8 TEST E 14

COMPONENTS TO OCDB
1 - Body and Disc Brake COOLING CIRCUIT
Cooling Tank 7
2 - Tandem Pump
3 - Body Control Valve STEERING
4 - Manifold Block CIRCUIT B
5 - Body Cylinder
6 - Manifold Relief Valve
3
7 - Disc Brake Oil Filter HPCO C
8 - Disc Brake Oil Cooler
9 - Body Control Joystick
4
10 - Relief Valve
11 - Pressure Relief Valve
12 - Tank Breather
13 - Disc Brake Oil Temp Switch
14 - Pilot Supply Valve

COLOUR CODES
Red - Pressurized Oil
Blue - Exhaust or Return Oil
2
Green - Intake Oil
13 A
Orange - Pilot Pressure
Yellow - Static Oil 12
1
11

10

Fig. 5 - Body Hoist System Schematic - Body Control Valve in the 'Lower' Position
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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2296A

7 7 C OUTLET
COMPONENTS 19
1 - Steering Pump
TEST
2 - Accumulators
3 - Brake Manifold Valve
4 - Treadle Valve REF.
5 - Front Brake Callipers BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
RB2 RB1
8 - Monoblock Brake Valve 8 TP2 INLET TANK
9 - Directional Control Valve D
10 - Retarder Control Valve
FB
11 - Directional Control Valve
9 B A
12 - Transmission Retarder Cylinder B
TP1 4
13 - Stop Light Pressure Switch 5
b
14 - Rear Brake Accumulator PX
A a
Pressure Switch
15 - Front Brake Accumulator T
Pressure Switch T P
16 - Parking Brake Pressure Switch
17 - Lockup Drop Out Pressure P1 P2
Switch 16 A
B1 B2 P1 P2
18 - Retarder Light Pressure Switch 1
2 2
*19 - Pressure Reducing Valve 3 13 17 6
12
* - Optional Components

PRESSURE TEST POINTS A P1

A - Park Brake Pressure
B - Transmission Pressure B T
18
C - Front Service Brake Pressure
10 11 A B
D - Rear Service Brake Pressure,
Residual Brake Pressure and
Retarder Pressure. T REG
P
COLOUR CODES PY
P P T
Red - Pressurized Oil ACC1
Blue - Exhaust or Return Oil
Green - Intake Oil ACC2
Orange - Pilot Pressure PS1 PS2
Yellow - Static Oil
15 14

Fig. 2 - Braking System Schematic - Engine Shutdown

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2296B

7 7 C OUTLET
19
COMPONENTS
1 - Steering Pump TEST
2 - Accumulators
3 - Brake Manifold Valve REF.
4 - Treadle Valve BODY
5 - Front Brake Callipers HOIST
6 - Shuttle Valve CIRCUIT
7 - Oil Cooled Disc Brakes RB2 RB1
TP2 INLET TANK
8 - Monoblock Brake Valve 8
D
9 - Directional Control Valve
10 - Retarder Control Valve FB
11 - Directional Control Valve 9 B A
B
12 - Transmission Retarder Cylinder TP1 4 5
13 - Stop Light Pressure Switch b
PX
14 - Rear Brake Accumulator A a
Pressure Switch
T
15 - Front Brake Accumulator
T P
Pressure Switch
16 - Parking Brake Pressure Switch P1 P2
17 - Lockup Drop Out Pressure 16 A
Switch B1 B2 P1 P2
1
18 - Retarder Light Pressure Switch 2 2
3 13 17 6
*19 - Pressure Reducing Valve 12

* - Optional Components
A P1
PRESSURE TEST POINTS
A - Park Brake Pressure B T
B - Transmission Pressure 18
C - Front Service Brake Pressure 10 11 A B
D - Rear Service Brake Pressure,
Residual Brake Pressure and
T REG
Retarder Pressure. P
PY P T
COLOUR CODES P
ACC1
Red - Pressurized Oil
Blue - Exhaust or Return Oil ACC2
Green - Intake Oil PS1 PS2
Orange - Pilot Pressure
Yellow - Static Oil 15 14

Fig. 3 - Braking System Schematic - Engine Running

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2296C

COMPONENTS 7 7 C OUTLET
19
1 - Steering Pump
2 - Accumulators TEST
3 - Brake Manifold Valve
4 - Treadle Valve
REF.
5 - Front Brake Callipers
BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
TP2 INLET TANK
9 - Directional Control Valve 8
D
10 - Retarder Control Valve
11 - Directional Control Valve FB
12 - Transmission Retarder Cylinder 9 B A
B
13 - Stop Light Pressure Switch TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
Pressure Switch T
16 - Parking Brake Pressure Switch T P
17 - Lockup Drop Out Pressure P1 P2
Switch
16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components

PRESSURE TEST POINTS A P1

A - Park Brake Pressure
B - Transmission Pressure
B T
C - Front Service Brake Pressure 18
D - Rear Service Brake Pressure, 10 11 A B
Residual Brake Pressure and
Retarder Pressure.
T REG
P
COLOUR CODES
PY P T
Red - Pressurized Oil P
ACC1
Blue - Exhaust or Return Oil
Green - Intake Oil
ACC2
Orange - Pilot Pressure
PS1 PS2
Yellow - Static Oil
15 14

Fig. 4 - Braking System Schematic - Engine Running, Service Brake Applied

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2296D

7 7 C OUTLET
COMPONENTS 19
1 - Steering Pump
2 - Accumulators TEST
3 - Brake Manifold Valve
4 - Treadle Valve
REF.
5 - Front Brake Callipers BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
TP2 INLET TANK
9 - Directional Control Valve 8
D
10 - Retarder Control Valve
11 - Directional Control Valve FB
12 - Transmission Retarder Cylinder 9 B A
B
13 - Stop Light Pressure Switch TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
T
Pressure Switch
T P
16 - Parking Brake Pressure Switch
17 - Lockup Drop Out Pressure P1 P2
Switch 16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components

PRESSURE TEST POINTS A P1

A - Park Brake Pressure
B - Transmission Pressure
B T
C - Front Service Brake Pressure 18
D - Rear Service Brake Pressure, 10 11 A B
Residual Brake Pressure and
Retarder Pressure.
T REG
P
COLOUR CODES PY
Red - Pressurized Oil P P T
ACC1
Blue - Exhaust or Return Oil
Green - Intake Oil
ACC2
Orange - Pilot Pressure PS1 PS2
Yellow - Static Oil
15 14

Fig. 5 - Braking System Schematic - Engine Running, Park/Emergency Brake Applied

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2296E

7 7 C OUTLET
COMPONENTS 19
1 - Steering Pump
2 - Accumulators TEST
3 - Brake Manifold Valve
4 - Treadle Valve REF.
5 - Front Brake Callipers BODY
6 - Shuttle Valve HOIST
7 - Oil Cooled Disc Brakes CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
8 TP2 INLET TANK
9 - Directional Control Valve D
10 - Retarder Control Valve
11 - Directional Control Valve FB
12 - Transmission Retarder Cylinder 9 B A
B
13 - Stop Light Pressure Switch TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
T
Pressure Switch
T P
16 - Parking Brake Pressure Switch
17 - Lockup Drop Out Pressure P1 P2
Switch 16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components

PRESSURE TEST POINTS A P1

A - Park Brake Pressure
B - Transmission Pressure B T
C - Front Service Brake Pressure 18
D - Rear Service Brake Pressure, 10 11 A B
Residual Brake Pressure and
Retarder Pressure.
T REG
P
COLOUR CODES PY
P P T
Red - Pressurized Oil ACC1
Blue - Exhaust or Return Oil
Green - Intake Oil ACC2
Orange - Pilot Pressure PS1 PS2
Yellow - Static Oil
15 14

Fig. 6 - Braking System Schematic - Engine Running, OCDB Retarder Applied

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Section 250-0000 BRAKING SYSTEM - Braking System Schematic SERVICE MANUAL
SM - 2296F

COMPONENTS 7 7 C OUTLET
1 - Steering Pump 19
2 - Accumulators
TEST
3 - Brake Manifold Valve
4 - Treadle Valve
5 - Front Brake Callipers REF.
6 - Shuttle Valve BODY
HOIST
7 - Oil Cooled Disc Brakes
CIRCUIT
8 - Monoblock Brake Valve RB2 RB1
9 - Directional Control Valve 8 TP2 INLET TANK
D
10 - Retarder Control Valve
11 - Directional Control Valve FB
12 - Transmission Retarder Cylinder 9 B A
13 - Stop Light Pressure Switch B
TP1 4 5
14 - Rear Brake Accumulator b
PX
Pressure Switch A a
15 - Front Brake Accumulator
Pressure Switch T
16 - Parking Brake Pressure Switch T P
17 - Lockup Drop Out Pressure P1 P2
Switch
16 A
18 - Retarder Light Pressure Switch B1 B2 P1 P2
1
*19 - Pressure Reducing Valve 2 2
3 13 17 6
12
* - Optional Components

PRESSURE TEST POINTS A P1

A - Park Brake Pressure
B - Transmission Pressure
B T
C - Front Service Brake Pressure 18
D - Rear Service Brake Pressure, 10 11 A B
Residual Brake Pressure and
Retarder Pressure.
T REG
P
COLOUR CODES PY
Red - Pressurized Oil P P T
ACC1
Blue - Exhaust or Return Oil
Green - Intake Oil
ACC2
Orange - Pilot Pressure PS1 PS2
Yellow - Static Oil
15 14

Fig. 7 - Braking System Schematic - Engine Running, Transmission Retarder Applied

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Section 300-0070 MISCELLANEOUS - Service Tools SERVICE MANUAL
INCHES mm INCHES mm SM - 134

0.03 0.76 0.72 18.2

0.06 1.52 0.75 19.0

0.12 3.0 0.81 20.5

0.130 3.3 1.00 25.4

0.139 3.5 1.12 28.4

SPRING COMPRESSOR TOOL
0.177 4.5 1.68 42.7
MATERIAL: PLAIN CARBON STEEL
0.18 4.6 2.00 50.8 ITEM #2 - BASE
(WELDMENT)
0.19 4.8 2.50 63.5

0.22 5.6 2.56 65.0

100 SQ.
STOCK
0.25 6.3 3.00 76.2 ITEM #1 -
HANDLE
0.26 6.6 4.00 101
.250 DIA.
0.38 9.6 5.50 140 HOLE
0.47 11.9 6.00 152
THRU.

0.50 12.7 20.00 508 KNURL

0.62 15.7

DIA. HOLE
ITEM #5 - 'T' HANDLE
(WELDMENT)

.19 SQ.
8-32 UNC 2B X .38 MIN. FULL STOCK
THD. MINOR DIA. .130/.139 X .72 ITEM #3 - PIVOT BLOCK
DEEP

1 - Handles ITEM #4 - RETAINER .22 DIA. HOLE

2 - Base
3 - Pivot Block
4 - Retainer (2 Req’d)
5 - ”T” Handle
6 - Capscrew # 8-32 x .38 in long (4 Req’d.)
7 - Plain Washer # 10 (2 Req’d.) ROUND HD.
8 - Nut # 10-24 (4 Req’d.) MACHINE SC.
9 - Roll Pin .25 in Dia x 1.12 in long #16 DRILL (.1770) 10-24 X 3.00 LG.
2-HOLES FULL THD.
Fig. 5 - Fabrication of Spring Compressor Tool (Section 165-0030, BRAKE PARTS)