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As válvulas Tufline de Ancoragem do revestimento.
Características de projeto. . . . . . . 2.
Materiais de revestimento . . . . . . 4
2 e 3 vias possuem As válvulas e os obturadores revestidos Tufline
incorporam recessos e fendas usinadas que
Dimensões... . . . . . . . . . . . . . . . . 6 o corpo e o macho fazem com que o revestimento fique ancorado
Torques de operação - 2 vias .. . . 8 ao corpo e ao macho.
Coeficientes de vazão . . . .. . . . . . 8. revestidos
Faixas de pressão e temepratura..8.
Métodos de operação. . . . . . . . . . 8
completamente de O revestimento ancorado resiste a contração
Dimensões para os atuadores . . . 9 PFA. quebra e expulsão do revestimento, assim
altas pressões e vácuos podem ser mais
Torques de oepração 3vias,
coeficientes de vazão, e facilmente manuseados.
configurações de vias. . . . . . . . . 10
(Veja na página 4 a comparação entre
Garantia de qualidade, aplicação O revestimento em os vários métodos de revestimento)
em vácuo, oxigênio, cloro
Válvulas sob encomenda, PFA é economico e
atuadores, sistemas detrava ..10
Guia de especificação . . . . . . . . 11
permite apliacação
Centros de distribuição. . . . . . . . . 12 . com os fluidos mais
© Copyright Xomox Corporation 1998, 2007.
All rights reserved. Tufline®, Xomox® and corosivos
Matryx® are registered trademarks of
Xomox Corporation. Teflon® is a registered
trademark of DuPontTM used under license.
Xomox XRPTM is a trademark of
Xomox Corporation.
2
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Vedação primária.
Uma vedação primária resulta
do contato entre o obturador (macho)
e o corpo com formato cônico.
Application & Corrosion Data. A vedação secundária da haste 5. Acima da cobertura superior, no
Xomox publishes a comprehensive, sobre o macho evita vazamentos pescoço do macho de uma valvula manual
12-page brochure which lists nearly externos até 200ºC. um eliminador de eletricidade estática cria
500 chemicals and the relative um aterramento entre o corpo e o macho,
appropriateness of various valve 1. O diafragma de PTFE tem o centro evitando o acúmulo de cargas.
materials. moldado como um V invertido.
Esta peça faz a vedação entre 6. Os três parafusos de ajuste na parte
This and much more in-depth a junção da parte superior e o macho. superior geram uma força no anel de
information about the full line of compressão (4), através do anel em
Xomox valves and accessories 2. Para assegurar uma vedação cunha(2), para o “V” inverdido no centro
is available on-line at total e facilidade de ajustes um anel do diafragma de PTFE (1).
em cunha é inserido dentro do “V”
www.xomox.com.
formado pelo diafragma de PTFE.
Xomox Regional Offices, and A pressão é trasmitida do Isto, aliado com a força oposta do macho
Authorized Distributors are also compressor superior através do anel fornece uma vedação auxiliada pela
listed on the web site. com formato de cunha. pressão que não é afetada pelo
movimento do macho. Estes parafusos
3. Um diafragma metálico é inserido facilitam também o rápido e fácil
sobre o diafragma de PTFE. Este ajuste de vedação.
diafragma metálico proporciona um
contato metal-metal na união superior,
isto garante a integridade do diafragma
de PTFE.
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Lining materials PFA.
and methods. PFA is a class of perfluoropolymers
that offers the processing ease of
conventional thermoplastics but
For corrosive substantially extends its tempera-
applications, both ture limits. It is a copolymer that
combines the carbon-fluorine
the choice of lining backbone of fluorocarbons with a
materials and the perfluoroalkoxy side chain.
method of lining are PFA is a true thermoplastic and is
2-way, ANSI Class 150, critical considerations. melt processible, allowing it to be
fully lined plug valve. molded to complex shapes.
Figure No. 061
PFA resin has a branched polymer
/2 - 12 inch . . . PF A lined.
1
PFA lining material is melt-proces- chain that provides good mechan-
sible. Melt-processibility means that ical properties at melt viscosities
this lining material can be locked to much lower than those of PTFE.
the valve body and plug using cast-
in dovetail recesses and machined However, the unique branch in PFA
grooves. (PTFE cannot be locked is longer and more flexible, leading
in.) to improvements in high tempera-
ture properties, higher melting point,
PFA’s temperature ranges is: and greater thermal stability. The
PFA is rated to 400 F. strength and stiffness of PFA at high
operating temperatures are equiva-
PFA properties include: lent to or better than those of PTFE,
• Chemical inertness and creep resistance is better than
• Excellent permeation resistance PTFE over a wide temperature
• Negligible moisture absorption range.
• Stress-cracking resistance
2-way, ANSI Class 300, • Low coefficient of friction In addition to properties in common
fully lined plug valve. • Insolubility in solvents with PFA has been found to be
Figure No. 0361 • Low adhesion properties better in handling some monomers,
• Wide service temperature range such as butadiene.
1 - 6 inch . . . PF A lined.
• Toughness
• Flexibility It can be molded and machined to
close tolerances for excellent seal
and wear resistance between parts.
PFA.
PFA is melt processible. This
means that it can be precisely
molded to the valve body and
locked into place. Locking is
accomplished by molding the lining
into dovetail recesses or grooves in
the valve body. The locking resists
liner collapse. PTFE at 2,000X PFA at 10,000X
PTFE.
Compare porosity.
Because of the limitations involved
in conforming PTFE to the shape of In PTFE, microscopic pores are PTFE.
the valve passage way, it is more present due to imperfect particle In the photo at the lef t above,
vulnerable to failure. fusion during processing. PTFE is magnified just 2,000 times.
PTFE is not melt processible. It To compensate for PTFE’s greater The PTFE microscopic fissures are
does not become molten at porosity, thicker linings must be large enough to easily allow a wide
elevated temperatures. Conse- applied. Because of PTFE’s greater variety of media to migrate through
quently, it cannot be molded in the lining thickness, the lining is less to the base metal.
same way as PFA. As a valve liner, flexible and sealing is less reliable.
PTFE is limited to the blow-molding PFA
More flexible, less porous PFA
method.
linings assure better sealing. In the photo at the right above, PF A
With blow-molding, PTFE cannot be is enlarged to 10,000X. This is five
“locked” into the valve body. PTFE Picture proof. times greater magnification than the
is susceptible to separation from the The scanning electron microscope PTFE, yet no fissures are visible.
valve body in several ways fractographs above illustrate the
including blow-out, collapse, and difference in valve lining materials.
creep.
Physical
PFA
properties Perfluoroalkoxy
ASTM
Property Value
method
Tufline PFA is a proprietary
formulation. Minute amounts Melting point - 575 - 590°F
of PTFE are added to Tensile strength, 73°F D638 3,800 psi
enhance lubricity and assure
free turning. Elongation, 73°F D638 300%
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Dimensions with manual operators
Dimensions are in inches. Dimensions are nominal. For certified drawings cont act factory.
*The 2 top and the 2 bottom flange holes are t apped for 3/4-10 UNC threads for 8" valves - 7/8-9 UNC threads for 10" & 12" valves.
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Actuator mounting dimensions
1
2 Hole
5
/16-18 .50 – 1
3.62 – –
/4
3 5
/16-18 .50 – 3
/4 3.75 – –
1
5
/16-18 .38 1.75 1 4.19 5.75 4.19
11/2 5
/16-18 .47 1.75 11/2 5.63 6.63 5.63
2 5
/16-18 .47 2.25 2 6.19 7.56 6.19
4 Hole Pattern
3 3
/8-16 .56 3.50 3 7.13 9.94 7.13
4 7
/16-14 .63 4.00 4 7.88 10.69 7.88
6 7
/16-14 .63 4.00 6 9.44 14.00 _
8 1
/2-13 .63 6.00 8 10.19 – _
10 1
/2-13 1.00 6.00 10 11.06 – _
12 1
/2-13 1.00 6.00 12 12.53 – _
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Operating torques,
port arrangements,
and Cv factors for Position 1, 0° Position 2, 90° Position 3, 180°
sizing 031 3-way valves.
C
Break Torques
Size (inch-lbs)
Size Cv factors Cv factors Cv factors
1 800 1 25 31 25
11/2 1200 11/2 47 52 47
2 1600 2 87 105 87
3 2400 3 123 160 123
4 3600 4 211 335 211
AX D
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Quick reference selection table.
No. of ANSI Size Figure
Ports Liner Body Plug
Class Range Number
1
/2 - 12 316SS 316SS 061
1
/2 - 3/4 DI CD4MCu 061
150 PFA 1-8 DI DI 061
2
10 - 12 WCB DI 061
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Worldwide
capabilities.
No matter where in the
world you are, Xomox
technical support and
services are available from: Global locator. Corporate strength.
. 16 Manufacturing Facilities For a listing of Xomox Manufacturing Xomox is a Crane Co. comp any.
. 18 Service Centers Facilities, Service Centers, Regional Through the Crane Co. association,
. 50 Sales Offices Offices, and Authorized Distributors, Xomox offers even greater
. More than 200 Xomox visit our web site www.xomox.com. global capabilities and breadth
of product lines.
Authorized Distributors
Xomox literature. Xomox Corporation
Product selection. World Headquarters
All Xomox catalogs and 4444 Cooper Road
Xomox offers the broadest line technical data are available as Cincinnati, Ohio 45242
of process valves, actuators, PDF files at www.xomox.com.
accessories, and related
services including: Phone support.
. Tufline® Process Valves
Call your nearest Xomox
. Saunders Diaphragm Valves Sales Office or the Xomox
. Matryx® Rack & Pinion, World Headquarters:
Vane Actuators Phone: 513-745-6000
. Xomox® XRPTM Actuators Fax: 513-745-6093
Product responsibility. Therefore, the end user must improve the designs and specifi-
Xomox's concern for product assume final responsibility for proper cations of such products at any time
performance extends to the product's evaluation, application and without notice. As the manufacturer,
period of service. We feel it is performance of all products. The Xomox sells its products and
important for users to also be aware contents of this document are services pursuant to its standard
of their responsibilities. Our product s presented for information purposes terms and conditions of sale,
are manufactured and used in only. Every effort has been made to including its limited warranty, copies
numerous applications with a wide ensure accuracy. This information is of which are available upon request.
variety of service conditions. While not intended to be construed as Xomox limits its liability specifically to
general guidelines are often warranties or guarantees, expressed the replacement or repair of
furnished, it obviously is not possible or implied, nor imply use applicability, defective items, or to a refund for
to provide complete and specific for products or serPvices described same. Xomox does not accept
performance data for every herein. liability for any incidental or
conceivable service condition. We reserve the right to modify or consequential damages.
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PN-329705 - 8/07 2M API Printed in USA