Valve Portfolio

Valve Portfolio by Function

Valves for Isolation Switching Valves

1) IsoPlug – Lift Plug Valve 12) Diverter Valves
2) Y‐Globe Valve 13) SwitchPlug Valve
3) HP Angle Isolation Valve Safety Related Valves
4) Special Gate Valve 14) Line Blind System – Cam‐Set
Choke Valves 15) Changeover Valve
5) Choke valves 16) Emergency Tank Safety Valves
Control Valves Drain & Injection Valves
6) Angle Control Valves 17) Ram Bottom Outlet Valve
7) Multistage Control valve 18) Disk Bottom Outlet Valve
8) Cage Style Control Valve 19) Injection Valves
9) Y Globe Control Valve Sampling and Rinsing Valves
10) Gasification Control Valves 20) Sampling Systems
11) Automatic Recirculation Valve 21) Spray Rinse Valve
Valves for Isolation
 1) IsoPlug (Special Design Lift Plug Valve)

Application: Isolation valve for high temperature processes

Process: Delayed coking, ethylene cracking and FCC

Key Features:

‰ 1” (DN25) to 40” (DN 1000)

‰ Integral Double Block & Bleed Design

‰ Protected Valve Seat (PVS)

‰ Unique 3 line Coking Defence System (3 CDS)
‰ Dual motor actuation – no plug sticking
‰ Flushing only required for short periods
30 inch ASME 300 Lift Plug Valve with integral drain valve
 2) Y‐Globe Valve

Application: Isolation valve for non‐clogging applications

Process: Refinery, chemical, & petrochemical processes

Key Features:

‰ 1” (DN25) to 36” (DN 900)

‰ ASME 150# to 2500# pressure rating
‰ Optimised flow body design – low pressure drop
‰ Zero leakage to atmosphere
‰ Class VI leakage tight shut off to process
‰ Dead space free back seating option
‰ Disc grinding option to clean seat Booster pump Y Globe isolation valve in
Hydrocracking unit
‰ Control type Y‐Globe also available
Y globe Valve with back seating Y globe Valve – piston design Y globe Valve with disc grinding
 3) High Pressure Angle Valve

Application: To isolate high pressure media flow or act as an emergency

shutdown valve
Process: Most chemical, refinery, polymer, urea and petrochemical
processes
Key Features:

‰ 1” (DN25) to 20” (DN 500)

‰ Forged, cast or weld construction
‰ Pressure class to ASME 2500# standard
‰ Positive sealing with stuffing box
‰ Back seating – enhances seal to atmosphere
‰ Top side entry for easier maintenance
‰ Locking device for safety
 4) Special Gate Valves

Slide gate valve 40” standard gate

Choke Valves
 5) Choke Valves

Application: Throttling and control of high pressure drops

Process: Refinery, urea and petrochemical
Key Features:

‰ DN 25 (1”) to DN 250 (10”)

‰ Pressure rating PN 160 (ASME 1500#) to PN 400 (ASME 2500#) as standard
‰ Guaranteed fixed Cv value (0.29 to 1000)
‰ Zero leakage across the seat
‰ Linear or equal % control characteristics available
‰ Piston/Ram design or disc with a back seating option
‰ Customised choke design
‰ Available in most materials, special coatings, full stelliting, and solid Tungsten
Carbide option
 Choke Valves

High pressure choke valve – 71KS Actuated choke valve – 71ES Start up choke valve – 71KS
Control Valves
 6) Angle Control Valves

Application: For pressure let down, flow and level control

Process: Refinery, chemical, polymer, petrochemical & mineral processing

Key Features:
‰ DN 25 (1”) to DN 900 (36”)
‰ Inlet angle 45°, 60° or 90°
‰ Accelerating body geometry design
‰ “X‐Flash” (Model 74BS) & “Tough Flash” (74CS) designs
‰ Linear, equal % and SchuF bell X3 curve
‰ Integral plug and stem
‰ Available in most materials, special coatings and trim
 SchuF Severe Service Experience

SchuF has provided valves for all of the processes listed below. Theses severe services typically combine high temperature,
high pressure drops (Delta P) and have a relatively high media solids content.
 “X‐Flash” Angle Control Valve – Model 74BS

Angle Control Valves – “X‐Flash” design (Model 74 BS) – Flow to open

 “ToughFlash” Angle Control Valve – Model 74CS

Model 74CS for HHPS level control application Model 74CS for Autoclave letdown applications
‐ with solid Tungsten Carbide trim ‐ with ceramic choke tube
 7) “Multi‐S” Control Valve‐ Model 74MS

Application: High Pressure Letdown

Valve model 74MS
Multistage valve design features:
‰ Cast or single block forged body available

‰ 2, 3 or 4 staged pressure reduction disc design

– self cleaning

‰ True Equal % characteristics

‰ Higher SchuF Cv values (1 to 350) allows for

greater plant capacity and better pump
protection

‰ Large outlet chamber to reduce velocities

‰ Disk opening direction eliminates plugging by

catalyst fines

‰ Easy to replace severe service trim

 8) “Cage Release” Control Valve – Model 74KS

Applications: Flow, Letdown, & Surge Control

Valve design features:

‰ Multi hole cage disk design – variety of hole placement

designs to achieve accurate flow characteristics and noise
attenuation

‰ Class VI (API 598) shut off is achieved, eliminating

unacceptable leakage

‰ Stainless steel or special hard metal materials can be used

‰ Linear or Equal % control contour

‰ Available with fast opening actuators, and smart positioners

‰ Easy to replace trim parts

 9) Y‐ Globe Control Valve – Model 50SK

Application: In line flow control and letdown applications

Valve design features:

‰ High throughput and good controllability

‰ Suitable for high pressure (ASME 2500# plus) and high

temperature (700°C) applications

‰ Disc or piston variant

‰ Equal %, or linear characteristics

‰ Normal choke or custom control

‰ Zero leakage sealing performance

 10) Gasification Control Valves

• Black Water let down (under liquid level)

• Black Water let down ( from above)

• Dry Coal feed control

• Black Gas let down (lock hopper)

 11) Automatic Recirculation Valve (ARV)

Application: To protect centrifugal pumps by assuring minimum flow through

the pump at all times
Process: All major processes using centrifugal pumps
Key Features:

‰ Up to 16” (DN 400) standard and ASME 2500#

‰ Modular design

‰ Automatic bypass operation

‰ Non return function

‰ Pressure modulation in bypass

‰ Self cleaning bore

‰ High pressure (to 4500#) and Offshore designs

Automatic recirculation valve (ARV) Recirculation flow control valve
Switching Valves
 12) Diverter Valves

Application: To split, combine, switch or isolate media

Process: Polymer and refinery processes

Key Features:

‰ 1” (DN25) to 20” (DN 500)

‰ 3, 4, 5 and multiport designs
‰ Ideal to replace multiple ball valves and T‐pieces
‰ Dead‐space free design eliminates the need for back flushing
‰ Positive sealing in enclosed body
‰ Can be used to combine multiple valve functions and save plant
space
‰ Weld end, flanged or hub connections
3 Way R Type Combination Diverter – Model 45RK

‰ One inlet and two outlets

‰ R(right angle) design, Ram type
‰ Metal to metal sealing
‰ Dead space free
‰ Full bore unimpeded flow
‰ Stuffing box seal to atmosphere
‰ Fully jacketed
 Replacing T pieces & Ball valves with Diverters

Dead space area The clean alternative

o Diverter valves seal at the take‐off point, eliminating
dead space

o Continuous back flushing is not required.

o Design more compact

T‐piece o Very advantageous, especially when 3 or more parallel

outlets are required.
Standby Valve Ball Valve 2
Closed Open

The old solution

o Normally T pieces and ball or plug valves are used to isolate the
standby valve, resulting in dead space from the takeoff point
o If the liquid is a solid containing slurry, the solids can settle in
the ball valve and in the pipe.
o One solution is the use back flushing, i.e. to continuously flush
the dead lag back into the main line. However this adds cost
and can considerably reduce plant throughput.
Four Way Diverter Valve – Model 42 Five Way Diverter Valve – Model 47
4 Way Diverter (Star design)

Patented tangential star design – Model 47DK

‰ One inlet and three outlets

‰ Outlets in one plane to inlet at right angles

‰ Star design, Ram type

‰ Metal to metal sealing

‰ Replaceable seats

‰ Dead space and slow space free

‰ Contoured, non rotating pistons

‰ unimpeded flow

‰ Stuffing box seal to atmosphere

‰ Completely jacketed
 Pump Switching Diverter Valves

2‐6 Way Feed Pump Diverter Valve

o In many plants several pumps are used in parallel. Of these one is always in standby allowing for repair or
maintenance without affecting plant performance.

o Normally T pieces and ball or plug valves are used to isolate the standby valve, resulting in dead space from the
takeoff point to the isolation valve. Diverter valves eliminate this dead space

o Flushing / Cleaning / Draining valves can be included in the body of the diverter to optimise cleaning
 13) “SwitchPlug” Valve

Application: To switch and isolate media between two or more outlets

Process: Refinery and petrochemical processes

Key Features:

‰ 1” (DN25) to 24” (DN 600)

‰ 2/3 outlets (A, B and By‐pass) & one inlet
‰ L configuration with 3 outlets @ 120°, or a T with
two 90° and one 180° angle outlet
‰ Integral double block and bleed
‰ Diverse flushing & draining options
‰ Dual motor actuation – no sticking
‰ Feature rich actuators for flow regulation
SwitchPlug outlets cross section from above,
inlet from below

Bypass Outlet
Safety Related Valves
 14) “Cam‐Set” (Line Blind System)

Application: Absolute positive isolation

Process: Industry wide, offshore and maritime

Key Features: Cam‐Set in Hydrotreating unit

‰ DN 10‐15 (1/2”) to DN 1200 (48”)

‰ ASME 150# to 600# standard & up to 1500#
‰ Swing type line blind
‰ Easy and fast change
‰ No flange or line spreading
‰ One man, one side operation
‰ Material ‐ Carbon steel, stainless steel and all alloys
‰ Special designs for Offshore and Maritime
48 inch ASME 150 line blind system Offshore ASME 600# line blind system
 “Cam‐Slide” (Line Blind System)

Application: Absolute positive isolation

Process: Industry wide where space is limited

Key Features:

‰ Sliding type line blind

‰ Easy and fast change
‰ Ideal where space is limited
‰ No flange or line spreading
‰ One man, one side operation
‰ 4 bold design for higher pressure applications
‰ Fast and smooth plate transition
 15) Changeover Valve (Tandem Variant)

Application: In order to switch between two SRVs or rupture discs

Process: Refinery, chemical & petrochemical processes

Key Features:
‰ 1” (DN25) to 14” (DN 350)
‰ ASME 150# and 300# standard
‰ Rising / non rising stem designs
‰ Multiple packing configurations
‰ Reduced pressure drop
‰ Class VI sealing
‰ Tandem construction with chain or rod
Changeover valve

Tandem Changeover valve –

offshore design

14 inch ASME 300 line tandem

changeover valve for FPSO
 16) Tank Emergency Shut‐Off (TESO) Valve

Application: In‐Tank Emergency Shut‐Off (TESO) valves are typically used on

storage vessels containing hazardous gas or fluids
Process: Tank farms and storage vessels in refineries, or petrochemical plants

Key Features:
‰ Several designs for side mounting or tank top installation
‰ Intrinsically safe – fail safe closure
‰ Segmented spindle
‰ In‐lying spring or weight closure mechanism on air failure
‰ Emergency handwheel and numerous control accessories
‰ Valve material to suit any media or operating condition
‰ Suitable for cryogenic operations
 Emergency Tank Shut Off (TESO) Valve

KOTC – TESO valve for LNG in Kuwait

Drain and Injection Valves
 17) Ram Bottom Outlet Valve (Drain Valve)

Application: For quick vessel or tank draining or feeding

Process: Industry and process wide

Key Features:

‰ 1” (DN25) to 36” (DN 900)

‰ Full nominal bore piston

‰ Drainage is absolutely dead space free

‰ Metal to metal or radial process sealing options

‰ Zero leakage to atmosphere

‰ Self cleaning piston and integral flushing

‰ Fire safe according to ISO 10497

Ram drain valve – Model 28KR Ram drain valve – Model 26KR
 18) Disc Bottom Outlet Valve (Drain Valve)

Application: For vessel or tank draining or feeding

Process: Industry and process wide

Key Features:

‰ 1” (DN25) to 18” (DN 450)

‰ Disc lowering or rising variants
‰ Outlet angle – 45°, 60° or 90°
‰ Dead space free design
‰ Flushing connection for in service cleaning
‰ Automatic crust breaking with disc rising model
‰ Can be combined with sampling valves
‰ Fire safe according to ISO 10497
Disc rising drain valve with Disc lowering drain valve –
metal bellows Model 24BS
 19) Injection Valves

Injection Valve ‐ Model 27SE

Inject additives into vessels, tanks or pipelines

‰ The valve flanges directly on to the vessel in order to

avoid vessel inlet clogging

‰ Optimised size, angles and distribution of the holes in the

steam injection head

‰ Linear control and positioner

‰ Leak path to prevent product back flow

‰ The valve is self cleaning

‰ Available as ½ inch to 6 inches as standard

Sampling and Rinsing Valves
 20) Sampling Systems

Application: To enable trouble free sample extraction from

reactors, tanks and pipelines
Process: Chemical, pharmaceutical & petrochemical

Key Features:

‰ Up to 10” (DN250) and ASME 2500#

‰ Suitable for vessel, reactor or pipeline installation

‰ Robust construction for longer valve life

‰ Dead space free, non clogging design

‰ Leakage class V or VI shut‐off

‰ Standard designs from stock, customised on demand

‰ Fire safe designs according to ISO 10497

 Sampling Valves

Sampling valves are used in many chemical processes to test contents of pipelines,
discharge and storage vessels during processing without loss of valuable or
contaminated contents

Screw in ‐ 32PT Wafer ‐ 31PF Line Sampling ‐ Models 30CH

 21) Spray Rinse Valve

Application: Eliminates the need to open or close the vessel for cleaning
Process: Plastics & polymers and chemical industries

Key Features:

‰ Directs, controls and uses cleaning agents, and anti fouling

media efficiently

‰ Customised spray pattern, pressure and volume

‰ Positive metal to metal and radial shut‐off

‰ Rotating spray head option

‰ Exchangeable seat and spray head

‰ Non clogging design

General Information
 Materials

• Carbon Steels, high Cr 347H (1.4550)

• Stainless Steel 317 / 317L (not used much any
more)
• 316 Urea grade, 904L etc.
• Duplex & Super Duplex e.g. 1.4462/3, CD4MCu
• Hastelloy B2, B3 or C276
• Titanium Grade 2, 3, 5, 7, 11 & 12
• Tungsten Carbide
• Ceramics
• Inconel, Monel and many more
– Cast, forged and welded
 Surface Treatments

• Titanium Nitriding (Stainless steel and Ti Grade 2)

• Canadizing (Ti Grade 5)

• Colmonoy / Stellite

• Flame spraying (Chrome, Molybdenum, TC)

• Tungsten Carbides

• Solid stellite with/out TC coating

Sample Customer List
 Thank You!

Web: www.schuf.com E‐mail: valves@schuf.com Tel.: +49 6198 571 110