CURSO SOBRE MANUTENO PREVENTIVA E PREDITIVA EM EQUIPAMENTOS HIDRULICOS

ATIVIDADE INDUSTRIAL

ECONOMIA GLOBALIZADA

PADRES DE EXCELNCIA E QUALIDADE DE PRODUTOS E SERVIOS

MAIOR FLEXIBILIDADE OPERACIONAL DAS INSTALAES MENORES CUSTOS DE PRODUO

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ATIVIDADE MANUTENO

ECONOMIA GLOBALIZADA

EQUIPAMENTOS COM MAIOR FLEXIBILIDADE OPERACIONAL SISTEMAS/COMPONENTES QUE ASSEGUREM: - MAIORES TEMPOS ENTRE FALHAS ( MTBF ) - MENORES TEMPOS PARA REPAROS ( MTTR )

UTILIZAO DE TCNICAS DE MANUTENO COM MELHOR RELAO CUSTO BENEFCIO

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PERDA DA UTILIDADE DE EQUIPAMENTOS

OBSOLESCNCIA

DEGRADAO DE SUPERFICIE

ACIDENTES

15%

70%

15%

CORROSO

DESGASTE MECNICO

20%

50%

ADESO

FADIGA

ABRASO

15%

20%

15%

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MANUTENO DE EQUIPAMENTOS HIDRULICOS

PROCURANDO O DEFEITO (80%)

ELIMINANDO O DEFEITO (20%)

DISTRIBUIO MDIA DO TEMPO GASTO

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EQUIPAMENTOS HIDRULICOS

Bombas (35%) Atuadores (15%)

Outros Componentes (5%)

Controladoras de Vazo (10%)

Tubulaes (10%) Vlvulas Direcionais (10%)

Controladoras de Presso (15%)

Manuteno
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EQUIPAMENTOS HIDRULICOS

Fluido Hidrulico (80%)

Fatores Mecnicos (10%) Outros (5%) Desconhecidas (5%)

Causas de Falhas
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MANUTENO
UM CONJUNTO DE ATIVIDADES TCNICAS E ADMINISTRATIVAS CUJA FINALIDADE CONSERVAR OU RESTITUIR A UM TEM AS CONDIES QUE LHE PERMITAM REALIZAR SUA FUNO. ABRAMAN/ 1996

COMBINAO DE TODAS AES TCNICAS E ADMINISTRATIVAS, INCLUINDO AS DE SUPERVISO, DESTINADAS A MANTER OU RECOLOCAR UM TEM EM UM ESTADO NO QUAL POSSA DESEMPENHAR UMA FUNO REQUERIDA. A MANUTENO PODE INCLUIR UMA MODIFICAO DE UM TEM. ABNT - NBR - 5462/1994
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HISTRICO

A Evoluo da Manuteno nos Pases Industrializados Introduziu Novos Conceitos Sobre

MANUTENO DE EQUIPAMENTOS

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SISTEMAS DE MANUTENO

CORRETIVA

INTERVENO APS A FALHA

PREVENTIVA

COM BASE NO ESTADO PERIDICA OU SISTEMTICA

PREDITIVA

DIAGNSTICO COM PREDIO DA NATUREZA E MOMENTO DA FALHA

PROATIVA

MONITORA AS ORIGENS DAS CAUSAS DAS FALHAS

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MANUTENO PREVENTIVA SOB CONDIO

ATRAVS DE INSPEES PERIDICAS, POSSVEIS FALHAS SO DETECTADAS E PREVIAMENTE PROGRAMADOS OS REPAROS NECESSRIOS.

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MANUTENO PREVENTIVA SOB CONDIO

SUBORDINADA A UM TIPO DE ACONTECIMENTO PREDETERMINADO.

INSPEO DIAGNSTICO MEDIDA

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SISTEMTICA MANUTENO PREVENTIVA

Efetuada Segundo um Esquema de Cobranas Estabelecido, Tendo Como Base o Tempo ou o Nmero de Unidades de Uso. Intervalo de Tempo Volume de Produo Horas de Operao Distncia Percorrida Nmero de Operaes
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MANUTENO PREDITIVA
MANUTENO QUE PERMITE GARANTIR UMA QUALIDADE DE SERVIO DESEJADA, COM BASE NA APLICAO SISTEMTICA DE TCNICAS DE ANLISE; UTILIZANDO-SE MEIOS DE SUPERVISO CENTRALIZADOS OU DE AMOSTRAGEM, PARA REDUZIR AO MNIMO A MANUTENO PREVENTIVA E DIMINUIR A MANUTENO CORRETIVA. ABNT - NBR - 5462/1994 SO TAREFAS DE MANUTENO PREVENTIVA QUE VISAM ACOMPANHAR A MQUINA OU AS PEAS, POR MONITORAMENTO, POR MEDIES OU POR CONTROLE ESTATSTICO PARA TENTAR PREVER OU PREDIZER A PROXIMIDADE DA OCORRNCIA DE UMA FALHA. ABRAMAN/ 1996
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MANUTENO PREDITIVA

PERMITE QUE FALHAS SEJAM PREVISTAS E TRATADAS ANTES DA QUEBRA.

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MANUTENO PROATIVA

MANUTENO PROATIVA

CONSISTE EM MONITORAR E MANTER, DENTRO DOS LIMITES ACEITVEIS, OS PARMETROS CRTICOS DAS

"ORIGENS DAS CAUSAS" DAS FALHAS.

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MANUTENO COM TECNOLOGIA

CORRETIVA

INSPEO POR AUTPSIA

PREVENTIVA

INSPEO MULTISENSORIAL E PROCURA DE DEFEITOS

PREDITIVA

MONITORAO DAS CONDIES DE DEGRADAO DE MATERIAIS

PROATIVA

MONITORAO DAS CONDIES DAS ORIGENS DAS CAUSAS DE FALHAS

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MANUTENO PREVENTIVA EM EQUIPAMENTOS HIDRULICOS

INSPEO CONDICIONAL

ANLISE DA FALHA

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D: ppt/sistema/preventiva/022

INSPEO

INSTRUMENTAL MULTI-SENSORIAL

Visual Auditiva Ttil Olfativa

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MANUTENO PREVENTIVA DE EQUIPAMENTOS HIDRULICOS

PREVENTIVA SOB CONDIO: - INSPEO MULTISENSORIAL - INSPEO INSTRUMENTAL

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INSPEO VISUAL

Vazamento Externos Nvel do Fluido Condies dos Condutores Oxidao dos Componentes Corroso dos Componentes Condies dos Instrumentos Movimento dos Atuadores Aparncia do Fluido Condies da Pintura Interna do Reservatrio Indicadores de Sujidade dos Filtros Limpeza dos Componentes e Instalao Sinalizadores Visuais

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INSPEO AUDITIVA

Cavitao Aerao Vazamento Interno Golpe de Arete Rudos em Solenides Barulhos Provenientes de Atrito ou Choque Entre Peas Metlicas Rudos em Rolamentos ou Componentes Rotativos Sinalizadores Sonoros

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INSPEO TTIL

Aquecimento Vibrao

Vazamento Interno Defeito em Solenides

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INSPEO OLFATIVA

Oxidao, Combusto e Decomposio do Fluido Hidrulico

Queima de Solenides

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MANUTENO PREVENTIVA DE EQUIPAMENTOS HIDRULICOS

O QUE INSPECIONAR: - RESERVATRIO HIDRULICO - FLUIDO HIDRULICO - UNIDADE DE POTNCIA - BANCO DE VLVULA - ACUMULADOR HIDRULICO - TROCADOR DE CALOR - CILINDRO HIDRULICO - TUBULAO - SALA HIDRULICA

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RESERVATRIO HIDRULICO

NVEL DO FLUIDO HIDRULICO TEMPERATURA DO FLUIDO HIDRULICO TAMPAS DE INSPEO PAREDES INTERNAS PAREDES EXTERNAS VAZAMENTOS EXTERNOS RESPIRO DE AR FILTRO DO RESPIRO DE AR BOCAL DE ENCHIMENTO FILTRO DO BOCAL DE ENCHIMENTO INDICADOR DE NVEL

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RESERVATRIO HIDRULICO

MEDIDOR DE NVEL VLVULA DE DRENO BUJES OU PLACAS MAGNTICAS TERMMETRO TERMOSTATO IDENTIFICAO

TUBULAES DE DRENO, RETORNO E SUCO

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FLUIDO HIDRULICO

ANLISE DAS PROPRIEDADES FSICO/QUMICA ANLISE DA CONTAMINAO DOS SLIDOS PRESENA DE ESPUMA CONTAMINAO POR GUA

D:ppt/sistema/preventiva01/004
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UNIDADE DE POTNCIA

Vlvulas da Linha de Suco Chave Fim do Curso de Vlvulas de Suco Aerao Cavitao Manmetro Vacumetro Vlvula Isoladora do Manmetro Vlvula Isoladora do Vacumetro Filtro de Suco Filtro de Retorno Nvel de Rudo da Bomba Alinhamento e Nivelamento do Conjunto Motor/Bomba

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UNIDADE DE POTNCIA

Presso Mxima Presso Mnima Temperatura da Bomba Temperatura da Vlvula Controladora de Presso Vazamento Interno na Vlvula Controladora de Presso Pressostato Temperatura da Tubulao de Suco Temperatura da Tubulao de Descarga Temperatura de Tubulao de Dreno Vazamentos Externos

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BANCO DE VLVULAS

VAZAMENTO TEMPERATURA DOS COMPONENTES CONEXES ELTRICAS IDENTIFICAO DIAGRAMA VLVULAS DE BLOQUEIO FIXAO DE SOLENIDES FUNCIONAMENTO DOS SOLENIDES TEMPERATURA DOS SOLENIDES FILTROS

FIXAO DE VLVULAS

LMPADAS SINALIZADORAS

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BANCO DE VLVULAS

Funcionamento das Vlvulas Direcionais Funcionamento das Vlvulas Controladoras de Presso Temperatura das Vlvulas Redutoras de Presso Vazamento Interno nas Vlvulas Controladoras de Presso Vedaes Internas das Vlvulas Condies das Molas das Vlvulas Parte Interna do Corpo das Vlvulas Componentes Internos das Vlvulas

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CILINDROS HIDRULICOS

Vazamento Fixao Sangria de ar Alinhamento Proteo da Haste Estado da Haste Vazamento Interno Lubrificao dos Munhes Ajuste da Velocidade Regulagem de Amortecimento Regulagem do Curso de Trabalho

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CILINDROS HIDRULICOS

VEDAES APERTO DA SOBREPOSTA SUPERFCIE INTERNA DA CAMISA FIXAO DO MBOLO COM A HASTE CONDIES DA ROSCA DA HASTE E OLHAL DESGASTE NO OLHAL, PINO E SUPORTE DO PINO

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ACUMULADOR HIDROPNEUMTICO

Presso de Pr-Carga Vazamento Externo Vlvula de Bloqueio do Fluido Hidrulico Vlvula de Dreno do Fluido Hidrulico Vlvula de Segurana do Fluido Hidrulico Superfcie Externa da Carcaa Temperatura da Carcaa Condies da Bexiga Mola da Vlvula Anti-Extruso Obturador da Vlvula Anti-Extruso Porca de Fixao do Obturador Movimento do Obturador

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ACUMULADOR HIDROPNEUMTICO

TAMPA DE PROTEO DA VLVULA DE PR-CARGA VAZAMENTO DO GS DE PR-CARGA IDENTIFICAO LIMPEZA VLVULA DE SEGURANA DO GS DE PR-CARGA SINALIZAO DE NVEL SUPORTES DE FIXAO TUBULAES E CONEXES CONTROLE DE NVEL VLVULA DE NVEL MNIMO

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TROCADOR DE CALOR (COOLER)

Vazamento Vazamento Interno Termmetros Temperatura de Entrada do Fluido Hidrulico Temperatura de Sada do Fluido Hidrulico Temperatura da gua na Entrada Temperatura da gua na Sada Vlvula Termosttica Vlvulas de Bloqueio Filtro de gua

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TROCADOR DE CALOR (COOLER)

PROPRIEDADES FSICAS E QUMICAS DA GUA CONDIES DOS BUJES SACRIFCIO CONDIES DO FEIXE TUBULAR CONDIES DA PARTE INTERNA DA CARCAA E TAMPAS CONDIES DAS VEDAES

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TUBULAES

CONDIES DOS TUBOS TEMPERATURA VAZAMENTO ENCAMINHAMENTO PONTOS DE SANGRIA APERTO DOS PARAFUSOS DOS FLANGES VIBRAES IDENTIFICAO PINTURA FIXAO DOS SUPORTES POSIO E DISTNCIA DOS SUPORTES

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INSPEO INSTRUMENTAL

Atravs da Utilizao de Instrumentos os Seguintes Parmetros Podero ser Avaliados: Temperatura Presso Vazo Vibrao Picos de Presso Sequncia Operacional Tenso Corrente Isolante Eltrico Propriedades Fsico/Qumica do Nvel de Contaminao do Fluido
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Fluido

Espessura da Pintura Interna do Reservatrio

MANUTENO DE EQUIPAMENTOS HIDRULICOS

1 - CONHEA O PRINCPIO DO SISTEMA NO QUAL VOC FAZ MANUTENO;

2 - ESTUDE ATENTAMENTE OS DIAGRAMAS E LEIA AS

INSTRUES DO FABRICANTE; 3 - USE AS FERRAMENTAS CORRETAS E USE-AS CORRETAMENTE; 4 - ALGUNS COMPONENTES SO DELICADOS E REQUEREM JEITO ESPECIAL PARA FAZ-LOS FUNCIONAR;

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MANUTENO DE EQUIPAMENTOS HIDRULICOS

5 - NO EXPERIMENTE A NO SER QUE ESTA SEJA A SUA LTIMA ALTERNATIVA; 6 - NO "QUEBRE-GALHOS", GASTE O TEMPO NECESSRIO PARA FAZER O TRABALHO CERTO; 7 - PENSE EM SEGURANA: A MANEIRA MAIS SEGURA DE TRABALHAR EM QUALQUER MQUINA DESLIG-LA ANTES; 8 - NUNCA TRABALHE NUM SISTEMA HIDRULICO SOB PRESSO.

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