MANUTENO PREDITIVA EM EQUIPAMENTOS HIDRULICOS

MANUTENO PREDITIVA

INSTRUTOR

Aroldo Fernando Dias

E-mail: aroldo_dias@terra.com.br F: 0XX11-9189-0353

RESPONSVEL

Eng. Fbio Fernandes

Email: fabio.fernandes@boschrexroth.com.br

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

TCT

MANUTENO HIDRULICA

FALHA VISVEL

QUEBRA

FALHAS INVISVEIS

CONTAMINAO VAZAMENTO CORROSO DESNIVELAMENTO VIBRAO FOLGA TEMPERATURA DESGASTE

3

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

TCNICAS PREDITIVAS
EXAME VISUAL DE UMA SUPERFCIE EXAME ESTRUTURAL DE COMPONENTES ANLISE DE VIBRAES E RUDOS ANLISE TERMOGRFICA MONITORAO DO ISOLAMENTO E CORRENTE EM MQUINAS ELTRICAS ROTATIVAS MONITORAO DAS CONDIES OPERACIONAIS DE SISTEMAS HIDRULICOS ANLISE DOS FRAGMENTOS DE DESGASTE ANLISE FSICO-QUMICA DE FLUIDOS ISOLANTES ANLISE FSICO-QUMICA DE LUBRIFICANTES
D: ppt/ We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. sistema / preditiva. 1.4/ 07
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.

MONITORAO VISUAL

AVALIAR O GRAU DE DETERIORAO POR DESGASTE DE UMA PEA

AVALIAO DIMENSIONAL

ENDOSCOPIA INDUSTRIAL

HOLOGRAFIA

MOLDE DE IMPRESSO

LUZ ULTRAVIOLETA
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

EXAME ESTRUTURAL DE COMPONENTES

DETECTAR E/ OU PREVENIR A OCORRNCIA DE FALHAS POR DEFEITOS DE SOLDAS OU FISSURAS

LQUIDO PENETRANTE

PARTCULAS MAGNTICAS

RADIOGRAFIA

ULTRA-SOM

CORRENTES PARASITAS
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

MONITORAO DE VIBRAO E RUDO

DETECTORES ULTRASNICOS

AVALIAO DE VAZAMENTOS INTERNOS EM COMPONENTES HIDRULICOS

ANLISE VIBRAO

CONHECER OS PRINCIPAIS FATORES QUE CARACTERIZAM AS VIBRAES EM MQUINAS INTENSIDADE DAS FORAS DE EXCITAO FREQUNCIA DE OSCILAO DESTAS FORAS MOBILIDADE DA ESTRUTURA OU DA FUNDAO
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

ANLISE DE VIBRAO

SENSORES REGISTRADORES ANALIZADORES

SINAIS ELTRICOS E COMPONENTES DE FREQUNCIA

ANLISE DO DEFEITO
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MONITORAO DA TEMPERATURA

MEDIO DE CONTATO

TERMMETROS

TERMOGRAFIA

- RADIMETROS - TERMOVISORES

MONITORA A DISTRIBUIO SUPERFICIAL DA TEMPERATURA, EM CONDIES OPERACIONAIS, ATRAVS DE SENSORES INFRAVERMELHOS, PARA PRODUO DE IMAGENS QUE POSSIBILITAM A AVALIAO DA FALHA.

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

MONITORAO DE MQUINAS ELTRICAS ROTATIVAS

UTILIZADA PARA DETERMINAR AS CONDIES DO SISTEMA ANLISE DA RESISTNCIA DE ISOLAMENTO ISOLANTE, QUANTO A ABSORO DE UMIDADE, CONTAMINAO COM LEOS, POEIRA E PRODUTOS QUMICOS.

UTILIZADA EM MOTORES DE INDUO, PARA ANLISE DE CORRENTE IDENTIFICAO DE DANOS EM BARRAS DE ROTORES

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MONITORAO DOS FRAGMENTOS DE DESGASTE

ANLISE TRIBOMTRICA

ANLISE FERROGRFICA ANALTICA

ANLISE FERROGRFICA QUANTITATIVA

ANLISE ESPECTROGRFICA

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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DESGASTE NORMAL

AS MAIORES PARTCULAS NO ULTRAPASSAM 10 MICRA. A DISTRIBUIO GRANULOMTRICA EST CONCENTRADA ENTRE 0,1 E 1,0 MICRON.
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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DESGASTE ACENTUADO

AINDA NO EST VISVEL A AVARIA DE SUPERFCIE NORMALMENTE OCORRE POR SOBRECARCA E/OU LUBRIFICAO DEFICIENTE.
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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DESGASTE AVANADO

AS AVARIAS DE SUPERFCIE SO BEM VISVEIS.

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D: ppt/ sistema / preditiva. 2.4 / 1114

DESGASTE CATASTRFICO

O LTIMO ESTGIO ANTES DE OCORRER O DEFEITO POR ATRITO.

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NVEL DE DESGASTE

CATASTRFICO

AVANADO

ACENTUADO

NORMAL

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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EVOLUO DO PROCESSO DE DESGASTE

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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ANLISE FSICO-QUMICA DE FLUIDOS ISOLANTES

CROMATOGRAFIA

CONSISTE NA ANLISE DOS GASES DISPERSOS NO LEO ISOLANTE, UTILIZADO EM TRANSFORMADORES.

ESTES GASES SO PROVENIENTES DA DEGRADAO DOS COMPONENTES INTERNOS DO TRANSFORMADOR.

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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ANLISE FSICO-QUMICA DE LUBRIFICANTES

CONCENTRAO DE PARTCULAS SLIDAS

CLASSE ISO-4406 OU SAE-NAS-1638

TESTE GRAVIMTRICO ISO-4405

PROPRIEDADES FSICO-QUMICAS

VISCOSIDADE PONTO DE FULGOR CONCENTRAO DE GUA INSOLVEIS

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

CINZAS NDICE DE NEUTRALIZAO CORROSO EM LMINA DE COBRE

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MANUTENO PROATIVA
OBTER AMOSTRA

CONTAR PARTCULAS

NVEL ALTO SIM ANALISAR A DENSIDADE DO DESGASTE

NO

PROBLEMA DE ENTRADA DE CONTAMINANTES NO

SIM

NVEL ALTO SIM

EFETUAR A ANLISE ESPECTOGRFICA

EFETUAR A ANLISE FERROGRFICA

LOCALIZAR E CORRIGIR A CAUSA

CONTAMINAO DO FLUIDO HIDRULICO

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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CONTROLE DA CONTAMINAO

AUMENTA A CONFIABILIDADE OPERACIONAL E RESULTA EM MAIOR VIDA TIL DOS COMPONENTES HIDRULICOS.

MTODOS:

TESTE COMPARATIVO CONTAGEM DE PARTCULAS MONITORAMENTO EM TEMPO REAL

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FLUIDO HIDRULICO

SISTEMA HIDRULICO QUANTO MAIS LIMPO, MAIOR A VIDA TIL DE SEUS COMPONENTES

EM OPERAO

NOVO

FILTRADO
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MONITORAO DAS CONDIES OPERACIONAIS DE SISTEMAS HIDRULICOS

CONCENTRAO DE PARTCULAS SLIDAS NO FLUIDO PROPRIEDADES FSICO-QUMICAS DO FLUIDO

PRESSO DE TRABALHO

RENDIMENTO VOLUMTRICO DE BOMBAS

TEMPERATURA DE TRABALHO

VOLUME DE FLUIDO

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. D: We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

ppt/ sistema / preditiva. 3.4 / 01

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PRESSO, VAZO E TEMPERATURA

CONHECER OS NVEIS REAIS DESTES PARMETROS DURANTE O CICLO OPERACIONAL.

INTERPRETAR E ANALISAR ELABORAR DIAGNSTICO PROGRAMAR E EXECUTAR REPARO EVITAR A PARADA DO EQUIPAMENTO
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. D: ppt/ sistema / preditiva. 3.4 / 02 We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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A PARADA DO EQUIPAMENTO REPRESENTAR PERDAS DE PRODUO?

D: ppt/ sistema / preditiva. 3.4 / 03

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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UNIDADE DE POTNCIA HIDRULICA

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. D: We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

ppt/ sistema / preditiva. 3.4 / 04

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 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

D: ppt/ sistema / preditiva. 3.4 / 05

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 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. ppt/ D: We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

sistema / preditiva. 3.4 / 06

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 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

D: ppt/ sistema / preditiva. 3.4 / 09

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MANUTENO PREDITIVA
INDICAO DE FALHA SISTEMA DE GERENCIAMENTO E DIAGNOSE INDICADORES PERIFRICOS

ANLISE E INDICAO

MEDIDOR PORTTIL

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MANUTENO PREDITIVA EM EQUIPAMENTOS HIDRULICOS RESULTADOS

ESPERADOS
EVITAR FALHAS DE REAO EM CADEIA

EVITAR FALHAS CATASTRFICAS

AUMENTAR A DISPONIBILIDADE DO EQUIPAMENTO DETERMINAR AS BASES PRIORITRIAS PARA A EXECUO DA MANUTENO REDUZIR O CUSTO DE MO-DE-OBRA DE MANUTENO MELHORAR A QUALIDADE DO PRODUTO

MELHORAR A QUALIDADE DO MEIO AMBIENTE

REDUZIR O CUSTO DO PRODUTO

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ppt/ sistema / preditiva. 4.4 / 05

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MANUTENO PREDITIVA

" A MANUTENO INTELIGENTE, OU SEJA, A INTERVENO S OCORRE QUANDO REALMENTE NECESSRIO ".

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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HOMEM DE MANUTENO

Atual

Passado
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All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

ATRIBUIES DO OPERADOR DE EQUIPAMENTOS

OPERAR BEM O EQUIPAMENTO

CONHECER AS FUNES DOS COMPONENTES

EFETUAR AS INSPEES MULTISENSORIAIS

EXECUTAR AS ROTINAS DE LUBRIFICAO

EXECUTAR PEQUENAS INTERVENES DE REAPERTOS E REGULAGENS

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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ATRIBUIES DO ESPECIALISTA EM MANUTENO

EFETUAR O PLANEJAMENTO ESTRATGICO DA MANUTENO

PLANOS DE INSPEO PLANOS DE PREVENTIVA

PLANOS DE LUBRIFICAO PROGRAMAS PARA AFERIO E CALIBRAO DE INSTRUMENTOS

EXECUTAR OS SERVIOS DE INSPEO INSTRUMENTAL

ANLISE DE VIBRAES TERMOGRAFIA ENSAIOS NO DESTRUTIVOS ANLISES DE FLUIDOS

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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ATRIBUIES DO ESPECIALISTA EM MANUTENO

EFETUAR A PROGRAMAO, O DETALHAMENTO E O CONTROLE DOS SERVIOS

ELABORAR OS PROCEDIMENTOS TCNICOS PARA EXECUO DOS SERVIOS

REVISAR AS RECOMENDAES E PADRONIZAO DOS SOBRESSALENTES

ORGANIZAR O ACERVO TCNICO DO EQUIPAMENTO

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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ATRIBUIES DO ESPECIALISTA EM MANUTENO

ELABORAR CONTRATOS DE SERVIOS ESPECIALIZADOS E DE APOIO

ESPECIFICAR E DIMENSIONAR, FERRAMENTAS, DISPOSITIVOS E EQUIPAMENTOS DE MANUTENO

PLANEJAR A EXECUO DE PARADAS PROGRAMADAS

ESTUDAR AS MELHORIAS DOS EQUIPAMENTOS

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MANUTENO PREDITIVA
PONTOS PARA MONITORAO DA CONDIO

PONTO 1 ( Entrada da Bomba )

Medir a presso de alimentao da bomba Nvel de contaminao do fluido que entra na bomba Medir a temperatura do fluido que alimenta a bomba Detectar aerao na bomba Detectar cavitao na bomba

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MANUTENO PREDITIVA
PONTOS PARA MONITORAO DA CONDIO

PONTO 2
( Sada do Filtro de Retorno ) Coletar amostra do fluido para medir o nvel de contaminao de partculas slidas Monitorar a temperatura do fluido de retorno do sistema A principal vantagem deste ponto medir a temperatura do fluido que est retornando A importncia da amostra para contagem de partculas questionvel, pois o filtro est removendo estas partculas.
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. ppt/sistemas/ preditiva/ We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

preditiva5.4/ 02

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MANUTENO PREDITIVA
PONTOS PARA MONITORAO DA CONDIO

PONTO 3 ( Entrada do Filtro de Retorno ) Este ponto muito importante para a coleta de amostra para anlise de contaminantes slidos. Amostras retiradas nos pontos 2 e 3 servem para avaliar a eficincia do filtro de retorno Este ponto tambm muito importante para coletar amostras para anlise fsicoqumica.
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MANUTENO PREDITIVA
PONTOS PARA MONITORAO DA CONDIO

PONTO 4 ( Sada da Bomba )

Este ponto muito til para o monitoramento da eficincia da bomba ( presso e vazo ) Amostras coletadas deste ponto indicam o nvel de desgaste da bomba. ( partculas geradas pela bomba ) A monitorao da temperatura dos pontos 1 e 4 indicam o nvel de degradao da bomba

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MANUTENO PREDITIVA
PONTOS PARA MONITORAO DA CONDIO

PONTO 5 ( Sada do Trocador de Calor )

Este ponto muito pouco til, a no ser para medir a temperatura que o fluido est retornando ao reservatrio A monitorao da temperatura nos pontos 2 e 5 permitir avaliar a eficincia do trocador de calor.

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MANUTENO PREDITIVA
PONTOS PARA MONITORAO DA CONDIO

PONTO 6 e 7 ( Entrada e Sada do Cilindro )

Estes pontos podem ser utilizados para coletar amostras para anlises de contaminantes slidos que esto sendo gerados no cilindro. tambm para avaliar as condies das vedaes do mbolo do cilindro. Estes pontos podem ser utilizados para testar o nvel de vazamento interno do cilindro. Amostras coletadas nestes pontos iro indicar o nvel de slidos que est passando pela vlvula direcional, servo ou proporcional
All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

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MANUTENO PREDITIVA
PONTOS PARA MONITORAO DA CONDIO

PONTO 8 ( Reservatrio Hidrulico )

Coletar amostras para anlise fsico-qumica do fluido Medir a temperatura do fluido no reservatrio

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