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1.

Material
Steel Comparisson Table

Referensi.
DIN AISI BS JIS ASSAB Bohler Thyssen
Keterangan
(Jerman Barat) (AS) (Inggris) (Jepang) (swedia) (Jerbar / Austria) (Jerman Barat)
Solo

CK 45 1045 En 8 / En 43 S 45 C 760 EMS 45 Thyrodur 1730 Carbon Steel


ATMI

C 105 W 1 W1 BW 1 SK 3/4 K 100 Extra tough & Hard Thyrodur 1545 High Carbon Steel
X 100 CrMoV 5 1 A2 BA 2 SKD 12 XW 10 Special K5 Thyrodur 2363 Tool & Die Steel
X 210 Cr 12 D3 BD 3 SKD 1 Special K Thyrodur 2080 Cold Work Tool Steel
X 155 CrVMo 12 1 D2 BD 2 SKD 11 XW 41 Special KNL Thyrodur 2379 High Carbon High Chrome Steel
X 210 CrW 12 D6 SKD 2 XW 5 Special KR Thyrodur 2436 High Carbon High Chrome Steel
90 MnCrV 8 0.2 BO 2 SKS 3 DF 2 Amutit S (MST) Thyrodur 2842 Cold Work Tool Steel
40 CrMnMoS 8 6 P 20 BP 20 718 K 456 Thyroplast 2312 Plastic Mould Steel
X 42 Cr 13 420 420 S 45 SUS 538 STAVAX WKW 35 M Thyroplast 2083 Plastic Mould Steel (Corr.resis)
15 CrNi 6 3115 En 352 SNC 22 7210 ECN 150 TEW 5919 Case Hardening Steel
4337 En 24
Material

34 CrNiMo 6 SNCM 1 705 VCN 150 TEW 6582 High Tensile Steel
4340 En 110
43 CrMo 4 4140 En 19 SCM 4 709 VCL 140 TEW 7225 High Tensile Steel

Baja paduan rendah (kadar seluruh elemen paduan < 5 %) Baja paduan tinggi (kadar seluruh elemen > 5 %)
Contoh : 42 CrMo 4 memiliki kadar C = 0,42 % (bertanda X)
Kadar Cr = 4 % / 4 * = 1% Contoh: X 210 Cr 12 memiliki kadar C = 2,1 %
( kadar Mo = 0,2 % ) kadar Cr = 12 %
*) Tabel factor kelipatan dalam penulisan baja paduan rendah
DIN = Deutsche Institut fuer Normung
Paduan Faktor kelipatan AISI = American Iron and Steel Institute
Cr, Mn, Ni, Si, W 4
Al, Cu, Mo, Pb, Ti, V 10 JIS = Japan Industrial Standard
1-1

P, S, N 100 BS = British Standard


COMPARABLE CHEMICAL–COMPOSITIONS AVERAGE HARDNESS IN HRC AFTER
HARDENIN O
STANDARDS ( TYPICAL ANALYSIS IN % ) HARDNESS TEMPERING AT C
DELIVERY G QUENCHING
Brand DIN CODE TENSILE AP PLI CAT I O N S
CONDITION TEMPERAT AGENT
STRENGTH O
AISI B.S. C Si Mn S P Cr Ni Mo V W UR C 100 200 300 400 500 550 600 650 700

Referensi.
Threading tools, one part tools for the Tool Sheet
cold manufacture of screws, rivets and
THYRO
SOFT MAX.210 nuts, one part cold heading dies being
DUR C 105 W 1 W1 BW1 1.05 0.2 0.2 − − − − − − − 770-800 WATER 65 62 56 − − − − − −
1545 ANNEALED HB
not shrunk, gage blocks, deep drawing
and cold extrusion tools.
Build-up tools, for instance base plates
HARDENING for tools in plastic moulding, pressure
THYRO
Solo

650 casting tools, untreated tensile strength


DUR C 45 W 3 1045 − 0.45 0.3 0.3 − − − − − − − UNTREATED 2 NORMALLY NOT − − − − − − − − −
ATMI

1730 N/mm 2
NECESSARY approx.650N/mm . hand tools and
agricultural tools of all kinds.
Moulds for the processing of corrosively
OIL OR HOT acting plastics such as aminoplastics and
HYROPLAST SOFT MAX.230 1020- thermoplastics more heavily separating
X 42 Cr 13 420 420S45 0.40 − − − − 13.0 − − − − BATH 58 57 54 53 54 52 39 − −
2063 ANNEALED HB 1050 O
500-550 C acid, kitchen knives, slide calipers,
pocket knive blades.
Plastics moulds with a tensile strength of
HARDENED HARDENING 2
HYROPLAST 32-36 about 1000N/mm . Mould frames for
40CrMnMoS86 P20 BP20 0.40 − 1.5 0.07 − 1.9 − 0.2 − − AND NORMALLY NOT − − − − − − − − −
2312 HRC plastic moulds and pressure casting dies.
TEMPERED NECESSARY
Die holder for metal extrusion presses.
Universally applicable hot work steel.
AIR, OIL OR Pressure casting and metal extrusion
HYROTHER SOFT MAX.230 1020- tools for the processing of light metals,
X40CrMoV51 H13 BH13 0.40 1.0 − − − 5.3 − 1.4 1.0 − HOT BATH 53 52 52 54 56 54 50 42 32
M 2344 ANNEALED HB 1050 O
500-550 C forging dies, moulds, nitrided ejector, hot
shear blades.
Cold work steel with good toughness and
AIR, OIL OR wear, resistance for cutting and forming
THYRO
SOFT MAX.230 tools, small moulds and inserts, for
DUR X100CrMoV51 A2 BA2 1.0 − − − − 5.3 − 1.1 0.2 − 930-970 HOT BATH 63 62 60 57 59 57 52 − −
2363 ANNEALED HB O
500-550 C abrasive plastics, gauges, blanking dies
for cutting sheets to 6 mm.
Thread rolling and thread rolling dies,
OIL OR HOT cold extrusion tools, blanking and
THYRO
SOFT MAX.250 1000- stamping tools for material with high
DUR X155CrVMo121 D2 BD2 1.55 − − − − 12.0 − 0.7 1.0 − BATH 63 61 58 58 58 56 50 − −
2379 ANNEALED HB 1050 O
500-550 C tensile strength, cold pierces, circular
shear blades.
Blanking dies for cutting sheets up to 2
OIL OR HOT mm thickness, paper and plastic tools,
THYRO
SOFT MAX.250 deep drawing tools, cold shear blades,
DUR X210CrW 12 D6 − 2.10 − − − − 12.0 − − − 0.7 950-980 BATH 63 62 60 58 56 53 48 − −
2436 ANNEALED HB O
500-550 C tools for the manufacture of wire, rods
and rubes.
Material

Blanking and stamping tools for cutting


OIL OR HOT sheets metal up to 6 mm thickness as
THYRO
SOFT MAX.220 well as paper and plastics, thread cutting
DUR 90 MnCr V 8 0.2 BO2 0.90 − 2.0 − − 0.4 − − 0.1 − 790-820 BATH 63 60 56 50 42 40 38 − −
2842 ANNEALED HB O
180-220 C tools, pressure pads, guide pins, plastic
moulds, measuring tools.

SOFT
COMPARABLE CHEMICAL–COMPOSITIONS HARDENING TEMPERATURE
ANNEALI HARDNESS CORE AFTER CASE HARDENING O TEMPERING
STANDARDS ( TYPICAL ANALYSIS IN % ) C
DIN NG IN HB QUENCHING TEMPERATUR
Brand AP P LI CAT I O N S
CODE TEMPER AFTER SOFT AGENT E
CASE O
ATURE ANNEALING DIMENSION TENSILE C
AISI B.S. C Si Mn S P Cr Ni Mo V W O CARBURIZING HARDENIN
C mm STRENGTH N/mm2
G

3115 637M17 0.12 0.15 0.40 ≤ ≤ 1.40 1.40


11 960-1280 High stressed gearing parts, especially driving
TEW 15 CrNi − − − − − − 650-700 MAX. 217 30 880-1180 900-950 800- 830 OIL 170 – 210
5919 6 pinions and bevel wheels of larger sizes.
3215 EN352 0.17 0.40 0.60 0.035 0.035 1.70 1.70 63 780-1080

DELIVERY CONDITION
HARDENING
O
TENSILE TEMPERATURE C
DIMENSION
STRENGTH
mm 2
N/mm
4340 EN24 0.30 0.15 0.40 ≤ ≤ 1.40 1.40 ≤16 1180–1380 Highly stressed parts for motor car and engine
TEW 34CrNi − − − − − − − − > 16 – 40 1080–1280 building, for example crankshafts, steering parts,
650-700 MAX. 235 830 – 860 OIL 540 – 680
6582 Mo6 > 40 – 100 980–1180
1-2

4337 EN110 0.38 0.40 0.70 0.035 0.035 1.70 1.70 > 100 – 250 780–1080 driving axles, eccentric shafts.
Machinery Sheet

708M40 0.38 0.15 0.50 ≤ ≤ 0.90 Components in the automotive and machine
≤16 1080–1280 820 – 850 WATER
TEW > 16 – 40 980–1180 industry as for instance axles, axle journals,
42Cr Mo 4 4140 − − − − − − − − 680-720 MAX. 217 540 – 680
7225 > 40 – 100 880–1080 connecting rods, crankshaft, pinion shafts and the
EN19A 0.45 0.40 0.80 0.035 0.035 1.20 > 100 – 250 740–930 830 – 860 OIL
like.
COMPARISON TABLE

Referensi.
TOOL STEEL HITACHI ASSAB BOHLER THYSSEN KRUPP JIS AISI REMARK
COLD WORK SGT DF-2 AMUTIT-S 2842 2510 SKS- 3 O1
CRD XW-5 SPEC- K 2436 2436 SKD- 1 D3
SLD XW-41 SPEC- KNL 2379 2379 SKD- 11 D2
Solo

Hitachi
ATMI

FLAME HARDENING HMD-5 - - - - - - Patented


Steel
HOT WORK DAC 8407 US-ULTRA 2344 2344 SKD- 61 H 13
PLASTIC MOLDING HPM-22 718 K-456 2312 2311 - P-20
HPM-38 STAVAX WKM-35M 2083 2083 SUS 420J2 420

MACHINERY STEEL NSC ASSAB BOHLER THYSSEN KRUPP JIS AISI REMARK
HIGH CARBON STEEL NS 1045 760 EMS-45 1730 1191 S-45-C 1045
HIGH TENSILE STEEL NS 4140 709 VCL-140 7225 7225 SCM-41 4140
HIGH TENSILE STEEL
NS 4340 705 VCN-150 6582 5919 SNCM-1 4340
Ni Cr Mo STEEL
CARBON STEEL SANDVIK 4
750 - - - - 1518
HOLLOW LM

STAINLESS STEEL SANDVIK AVESTA BOHLER ASSAB DIN JIS AISI REMARK
5 R 10 832 MV AS - 2 W 911 1.4301 SUS - 27 304
3 R 12 832 MVR EAS -2 911L 1.4306 SUS - 28 304L
5 R 60 832 SF AS - 4 W 926 1.4401 SUS - 32 316
3 R 60 832 SFR FAS 4 MU 926L 1.4404 SUS - 33 316L
Comparison Table

8 R 70 - SAST 4 - 1.4571 - -
ANTITHERM
7 RE 10 - 914 1.4845 SUS - 42 310S
FFB
1.4828
253 MA 253 MA - - - -
MOD

RED-
WEAR RESISTANT CLI DIAMOND
BOHLER DIN JIS
K-700
CREUSABRO-M
1-3

14 H X 120 Mnl 2 Sc Mn H1
(Chronos)
TOOL STEEL COMPARISON TABLE ASSAB PSA 1006 : 1
WARNING : Corresponding standards or brand names are seldom exactly identical.

Referensi.
You should therefore regard this table as anapproximate guide only

SWEDEN AUSTRIA GERMANI GREAT BRITAIN USA


ASSAB BALFOUR SANDERSON
WERKS D.E.W.
BOFORS UDDEHOLM STORA BOHLER (EAGLE and and AISI CRUCIBLE
Solo
ATMI

TOFF (MARATHON)
GLOBE) NEWBOULD
EXTRA 1340 COLORADO
K-100 B 20 A 20 4 TOUGH and 554 BWCS 10 W1 BLACK DIAMOND
PABIS
HARD 100 1040
DF-1 SR 1835 ORBES 15 EXTRA SC 2108 SCSP CROSIS
DF-2 RT 1733 ARXE 16 AMUTIT S 2310 VERESTA V TOH XEWHALL O1 KETOS
AMUTIT 2419 VERESTA PITHO
MST MSO
SPECIAL . KR BORA SC 13 D6
XW-5 RT 60 SVERKER 3 62 2436 476 SPECIAL HYCC
SPECIAL .K BORA 12 SC 23 D3
XW-10 ROP-21 RIGOR 65 SPECIAL . K5 2363 BORA 5 RSD 13 KAYSERKE 162 A2 AIRKOOL
SVERKER
XW-41 ROP 57 364 SPECIAL KNL 2379 BORA SC 23 476 D2 AIRDI 15O
21
2601 SPECIAL . M SC 38
RTO 912 REGIN 3 18 KL - DURAN W 2 VIADUCT 15 PAX NO 2 S1 ASHA PIVEC
M-4 MY EXTRA 2542 PW 2 OO
351
HRO
Material

M-14 A 1243 GRANE 1 85 NBS 2718 PSP DOUBLE GRIFFIN NYBLADE LG


2721
M-23 RO 8115 PREGA
8407 ROP 19 ORVAR 2 67 US ULTRA 2 2344 E 38 V ADIC CMV H 13 NU - DIE V
2581 227
HWT-5 RT 45 VALAND 1 22 WKZ SPECIAL W SABEX H 21 PEERLESS A
2662 293
HWT-11 QRO 45 368 WMD EXTRA 2365 DURAX MO 3 ER 1 H10 PEERLESS 56
718 DRO 86 IMPAX 136 STARMOULD 2710 W 22 V SD 20 KAYSERKE 805 P 20 CSM 2
PREXI EPB 100 2161 E 20 M P2
CASEMOULD EBM 2162
EBMW
REMANIT . 4379
STAVAX STAVAX WKM 35 M 4034 1540 SC 40 NONSTAIN 420 420
1-4

8416 PREMO EL 2341 WE 5 SUPRA P4


Referensi.
Hardening Quenchin Hardness after Tempering
Manifact. Matererial
temp. g media hardening
100 200 300 400 500

MSO 770o-810o oil 63 63 61 56 - -


Solo
ATMI

Durax H 850o-900o oil 60 60 58 56 53 -

DEW Veresta 800 o-850o oil 64 64 61 57 53 -


2
Special W5 1050o-1100 o oil - - - - - 175 kg/mm
o
Cobalt II 1280o-1310o oil - - - - - (560 ) : 64

Silver steel (CV) 820o-850o oil 65 64 62 58 53 -

Extra tough + hard 780o-800o water/oil 66 65 62 56 - -

My Extra 900o-960o oil 58 57 56 553 50 -


Bohler
Special K 930o-980o oil 65 64 62 58 56 54

Amutit S 780o-820o oil 65 64 62 58 52 -

Extra S 780o-820o water 65 65 62 55 48 -

XW 5 960o oil 66 66 63 60 60 59

XW 10 950o-980o oil 64 64 60 57 58 57
Hardening/tempering

ASSAB
DF 2 810o-830o oil 63 62 61 57 52 46
125
705 830o-860o oil - - - - -
kg/mm2

For complicated shapes, Tempering min. 1hour,


Use hardening temp at lower side. For HSS 2 time (2nd time 30o lower)
1-5

Heating time approx.


1min/1mm wall thickness
ATMI Baja Karbon
Baja Paduan 1-6
Solo
Tabel : Baja karbon untuk konstruksi mesin dan baja batang yang
difinish dingin untuk proses

Standar dan Kekuatan tarik


Lambang Perlakuan panas Keterangan
macam (kg/mm2)
S30C Penormalan 48
S35C " 52
Baja karbon
S40C " 55
konstruksi mesin
(JIS G 4501) S45C " 58
S50C " 62
S55C " 60

S35C-D - 53
ditarik dingin,
S45C-D - 66 digerinda, dibubut,
Batang baja yang
S55C-D - 72 atau gabungan
difinish dingin
antara hal-hal
tersebut

Tabel : Baja paduan untuk poros.

Kekuatan tarik
Standar dan macam Lambang Perlakuan panas
(kg/mm2)
SNC 2 - 85
Baja khrom nikel SNC 3 - 95
(JIS G 4102) SNC21 pengerasan kulit 80
SNC22 " 100
SNCM 1 - 85
SNCM 2 - 95
SNCM 7 - 100
Baja khrom nikel molibden
(JIS G 4103) SNCM 8 - 105
SNCM 22 pengerasan kulit 90
SNCM 23 " 100
SNCM 25 " 120
SCr 3 - 90
SCr 4 - 95
Baja khrom
(JIS G 4104) SCr 5 - 100
SCr 21 pengerasan kulit 80
SCr 22 " 85
SCM 2 - 85
SCM 3 - 95
SCM 4 - 100
Baja khrom molibden
(JIS G 4105) SCM 5 - 105
SCM 21 pengerasan kulit 85
SCM 22 " 95
SCM 23 " 100

Referensi.
ATMI Baja Karbon 1-7
Solo

JIS G 4051. Baja Karbon untuk konstruksi

a. Unsur Kimia

Unsur Kimia (%)


Lambang
C Si Mn P S
S 30 C 0,27-0,33
S 35 C 0,32-0,38
S 40 C 0,37-0,43
0,15-0,35 0,60-0,90 0,030 0,035
S 45 C 0,42-0,48
S 50 C 0,47-0,53
S 55 C 0,52-0,58
S 15 CK 0,13-0,18 0,15-0,35 0,30-0,60 0,025 0,025

b. Ukuran standar baja batang yang dirol panas ( Ukuran dalam kurung sedapat mungkin dihindari
pemakaiannya)

9 (10) 11 (12) 13 14 (15) 16 (17) (18) 19 (20) 22 (24) 25 (26)


28 30 32 34 36 38 40 42 44 46 48 50 55 60 65 70
75 80 90 95 100 (105) 110 (115) 120 130 140 150 160 (170) 180 (190)
200

c. Sifat-sifat mekanis standar

Temperatur
Perlakuan panas Sifat mekanis
transformasi
Lambang Batas Kekuatan
Penormalan Celup dingin Perlakuan Kekerasan
Ac (oC) Ar ( oC) Temper (H) mulur tarik
(N) (H) panas (Hg)
(kg/mm2) (kg/mm2)
850-900 850-900 550-650 N 29 48 137-197
S30C 720-815 780-720 Pendingin Pendingin Pendinginan
H 34 55 152-212
udara air cepat
840-890 850-900 550-650 N 31 52 149-207
S35C 720-800 770-710 Pendinginan Pendinginan Pendinginan
H 40 58 167-235
udara air cepat
830-880 830-880 550-560 N 33 55 156-217
S40C 720-790 760-700 Pendinginan Pendinginan Pendinginan
H 45 62 179-255
udara air cepat

Referensi.
ATMI Baja Khrom Nikel 1-8
Solo
JIS G 4102. Baja khrom nikel

a. Unsur Kimia

Unsur kimia (%)


Lambang
C Si Mn P S Ni Cr
SNC 2 0,27-0,35 2,50-3,00 0,60-1,00
SNC 3 0,32-0,40 0,030 atau 0,030 atau 3,00-3,50 0,60-1,00
0,15-0,35 0,35-0,65
SNC21 0,12-0,18 kurang kurang 2,00-2,50 0,20-0,50
SNC22 0,12-0,18 3,00-3,50 0,70-1,00

b. Sifat mekanis
Perlakuan panas
Batas mulur Kekuatan tarik Kekerasan
Lambang Keterangan
Celup dingin
Temper ( oC) (kg/mm2) (kg/mm2) (Hg)
(oC)

820-880 550-650
SNC2 Pendinginan Pendinginan 70 85 248-302
minyak cepat

820-880 550-650
SNC3 Pendinginan Pendinginan 80 95 269-321
minyak cepat

Primer 850-900
Pendinginan
minyak
Sekunder 740- 150-200
Untuk pengerasan
SNC21 790 Pendinginan - 80 235-341
kulit
Pendinginan air udara
(780-830)
Pendinginan
minyak

Primer 830-880
Pendinginan
minyak 150-200
SNC22 Sekunder 750- Pendinginan - 100 285-388 "
800 udara
Pendinginan
minyak

Referensi.
ATMI Baja nikel khrom Molibden 1-9
Solo

JIS G 4103. Baja nikel khron molibden


a. Unsur Kimia
Unsur kimia (%)
Lambang
C Si Mn P S Ni Cr Mo

SNCM 1 0,27-0,35 0,60-0,90 1,60-2,00 0,60-1,00

SNCM 2 0,20-0,30 0,35-0,60 3,00-3,50 1,00-1,50

SNCM 7 0,43-0,48 0,70-1,00 0,40-0,70 0,40-0,65


0,030
0,030 atau
SNCM 8 0,36-0,43 0,15-0,35 0,60-0,90 atau 1,60-2,00 0,60-1,00 0,15-0,30
kurang
kurang
SNCM22 0,12-0,18 0,40-0,70 1,60-2,00 0,40-0,65

SNCM23 0,17-0,23 0,40-0,70 1,60-2,00 0,40-0,65

SNCM25 0,12-0,18 0,30-0,60 4,00-4,50 0,70-1,00

b. Sifat mekanis

Perlakuan panas (oC) Batas Kekuatan


Kekerasan
Lambang mulur tarik Keterangan
(Hg)
Celup dingin Temper (kg/mm2) (kg/mm2)

Pendinginan Pendinginan
SNCM 1 820-870 570-670 70 85 248-302
minyak cepat

SNCM 2 820-870 " 570-670 " 85 95 269-321

SNCM 7 820-870 " 570-680 " 90 100 293-352

SNCM 8 820-870 " 570-680 " 90 100 293-352


Primer
" untuk
850-900 Pendinginan
SNCM22 150-200 - 90 255-341 pengerasan
Sekunder udara
" kulit
780-830
Primer
"
850-900
SNCM23 150-200 " - 100 293-375 "
Sekunder
"
770-820
Primer 830-
"
880
SNCM25 150-200 " - 110 311-375 "
Sekunder
"
750-800

Referensi.
ATMI Baja Khrom 1-10
Solo

JIS G 4104. Baja khrom

a. Unsur Kimia

Unsur kimia (%)


Lambang
C Si Mn P S Cr
SCr 3 0,33-0,38
SCr 4 0,38-0,43
0,030 atau 0,030 atau
SCr 5 0,43-0,48 0,15-0,35 0,60-0,85 0,90-1,20
kurang kurang
SCr21 0,13-0,18
Scr22 0,18-0,23

b. Sifat mekanis
Perlakuan panas (oC) Batas Kekuatan
Kekerasan
Lambang mulur tarik Keterangan
(Hg)
Celup dingin Temper (kg/mm2) (kg/mm2)

Pendinginan Pendinginan
SCr 3 830-880 550-650 75 90 255-311
minyak cepat

SCr 4 830-880 " " 80 95 269-321


SCr 5 830-880 " " 85 100 285-341
Primer
"
850-900
Untuk
Sekunder Pendinginan
SCr21 " 150-200 - 80 217-302 pengerasan
800-850 udara
kulit
(Pendingin
an air)
Primer
"
850-900
Sekunder
SCr22 " " - 85 235-321 "
800-850
(Pendingin
an air)

Referensi.
ATMI Baja Khrom Molibden 1-11
Solo

JIS G 4105. Baja khrom molibden

a. Unsur Kimia
Unsur kimia (%)
Lambang
C Si Mn P S Cr Mo
SCM 2 0.28-0,33
SCM 3 0,33-0.38
SCM 4 0,38-0,43
0,60-0,85 0,030 atau 0,030 atau
SCM 5 0,43-0,48 0,15-0,35 0,90-1,20 0,35-0,30
kurang kurang
SCM21 0,13-0,18
SCM22 0,18-0,23
SCM23 0,17-0,23 0,70-1,00

b. Sifat mekanis
Perlakuan panas (oC) Batas Kekuatan
Kekerasan
Lambang mulur tarik Keterangan
(Hg)
Celup dingin Temper (kg/mm2) (kg/mm2)
Pendinginan Pendinginan
SCM 2 830-880 550-650 70 85 241-293
minyak cepat

SCM 3 830-880 " 550-650 " 80 95 269-321


SCM 4 830-880 " 550-650 " 85 100 285-341
SCM 5 830-880 " 550-650 " 90 105 302-363
Primer
"
850-900 Pendinginan Pengerasan
SCM21 150-200 - 85 235-321
Sekunder udara kulit
800-850
Primer
"
850-900
SCM22 150-200 " - 95 262-341
Sekunder
800-850
Primer
"
850-900
SCM23 150-200 " - 100 285-363
Sekunder
800-850

Referensi.
ATMI
Besi Cor 1-12
Solo

JIS G 5501. Besi cor kelabu

Kekuatan
Tebal utama
Lambang tarik Kekerasan (kg/mm2)
coran (mm)
(kg/mm2)

4-8 24 255 atau kurang

FC 20 8-15 22 235 "


15-30 20 223 "
30-50 17 217 "
4-8 28 269 "
8-15 26 248 "
FC 25
15-30 25 241 "
30-50 22 229 "
8-15 31 269 "
FC 30 15-30 30 262 "
30-50 27 248 "
15-30 35 277 “
FC 35
30-50 32 269 "

JIS G 5502. Besi cor grafit bulat

Lambang Batas mulur (kg/mm2) Batas mulur (kg/mm2)

FCD 40 26 40
FCD 45 30 45
FCD 50 35 50
FCD 60 40 60
FCD 70 45 70

JIS G 5101. Baja karbon cor

Batas mulur Batas mulur


Lambang Keterangan
(kg/mm2) (kg/mm2)

SC 37 18 37 untuk bagian motor

SC 42 21 42 untuk konstruksi umum


SC 46 23 46 "
SC 49 25 49 "

Referensi.
ATMI Hartevergleichdwerte 1-13
Solo
Zugfestigkeit Harte Harte Zugfestigkeit Harte Harte Harte
Harte Rockwell
Rm Brinel Vickers Rm Brinel Vickers Rockwell
N/mm2 HB HV 30 HRB HRC N/mm2 HB HV 30 HRC
370 109 115 66.7 950 280 295 29.2
385 114 120 965 285 300 29.8
400 119 125 995 295 310 31
415 124 130 71.2 1030 304 320 32.2
430 128 135 1060 314 330 33.3
450 133 140 75 1095 323 340 34.4
465 138 145 1125 333 350 35.5
480 143 150 78.7 1155 342 360 36.6
495 147 155 1190 352 370 37.7
510 152 160 81.7 1220 361 380 38.8
530 156 165 1255 371 390 39.8
545 162 170 85 1290 380 400 40.8
560 166 175 1320 390 410 41.8
575 171 180 87.1 1350 399 420 42.7
595 176 185 1385 409 430 43.6
610 181 190 89.5 1420 418 440 44.5
625 185 195 1455 428 450 45.3
640 190 200 91.5 1485 437 460 46.1
660 195 205 92.5 1520 447 470 46.9
675 199 210 93.5 1555 456 480 47.7
690 204 215 94 1630 475 500 49.1
705 209 220 95 1700 494 520 50.5
720 214 225 96 1775 513 540 51.7
740 219 230 96.7 1845 532 560 53
755 223 235 1920 551 580 54.1
770 228 240 98.1 20.3 1995 570 600 55.2
785 233 245 21.3 2070 589 620 56.3
800 238 250 99.5 22.2 2145 608 640 57.3
820 242 255 23.1 660 58.3
835 247 260 101 24 680 59.2
850 252 265 24.8 700 60.1
865 257 270 102 25.6 720 61
880 261 275 26.4 740 61.8
900 266 280 104 27.1 760 362.5
915 271 285 27.8 780 63.3
930 276 290 105 28.5 800 64

HB Kugel 10 mm Purfkraffe : 29420 N


HV Diamantpyramide 136 294 N
HRB Kugel 1\16” 980 N
HRC Diamanfkegel 120 1471 N

Anmerkung :
Bei Brinel- und Vickers-Harte wird die Einheit weggelassen

Bisher: Neu:
HB = 350 kg/mm 2 350 HB
HV = 640 kg/mm2 640 HV 30
HRC = 45 45 HRC

Referensi.
ATMI Material Untuk Roda Gigi 1-14
sDo (kg/mm )
2
Solo

1. Baja cor
2. Baja cor
3. Baja karbon dan besi cor mampu tempa
4. Baja paduan dengan pengerasan langsung
Harga dasar tegangan lentur

5. Baja paduan dengan pengerasan kulit (batas


bawah adalah untuk bahan berbentuk batang,
batas atas untuk baja tempa dengan perlakuan
panas khusus)

Kekuatan tarik maximum sB (kg/mm )


2
Harga dasar tegangan lentur gigi

Tabel Kekuatan lentur, kekuatan pembebanan permukaan, dan kekerasan


Kekerasan Kekuatan Kekuatan
Lambang Persamaan Standard
Kelompok bahan Bagian lentur pembebanan
DIN dengan JIS Amerika Permukaan
tengah (kg/mm2) permukaan (kg/mm2)
Damar sintetis 4.9 0.36
dasar selulosa 4.9 0.46
GG 18 FC 18 ASTM No. 30 170 4 0.38
Besi cor kelabu GG 26 FC 26 ASTM No. 35 210 5.3 0.66
(Ferrit) FCD 1,2 170 22 0.64
Besi cor dengan
(Pearlit) FCD 3,4,5 250 22 1.28
grafit bulat
GGG 90 300 19 3.6
GS 52 SC 52 ASTM U-60-30 150 13 0.42
Baja cor
GS 60 SC60 ASTM 60-30 175 15.4 0.6
St 50.11 150 17 0.72
Baja untuk
St 60.11 180 18 1.04
konstruksi mesin
St 70.11 208 21 1.4
C 22 S22C AISI 1023 140 17 0.46
C 45 S45C-48C AISI 1045 180 20 0.8
Baja dicelup dingin C 60 S58C AISI 1055 210 22.5 1.02
dan ditemper 34Cr4 SCr3 AISI 5135 260 26 1.6
37MnSi5 260 27.7 1.4
42CrMo4 SCM4 AISI 5140 300 27.7 1.6
C 15 S15C AISI 1015 190 736 19 9.8
16MnCr5 SCM21 270 650 37 10
Baja dengan
20MnCr5 SCM22 360 650 41 10
pengerasan kulit
15CrNi6 SNC21 310 650 39 10
18CrNi8 SNC22 400 650 41 10
CK 45 S45C AISI 1045 220 595 27.7 8.6
Baja dicelup dingin
37MnSi5 270 560 30 7.4
frekuensi tinggi
53MnSi4 275 615 31 9
atau nyala api
42CrMo4 SCM 4 AISI 5140 275 615 31 9
Baja dikeraskan 41Cr4 SCr4 460 595 28 8.6
dengan Sianida 37MnSi5 470 550 31 7.2
Baja dinitrid dalam C 45 S45C AISI 1045 450 28 3.6
garam 42cCrMo4 SCM4 AISI5140 660 51 5.4
Baja dinitrid dalam
31CrMoV9 700 39.6 7
gas

Referensi.
ATMI Beban, Bahan dan
1-15
Solo Perlakuan Panas

Beban, bahan dan cara perlakuan panas

Lambang
Beban Cara perlakuan panas
bahan
Beban ringan

Beban dengan tumbukan


S35C-45C Dicelup dingin dan ditemper
ringan dan sedikit keausan
Memerlukan sedikit
Sementasi, celup dingin dan ditemper, (lapisan
ketahanan terhadap S15CK
yang dikeraskan kurang lebih 0.2-0.4mm)
keausan
Setelah dicelup dingin dan ditemper, dicelup dingin
Memerlukan kekuatan S35C-45 frekuensi tinggi, pengerasan permukaan pada ujung
sedang dan ketahanan gigi, kekerasan kurang lebih HRC 48-56.(1)
terhadap keausan
Beban sedang

CSM 21 Sementasi, celup dingin dan temper. (lapisan yang


SCr 21 dikeraskan k.l. 0,6-1,0 mm)
Setelah dicelup dingin dan ditemper, dicelup dingin
frekuensi tinggi. Lapisan yang dikeraskan harus
S40C-45C agak lebih tebal.Lakukan pencelupan dingin pada
Memerlukan ketahanan kepala. kekerasan permukaan pada ujung gigi
terhadap kelelahan kurang lebih HRC 48-56.(1)
SCM 3 Setelah dicelup dingin dan ditemper, dinitrid, dinitrid
SCM 4 lunak dengan gas atau tufftride.
Memerlukan ketahanan SNC 22
Sementasi, celup dingin dan temper. Kekerasan
khusus terhadap SNCM 23
permukaan k.l. HRC 58-64
tumbukan SNCM 25
Beban berat

SNCM 23
Memerlukan ketahanan Sementasi, celup dingin dan temper. Kekerasan
SCM 23
terhadap keausan permukaan lebih dari k.l. HRC 62
SCM 24
S45C Setelah dicelup dingin dan ditemper, lakukan
Memerlukan katahanan
pencelupan dingin frekuensi tinggi.(2) Lakukan
terhadap keausan dan
S48C pencelupan dingin sampai dengan dasar
kelelahan
kaki.Kekerasan kepala k.l. HRC 58-60.(1)
Baja nitrik Dinitrid setelah dicelup dingin dan temper
Memerlukan ketahanan
Baja paduan
Keadaan khusus

terhadap goresan Dinitrid setelah dicelup dingin dan temper


SCM 3, 13 Cr
Baja tahan
Harus dipilih perlakuan panas yang optimum
Memerlukan ketahanan karat seri
dengan memperhatikan sifat-sifat yang perlu
terhadap karat austenit, ferrit,
disamping sifat tahan karat.
dan multainsit
Memerlukan ketahanan Paduan
Berikan perlakuan panas yang optimum
terhadap panas Fe-Cr-Ni

Catatan : (1) Pada permukaan gigi di dekat dasar kaki,kekerasannya harus lebih rendah sebanyak H8C5-10.
(2) Dengan cara MG (cara Motor-Generator), dianjurkan pemakaian frekuensi rendah.Perlakuan
ini terutama sangat sesuai untuk roda gigi berukuran besar.

Referensi.
ATMI
Bronze 1-16
Solo
BA. 850
Similar Grade BA.800 BA.810 BA. 830
(Leaded Bronze) /
Foreign Standard (Leaded Tin Bronze) (Aluminium Bronze) (Leaded Bronze)
Gun Metal
1400 – 73 LG.2
UK BS 1400 – 73 LB.2 1400 – 73 AB.2
1705 – 73
Germany DIN 1716 – 73 1714 – 73
1705 – 73 G.CuSn 5 Zn Pb
G.Cu Pb 10 Sn G. Cu Al.10 Ni
G.CuSn 7 Zn Pb (RG.7) 40 (J.462 – 80
U.S.A SAE 64 (J.462 B80C.93700) J.462B – 80 C.95800
660 C.83600)
ASTM B.584 – 79.938. B.148 – 52 – 9 C
B.584 – 79 C.836
JAPAN JIS H.5115 (1979) LBC 3 H.5114 (1979) ALB.3
H.5111 (1979) BC.6

Mechanical Properties :

Tensile Strength N/mm2 280-390 670-730 300-370 270-340


Kg/mm2 29-40 68-74 31-38 28-35
Ton/in2 18-25 43-47 19-24 17-22
% 6-15 13-20 13-30 13-35
Elongation
Brinell Hardness HB 80-90 140-180 80-95 75-90

Uses : Bronze BA.800 (Leaded Tin Bronze)


Bushing for heaving equitment
Electric motor bushing
Machines parts for chemical industry (accid)
Main bearings for presses
Bronze BA. 810 (Alumunium Bronze)
Boring bar guide bushing
Bushing for heavy earth-moving equipment
Gears for textile
Guide-post bushings
Machine-tool bearings
Machining parts for chemical industry
Propellers, sleeves, impellers (casting)
Roll-neck bearing
Turntable bushing
Bronze BA. 830 (Leaded Bronze)
Bushing for automative generators
Chamshaft bushings for tractor engines
Currently the standar cast bronze bearing mat.
Electric motor bushing
General utility applicat. Fo r medium loads and speed
Guide bushings for valves, rems and pistons rods
Main bearings for presses
Motorcycle-engine bearings
Roller bushing for conveyor
Sleeves bushings for cranes and draglines
Spindle bushings for farm equitment and trucks
Springs- shackles bushing
Torque- tube bushing
Track-roller bushing for crawler tractors
Bronze BA. 850 (Leaded Bronze)/ Gun Metal
Automotive transmission thrust washers
Corn-picker snapping roll bushing
Deep-well pupm line-shaft bearing
Light loads and low to medium speeds
Low pressure vavle bearings
Manifold bushings for earth-moving machinery
Propeller bushings
Pump sleeves
Springs bushing for farm and automotive equitment

Referensi.

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