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Kobelco Hydraulic Schematic Section

Kobelco America Inc.


Page 6-7
NOTE:
The information listed in the troubleshooting table is for reference only. The troubleshooting table was developed around the SK210 and SK250 Negative Control Dynamic Acera.

Page 6-8
Troubleshooting Table SK210 and SK250 Negative Control

Electrical circuit Hydraulic Device


Control valve Motor Cylinder Other

Travel 2-speed solenoid valve


P2 by- pass cut propo. valve

P1 by-pass cut propo. valve


Travel Straight propo. valve

Swing priority propo. Valve


Arm variable recirculation

Nega-Con back pressure valve


Ind. Travel propo. Valve
Ind. Travel propo. Valve
P1 pump propo. valve

P2 pump propo. valve


Back pressure sensor
High pressure sensor
Low pressure sensor

Swing parking brake

Att boost sol. Valve

Arm variable recirculation


Nega-Con sensor

solenoid valve

P1 by-pass cut valve


P2 by-pass cut valve
Travel straight valve

P1 Neg - Con valve


P2 Neg - Con valve
Boom conflux valve
propo. valve

Arm conflux valve


Lever lock

RH Travel motor

Boom lock valve


Bucket Cylinder
LH travel Motor

Arm lock valve


Boom cylinder
Arm T2 valve

Arm Cylinder
Swing motor
Travel right
Travel left
P1 pump
P2 pump

Bucket
Swing
Boom
SE1 SE22 SE26 A6 A3 A4 A5 A6 A7 A8
PSV PSV A8 A7 SV- A2 A1 SV-

Arm
Code ~ ~ ~ SE28
P1 P2
PSV PSV PSV PSV PSV PSV PSV
SV-1 3 SV-2 4
SE10 SE23 SE27 A B C D E F H

Boom raise inching O O O O O O O O O O O


Boom raise full lever O O O O O O O O O O O O O O O O O
Boom lower O O O O O O O O O O O O
Arm out inching O O O O O O O O O O O
Arm out full lever O O O O O O O O O O O O O O O O
Arm in inching O O O O O O O O O O O O O O
Arm in full lever O O O O O O O O O O O O O O O O O O O O
Arm in heavy digging
(Full lever, sequence conflux)
O O O O O O O O O O O O O O O O O O O O O O

Bucket digging (F O O O O O O O O O O O
Bucket dump O O O O O O O O O O O
Bucket digging
(Full lever, conflux)
O O O O O O O O O O O O O O O O O O
Bucket dump
(full lever, conflux)
O O O O O O O O O O O O O O O O O
Swing O O O O O O O O O O O O
Travel RH and LH (1st speed) O O O O O O O O O O O O O O O O
Travel RH and LH (2nd speed) O O O O O O O O O O O O O O O O O
Travel right + Boom O O O O O O O O O O O O O O O O O O O O O O
Travel right + Bucket O O O O O O O O O O O O O O O O O O O O
Travel right + Arm O O O O O O O O O O O O O O O O O O O O O O O O
Travel right + Swing O O O O O O O O O O O O O O O O O O
Travel left + Boom O O O O O O O O O O O O O O O O O O O O
Travel left + Bucket O O O O O O O O O O O O O O O O O O
Travel left + Arm O O O O O O O O O O O O O O O O O O O O O O O O
Travel left + Swing O O O O O O O O O O O O O O O O O O O O O
Travel RH and LH + Boom raise O O O O O O O O O O O O O O O O O O O O O O O O
Arm in + Swing (Swing priority) O O O O O O O O O O O O O O O O O O O O O O O O
Independent Travel
Travel and Boom up O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Independent Travel
Travel / Boom up & Swing O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O

Page 6-9
SK160 - Neutral Corcuit Positive Control

Kobelco Hydraulic Schematic Legend

Item # Description

SK160 Schematic Section 1


2
Main Hydraulic pump
Main Control Valve
3 Swing Motor
Hydraulic Pump Schematic Legend 4 Travel Motor Assy.
Item # Description 5
Boom Cylinders
a1 Test port P1 pump High Pressure 6
a2 Test port P2 pump High Pressure 7 Arm Cylinder
a3 Test port P1 proportional solenoid valve (PSV 1) 8 Bucket Cylinder
a4 Test port P2 proportional solenoid valve (PSV2) 9 Swivel Joint
a5 10 Left hand pilot valve
a6 Right hand pilot valve
a7 Test port P3 Pilot Pressure 11 Travel pilot valve
a8 12 Oil Cooler
a9 13 Pilot filter manifold
A1 Delivery port P1 pump 14 Accumulator
A2 Delivery port P2 pump 15 Suction strainer
A3 Delivery port P3 pump 16 8 Solenoid block
A4 17 Return filter
PSV1 proportional solenoid valve P1 pump 18 By-pass check valve
PSV2 proportional solenoid valve P2 pump 19 Tank breather
PH1 Pump high pressure port P1 20 Return check valve
PH2 Pump high pressure port P2 21 Return check valve (oil cooler)
SE-22 High pressure sensor P1 pump 22 One way check assy.
SE-23 High pressure sensor P2 pump 23 Independent by-pass valve
B1 Supply oil for P1 and P2 pump 24 Independent by-pass solenoid
B3 Supply oil for P3 pump 25 Swing priority solenoid
Dr3 Drain for pilot pump P3 26 Slow return check
P3 Pilot pump 30 Swing priority/Breaker Option Valve

Page 6-10
SK160 - Neutral Corcuit Positive Control

SK160 Neutral Circuit Positive Control

Page 6-11
ED190 - Neutral Circuit Positive Control

Kobelco Hydraulic Schematic Legend


Item # Description
1 Main Hydraulic pump
2 Main Control Valve
ED190 Hydraulic Schematic 3
4
Swing Motor
Travel Motor Assy.
5
Hydraulic Pump Schematic Legend Boom Cylinders
6
Item # Description 7 Arm Cylinder
a1 Test port P1 pump High Pressure
8 Bucket Cylinder
a2 Test port P2 pump High Pressure
9 Swivel Joint
D1 CONTROL VALVE DOZER a3 Test port P1 proportional solenoid valve (PSV-1
10 Left hand pilot valve
D2 SOLENOID DOZER a4 Test port P2 proportional solenoid valve (PSV-2 Right hand pilot valve
D3 PILOT CONTROL a5 11 Travel pilot valve
SE9 PRESSURE SENSOR TRAVEL a6 Test port P4 Dozer pump 12 Oil Cooler
SE10 PRESSURE SENSOR TRAVEL a7 Test port P3 Pilot Pressure 13 Pilot filter manifold
a8 14 Accumulator
a9 15 Suction strainer
A1 Delivery port P1 pump 16 8 Solenoid block
A2 Delivery port P2 pump 17 Return filter
A3 Delivery port P3 pump 18 By-pass check valve
A4 Delivery port P4 pump 19 Tank breather
PSV1 proportional solenoid valve P1 pump 20 Return check valve
PSV2 proportional solenoid valve P2 pump 21 Return check valve (oil cooler)
PH1 Pump high pressure port P1 22 One way check assy.
PH2 Pump high pressure port P2 23 Independent by-pass valve
SE-22 High pressure sensor P1 pump 24 Independent by-pass solenoid
SE-23 High pressure sensor P2 pump 25 Swing priority solenoid
B1 Supply oil for P1 and P2 pump 26 Slow return check
B3 Supply oil for P3 pump 30 Swing priority/Breaker Option Valve
B4 Supply oil for P4 pump
Dr3 Drain for pilot pump P3
P3 Pilot pump
Page 6-12
ED190 - Neutral Circuit Positive Control

ED190 Neutral Circuit Positive Control

Page 6-13
SK210 ~ 250 - Neutral Circuit Negative Control

Kobelco Hydraulic Schematic Legend


Item # Description
1 Main Hydraulic pump

SK210~290 Schematic Section 2


3
4
Main Control Valve
Swing Motor
Travel Motor Assy.
Hydraulic Pump Schematic Legend
Item # Description 5
Boom Cylinders
a1 Test port P1 pump High Pressure 6
a2 Test port P2 pump High Pressure 7 Arm Cylinder
a3 Test port P1 proportional solenoid valve (PSV-1) 8 Bucket Cylinder
a4 Test port P2 proportional solenoid valve (PSV-2) 9 Swivel Joint
a5 Test port P1 pump High Pressure 10 Left hand pilot Valve
a6 Test port P2 pump High Pressure Right hand pilot valve
a7 Test port P3 Pilot Pressure 11 Travel pilot valve
a8 Test port P1 proportional solenoid valve (PSV-1) 12 Oil Cooler
a9 Test port P2 proportional solenoid valve (PSV-2) 13 Pilot filter manifold
A1 Delivery port P1 pump 14 Accumulator
A2 Delivery port P2 pump 15 Suction strainer
A3 Delivery port P3 pump 16 8 Solenoid block
A4 17 Return filter
PSV1 proportional solenoid valve P1 pump 18 Bypass check valve
PSV2 proportional solenoid valve P2 pump 19 Tank breather
PH1 Pump high pressure port P1 20 Return check valve
PH2 Pump high pressure port P2 21 Return check valve
SE-22 High pressure sensor P1 pump 22 Slow return check valve
SE-23 High pressure sensor P2 pump 23 Independent travel bypass valve
B1 Supply oil for P1 and P2 pump 24 Independent travel solenoid valve
B3 Supply oil for P3 pump 25 Swing priority solenoid
Dr3 Drain for pilot pump P3 26 Slow return check valve
P3 Pilot pump 27 One way check for swing priority
PN1 Signal line from P1 section of main control valve 30 Swing priority/Breaker Option Valve
PN2 Signal line from P2 section of main control valve T.S. Temperature sensor

Page 6-14
SK210 ~ 250 - Neutral Circuit Negative Control

SE26
SE22 SE23
P P P
a1 A1 A2 a2 a6
a5 PSV1 PSV2
PH1 PH2 SE27
P1 P2 P
a8
a9 TRAVEL BOOM
PN2 P T INDEPENDENT
PN1 23 VALVE P2 6 L.H.
Dr
A2 BOOM
Pi2 12
Ø1.0
T
5 R.H.
A1 Pi1
Ø1.0

TRAVEL 24 P1
INDEPENDENT
S/V
P2 P1 BUCKET
T T2
8
210L CMR1 2
a3 a4

1
M 10.0
cc/rev
PL1 MR1 CMR2
ARM
PTb PBL REV.
a7 7
Dr B1 B3 Dr3 A3 PAL FOR. 3
AL FOR.
TRAVEL PRIORITY TRAVEL LEFT
20 CT2
19 CP2 BL REV.
27 SWING
147kPa 490kPa Drb LCs PB DB
21 SG B
15 PBS RIG.
Ø14-Ø12.8 27.9MPa
PBr REV. at180L
CT1 SWING
PAr FOR. PAS LEF.

17 18 LEF. AS
Br REV. TRAVEL RIGHT
BS RIG.
Ar FOR. CP1 (T3)

Dra
BOOM CONFLUENCE
LCc
P A
PBc DIG. PB1
PA M PG
BUCKET 39.7MPa
PAc DIS at30L Ø0.8
C 95æm
TRAVEL Bc DIG
PILOT VALVE P T 13 Ac DIS 37.7MPa CCb
at30L PLc2 DIG.
D
Drd MB
B LCb
LEFT Ø0.3 D
PBb LOW. TRAVEL
A Drc LCa ARM PBa DIS.
BOOM
11 PLc1
PAb RAI PAa DIG. 4
14 ACC
3 6 4 1 5 2
Bb LOW. Aa DIG.
RIGHT TRAVEL FORWARD 39.7MPa 37.7MPa
P SE10 P SE9 at 30L
RIGHT TRAVEL REVERSE CRb 37.7MPa CRa at30L VA
at30L
LEFT TRAVEL FORWARD
39.7MPa VB
LEFT TRAVEL REVERSE Ø0.6
at30L Ba DIS.
Ab RAI X1 Ø3.5
Ø0.6
ARM Ø0.4
Ø0.4 CONFLUENCE Ø0.4 9
PCb Ø0.4 Pis

P1 NUTRAL CUT P2 NUTRAL CUT


ARM VARIABLE
RECIRCULATION PCa
Ø0.3 Pcr35.8
PA1 CCa
MA P ?37.3MPa
C
Ø1.7X4 A
Ø1.7X4 F
E
BOOM&BUCKET Pn2 D
ARM&SWING T P T P Pn1
PILOT VALVE PILOT VALVE B P
Pn1' 3.14MPa 3.14MPa Pn2' MA Pcr 35.8
at35L at35L Ø0.3 37.3MPa
Tn1 Tn2
L.H. R.H.

10 10 (P3)
SE28
PBo1 P

PAo1 Ø0.6

1 3 2 4 3 1 4 2 30 Ø0.6
37.7MPa VB
at30L 37.7MPa
AO1
at30L
VA
BO1 (P4)

22
P P P P P P P P
Ø1.0 4
SE8 SE7 SE6 SE5 SE4 SE3 SE2 SE1
RIGHT Ø0.3 MB D
TRAVEL
BUCKET DIGGING
Ø1.2 BUCKET DISCHARGE
Ø1.4 Ø1.4

BOOM RAISING
26
BOOM LOWERING
SWING LEFT A1 A2 A3 A4 A5 A6 A7 A8
SWING RIGHT P2 P1 ARM VARIABLE TRAVEL SWING
ATT TRAVEL
ARM DIGGING 25 LEVER NEUTRAL NEUTRAL RECIRCULATION 1/2SPEED P/B
BOOSTING PRIORITY
LOCK CUT CUT CHANGEOVER
ARM DISCHARGE
A1 T

P
16
T.S SK210 ~ 290 Neutral Control Negative Control
T
P1 P2

Page 6-15
Minor Change Schematic
COLOR CODING STANDARD FOR HYDRAULIC CIRCUITS
HYDRAULIC SCHEMATIC LEGEND HYDRAULIC SCHEMATIC LEGEND
ITEM # DESCRIPTION ITEM # DESCRIPTION
Blue ................. Feed, drain, tank circuit
1 Main Hydraulic Pump 19 Hydraulic Return Check Valve
2 Main Control Valve
Green ............... Return, make up circuit, 20 Fixed Restrictor Check Valve
3 Swing Motor
Neutral control circuit 21 Fixed Restrictor Check Valve
4 Travel Motor Assy.
22 Independent Travel Valve
5 Boom Cylinder (LH)
Red ................... Primary pilot pressure, 23 Independent Travel Solenoids
6 Boom Cylinder (RH)
24 Oil Cooler
7 Arm Cylinder
Orange ............. Main P1 pump delivery pressure, 25 Swing Priority Solenoid Valve
8 Bucket Cylinder
26 Dozer Pilot Control Valve
9 Swivel Joint
27 Dozer Control Valve
10 Left and Right Hand Pilot Control Valves
Violet ................ Main P2 pump delivery pressure, 28 Blade Lift Cylinder - Left
11 Travel Pilot Control Valve
29 Blade Lift Cylinder - Right
12 Pilot Filter
13 Hyd. Tank Suction Strainer 30 Blade Angle - Left
Blue tone ......... Valve operation to drain 31 Blade Angle - Right
14 8 Solenoid Block
Red solenoid tip....... In active and exciting 32 Blade Tilt Cylinder
15
Hydraulic Return Filter and By-pass Valve
16 33 Dozer Float/Pilot Solenoids

17 Air Breather Valve 34 Blade Angle Left/Right Solenoids


18 Hydraulic Return Check Valve 51 Breaker Valve

Page 6-16
Minor Change SK210/250
P MA MA P
4
¿0.3 ¿0.3
Pi1 P1' P2' Pi2
3 SWING
22

5192~5395 psi
Pcr
5192~5395 psi
¿0.6

Pcr
INDEPENDENT TRAVEL VALVE ¿0.8 PG
VB VB D
B

23 ¿0.6 ¿0.6
1 T2
VA VA
a2
A2 A1
a1 REG REG
4050 psi at 46.5
SE22 P a1 A1 A2 a2 P SE23 M Gal/min
PSVP1 PSVP2
PH1 PH2 T T
T PB
¿0.3 ¿0.3 PA
P

PN1 INDEPENDENT TRAVEL SOLENOIDS D D


PN2 MB TRAVEL RIGHT TRAVEL LEFT
B D E H C A
MB

9
~85 psi

~85 psi
A B

a4 725 psi a5
Dr
at 5.3Gal/min
36 psi
M a3 24
19 71 psi 18
2
B3 D3 A3
SWING LEFT
B1 MAIN CONTROL VALVE P2 P1 T T2 SWING RIGHT
4975 psi at 37Gal/min
12 ARM IN
5468 psi at 32Gal/min
ARM OUT
CMR1
BUCKET DUMP BOOM UP
0.7 psi/9.9psi
PL1 CMR2 BUCKET DIGGING BOOM DOWN
PTb PBL SE1 SE2 SE3 SE4 SE7 SE8
17 HYD. TANK TRAVEL LEFT P P P P P P
PAL
AL
15 16 STRAIGHT TRAVEL CT2 25
CP2 BL
Drb LCs ¯ 1.4 (Optional)
PBs
TRAVEL RIGHT PBs2
PBr
13 SWING Pss
CT1 P
PAr ¯ 1.4 PAs SE5
As
Br
Bs 20
Ar ¯ 1.4
CP1 (T3)
52 Dra HAND
51 10
(Optional) CONTROL PA3 PA1
B N BUCKET VALVE PB3 PA4 PB4 PB1 PB2
LCc BOOM CONFLUENCE PA2
NIBBLER PBc ¯ 0.8 4 2 3 1 4 2 3 1
PB1
¯ 1.0 21
PAc
BUCKET
Bc CYLINDER
Ac
BREAKER 5468 psi 5758 psi CCb PLc2
at 8 Gal/min Drd
at 7.9 Gal/min
LCb 8
PBb
P1 T SOL/V BLOCK Drc LCa PBa P T P T
PLc1 BOOM ARM BO0M AND BUCKET ARM AND SWING
ARM
PAb CYLINDER 7
PAa ¯ 1.0
14 Bb TRAVEL
PILOT VALVE P T
LEVER Pisc 6
LOCK CRb Aa
A1
5468 psi CRa
5468 psi
at8Gal/min 5758 psi CAr at8Gal/min 21
at8Gal/min 5
Ab Ba
ATT 5758 psi X1 ¯ 3.5 11
at8Gal/min ARM
A2 BOOSTING CONFLUENCE BOOM
¯ 0.4 ¯ 0.4 1 5 2 3 6 4
¯ 0.4 CYLINDERS
PCb ¯ 0.4 Pis
P2 NEUTRAL P SE9 P SE10
A3 CUT LEFT TRAVEL FORWARD
ARM VARIABLE LEFT TRAVEL REVERSE
P1 NUTRAL CUT P2 NUTRAL CUT RECIRCULATION PCa
PA1 CCa RIGHT TRAVEL FORWARD
RIGHT TRAVEL REVERSE
STRAIGHT
A4 TRAVEL
TB PBo2
(P4)
PAo2
P1 NEUTRAL NIBBLER/BREAKER PEDAL (Optional)
A5 CUT 5468 psi
5468 psi at 8 Gal/min
Ao2
at 8Gal/min 53
50 T
Bo2 P
ARM VARIABLE
A6 RECIRCULATION

(P3)
B C1 C2 A
P
SE11
TRAVEL 1/2SPEED
A7 CHANGEOVER

SWING
A8 P/B

P2
Minor Change SK210LC/SK250LC-6E NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and 2nd Travel solenoid activated Page 6-17
Kobelco Hydraulic Schematic Legend

Item # Description
1 Main Hydraulic pump
2 Main Control Valve Hydraulic Pump Schematic Legend
3 Swing Motor Item # Description
4 Travel Motor Assy. a1 Test port P1 pump High Pressure
5 a2 Test port P2 pump High Pressure
Boom Cylinders a3 Test port P1 proportional solenoid valve (PSV-1)
6
7 Arm Cylinder a4 Test port P2 proportional solenoid valve (PSV-2)
8 Bucket Cylinder a5 Test port P1 pump High Pressure
9 Swivel Joint a6 Test port P2 pump High Pressure
10 Left hand pilot Valve a7 Test port P3 Pilot Pressure
Right hand pilot valve a8 Test port P1 proportional solenoid valve (PSV-1)
11 Travel pilot valve a9 Test port P2 proportional solenoid valve (PSV-2)
12 Oil Cooler A1 Delivery port P1 pump
13 Pilot filter manifold A2 Delivery port P2 pump
14 Accumulator A3 Delivery port P3 pump
15 Suction strainer A4
16 8 Solenoid block PSV1 proportional solenoid valve P1 pump
17 Return filter PSV2 proportional solenoid valve P2 pump
18 Bypass check valve PH1 Pump high pressure port P1
19 Tank breather PH2 Pump high pressure port P2
20 Return check valve SE-22 High pressure sensor P1 pump
21 Return check valve SE-23 High pressure sensor P2 pump
22 Slow return check valve B1 Supply oil for P1 and P2 pump
23 Independent travel bypass valve B3 Supply oil for P3 pump
24 Independent travel solenoid valve Dr3 Drain for pilot pump P3
25 Swing priority solenoid P3 Pilot pump
26 Slow return check valve
27 One way check for swing priority
30 Swing priority/Breaker Option Valve
T.S. Temperature sensor

Page 6-18
Minor Change SK290
P MA MA P
4
¿0.3 ¿0.3
Pi1 P1' P2' Pi2

(365.8~37.2 Kgf/cm2)

(365.8~37.2 Kgf/cm2)
22

35.8~37.2 MPa
Pcr
35.8~37.2 MPa
¿0.6

Pcr
INDEPENDENT TRAVEL VALVE ¿0.8
VB VB
23 ¿0.6 ¿0.6
1 T2
VA VA
A2 A1 3 SWING
a1 a2 REG REG
PG
PSVP1 SE22 P a1 A1 A2 a2 P SE23
PSVP2 D
B

PH1 PH2 T T
T ¿0.3
¿0.3
P

PN1 INDEPENDENT TRAVEL SOLENOIDS D D


PN2 MB TRAVEL RIGHT TRAVEL LEFT
B D E H C A
MB 27.9MPa (285 Kgf/cm2)
M at180 VL/min
9
PB
~6Kg/cm 2

PA

~6Kg/cm 2
a4 Dr 5.0MPa (51 Kgf/cm2) a5
at 20L/min 245kPa (2.5 Kgf/cm2) A B
643
M a3 490kPa
24
2 19 18
B3 D3 A3 (5 Kgf/cm2)

B1 MAIN CONTROL VALVE P2 P1 T T2


34.3MPa (350 Kgf/cm2) at 140L/min
12 37.7MPa (385 Kgf/cm2) at 120L/min
CMR1
PL1 CMR2
PTb PBL SWING LEFT
SWING RIGHT
TRAVEL LEFT
PAL ARM IN
17 AL ARM OUT
TRAVEL PRIORITY CT2 BUCKET DUMP BOOM UP
CP2 BL BUCKET DIGGING BOOM DOWN
15 16 Drb LCs ¯ 1.4
PBs SE1 SE2 SE3 SE4 SE7 SE8
TRAVEL RIGHT PBs2 P P P P P P
PBr
SWING Pss
CT1 P
PAr ¯ 1.4 PAs SE5
13 25
As
Br (Optional)
Bs
Ar
HYD. TANK Dra CP1 (T3)

BUCKET LCc
25 BOOM CONFLUENCE
PBc ¯ 0.8
39.7MPa PB1 ¯ 1.4 20
(405 Kgf/cm2)
HAND 10
T P1 PAc CONTROL PA3
Pi1 at30L/min PA1
Bc
VALVE PB3 PA4 PB4 PB1 PB2
PA2
Ac 4 2 3 1 4 2 3 1
P2
CCb PLc2
37.7MPa
(385 Kgf/cm2) Drd
at30L/min LCb ¯ 1.0 21
SOL/V BLOCK PBb
P1 14 Drc LCa PBa
BUCKET
T CYLINDER
PLc1 BOOM ARM
PAb 21
PAa
Bb 8 P T P T
LEVER Pisc BO0M AND BUCKET ARM AND SWING
LOCK CRb Aa
A1
37.7MPa
CRa ARM
37.7MPa CYLINDER 7
(385 Kgf/cm2) 39.7MPa CAr (385 Kgf/cm2)
at30L/min ¯ 1.0
2
Ab (405 Kgf/cm ) at30L/min Ba TRAVEL
ATT 39.7MPa (405 Kgf/cm2) X1 ¯ 3.5 at30L/min PILOT VALVE P T
at30L/min ARM 6
A2 BOOSTING CONFLUENCE
¯ 0.4 ¯ 0.4
PCb ¯ 0.4 ¯ 0.4 Pis
P2 NEUTRAL
A3 CUT
ARM VARIABLE 5
P2 NEUTRAL CUT RECIRCULATION PCa 11
P1 NEUTRAL CUT
PA1 CCa
BOOM 1 5 2 3 6 4
TRAVEL CYLINDERS
A4 PRIORITY P SE9 P SE10
PBo1 LEFT TRAVEL FORWARD
(P3) LEFT TRAVEL REVERSE

PAo1 RIGHT TRAVEL FORWARD


P1 NEUTRAL RIGHT TRAVEL REVERSE
A5 CUT
37.7MPa
at 30L 37.7MPa
Ao1 at 30L
50
ARM VARIABLE Bo1 LEGEND
A6 RECIRCULATION Secondary pilot pressure: 6 Kgf/cm2 ~ 30 Kgf/cm2 (85.3 ~ 426.7 psi)
TB
(P4) System drain pressure: 2.5 Kgf/cm2 ~ 5 Kgf/cm2 (35.6 ~ 71.1 psi)

Case drain pressure: 0.05 Kgf/cm2 ~ 0.7 Kgf/cm2 (0.7 ~ 9.9 psi)
TRAVEL 1/2SPEED
A7 CHANGEOVER Filter drain pressure: 0.05 Kgf/cm2 ~ 1.05 Kgf/cm2 (0.7 ~ 14.9 psi)

Pump flow circuit: 5 Kgf/cm2 (71.1 psi)

SWING Primary pilot pressure: 51 Kgf/cm2 (725 psi)


A8 P/B
Spool operation to drain
P2
Pump feed circuit
Minor Change SK290LC-6E NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and Fast Travel activated
SK290LC/SK330LC-6E Dynamic Acera TM, 09/03 Rev.1
Page 6-19
SK330 - Neutral Circuit Neagtive Control

Kobelco Hydraulic Schematic Legend


SK330 Schematic Section Item #
1
Description
Main Hydraulic pump
2 Main Control Valve
3 Swing Motor
Hydraulic Pump Schematic Legend
4 Travel Motor Assy.
Item # Description
5
a1 Test port P1 pump High Pressure Boom Cylinders
6
a2 Test port P2 pump High Pressure
7 Arm Cylinder
a3 Test port P1 proportional solenoid valve (PSV-1)
8 Bucket Cylinder
a4 Test port P2 proportional solenoid valve (PSV-2)
9 Swivel Joint
a5 Test port P1 pump High Pressure
10 Left hand pilot Valve
a6 Test port P2 pump High Pressure
Right hand pilot valve
a7 Test port P3 Pilot Pressure
11 Travel pilot valve
a8 Test port P1 proportional solenoid valve (PSV-1)
12 Oil Cooler
a9 Test port P2 proportional solenoid valve (PSV-2)
13 Pilot filter manifold
A1 Delivery port P1 pump
14 Accumulator
A2 Delivery port P2 pump
15 Suction strainer
A3 Delivery port P3 pump
16 8 Solenoid block
A4
17 Return filter
PSV1 proportional solenoid valve P1 pump
18 Bypass check valve
PSV2 proportional solenoid valve P2 pump
19 Tank breather
PH1 Pump high pressure port P1
20 Return check valve
PH2 Pump high pressure port P2
21 Return check valve
SE-22 High pressure sensor P1 pump
22 Slow return check valve
SE-23 High pressure sensor P2 pump
23 Independent travel bypass valve
B1 Supply oil for P1 and P2 pump
24 Independent travel solenoid valve
B3 Supply oil for P3 pump
25 Swing priority solenoid
Dr3 Drain for pilot pump P3
26 Slow return check valve
P3 Pilot pump
27 One way check for swing priority
PN1 Signal line from P1 section of main control valve
30 Swing priority/Breaker Option Valve
PN2 Signal line from P2 section of main control valve
T.S. Temperature sensor
Page 6-20
SK330 - Neutral Circuit Neagtive Control

∅ 0. 7

SK330 T2 spool

Page 6-21
SK480 - Neutral Circuit Negative Control

Kobelco Hydraulic Schematic Legend

SK480 Hydraulic Schematic Item #


1
Description
Main Hydraulic pump
2 Main Control Valve
3 Swing Motor
Hydraulic Pump Schematic Legend 4 Travel Motor Assy.
Item # Description 5
a1 Test port P1 pump High Pressure Boom Cylinders
6
a2 Test port P2 pump High Pressure 7 Arm Cylinder
a3 Test port P1 proportional solenoid valve (PSV-1) 8 Bucket Cylinder
a4 Test port P2 proportional solenoid valve (PSV-2) 9 Swivel Joint
a5 Test port P1 pump High Pressure 10 Left hand pilot Valve
a6 Test port P2 pump High Pressure Right hand pilot valve
a7 Test port P3 Pilot Pressure 11 Travel pilot valve
a8 Test port P1 proportional solenoid valve (PSV-1) 12 Oil Cooler
a9 Test port P2 proportional solenoid valve (PSV-2) 13 Pilot filter manifold
A1 Delivery port P1 pump 14 Accumulator
A2 Delivery port P2 pump 15 Suction strainer
A3 Delivery port P3 pump 16 8 Solenoid block
A4 17 Return filter
PSV1 proportional solenoid valve P1 pump 18 Bypass check valve
PSV2 proportional solenoid valve P2 pump 19 Tank breather
PH1 Pump high pressure port P1 20 Return check valve
PH2 Pump high pressure port P2 21 Return check valve
SE-22 High pressure sensor P1 pump 22 Slow return check valve
SE-23 High pressure sensor P2 pump 23 Independent travel bypass valve
B1 Supply oil for P1 and P2 pump 24 Independent travel solenoid valve
B3 Supply oil for P3 pump 25 Shuttle valve
Dr3 Drain for pilot pump P3 T.S. Temperature sensor
P3 Pilot pump
PN1 Signal line from P1 section of main control valve
PN2 Signal line from P2 section of main control valve

Page 6-22
SK480 - Neutral Circuit Negative Control

Page 6-23
GENERAL HYDRAULIC SPECIFICATIONS

10
GENERAL HYDRAULIC SPECIFICATIONS

Table of contents
Page
SK160LC/ED190 TECHNICAL SPECIFICATIONS ................................................................................................ 06a-2
SK210LC/SK250LC-6E TECHNICAL SPECIFICATIONS ...................................................................................... 06a-4
SK290LC/SK330LC-E TECHNICAL SPECIFICATIONS ........................................................................................ 06a-6

WARNING
READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES FOUND IN THIS MANUAL
BEFORE ATTEMPTING ANY OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE, ATTACHMENT
OR SYSTEMS. KOBELCO CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT MIGHT INVOLVE A
POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICATION AND ON THE PRODUCT ARE THEREFORE NOT
ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECHNIQUE NOT SPECIFICALLY
RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT IT IS SAFE FOR YOU AND 10
OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE DAMAGED OR MADE UNSAFE BY
THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PROCEDURES YOU CHOOSE.

Dynamic Acera MC Training, 09/03 Rev. 0


Page 06a-1
GENERAL HYDRAULIC SPECIFICATIONS

SK160LC/ED190-6E DYNAMIC ACERA MRV OR9


OR1 OR9
(MINOR CHANGE) OR7
OR4 TOP VIEW

OR6 OR5 TL BC
SWING ARM AVR

a7
NBV
TP TR BUCKET BOOM P1NC

a10

OR10

OR1 BHV OR4


a1: P1 high pressure port FRONT MRV
a2: P2 high pressure port LS VIEW OR3
a3, a4: Secundary pilot pressure ports on pump OR2
proportional solenoids PSV-P1 and PSV-P2
a7: Primary pilot pressure port MRV OR9
L
a10: Main pressure port for dozer circuit
MRV: Main relief valve
OR1: Port relief for bucket dig function
a1 OR2: Port relief for bucket dump function PB
OR3: Port relief for boom up function DB
OR4: Port relief for boom down function
B
a2 OR7: Port relief for arm in function
DOZER PUMP OR8: Port relief for arm out function IP
a7 PG
OR9: Port relief for nibbler close function
OR10: Port relief for nibbler open function
PSV-P1: Proportional solenoid valve for P1
PSV-P2: Proportional solenoid valve for P2 A
NBV: Nibbler/Breaker Valve
M
AVR: Arm Variable Recirculation Valve
PA OR1
a3 BC: Boom Conflux Valve
TL: Travel Left Valve PB PA
PSV-P2 Swing 2-M12 depth 24
TP: Travel Priority Valve shockless OR4 OR10
Lifting cap. 220 Kg (2 bolts)
P1NC: P1 Neutral Cut Valve valve M
DB BOTTOM OR1 OR4
BHV: Boom Holding Valve Relief VIEW
a4: Located under AC: Arm Conflux Valve valve
P2 regulator P2NC: P2 Neutral Cut Valve A,B
AHV: Arm Holding Valve

Code Name Size


Torque
Model
AC
N-m (Kgf-m)
PSV-P1 A, B Main port 2-PF 3/4 PG
167 (17)
PF 3/4 SK160LC~SK210LC-6E
M Make-up port

10 DB Drain port
PF 1

PF 3/8
216 (22)

74 (7.5)
SK250LC-6E

SK160LC~SK210LC-6E IP
P2NC
PF 1/2 98 (10) SK330LC-6E

PA, PB Gauge port


PF 1/4 36 (3.7)
PG Brake release port

L Gear oil level port PT 1/2 65 (6.6)


Rotation direction (Viewed from shaft end) OR8
IP Gear oil level port PT 3/4 98 (10)
Oil inlet A ....... Clockwise (CW) AHV OR10
Oil inlet B ....... Counterclockwise (CCW)
Dynamic Acera MC Training, 09/03 Rev. 0
Page 06a-2
10.8 SK160LC/ED190 TECHNICAL SPECIFICATIONS
SK160LC/ED190 Reading from Pressures & Current Adjustment Testing
Unit
Specifications point condition
Item or component Location Size Port
Cleanlliness of hydraulic oil Hydraulic oil tank Class NAS 7-9 ----- ----- Take sample

Temperature of hydraulic oil Hydraulic oil tank surface 45 ~ 55 (113 ~ 131) ----- Ambient temperature

Dynamic Acera MC Training, 09/03 Rev. 0



C (…
F) -10 …
C ~ 50 …
C
Engine coolant temperature Radiator surface 60 ~ 90 (140 ~ 194) ----- (14 …
F~… 122 …F)

Throttle in low idle,


Low idle 975 ~ 1025 A/C off and auto accel
system inactive.
Standards
for testing
M-mode 2405 ~ 2455
CPU and
Throttle in high idle,
Engine stepping
High RPM A-mode Monitor display or tachometer 2175 ~ 2225 RPM A/C off, and auto accel
RPM motor
system inactive.
linkage.
B-mode 2405 ~ 2455

Throttle in high idle,


Auto-decel 950 ~ 1100 A/C off and auto accel
system active.

Primary Pilot pump


Pilot circuit P3 a7 50 ~ 55 (711 ~ 782) PR1 Throttle in high idle.
pressure (Gear)

RS (P1) a1
Stall travel function in
Travel 350~355 (4978~5049)
high idle.
LS (P2) a2

P1 a1 Stall boom up function


Attachment Main hyd.
Main relief valve 380~395 (5405~5618) MR1 with heavy lift active in
(Power boost) pump
P2 a2 high idle.

P1 a1
Attachment Stall boom up function
350~355 (4978~5049)
(Standard) in high idle.
P2 a2

Stall dozer up function


Dozer circuit Dozer P4 Gear pump a10 250 (3550) DRV1
in high idle.

Stall boom down


Rod a1 350~385 (4977~5475) OR 4
function in high idle.
Boom
Stall boom up function
Head a1+a2 380~405 (5405~5760) OR3
in high idle.

Stall arm out function


Rod a1+a2 380~405 (5405~5760) OR8
in high idle.
Arm
Stall arm in function in
Head a1+a2 350~385 (4977~5475) Kg/cm2 OR 7
PF 1/4 high idle.
(Psi)
Stall bucket dump
Rod a1 350~385 (4977~5475) OR1
function in high idle.
Bucket
Stall bucket dig
Head a1+a2 380~405 (5405~5760) OR2
function in high idle.

Bucket locked and left


Right Main hyd. a1+a2 OR5 swing function
Port relief valves
pumps activated in high idle.
Swing 290~320 (4125~4551)
Bucket locked and
Left a1+a2 OR6 right swing function
activated in high idle.

Auxiliary Stall auxiliary system


GENERAL HYDRAULIC SPECIFICATIONS

system P1 a1 385 (5475) OR9 with throttle at high


(Breaker) idle position.

Bucket locked, arm in


P1 a1
and swing functions
Swing priority
385 (5475) OR10 simultaneously
system
activated with throttle
P2 a2
at high idle position.

P1 a1 TOR1, TOR2 Stall travel function


Travel 380 (5410) with throttle at high
P2 a2 TOR3, TOR4 idle position.

Stall arm out function


PSV-D
P1 neutral cut N…20 with throttle at high
D-1
idle position.
Neutral: 0~100 psi
(200~220 mA) Stall boom up function
PSV-B
P2 neutral cut N…21 Active: 400~420 Kg/cm2 with throttle at high
D-2
(700~710 mA) idle position.

PSV-C
Travel priority N…22
D-3
Stall arm in function
Active: 140~150 psi with throttle at high
Arm variable PSV-A (400~420 mA) Note: pressure readings idle position.
N…23
recirculation D-6 Neutral: 4~6 Kg/cm2 indicated in monitor display
(300~320 mA) are calculated values by the
Monitor display active in ITCS. For any
Proportional solenoid
troubleshooting code Neutral: 0~100 psi troubleshooting analysis, it
valves
Prop. solenoid system. (200~220 mA) is necessary a comparison
PSVP1 N…24 RS track turning
valve pump 1 Active: 140~285 psi between real pressure
(450~480 mA) gauge readings and monitor
display readings.
Neutral: 0~100 psi
Prop. solenoid (340~355 mA)
PSVP2 N…25 LS track turning
valve pump2 Active: 140~285 psi
(450~480 mA)

Independent
PSV-E
travel valve N…32 Travel locked, travel
D-11 Inactive: 0~100 psi
pump 1 and boom up functions
(340~355 mA)
simultaneously
Active: 327~370 Kg/cm2
Independent activated with throttle
PSV-F (635~650 mA)
travel valve N…33 at high idle position.
D-12
pump 2
Page 06a-3
10
GENERAL HYDRAULIC SPECIFICATIONS

MRV OR9
SK210LC/SK250LC-6E DYNAMIC ACERA OR9
(MINOR CHANGE) OR1 OR7
YQ109SWingMotor&CV TOP VIEW
OR4

TL SWING BC ARM AVR

OR5 NBV
OR6
TP TR BUCKET BOOM P1NC

OR10
a1: P1 high pressure port
a2: P2 high pressure port OR1 BHV OR4
FRONT MRV
a3, a4: Secundary pilot pressure ports on pump
proportional solenoids PSV-P1 and PSV-P2 LS VIEW OR3
a7: Primary pilot pressure port OR2
a10: Main pressure port for dozer circuit
MRV OR9
MRV: Main relief valve
PSV-P1 L
OR1: Port relief for bucket dig function
a9 OR2: Port relief for bucket dump function
OR3: Port relief for boom up function
PSV-P1 OR4: Port relief for boom down function PB
OR7: Port relief for arm in function DB
OR8: Port relief for arm out function
B
OR9: Port relief for nibbler close function
a8 OR10: Port relief for nibbler open function IP
PG
PSV-P1: Proportional solenoid valve for P1
PSV-P2: Proportional solenoid valve for P2
SE22: High pressure sensor for P2 circuit
SE23: High pressure sensor for P1 circuit A
NBV: Nibbler/Breaker Valve
M
AVR: Arm Variable Recirculation Valve OR1
BC: Boom Conflux Valve PA
TL: Travel Left Valve PB PA
Swing 2-M12 depth 24 OR4 OR10
TP: Travel Priority Valve shockless Lifting cap. 220 Kg (2 bolts)
a2 P1NC: P1 Neutral Cut Valve valve M
DB BOTTOM OR1 OR4
BHV: Boom Holding Valve Relief VIEW
SE23 valve
AC: Arm Conflux Valve
P2NC: P2 Neutral Cut Valve A,B
AHV: Arm Holding Valve
a1 SE22
Code Name Size
Torque
N-m (Kgf-m)
Model AC
A, B Main port 2-PF 3/4
167 (17)
PG
PF 3/4 SK160LC~SK210LC-6E
M Make-up port

10 DB Drain port
PF 1

PF 3/8
216 (22)

74 (7.5)
SK250LC-6E

SK160LC~SK210LC-6E
IP P2NC
PF 1/2 98 (10) SK330LC-6E

PA, PB Gauge port


PF 1/4 36 (3.7)
PG Brake release port

L Gear oil level port PT 1/2 65 (6.6)


Rotation direction (Viewed from shaft end) OR8
IP Gear oil level port PT 3/4 98 (10)
Oil inlet A ....... Clockwise (CW) AHV OR10
Oil inlet B ....... Counterclockwise (CCW)
Dynamic Acera MC Training, 09/03 Rev. 0
Page 06a-4
10.9 SK210LC/SK250LC-6E TECHNICAL SPECIFICATIONS

SK210LC/SK250LC-6E Reading from Pressures & Current Adjustment Testing


Unit
Specifications point condition
Item or component Location Size Port
Cleanlliness of hydraulic oil Hydraulic oil tank Class NAS 7-9 ----- ----- Take sample

Dynamic Acera MC Training, 09/03 Rev. 0


Temperature of hydraulic oil Hydraulic oil tank surface 45 ~ 55 (113 ~ 131) ----- Ambient temperature

C (…
F) -10 …
C ~ 50 …
C
Engine coolant temperature Radiator surface 60 ~ 90 (140 ~ 194) ----- (14 …
F~… 122 …F)

Throttle in low idle,


Low idle 950~ 1025 A/C off and auto accel
system inactive.
Standards
for testing
M-mode 2195 ~ 2245
CPU and Throttle in high idle,
Engine
High RPM A-mode Monitor display or tachometer 1925 ~ 1975 RPM stepping A/C off, and auto accel
RPM
motor linkage. system inactive.
B-mode 2195 ~ 2245

Throttle in high idle,


Auto-decel 950 ~ 1100 A/C off and auto accel
system active.

Primary Pilot pump


Pilot circuit P3 a7 50 ~ 55 (711 ~ 782) PR1 Throttle in high idle.
pressure (Gear)

RS (P1) a1
Stall travel function in
Travel 350~355 (4978~5049)
high idle.
LS (P2) a2

P1 a1 Stall boom up function


Attachment Main hyd.
Main relief valve 380~395 (5405~5618) MR1 with heavy lift active in
(Power boost) pump
P2 a2 high idle.

P1 a1
Attachment Stall boom up function
350~355 (4978~5049)
(Standard) in high idle.
P2 a2

Stall boom down


Rod a1 350~385 (4977~5475) OR4
function in high idle.
Boom
Stall boom up function
Head a1+a2 350~405 (4977~5760) OR3
in high idle.

Stall arm out function


Rod a1+a2 350~405 (4977~5760) OR8
in high idle.
Arm
Stall arm in function in
Head a1+a2 350~385 (4977~5475) OR7
high idle.
Kg/cm2
PF 1/4
(Psi) Stall bucket dump
Rod a1 350~385 (4977~5475) OR1
function in high idle.
Bucket
Stall bucket dig
Head a1+a2 350~405 (4977~5760) OR2
function in high idle.

Bucket locked and left


Right Main hyd. a1+a2 OR5 swing function
Port relief valves
pumps activated in high idle.
Swing 327~355 (4653~5050)
Bucket locked and
Left a1+a2 OR6 right swing function
activated in high idle.

Auxiliary Stall auxiliary system


system P1 a1 385 (5475) OR9 with throttle at high
(Breaker) idle position.
GENERAL HYDRAULIC SPECIFICATIONS

Bucket locked, arm in


P1 a1
and swing functions
Swing priority
385 (5475) OR10 simultaneously
system
activated with throttle
P2 a2
at high idle position.

P1 a1 TOR1, TOR2 Stall travel function


Travel 415 (5903) with throttle at high
P2 a2 TOR3, TOR4 idle position.

Stall arm out function


PSV-D
P1 neutral cut N…20 with throttle at high
D-1 Neutral: 0~100 psi
idle position.
(200~220 mA)
Active: 400~420 psi
Stall boom up function
PSV-B (700~710 mA)
P2 neutral cut N…21 with throttle at high
D-2
idle position.

Neutral: 95~110 psi


PSV-C (340~360 mA)
Travel priority N…22
D-3 Active: 240~250 psi
(500~520 mA) Note: pressure readings Stall arm in function
indicated in monitor display with throttle at high
Neutral: 140~150 psi are calculated values by the idle position.
Arm variable PSV-A Monitor display active in (400~420 mA) ITCS. For any
Proportional solenoid N…23
recirculation D-6 troubleshooting code Active: 370~380 psi troubleshooting analysis, it is
valves
system. (670~680 mA) necessary a comparison
between real pressure
Prop. solenoid PSV-1 gauge readings and monitor
N…24 Neutral: 90~100psi RS track turning
valve pump 1 E-1 display readings.
(340~350 mA)
Active: 440~450 psi
Prop. solenoid PSV-2
N…25 (740~750 mA) LS track turning
valve pump2 E-2

Independent
PSV-E Indep. travel ON;
travel valve N…32
D-11 Inactive: 180~210 psi travel locked, travel
pump 1
(470~480 mA) and boom up functions
Active: 350~370 Kg/cm2 simultaneously
Independent
PSV-F (650~670 mA) activated with throttle
travel valve N…33
D-12 at high idle position.
pump 2
Page 06a-5
10
GENERAL HYDRAULIC SPECIFICATIONS

SK290LC/SK330LC-6E DYNAMIC ACERA MRV OR7


(MINOR CHANGE) TOP VIEW
OR1
OR4

OR11
TL SWING BC ARM AVR Breaker
Valve
OR6 OR5

TP TR BUCKET BOOM P1NC

a1: P1 high pressure port OR4


OR1 BHV
a2: P2 high pressure port MRV OR11
a3, a4: Secundary pilot pressure ports on pump
LS VIEW
proportional solenoids PSV-P1 and PSV-P2 OR3
a7: Primary pilot pressure port OR2
a10: Main pressure port for dozer circuit FRONT
MRV: Main relief valve OR12 MRV OR11
OR1: Port relief for bucket dig function L
OR2: Port relief for bucket dump function
PSV-P1
OR3: Port relief for boom up function
a9
OR4: Port relief for boom down function
OR7: Port relief for arm in function PB
PSV-P1 OR8: Port relief for arm out function DB
OR11: Braker function relief valve B
OR12: Port relief for swing priority function IP
a8 PSV-P1: Proportional solenoid valve for P1 PG
PSV-P2: Proportional solenoid valve for P2
SE22: High pressure sensor for P2 circuit
SE23: High pressure sensor for P1 circuit
A OR12
NBV: Nibbler/Breaker Valve
AVR: Arm Variable Recirculation Valve M OR1
BC: Boom Conflux Valve PA
TL: Travel Left Valve PB PA
TP: Travel Priority Valve Swing 2-M12 depth 24 OR4 OR12
P1NC: P1 Neutral Cut Valve shockless Lifting cap. 220 Kg (2 bolts) BOTTOM
valve M VIEW OR1 OR4
a2 BHV: Boom Holding Valve DB Relief
AC: Arm Conflux Valve valve
SE23 P2NC: P2 Neutral Cut Valve
A,B
AHV: Arm Holding Valve
AT2: Arm T2 Valve (SK330LC only) AC
a1 SE22 Torque
Code Name Size Model
N-m (Kgf-m)

A, B Main port 2-PF 3/4 PG


167 (17)
PF 3/4 SK160LC~SK210LC-6E

10 P2NC
M Make-up port
PF 1 216 (22) SK250LC-6E
AT2
DB Drain port
PF 3/8 74 (7.5) SK160LC~SK210LC-6E IP
PF 1/2 98 (10) SK330LC-6E

PA, PB Gauge port


PF 1/4 36 (3.7)
PG Brake release port

L Gear oil level port PT 1/2 65 (6.6)


Rotation direction (Viewed from shaft end) AHV OR8
Oil inlet A ....... Clockwise (CW)
IP Gear oil level port PT 3/4 98 (10)
Oil inlet B ....... Counterclockwise (CCW)
Dynamic Acera MC Training, 09/03 Rev. 0
Page 06a-6
10.10 SK290LC/SK330LC TECHNICAL SPECIFICATIONS

SK290LC/SK330LC-6E Reading from Pressures & Current Adjustment Testing


Unit
Specifications point condition
Item or component Location Size Port

Dynamic Acera MC Training, 09/03 Rev. 0


Cleanlliness of hydraulic oil Hydraulic oil tank Class NAS 7-9 ----- ----- Take sample

Temperature of hydraulic oil Hydraulic oil tank surface 45 ~ 55 (113 ~ 131) ----- Ambient temperature

C (…
F) -10 …
C ~ 50 …
C
Engine coolant temperature Radiator surface 60 ~ 90 (140 ~ 194) ----- (14 …
F~… 122 …F)

Throttle in low idle,


Low idle 950~ 1025 A/C off and auto accel
system inactive.
Standards
for testing
M-mode 2315 ~ 2365
CPU and Throttle in high idle,
Engine
High RPM A-mode Monitor display or tachometer 1925 ~ 1975 RPM stepping A/C off, and auto accel
RPM
motor linkage. system inactive.
B-mode 2315 ~ 2365

Throttle in high idle,


Auto-decel 950 ~ 1100 A/C off and auto accel
system active.

Primary Pilot pump


Pilot circuit P3 a7 50 ~ 55 (711 ~ 782) PR1 Throttle in high idle.
pressure (Gear)

RS (P1) a1
Stall travel function in
Travel 350~355 (4978~5049)
high idle.
LS (P2) a2

P1 a1 Stall boom up function


Attachment Main hyd.
Main relief valve 380~395 (5405~5618) MR1 with heavy lift active in
(Power boost) pump
P2 a2 high idle.

P1 a1
Attachment Stall boom up function
350~355 (4978~5049)
(Standard) in high idle.
P2 a2

Stall boom down


Rod a1 350~385 (4977~5475) OR4
function in high idle.
Boom
Stall boom up function
Head a1+a2 350~405 (4977~5760) OR3
in high idle.

Stall arm out function


Rod a1+a2 350~405 (4977~5760) OR8
in high idle.
Arm
Stall arm in function in
Head a1+a2 350~385 (4977~5475) OR7
high idle.
Kg/cm2
PF 1/4
(Psi) Stall bucket dump
Rod a1 350~385 (4977~5475) OR1
function in high idle.
Bucket
Stall bucket dig
Head a1+a2 350~405 (4977~5760) OR2
function in high idle.

Bucket locked and left


Right Main hyd. a1+a2 OR5 swing function
Port relief valves
pumps activated in high idle.
Swing 327~355 (4653~5050)
Bucket locked and
Left a1+a2 OR6 right swing function
activated in high idle.
GENERAL HYDRAULIC SPECIFICATIONS

Auxiliary Stall auxiliary system


system P1 a1 385 (5475) OR9 with throttle at high
(Breaker) idle position.

Bucket locked, arm in


P1 a1
and swing functions
Swing priority
385 (5475) OR10 simultaneously
system
activated with throttle
P2 a2
at high idle position.

P1 a1 TOR1, TOR2 Stall travel function


Travel 420 (5974) with throttle at high
P2 a2 TOR3, TOR4 idle position.

Stall arm out function


PSV-D
P1 neutral cut N…20 with throttle at high
D-1 Neutral: 0~100 psi
idle position.
(200~220 mA)
Active: 400~405 psi
Stall boom up function
PSV-B (700~710 mA)
P2 neutral cut N…21 with throttle at high
D-2
idle position.

Neutral: 90~100 psi


PSV-C (340~350 mA)
Travel priority N…22
D-3 Active: 220~240 psi
(500~510 mA) Note: pressure readings Stall arm in function
indicated in monitor display with throttle at high
Neutral: 400~450 psi are calculated values by the idle position.
Arm variable PSV-A Monitor display active in (700~720 mA) ITCS. For any
Proportional solenoid N…23
recirculation D-6 troubleshooting code Active: 110~120 psi troubleshooting analysis, it is
valves
system. (360~370 mA) necessary a comparison
between real pressure gauge
Prop. solenoid PSV-1 readings and monitor display
N…24 Neutral: 270~280 psi RS travel turning
valve pump 1 E-1 readings.
(560~580 mA)
Active: 440~460 psi
Prop. solenoid PSV-2
N…25 (760~770 mA) LS travel turning
valve pump2 E-2

Independent
PSV-E
travel valve N…32 Travel locked, travel
D-11 Inactive: 80~90 psi
pump 1 and boom up functions
(350~360 mA)
simultaneously
Active: 360~370 psi
Independent activated with throttle
PSV-F (670~680 mA)
travel valve N…33 at high idle position.
D-12
pump 2
Page 06a-7
10
GENERAL HYDRAULIC SPECIFICATIONS

10

Dynamic Acera MC Training, 09/03 Rev. 0


Page 06a-8

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