Prontuário SN25099

DESIGN EXAMINED
In accordance with PED 97/23/CE

annex (es) EN 13445-3 / EN 14222
Remarks of the attached letter are to be observed.
Milano, Date 22/02/2012
TÜV ITALIA S.R.L. - TÜV Süd Group

Notified Body No. 0948
CARACTERÍSTICAS FUNCIONAIS DO GERADOR DE VAPOR
Gerador de Vapor
O Sistema de geração de vapor está representado no circuito abaixo:
O funcionamento consiste em:
Preencher o nível de água automaticamente com controle do nível SL1 e reposição da água
pela bomba centrífuga MV acionada em conjunto com a válvula PV5.
O Aquecimento da água para transformar em vapor é realizado por resistência elétrica R até o
set de pressão determinado pelo pressostato SP4. Um nível eletrônico de eletrodo por
condutividade SL2 protege a resistência por falta de água, além de um termostato TC3, que
em caso de aquecimento excessivo desarma a resistência.
O sistema elétrico das resistências é supervisionado por disjuntor diferencial que desarma
com fugas de correntes maiores que 30mA, impossibilitando eventuais choques elétricos.
Uma válvula de segurança está conectada a caldeira com abertura da PMTA.
CARACTERÍSTICAS FUNCIONAIS DA CÂMARA DE AUTOCLAVE PARA
ESTERILIZAÇÃO
Câmara de Autoclave para Esterilização
O Sistema da câmara de autoclave para esterilização está representado no circuito abaixo:
O Funcionamento consiste em:
A Jaqueta da câmara interna é aquecida com vapor de acordo com os sets determinados. O
vapor é injetado pela válvula PV41 e a temperatura controlada pelo PT100 ST2.
A câmara interna se transforma num vaso manométrico, hermeticamente separada do
ambiente externo, quando suas portas estão fechadas e a guarnições de silicone é pressurizada
pela valvula10. O fechamento da porta é controlado por sensor magnético de fim de curso no
cilindro e a guarnição das portas monitorada por pressostato SP10.
O vácuo de até 33mBar abs é realizado na câmara pelo dreno, ponto inferior que detém a
menor temperatura. O vapor é injetado na câmara pela válvula PV8 até o set determinado
controlado pelo transdutor de pressão BP.
Ao final do ciclo, a quebra de vácuo é realizada com a admissão de ar pela válvula PV4 e um
filtro bacteriológico que estabiliza a pressão da câmara até a pressão atmosférica e permite a
abertura das portas.
DATOS TÉCNICOS
Equipo conforme:
VISTA FRONTAL NOTA:
Dir.EMC50082-2/3.1995 y 55011/3.1991
Propiedad reservada. Sin la expresa Autorización de CisaBrasile Ltda este deseño no puede ser reproducido ni comunicarse a terceros. La sociedad y propiedad de estos derechos.
Se recomienda instalar un registro

1524 (Abertura da Parede) Calor disipado (total): A 23°C - 2500 W
de interacción de la red y manômetros
Calor disipado (superficial): A 23°C - 1175 W
B D E F AG para cada equipo, a fin de facilitar el
BDEFAG Decibeles:
Reserved property. Whithout express autorization of CisaBrasile Ltda this drawing cannot be reproduced or communicated at third party. The owner company save rights.
mantenimiento y diagnóstico da falla

Valor médio: 53dBA Valor máximo: 64dBA
de alimentación.
Temperatura de trabajo: 121-134°C
1424
Pressión de trabajo: 1,1 - 2,2 Bar
Temperatura recomendada en el ambiente: 25°C
Carga sobre el piso (incluyendo el agua): 800 Kg/m²
A
A - Energia Eléctrica
230 / +-5% / 3PH+PE
2200 (Altura da Parede)
660 Tensión (Vca):

380 / +- 5% / 3PH+N+PE
Frecuencia (Hz): 50/60
1850 (Altura da Maquina)
Potencia (Kw): Según el Modelo

660
Disyuntor (A): Según el Modelo

2100
(W) IEC 947-1 y 947-3

Para detalles: EN 61010-2-040
B - Aire comprimido
Conexión (BSP): 1/2" - Hembra
Presión (bar): 6-8
Consumo (l/min): (V / VLN / VF / VP) 15
Nota: El aire debe ser seco; libre de aceite;
830 C - Descarga
906 518
Conexión (BSP): 1 1/4" - Hembra
Flujo (l/min): 30
C C Material resistente a la temperatura de (ºC):150
D - Agua comum (Potable)
No es aplicable para Systema de Vacio Aquazero
Presión (bar): 0,5-2
Conexión (BSP): 1/2" - Hembra
1 1/4"BSP HEMBRA Flujo (l/min): 16
Parte Móvil Consumo por ciclo (L): (V / VLN) 250-350
LADO DESCARGA
50
C Consumo por ciclo (L): (VF) 250-700
Nota: La temperatura indicada para el agua 15ºC
E - Vapor ( Soló para V/EV)
OVER PRESSURE Conexión (BSP): 3/4" - Hembra
1 mmBar Presión (bar): 3-3,85
PRESSÃO POSITIVA Consumo (Kg/h): 70
1 mmBar Material resistente la temperatura de (ºC): 160
67
(X)
Nota: El vapor debe tener propiedad < 0,95;

los gases sin condensado debe ser
MAIN SWITCH
<3,5% V/V; el o nível de contaminates no
INTERRUPTOR PRINCIPAL condensado ver tabla B2 EN285:2009.
F - Agua tratada ( Soló para E/EV)
Parte Fija Conexión (BSP): 1/2" - Hembra
220
B 278 Presíon (bar):
Flujo (l/min):
0,5-2
22
Parte Móvil
(Y)
D Consumo por ciclo (L): 10-50
E Nota: El o nível de contaminates en la agua
C ver tabla B1 EN285:2009.
F
(Z)
100
G - Conexión Ethernet
AG
100
Conexión: RJ 45
715
100
Cable: CAT 5 ou CAT 6
Protocolo: TCP/IP
*Para cálculo de los diámetros de los cables, ha sido considerado: Cables individuales por equipo de
electroducto no magnetico; Cable 750V / 70ºC; Temperatura ambiente hasta 30ºC; Distancia hasta 50m.
Dist. Dist. Dist. Prof. E / EV V
Modelo (X) (W) (Y) (Z) Vol. Peso Potên. Disyuntor/Calibre* Potên. Disyuntor/Calibre*
mm mm mm mm L Kg Kw 220V 380V Kw 220V 380V
(X)
6464 890 720 530 1034 322 1100 26 80A 25mm² 50A 10mm² 5 20A 4mm² 16A 4mm²
6410 1158 1000 654 1308 444 1400 32 100A 35mm² 63A 16mm² 5 20A 4mm² 16A 4mm²
6412 1458 1280 880 1588 566 1600 32 100A 35mm² 63A 16mm² 5 20A 4mm² 16A 4mm²
6415 1158 1600 954 1908 704 2000 41 125A 50mm² 80A 25mm² 5 20A 4mm² 16A 4mm²
6420 1458 2000 1153 2306 878 2200 50 180A 95mm² 100A 35mm² 8 25A 6mm² 20A 4mm²
LADO CARGA R
DESIGN EXAMINED
In accordance with PED 97/23/CE
annex (es) EN 13445-3 / EN 14222
Remarks of the attached letter are to be observed.
Milano, Date 22/02/2012
TÜV ITALIA S.R.L. - TÜV Süd Group

Notified Body No. 0948
CISA S.p.A. Via Pontina, km 28 - 00040 Pomezia (ROMA)
Client :CISA S.p.A. Vessel Tag No.:GENERATORE De=355
Drawing :43952/1
Visual Vessel Design by OhmTech Ver:12.0 Operator :gc Rev.:B
1 Drawing
Drawing
3D View of Vessel (alter by using the Save User Specified View command)
2 Design Data & Process Information
Design Data & Process Information

Description Units Design Data
General Design
Process Card
Data
EN13445 2009
Design Code & Specifications
Issue 3 TG = 4
Internal Design Pressure (MPa) MPa 0.4
External Design Pressure (MPa) MPa
Hydrotest Pressure (MPa) MPa 1.11
Maximum Design Temperature ('C) 'C 250
Minimum Design Temperature ('C) 'C 0
Operating Temperature ('C) 'C 22/02/12
Corrosion Allowance (mm) mm 0
Content of Vessel
Specific Density of Oper.Liq
Normal Liquid Level NLL (mm)
3 Weight & Volume of Vessel
mm
Weight & Volume of Vessel
ID No. Wt-UnFinish. Wt-Finished Tot.Volume Test.Liq.Wt Oper.Liq.Wt
E3.1 1 5.0 kg 5.0 kg 0.007 m3 7.0 kg 0.0 kg

E3.2 1 5.0 kg 4.0 kg 0.007 m3 7.0 kg 0.0 kg
N.1 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.10 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.11 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.15 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.16 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.17 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
3 Weight & Volume of Vessel Page: 1

Drawing :43952/1
ID No. Wt-UnFinish. Wt-Finished Tot.Volume Test.Liq.Wt Oper.Liq.Wt
N.18 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg

N.19 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.2 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.20 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.21 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.3 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.4 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.5 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.6 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.7 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.8 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
N.9 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg
S1.1 1 26.0 kg 25.6 kg 0.057 m3 57.0 kg 0.0 kg
S1.2 1 21.0 kg 21.0 kg 0.057 m3 57.0 kg 0.0 kg
Total 22 75.0 kg 73.5 kg 0.128 m3 128.0 kg 0.0 kg
Weight Summary/Condition Weights
Empty Weight of Vessel incl. 5% Contingency 77 kg

Total Test Weight of Vessel (Testing with Water) 205 kg
Total Operating Weight of Vessel 77 kg
4 Max. Allowable Pressure MAWP
Max. Allowable Pressure MAWP
ID Comp. Type Liq.Head MAWP New & Cold MAWP Hot & Corr.
E3.1 Torispherical End 0.000 MPa 3.391 MPa 2.276 MPa

E3.2 Torispherical End 0.000 MPa 2.517 MPa 1.690 MPa
N.1 Nozzle,Forging (LWN) 0.000 MPa 4.337 MPa 3.032 MPa
S1.1 Cylindrical Shell 0.000 MPa 2.547 MPa 1.606 MPa
S1.2 Cylindrical Shell 0.000 MPa 2.692 MPa 1.807 MPa
MAWP 2.517 MPa 1.606 MPa
Note : Other components may limit the MAWP than the ones checked above.
Note : The value for MAWP is at top of vessel, with static liquid head subtracted.
5 Test Pressure
Test Pressure
TEST PRESSURE OF VESSEL - NEW & COLD - HORIZONTAL
Design Pressure.........................: 0.400 MPa
Specified Test Pressure.................: 1.110 MPa
Design Temperature......................: 250.0 C
ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax
E3.1 Torispherical End-Right Head 0.400 5.909 1.102 0.005 1.102 5.905
E3.2 Torispherical End-Left Head 0.400 3.776 1.102 0.003 1.102 3.773
Nozzle Group: N.4 - N.5
Located in:E3.2
GO.1 4 0.400 6.249 NA 0 NA
Torispherical End Left Head
5 Test Pressure Page: 2

Drawing :43952/1
ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax
Nozzle Group: N.20 - N.21

Located in:S1.1 Cylindrical
GO.2 4.77 0.400 4.318 NA 0 NA
Shell Main Shell-Pipe
Nozzle,Forging (LWN)-
N.1 0.400 6.505 NA 0.001 NA 6.504
Nozzle N7-a
N.10 0.400 8.587 NA 0.003 NA 8.584
Nozzle N4-c
N.11 0.400 4.426 NA 0.006 NA 4.420
Nozzle N11-a
N.15 0.400 4.947 NA 0.003 NA 4.944
Nozzle N7-d
N.16 0.400 4.947 NA 0.003 NA 4.944
Nozzle N7-e
N.17 0.400 4.426 NA 0.006 NA 4.420
Nozzle N11-b
N.18 0.400 4.426 NA 0.002 NA 4.424
Nozzle N11-c
N.19 0.400 4.426 NA 0.002 NA 4.424
Nozzle N11-d
N.2 0.400 4.947 NA 0.006 NA 4.941
Nozzle N7-b
N.20 0.400 4.426 NA 0.002 NA 4.424
Nozzle N11-e
N.21 0.400 4.426 NA 0.002 NA 4.424
Nozzle N11-f
N.3 0.400 4.947 NA 0.002 NA 4.945
Nozzle N7-c
N.4 0.400 6.327 NA 0.003 NA 6.324
Nozzle N3-a
N.5 0.400 6.327 NA 0.003 NA 6.324
Nozzle N3-b
N.6 0.400 8.263 NA 0.004 NA 8.259
Nozzle N4-a1
N.7 0.400 8.263 NA 0.004 NA 8.259
Nozzle N4-a2
N.8 0.400 8.257 NA 0.004 NA 8.253
Nozzle N4-b1
N.9 0.400 8.257 NA 0.004 NA 8.253
Nozzle N4-b2
Cylindrical Shell-Main Shell-
S1.1 0.400 5.198 1.174 0.005 1.174 5.194
Pipe
Cylindrical Shell-Main Shell-
S1.2 0.400 5.769 1.102 0.005 1.102 5.764
Plate
PtReq = MAX(MIN(PtTop), 1.43*p)= 1.1024 MPa (EN13445-5, 10.2.3.3.1-1 & 2)
HYDRO-TEST
REQUIRED TEST PRESSURE AT TOP OF VESSEL PtReq(Hydro Test) ......: 1.1024 MPa
MAXIMUM TEST PRESSURE AT TOP OF VESSEL PtLim(Hydro Test) .......: 3.7725 MPa
PNEUMATIC TEST
REQUIRED TEST PRESSURE AT TOP OF VESSEL PtReq(Pneumatic Test) ..: 1.1024 MPa
MAXIMUM TEST PRESSURE AT TOP OF VESSEL PtLim(Pneumatic Test) ...: 3.7757 MPa
TEST PRESSURE OF: 1.110 MPa AT TOP OF VESSEL IS OK FOR ABOVE COMPONENTS.
Note : Other components may limit Ptlim than the ones checked above.
NOMENCLATURE:
Pdesign- is the design pressure including liquid head at the part under
consideration.
PtMax - is the maximum allowed test pressure determined at the part under
consideration.
PtMin - is the required test pressure determined at the part under consideration.
Wat.Head - is the water head during hydrotesting at the part under consideration.
PtBot - is the required test pressure at bottom of the vessel, for the part
under consideration.
PtTop - is the required test pressure at top of the vessel, for the part under
consideration.
PtTopMax - is the maximum test pressure allowed at top of the vessel, for the
part under consideration.
PtReq - is the required minimum test pressure (minimum value of PtTop) at top of
vessel for the listed components.
PtLim - is the maximum allowed test pressure (minimum value for PtTopMax) at top
of vessel for the listed components.
PLEASE NOTE:
5 Test Pressure Page: 3

Drawing :43952/1
Test Group 4 requires high test pressures that can be governing for the design
of the components. The VVD software calculates the minimum required and
maximum allowable test pressure for all major components (shells&ends).
However using Test Group 4 may require a check of the remaining components
for the test pressure condition, using the test pressure as design pressure
and ftest/0.95% of yield strength as the allowable stress in addition to the
normal design condition using design pressure and allowable stress at design
temperature.
EN13445-5 10.2.3.3.8 Pressure of vessels under test shall be gradually increased
to a value of approximately 50 % of the specified test pressure, thereafter the
pressure shall be increased in stages of approximately 10 % of the specified test
pressure until this is reached. The required test pressure shall be maintained for
not less than 30 min. At no stage shall the vessel be approached for close
examination until the pressure has been positively reduced by at least 10 % to a
level lower than that previously attained. The pressure shall be maintained at
the specified close examination level for a sufficient length of time to permit a
visual inspection to be made of all surfaces and joints.
6 Bill of Materials
Bill of Materials
ID No Description Component Dimensions Material Standard
Torispherical End-Right De= 355.6, wt= 4, h= 90.5, R= 276.8, ID 1, EN 10028-7:2007, 1.4301 X5CrNi18-10
E3.1 1
Head r= 53.2, plate and strip, HT:AT
Torispherical End-Left De= 355.6, wt= 4, h= 90.4, R= 276.8, ID 1, EN 10028-7:2007, 1.4301 X5CrNi18-10
E3.2 1
Head r= 53.2, plate and strip, HT:AT
Nozzle,Forging (LWN)- ID 9, EN 10222-5:1999, 1.4301 X5CrNi18-10
N.1 1 do=35,wt=4.25,L=50.5,ho=50
Nozzle N7-a forging, HT:AT
Nozzle,Forging (LWN)- ID 5, EN 10272:2007, 1.4301 X5CrNi18-10
N.10 1 do=70,wt=7.5,L=45.8,ho=30
Nozzle N4-c bar, HT:AT
N.11 1 do=40,wt=3.4,L=51.1,ho=50
Nozzle N11-a forging, HT:AT
N.15 1 do=35,wt=4.25,L=50.9,ho=50
Nozzle N7-d forging, HT:AT
N.16 1 do=35,wt=4.25,L=50.9,ho=50
Nozzle N7-e forging, HT:AT
N.17 1 do=40,wt=3.4,L=51.1,ho=50
Nozzle N11-b forging, HT:AT
N.18 1 do=40,wt=3.4,L=51.1,ho=50
Nozzle N11-c forging, HT:AT
N.19 1 do=40,wt=3.4,L=51.1,ho=50
Nozzle N11-d forging, HT:AT
N.2 1 do=35,wt=4.25,L=50.9,ho=50
Nozzle N7-b forging, HT:AT
N.20 1 do=40,wt=3.4,L=51.1,ho=50
Nozzle N11-e forging, HT:AT
N.21 1 do=40,wt=3.4,L=51.1,ho=50
Nozzle N11-f forging, HT:AT
N.3 1 do=35,wt=4.25,L=50.9,ho=50
Nozzle N7-c forging, HT:AT
N.4 1 do=88.9,wt=5,L=82.4,ho=30
Nozzle N3-a bar, HT:AT
N.5 1 do=88.9,wt=5,L=82.4,ho=30
Nozzle N3-b bar, HT:AT
N.6 1 do=70,wt=7.5,L=72.1,ho=30
Nozzle N4-a1 bar, HT:AT
N.7 1 do=70,wt=7.5,L=72.1,ho=30
Nozzle N4-a2 bar, HT:AT
N.8 1 do=70,wt=7.5,L=72.4,ho=30
Nozzle N4-b1 bar, HT:AT
N.9 1 do=70,wt=7.5,L=72.4,ho=30
Nozzle N4-b2 bar, HT:AT
Cylindrical Shell-Main ID 16, EN 10217-7:2005, 1.4301 X5CrNi18-
S1.1 1 De= 355.6, en= 4.77, L= 600
Shell-Pipe 10 welded tube, HT:AT
Cylindrical Shell-Main ID 1, EN 10028-7:2007, 1.4301 X5CrNi18-10
S1.2 1 De= 355, en= 4, L= 600
7 Nozzle List
Shell-Plate plate and strip, HT:AT
Nozzle List
ID Service SIZE STANDARD/CLASS ID Standout X Y Z Rot. Orient.
N.1 Nozzle N7-a 26.5 50 120.5 0 676.1 0 Radial

N.2 Nozzle N7-b 26.5 50 -175.4 0 518 180 Radial
7 Nozzle List Page: 4

Drawing :43952/1
ID Service SIZE STANDARD/CLASS ID Standout X Y Z Rot. Orient.
N.3 Nozzle N7-c 26.5 50 175.4 0 518 0 Radial

N.4 Nozzle N3-a 78.9 30 62 86.2 -82.4 54.3 Non Rad.
N.5 Nozzle N3-b 78.9 30 62 -86.2 -82.4 305.7 Non Rad.
N.6 Nozzle N4-a1 55 30 -25.9 -112.1 -78.6 257 Non Rad.
N.7 Nozzle N4-a2 55 30 -25.9 112.1 -78.6 103 Non Rad.
N.8 Nozzle N4-b1 55 30 -100.4 -57.9 -78.2 210 Non Rad.
N.9 Nozzle N4-b2 55 30 -100.4 58 -78.2 150 Non Rad.
N.10
Nozzle N4-c 55 30 -25.8 0 -102.2 180 Non Rad.
N.11
Nozzle N11-a 33.2 50 -175.4 0 206.5 180 Radial
N.15
Nozzle N7-d 26.5 50 124 124 530 45 Radial
N.16
Nozzle N7-e 26.5 50 124 -124 530 315 Radial
N.17
Nozzle N11-b 33.2 50 -175.4 0 314 180 Radial
N.18
Nozzle N11-c 33.2 50 175.4 0 86.5 0 Radial
N.19
Nozzle N11-d 33.2 50 175.4 0 206.5 0 Radial
N.20
Nozzle N11-e 33.2 50 175.4 0 314 0 Radial
N.21
Nozzle N11-f 33.2 50 175.4 0 416 0 Radial
8 Maximum Component Utilization -
Maximum Component Utilization - Umax

ID Comp.Type Umax(%) Limited by
E3.1 Torispherical End 31.0% Internal Pressure

E3.2 Torispherical End 33.5% Internal Pressure
GO.1 Groups of Nozzles/Op 13.6% Nozzle Reinforcement N.4 - N.5
GO.2 Groups of Nozzles/Op 20.8% Nozzle Reinforcement N.20 - N.
N.1 Nozzle,Forging (LWN) 13.0% Nozzle Reinforcement
N.4 Nozzle,Forging (LWN) 33.5% End Thickness Utilization
S1.1 Cylindrical Shell 34.5% Internal Pressure
S1.2 Cylindrical Shell 26.8% Internal Pressure
Component with highest utilization Umax = 34.5% S1.1 Main Shell-Pipe
Average utilization of all components Umean= 24.1%

9 Material Data/Mechanical Properties
Material Data/Mechanical Properties

ID Material Name Temp Rm Rp Rpt f_d f20 ftest E-mod Note
EN 10028-7:2007, 1.4301 X5CrNi18-10

1 plate and strip, HT:AT TG3, SS, 250 540 260 145 120.8 180 270 180460
Mat.Group:8.1, , Max.T= 8mm, SG=7.93
EN 10028-7:2007, 1.4401 X5CrNiMo17-
2 12-2 plate and strip, HT: TG3, SS, 250 530 270 167 128.3 180 265 180460
EN 10028-7:2007, 1.4404 X2CrNiMo17-
3 12-2 plate and strip, HT: TG3, SS, 250 530 270 157 128.3 180 265 180460
EN 10028-7:2007, 1.4571 X6CrNiMoTi17-
4 12-2 plate and strip, H TG3, SS, 250 540 270 186 128.3 180 270 180460
9 Material Data/Mechanical Properties Page: 5

Drawing :43952/1
ID Material Name Temp Rm Rp Rpt f_d f20 ftest E-mod Note
EN 10272:2007, 1.4301 X5CrNi18-10

5 bar, HT:AT TG3, SS, Mat.Group:8.1, , 250 500 225 145 120.8 166.7 250 180460
Max.T= 250mm, SG=7.93
EN 10272:2007, 1.4404 X2CrNiMo17-12-
6 2 bar, HT:AT TG3, SS, Mat.Group:8.1, , 250 500 235 153 127.5 166.7 250 180460
Max.T= 250mm, SG=7.93
EN 10272:2007, 1.4401 X5CrNiMo17-12-
7 2 bar, HT:AT TG3, SS, Mat.Group:8.1, , 250 500 235 165 128.3 166.7 250 180460
Max.T= 250mm, SG=7.93
EN 10272:2007, 1.4571 X6CrNiMoTi17-
8 12-2 bar, HT:AT TG3, SS, Mat.Group:8.1, 250 500 235 183 128.3 166.7 250 180460
, Max.T= 250mm, SG=7.93
EN 10222-5:1999, 1.4301 X5CrNi18-10
9 forging, HT:AT TG3, SS, Mat.Group:8.1, , 250 500 230 145 120.8 166.7 250 180460
Max.T= 250mm, SG=7.93
EN 10222-5:1999, 1.4404 X2CrNiMo17-
12-2 forging, HT:AT TG3, SS,
10 250 490 225 157 128.3 163.3 245 180460
Mat.Group:8.1, , Max.T= 250mm,
SG=7.93
EN 10222-5:1999, 1.4401 X5CrNiMo17-
11 250 510 240 167 128.3 170 255 180460
SG=7.93
EN 10222-5:1999, 1.4571 X6CrNiMoTi17-
12 250 510 245 186 128.3 170 255 180460
SG=7.93
EN 10217-7:2005, 1.4301 X5CrNi18-10
16 welded tube, HT:AT TG3, SS, 250 500 230 145 96.7 153.3 219.1 180460
EN 10217-7:2005, 1.4401 X5CrNiMo17-
17 12-2 welded tube, HT:AT TG3, SS, 250 510 240 167 111.3 160 228.6 180460
EN 10217-7:2005, 1.4404 X2CrNiMo17-
18 12-2 welded tube, HT:AT TG3, SS, 250 490 225 157 104.7 150 214.3 180460
EN 10217-7:2005, 1.4571 X6CrNiMoTi17-
19 12-2 welded tube, HT:AT TG3, SS, 250 500 245 186 124 163.3 233.3 180460
Notation:
Thickness in mm, stress in N/mm2, temperature in deg.C
TG : Test Group 1 to 4
Max.T: Maximum thickness for this stress set, 0 or 999 = No limit specified
S/C : CS = Carbon Steel, SS = Stainless Steel
SG : SG = Specific Gravity (Water = 1.0)
Rm : MIN.TENSILE STRENGTH at ambient temp.
Rp : MIN. PROOF STRENGTH at ambient temp.
Rpt : MIN. PROOF STRENGTH at calc.temp.
f_d : DESIGN STRESS at calc.temp.
f20 : DESIGN STRESS at ambient temp.
GRP : 8.1 = Austenitic stainless steels with Cr <= 19 %
GRP : 8.0 = Austenitic steels
HT : AT = solution annealed
10 Comp.Location in Global Coord.System
Comp.Location in Global Coord.System

ID Comp. Type X Y Z Teta Phi ConnID
E3.1 Torispherical End 0 0 600 0.0 0.0 S1.1

E3.2 Torispherical End 0 0 0 0.0 0.0 S1.1
10 Comp.Location in Global Coord.System Page: 6

Drawing :43952/1
ID Comp. Type X Y Z Teta Phi ConnID
N.1 Nozzle,Forging (LWN) 121 0 676 25.8 0.0 E3.1

N.10
Nozzle,Forging (LWN) -26 0 -102 0.0 180.0 E3.2
N.11
Nozzle,Forging (LWN) -175 0 207 90.0 180.0 S1.1
N.15
Nozzle,Forging (LWN) 124 124 530 90.0 45.0 S1.1
N.16
Nozzle,Forging (LWN) 124 -124 530 90.0 315.0 S1.1
N.17
Nozzle,Forging (LWN) -175 0 314 90.0 180.0 S1.1
N.18
N.19
N.2 Nozzle,Forging (LWN) -175 0 518 90.0 180.0 S1.1
N.20
N.21
N.3 Nozzle,Forging (LWN) 175 0 518 90.0 0.0 S1.1
N.4 Nozzle,Forging (LWN) 62 86 -82 0.0 54.3 E3.2
N.5 Nozzle,Forging (LWN) 62 -86 -82 0.0 305.7 E3.2
N.6 Nozzle,Forging (LWN) -26 -112 -79 0.0 257.0 E3.2
N.7 Nozzle,Forging (LWN) -26 112 -79 0.0 103.0 E3.2
N.8 Nozzle,Forging (LWN) -100 -58 -78 0.0 210.0 E3.2
N.9 Nozzle,Forging (LWN) -100 58 -78 0.0 150.0 E3.2
S1.1 Cylindrical Shell 0 0 0 0.0 0.0
S1.2 Cylindrical Shell 0 0 0 0.0 0.0
The report above shows the location of the connecting point (x, y and z) for
each component referenced to the coordinate system of the connecting component
(ConnID). The connecting point (x, y and z) is always on the center axis of
rotational symmetry for the component under consideration, i.e. the connecting
point for a nozzle connected to a cylindrical shell will be at the
intersection of the nozzle center axis and the mid thickness of the shell
referenced to the shell s coordinate system. In addition the orientation
of the the center axis of the component is given by the two angles Teta and
Phi, where Teta is the angle between the center axis of the two components and
Phi is the orientation in the x-y plane
The basis for the coordinate system used by the software is a right handed
coordinate system with the z-axis as the center axis of rotational geometry
for the components, and Teta as the Polar Angle and Phi as the Azimuthal Angle
11 Impact Test Requirements
Impact Test Requirements

Table :
ID-Description Material Name en(mm) eB(mm) Re(N/mm2)
E3.1 Right Head - End EN 10028-7:2007, 1.4301 X5CrNi18-10 plate and strip, HT:AT 4.0 4.0 260.0
E3.2 Left Head - End EN 10028-7:2007, 1.4301 X5CrNi18-10 plate and strip, HT:AT 4.0 4.0 260.0
N.1 Nozzle N7-a - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 4.3 4.3 230.0
N.10 Nozzle N4-c - Nozzle EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT 7.5 7.5 225.0
N.11 Nozzle N11-a - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 3.4 3.4 230.0
N.15 Nozzle N7-d - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 4.3 4.3 230.0
N.16 Nozzle N7-e - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 4.3 4.3 230.0
N.17 Nozzle N11-b - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 3.4 3.4 230.0
N.18 Nozzle N11-c - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 3.4 3.4 230.0
N.19 Nozzle N11-d - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 3.4 3.4 230.0
N.2 Nozzle N7-b - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 4.3 4.3 230.0
N.20 Nozzle N11-e - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 3.4 3.4 230.0
N.21 Nozzle N11-f - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 3.4 3.4 230.0
N.3 Nozzle N7-c - Nozzle EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT 4.3 4.3 230.0
N.4 Nozzle N3-a - Nozzle EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT 5.0 5.0 225.0
N.5 Nozzle N3-b - Nozzle EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT 5.0 5.0 225.0
N.6 Nozzle N4-a1 - Nozzle EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT 7.5 7.5 225.0
N.7 Nozzle N4-a2 - Nozzle EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT 7.5 7.5 225.0
N.8 Nozzle N4-b1 - Nozzle EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT 7.5 7.5 225.0
N.9 Nozzle N4-b2 - Nozzle EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT 7.5 7.5 225.0
S1.1 Main Shell-Pipe - Shell EN 10217-7:2005, 1.4301 X5CrNi18-10 welded tube, HT:AT 4.8 4.8 230.0
S1.2 Main Shell-Plate - Shell EN 10028-7:2007, 1.4301 X5CrNi18-10 plate and strip, HT:AT 4.0 4.0 260.0
Table Continued
ID-Description TR(C) TKVPWHT(C) TKVAW(C) Comments
E3.1 Right Head - End 0.0 NA NA Not a Carbon Steel Material
11 Impact Test Requirements Page: 7

Drawing :43952/1
ID-Description TR(C) TKVPWHT(C) TKVAW(C) Comments
E3.2 Left Head - End 0.0 NA NA Not a Carbon Steel Material

N.1 Nozzle N7-a - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.10 Nozzle N4-c - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.15 Nozzle N7-d - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.16 Nozzle N7-e - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.17 Nozzle N11-b - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.19 Nozzle N11-d - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.20 Nozzle N11-e - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.21 Nozzle N11-f - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.6 Nozzle N4-a1 - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.7 Nozzle N4-a2 - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.8 Nozzle N4-b1 - Nozzle 0.0 NA NA Not a Carbon Steel Material
N.9 Nozzle N4-b2 - Nozzle 0.0 NA NA Not a Carbon Steel Material
S1.1 Main Shell-Pipe - Shell 0.0 NA NA Not a Carbon Steel Material
S1.2 Main Shell-Plate - Shell 0.0 NA NA Not a Carbon Steel Material
EN13445-2 Annex B, Requirements for Prevention of Brittle Fracture

B.2.3 Method 2 - Code of practice developed from fracture mechanics
NOMENCLATURE:
en - Nominal thickness of component under consideration(including corr.
allow.).
eB - Reference thickness of component under consideration from Table B.4-1.
Re - Minimum specified yield strength at room temperature.
AW - As Welded condition.
PWHT - Post Weld Heat Treatment.
TR - Design Reference Temperature.
TKVPWHT- Material impact test temperature for PWHT condition from Figure B.2-1,
3, 5 or 7, and required impact energy 27J.
TKVAW - Material impact test temperature for AW condition from Figure B.2-2, 4,
6, 8, 9, 10 or 11, and required impact energy 27J (40J for austenitic-ferritic
steels).
12 NDT - Requirements for Test Group :4
NDT - Requirements for Test Group :4

Table EN13445-5, 6.6.2-1:
Weld ID Weld Category Weld Type RT or UT MT or PT
1 Full Penetration butt weld Longitudinal joints 0 0

2a Full Penetration butt weld Circumferential joints on a shell 0 0
Circumferential joints on a shell with
2b Full Penetration butt weld 0 0
backing strip (k)
2c Full Penetration butt weld Circumferential joggle joint (k) 0 0
Circumferential joints on a nozzle di >
3a Full Penetration butt weld 0 0
150 mm or e > 16 mm
Circumferential joints on a nozzle di >
3b Full Penetration butt weld 150 mm or e > 16 mm with backing 0 0
strip (k)
Circumferential joints on a nozzle with
4 Full Penetration butt weld 0 0
di <= 150 mm and e <= 16mm
All welds in spheres, heads and
5 Full Penetration butt weld 0 0
hemispherical heads to shells
Assembly of a conical shell with a
6 Full Penetration butt weld cylindrical shell without a 0 100%
knuckle(large end of cone)
Assembly of a conical shell with a
7 Full Penetration butt weld cylindrical shell without a 0 0
knuckle(small end of cone)
8a Circumferential lapped joints (k) General application shell to head 0 0
8b Circumferential lapped joints (k) Bellows to shell e <= 8 mm 0 0
Assembly of a flat head or a tubesheet,
9 with a cylindrical shell Assembly of a With full penetration 0 0
flange or a collar with a shell
With partial penetration if a>16 mm (a
10 with a cylindrical shell Assembly of a 0 0
as defined in figure 6.6.2-1)(j)
12 NDT - Requirements for Test Group :4 Page: 8

Drawing :43952/1
Weld ID Weld Category Weld Type RT or UT MT or PT

With partial penetration if a<=16 mm
11 with a cylindrical shell Assembly of a 0 0
(a as defined in figure 6.6.2-1) (j)
Assembly of a flange or a collar with a
12 With full penetration 0 0
nozzle
Assembly of a flange or a collar with a
13 With partial penetration (j) 0 0
nozzle
Assembly of a flange or a collar with a With full or partial penetration di <=
14 0 0
nozzle 150 mm and e <= 16 mm j
With full penetration di > 150 mm or e
15 Nozzle or branch (e) 0 0
> 16 mm
With full penetration di <= 150 mm and
e <= 16 mm
With partial penetration for any di a >
16 mm (see figure 6.6.2-2)
With partial penetration di > 150 mm a
<= 16 mm (see figure 6.6.2-2)
With partial penetration di <= 150 mm
a <= 16 mm (see figure 6.6.2-2)
20 Tube ends into tubesheet - - 0
With full penetration or partial
21 Permanent attachments (f) 0 0
penetration
Pressure retaining areas after removal of
22 - - 0
temporary attachments
23 Cladding by welding - - 0
24 Repairs - 0 0
The above requirements are for test group TG:4
Notes:
(a): See figure 6.6.2-3 for an explanation on Weld ID.
(b): RT=Radiographic Testing, UT=Ultrasonic Testing, MT=Magnetic Particle Testing,
PT=Penetrant Testing.
(c): 2 % if e £ 30mm and same WPS as longitudinal, for steel groups 1.1 and 8.1
(d): 10 % if e > 30 mm, 0 % if e <= 30 mm
(e): Percentage in the table refers to the aggregate weld length of all the
nozzles see 6.6.1.2 b).
(f): No RT or UT for weld throat thickness <= 16 mm
(g): 10 % for steel groups 8.2, 9.1, 9.2, 9.3 and 10
(h): Volumetric testing if risks of cracks due to parent material or heat treatment
(i): For explanation of the reduction in NDT in testing group 2, see 6.6.1.2
(j): In exceptional cases or where the design or load bearing on the joint is
critical, it may be necessary to employ both techniques (i.e. RT & UT, MT & PT).
See table 6.6.3-1 for other circumstances for use of both techniques.
(k): For limitations of application see EN 13445-3, 5.7.3.2.l
(l): The percentage of surface examination refers to the percentage of length of
the welds both on the inside and the outsidem.
(m): RT and UT are volumetric while MT and PT are surface testing. When referenced
in this table both volumetric and surface are necessary to the extent shown.
(n): NA means 'Not Applicable'.
(o): In case of cyclic loading refer to Annex G.2.
(p): Annex A of EN 13445-3 gives design limitations on welds.
12 NDT - Requirements for Test Group :4 Page: 9

Drawing :43952/1
EN13445-5, Table 6.6.2-3, Map of Weld Types/Weld ID.
13 Utilization Chart
13 Utilization Chart Page: 10

Drawing :43952/1
Utilization Chart
Utilization Chart
Page: 11
Drawing :43952/1
Visual Vessel Design by OhmTech Ver:12.0-04 Operator :gc Rev.:B
EN13445:2009 Issue 3 - 7.4.2 CYLINDRICAL SHELL
S1.1
14 S1.1 Cylindrical Shell Main Shell-Pipe
INPUT DATA
COMPONENT ATTACHMENT/LOCATION
GENERAL DESIGN DATA
PRESSURE LOADING: Design Component for Internal Pressure Only
PROCESS CARD:
General Design Data : Temp= 250°C, P=0.4000 MPa, c= 0 mm, Pext=0.0000 MPa
SHELL DATA
CYLINDER FABRICATION: Welded Pipe
WELD JOINT COEFFICIENT: Testing Group 4 (z=0.7)
EN 10217-7:2005, 1.4301 X5CrNi18-10 welded tube, HT:AT THK<=60mm 250'C
Rm=500 Rp=230 Rpt=145 f=96.67 f20=153.33 ftest=219.05 E=180460(N/mm2) ro=7.93
OUTSIDE DIAMETER OF SHELL...........................:De 355.60 mm
LENGTH OF CYLINDRICAL PART OF SHELL.................:Lcyl 600.00 mm
NOMINAL WALL THICKNESS (uncorroded).................:en 4.7700 mm
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............:th 0.6000 mm
Split shell into several shell courses and include welding information: NO
CALCULATION DATA
7.4.2 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Required Minimum Shell Thickness Excl.Allow. emin :
emin = De * P / (2 * f * z + P) (7.4-2)
=355.6*0.4/(2*96.67*0.7+0.4)= 1.0479 mm
Required Minimum Shell Thickness Incl.Allow. :
emina = emin + c + th =1.05+0+0.6= 1.6479 mm
Analysis Thickness
ea = en - c - th =4.77-0-0.6= 4.1700 mm
»7.4.1 Cond.of Applicabilty emin/De=0.0029 <= 0.16« » OK«
Internal Pressure emina=1.65 <= en=4.77[mm] 34.5% OK
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :

Inside Diameter of Shell
Di = De - 2 * ea =355.6-2*4.17= 347.26 mm
Mean Diameter of Shell
Dm = (De + Di) / 2 =(355.6+347.26)/2= 351.43 mm
MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = 2 * f * z * ea / Dm =2*96.67*0.7*4.17/351.43= 1.6059 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = 2 * f20 * z * (ea + c) / Dm
=2*153.33*0.7*(4.17+0)/351.43= 2.5471 MPa
MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)

Ptmax = 2 * ftest * ztest * (ea + c) / Dm
=2*219.05*1*(4.17+0)/351.43= 5.1984 MPa
EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

NEW AT AMBIENT TEMP.
Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*153.33/96.67= 1.1737 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa
Test Pressure Ptmin=1.17 <= Ptmax=5.2[MPa] 22.5% OK
14 S1.1 Cylindrical Shell Main Shell-Pipe Umax= 34.5% Page: 12

Drawing :43952/1
S1.1
MAXIMUM DIAMETER OF UNREINFORCED OPENING IN SHELL
Inside Radius of Shell
ris = Di / 2 (9.5-3) =347.26/2= 173.63 mm
Length of Shell Contributing to Reinforcement
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2)
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Maximum Diameter of Unreinforced Opening in Shell Checked to Rules in Section 9
dmax1 = MIN(0.5*Di,(ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea)) (9.5-7,22,23)
=MIN(0.5*347.26,(4.17*38.28*(96.67-0.5*0.4)/0.4-173.63*38.28)/(0.5*173.63+0
.5*4.17))= = 173.63 mm
Maximum diameter of Opening Not Requiring Reinforcement Check
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*173.63+4.17)*4.17)= 5.7422 mm
Maximum Diameter of Unreinforced Opening
dmax = MAX( dmax1, dmax2) =MAX(173.63,5.74)= 173.63 mm
CALCULATION SUMMARY
emin = De * P / (2 * f * z + P) (7.4-2)
=355.6*0.4/(2*96.67*0.7+0.4)= 1.0479 mm
emina = emin + c + th =1.05+0+0.6= 1.6479 mm
Internal Pressure emina=1.65 <= en=4.77[mm] 34.5% OK

=2*219.05*1*(4.17+0)/351.43= 5.1984 MPa

Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*153.33/96.67= 1.1737 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa

WARNING : THE MATERIAL PROPERTIES HAS NOT BEEN SELECTED BASED ON TEST GROUP
4 APPLICATION. 16 EN 10217-7:2005, 1.4301 X5CrNi18-10 welded tube, HT:AT THK<=60mm 250'C
Volume:0.06 m3 Weight:25 kg (SG= 7.93 )

Drawing :43952/1
S1.1

Drawing :43952/1
S1.2
15 S1.2 Cylindrical Shell Main Shell-Plate
INPUT DATA
GENERAL DESIGN DATA
PROCESS CARD:
SHELL DATA
CYLINDER FABRICATION: Plate Material
DIAMETER INPUT: Base Design on Shell Inside Diameter
EN 10028-7:2007, 1.4301 X5CrNi18-10 plate and strip, HT:AT THK<=8mm 250'C
Rm=540 Rp=260 Rpt=145 f=120.83 f20=180 ftest=270 E=180460(N/mm2) ro=7.93
INSIDE SHELL DIAMETER (corroded)....................:Di 347.00 mm
LENGTH OF CYLINDRICAL PART OF SHELL.................:Lcyl 600.00 mm
Split shell into several shell courses and include welding information: NO
CALCULATION DATA
emin = Di * P / (2 * f * z - P) (7.4-1)
=347*0.4/(2*120.83*0.7-0.4)= 0.8225 mm
emina = emin + c + th =0.8225+0+0.25= 1.0725 mm
Analysis Thickness
ea = en - c - th =4-0-0.25= 3.7500 mm
»7.4.1 Cond.of Applicabilty emin/De=0.0023 <= 0.16« » OK«
Internal Pressure emina=1.07 <= en=4[mm] 26.8% OK
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :

Outside Diameter of Shell
De = Di + 2 * (ea + th) =347+2*(3.75+0.25)= 355.00 mm
Dm = (De + Di) / 2 =(355+347)/2= 351.00 mm
MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = 2 * f * z * ea / Dm =2*120.83*0.7*3.75/351= 1.8073 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = 2 * f20 * z * (ea + c) / Dm
=2*180*0.7*(3.75+0)/351= 2.6923 MPa

=2*270*1*(3.75+0)/351= 5.7692 MPa

Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*180/120.83= 1.1024 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa
15 S1.2 Cylindrical Shell Main Shell-Plate Umax= 26.8% Page: 15

Drawing :43952/1
S1.2
Inside Radius of Shell
ris = Di / 2 (9.5-3) =347/2= 173.50 mm
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2)
=Sqr((2*173.5+3.75)*3.75)= 36.27 mm
dmax1 = MIN(0.5*Di,(ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea)) (9.5-7,22,23)
=MIN(0.5*347,(3.75*36.27*(120.83-0.5*0.4)/0.4-173.5*36.27)/(0.5*173.5+0.5*3
.75))= = 173.50 mm
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*173.5+3.75)*3.75)= 5.4401 mm
CALCULATION SUMMARY
emin = Di * P / (2 * f * z - P) (7.4-1)
=347*0.4/(2*120.83*0.7-0.4)= 0.8225 mm
emina = emin + c + th =0.8225+0+0.25= 1.0725 mm

=2*270*1*(3.75+0)/351= 5.7692 MPa

Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*180/120.83= 1.1024 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa

WARNING : THE MATERIAL PROPERTIES HAS NOT BEEN SELECTED BASED ON TEST GROUP
4 APPLICATION. 1 EN 10028-7:2007, 1.4301 X5CrNi18-10 plate and strip, HT:AT THK<=8mm 250'C
Volume:0.06 m3 Weight:21 kg (SG= 7.93 )

Drawing :43952/1
S1.2

Drawing :43952/1
EN13445:2009 Issue 3 - 7.5 DOMED ENDS
E3.1 Right Head ConnID:S1.1
16 E3.1 Torispherical End Right Head
INPUT DATA
Attachment: S1.1 Cylindrical Shell Main Shell-Pipe
Location: Along z-axis z1= 600
GENERAL DESIGN DATA

PROCESS CARD:
DIMENSIONS OF END
Type of Torispherical End: Dished End NOT listed above

OUTSIDE DIAMETER OF CYLINDRICAL FLANGE OF END.......:De 355.60 mm
LENGTH OF CYLINDRICAL FLANGE OF END.................:Lcyl 15.00 mm
INSIDE SPHERICAL RADIUS (corroded)..................:R 276.80 mm
DEPTH OF HEAD INCLUDING HEAD THICKNESS..............:h 90.50 mm
INSIDE KNUCKLE RADIUS (corroded)....................:r 53.20 mm
NOMINAL THICKNESS OF HEAD/END (uncorroded)..........:en 4.0000 mm
MATERIAL DATA FOR END

Material & Delivery Form: NOT Cold Spun Seamless Austenitic Stainless Steel
NOZZLES IN KNUCKLE REGION TO SECTION 7.7

Nozzles In Knuckle Region: NO
CALCULATION DATA
7.5.3 - TORISPHERICAL ENDS UNDER INTERNAL PRESSURE
7.5.3.2 Required Minimum End Thickness
Required Thickness of End to Limit Membrane Stress in Central Part
es = P * R / (2 * f * z - 0.5 * P) (7.5-1)
=0.4*276.8/(2*120.83*0.7-0.5*0.4)= 0.6553 mm
fb = Rpt02 / 1.5 (7.5-4) =118/1.5= 78.67 N/mm2
Required Thickness of Knuckle to Avoid Plastic Buckling
eb = (0.75*R+0.2*Di)*((P/(111*fb)*(Di/r)^0.825)^(0.667) (7.5-3)
=(0.75*276.8+0.2*347.6)*((0.4/(111*78.67)*(347.6/53.2)^0.825)^(0.667)
= 0.9933 mm
7.5.3.5 Formulas for Calculation of Factor Beta
Y = MIN( emin / R, 0.04) (7.5-9) =MIN(0.737/276.8,0.04)= 0.0027
Z = LOG( 1 / Y) (7.5-10) =LOG(1/0.0027)= 2.5747
X = r / Di (7.5-11) =53.2/354.13= 0.1502
N = 1.006 - 1 / (6.2 + (90 * Y) ^ 4) (7.5-12)
=1.006-1/(6.2+(90*0.0027)^4)= 0.8448
Beta01 = N*(-0.1833*Z^3+1.0383*Z^2-1.2943*Z+0.837) (7.5-15)
=0.8448*(-0.1833*2.57^3+1.0383*2.57^2-1.2943*2.57+0.837)= 1.0636
Beta02 = MAX( 0.5, 0.95 * (0.56 - 1.94 * Y - 82.5 * Y ^ 2)) (7.5-17)
16 E3.1 Torispherical End Right Head Umax= 31% Page: 18

Drawing :43952/1
=MAX(0.5,0.95*(0.56-1.94*0.0027-82.5*0.0027^2))= 0.5265
beta = 10 * ((0.2 - X) * Beta01 + (X - 0.1) * Beta02) (7.5-16)
=10*((0.2-0.1502)*1.06+(0.1502-0.1)*0.5265)= 0.7938
Required Thickness of Knuckle to Avoid Axisymmetric Yielding
ey = beta * P * (0.75 * R + 0.2 * Di) / f (7.5-2)
=0.7938*0.4*(0.75*276.8+0.2*347.6)/120.83= 0.7317 mm
Required Minimum End Thickness Excl.Allow. emin :
emin = emin =0.9933= 0.9933 mm
Required Minimum End Thickness Incl.Allow. :
emina = emin + c + th =0.9933+0+0.25= 1.2400 mm

Analysis Thickness
ea = en - c - th =4-0-0.25= 3.7500 mm
Di = De - 2 * (en - c) =355.6-2*(4-0)= 347.60 mm
Dm = (De + Di) / 2 =(355.6+347.6)/2= 351.60 mm
7.5.3.4 - Required Minimum Thickness of Straight Cylindrical Flange

Llim = 0.2 * SQR( Di * emin) =0.2*SQR(347.6*0.9933)= 3.7163 mm
Since Lcyl > Llim, Required Thickness of Straight Cylindrical Flange to 7.4.2
Minimum Thickness of Straight Flange Excl. Allow.
ecyl = P * Di / (2 * f * z - P) (7.4-1)
=0.4*347.6/(2*120.83*0.7-0.4)= 0.8239 mm
7.5.3.1 Conditions of Applicability - Torispherical Ends

»Geometry Check r=53.2 <= 0.2 * Di=69.52[mm] « » OK«
»Geometry Check r=53.2 >= 0.06 * Di=20.86[mm] « » OK«
»Geometry Check r=53.2 >= 2*e=1.99[mm] « » OK«
»Geometry Check e=0.9933 <= 0.08*De=28.45[mm] « » OK«
»Geometry Check ea=3.75 >= 0.001*De=0.3556[mm] « » OK«
»Geometry Check R=276.8 <= De=355.6[mm] « » OK«
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*180*0.7*3.75/(276.8+0.5*3.75)= 3.3910 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=180*3.75/(0.6183*(0.75*276.8+0.2*347.6))= 3.9396 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*133.33*(3.75/(0.75*276.8+0.2*347.6))^1.5*(53.2/347.6)^0.825= 4.9521 MPa
Pmax (is the least of Ps, Py and Pb) = Pmax =3.39= 3.3910 MPa
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*120.83*0.7*3.75/(276.8+0.5*3.75)= 2.2763 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=120.83*3.75/(0.6183*(0.75*276.8+0.2*347.6))= 2.6446 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*78.67*(3.75/(0.75*276.8+0.2*347.6))^1.5*(53.2/347.6)^0.825= 2.9218 MPa

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*270*1*3.75/(276.8+0.5*3.75)= 7.2665 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=270*3.75/(0.6183*(0.75*276.8+0.2*347.6))= 5.9094 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*190.48*(3.75/(0.75*276.8+0.2*347.6))^1.5*(53.2/347.6)^0.825= 7.0745 MPa

Drawing :43952/1
Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*180/120.83= 1.1024 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa

Maximum diameter of Opening Not Requiring Reinforcement Check , dmax
ris = R (9.5-4) =276.8= 276.80 mm
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2)
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
dmax1 = (ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea) (9.5-7,22,23)
=(3.75*45.72*(120.83-0.5*0.4)/0.4-276.8*45.72)/(0.5*276.8+0.5*3.75)
= 173.80 mm
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*276.8+3.75)*3.75)= 6.8576 mm
CALCULATION SUMMARY
emin = emin =0.9933= 0.9933 mm
emina = emin + c + th =0.9933+0+0.25= 1.2400 mm




Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*180/120.83= 1.1024 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa


Drawing :43952/1
Volume:0.01 m3 Weight:4.8 kg (SG= 7.93 )

Drawing :43952/1
E3.2 Left Head ConnID:S1.1
17 E3.2 Torispherical End Left Head
INPUT DATA
Location: Along z-axis zo= 0
GENERAL DESIGN DATA

PROCESS CARD:
DIMENSIONS OF END
Type of Torispherical End: Dished End NOT listed above

OUTSIDE DIAMETER OF CYLINDRICAL FLANGE OF END.......:De 355.60 mm
LENGTH OF CYLINDRICAL FLANGE OF END.................:Lcyl 15.00 mm
DEPTH OF HEAD INCLUDING HEAD THICKNESS..............:h 90.40 mm
INSIDE KNUCKLE RADIUS (corroded)....................:r 53.20 mm
NOMINAL THICKNESS OF HEAD/END (uncorroded)..........:en 4.0000 mm
MATERIAL DATA FOR END

Material & Delivery Form: NOT Cold Spun Seamless Austenitic Stainless Steel
NOZZLES IN KNUCKLE REGION TO SECTION 7.7

Nozzles In Knuckle Region: YES
LARGEST INSIDE DIAMETER OF NOZZLE IN KNUCKLE REGION.:d 88.90 mm
CALCULATION DATA
7.7 Nozzles Which Encroach Into the Knuckle Region
V = LOG( 1000 * P / f) (7.7.3) =LOG(1000*0.4/120.83)= 0.5199
A = MAX(0.5,0.264+0.938*V-0.592*V^2+0.14*V^3) (7.7.4)
=MAX(0.5,0.264+0.938*0.5199-0.592*0.5199^2+0.14*0.5199^3)= 0.6113
B = MIN( 4.2 , 4.9 - 2.165 * V + 0.151 * V ^ 2) (7.7.5)
=MIN(4.2,4.9-2.165*0.5199+0.151*0.5199^2)= 3.8153
BetaK = MAX( A + B * dib / De, 1 + 0.3 * B * dib / De) (7.7.6)
=MAX(0.6113+3.82*88.9/355.6,1+0.3*3.82*88.9/355.6)= 1.5651

Required Thickness of End to Limit Membrane Stress in Central Part
es = P * R / (2 * f * z - 0.5 * P) (7.5-1)
=0.4*276.8/(2*120.83*0.7-0.5*0.4)= 0.6553 mm
fb = Rpt02 / 1.5 (7.5-4) =118/1.5= 78.67 N/mm2
Required Thickness of Knuckle to Avoid Plastic Buckling
17 E3.2 Torispherical End Left Head Umax= 33.5% Page: 22

Drawing :43952/1
eb = (0.75*R+0.2*Di)*((P/(111*fb)*(Di/r)^0.825)^(0.667) (7.5-3)
=(0.75*276.8+0.2*347.6)*((0.4/(111*78.67)*(347.6/53.2)^0.825)^(0.667)
= 0.9933 mm
7.5.3.5 Formulas for Calculation of Factor Beta
Y = MIN( emin / R, 0.04) (7.5-9) =MIN(1.09/276.8,0.04)= 0.0039
Z = LOG( 1 / Y) (7.5-10) =LOG(1/0.0039)= 2.4052
X = r / Di (7.5-11) =53.2/353.42= 0.1505
N = 1.006 - 1 / (6.2 + (90 * Y) ^ 4) (7.5-12)
=1.006-1/(6.2+(90*0.0039)^4)= 0.8451
Beta01 = N*(-0.1833*Z^3+1.0383*Z^2-1.2943*Z+0.837) (7.5-15)
=0.8451*(-0.1833*2.41^3+1.0383*2.41^2-1.2943*2.41+0.837)= 0.9973
Beta02 = MAX( 0.5, 0.95 * (0.56 - 1.94 * Y - 82.5 * Y ^ 2)) (7.5-17)
=MAX(0.5,0.95*(0.56-1.94*0.0039-82.5*0.0039^2))= 0.5235
beta = 10 * ((0.2 - X) * Beta01 + (X - 0.1) * Beta02) (7.5-16)
=10*((0.2-0.1505)*0.9973+(0.1505-0.1)*0.5235)= 0.7579
Required Thickness of Knuckle to Avoid Axisymmetric Yielding
ey = beta * BetaK * P * (0.75 * R + 0.2 * Di) / f (7.5-2)
=0.7579*1.57*0.4*(0.75*276.8+0.2*347.6)/120.83= 1.0928 mm
emin = emin =1.09= 1.0928 mm
emina = emin + c + th =1.09+0+0.25= 1.3400 mm

Analysis Thickness
ea = en - c - th =4-0-0.25= 3.7500 mm
Di = De - 2 * (en - c) =355.6-2*(4-0)= 347.60 mm
Dm = (De + Di) / 2 =(355.6+347.6)/2= 351.60 mm
7.5.3.4 - Required Minimum Thickness of Straight Cylindrical Flange

Llim = 0.2 * SQR( Di * emin) =0.2*SQR(347.6*1.09)= 3.8980 mm
Since Lcyl > Llim, Required Thickness of Straight Cylindrical Flange to 7.4.2
Minimum Thickness of Straight Flange Excl. Allow.
ecyl = P * Di / (2 * f * z - P) (7.4-1)
=0.4*347.6/(2*120.83*0.7-0.4)= 0.8239 mm
7.7.2 Conditions of Applicability - Nozzles in Knuckle Region

» - The nozzle centre-line shall lie between normal to the wall of the end and
parallel to the vessel centre-line.
» - The location of the nozzle shall be such that it does not cross the
tangentline between knuckle and cylinder.
» - Nozzles parallel to the vessel centre line and with outside diameter in line
with the outside diameter of the vessel are included in these requirements.
» - Welded on compensation is not permitted.
» - When the distance between the edge of the nozzle where it meets the knuckl
e and the knuckle/cylinder tan line is less than 2.5*SQR(e*r)== 19.1 mm the validit
»Geometry Check dib/De=0.25 <= 0.6[mm] (7.7-1)« » OK«
»Geometry Check dib/SQR(e*De)=2.43 <= 6.7[mm] (7.7-2)« » OK«
»Minimum distance between edge of nozzle and the knuckle/cylinder tangent line:
Along Surface
MinSurfDist = 2.5 * Sqr( emin * r)
=2.5*Sqr(1.09*53.2)= 19.06 mm
In Radial Direction
MinRadDist = (1 - Cos( MinSurfDist / r)) * r
=(1-Cos(19.06/53.2))*53.2= 3.3800 mm
7.5.3.1 Conditions of Applicability - Torispherical Ends

Drawing :43952/1
»Geometry Check r=53.2 <= 0.2 * Di=69.52[mm] « » OK«
»Geometry Check r=53.2 >= 0.06 * Di=20.86[mm] « » OK«
»Geometry Check r=53.2 >= 2*e=2.19[mm] « » OK«
»Geometry Check e=1.09 <= 0.08*De=28.45[mm] « » OK«
»Geometry Check ea=3.75 >= 0.001*De=0.3556[mm] « » OK«
»Geometry Check R=276.8 <= De=355.6[mm] « » OK«

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*180*0.7*3.75/(276.8+0.5*3.75)= 3.3910 MPa
Py = f * ea / ( beta * BetaK1 * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=180*3.75/(0.6183*1.57*(0.75*276.8+0.2*347.6))= 2.5171 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*133.33*(3.75/(0.75*276.8+0.2*347.6))^1.5*(53.2/347.6)^0.825= 4.9521 MPa

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*120.83*0.7*3.75/(276.8+0.5*3.75)= 2.2763 MPa
=120.83*3.75/(0.6183*1.57*(0.75*276.8+0.2*347.6))= 1.6897 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*78.67*(3.75/(0.75*276.8+0.2*347.6))^1.5*(53.2/347.6)^0.825= 2.9218 MPa

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*270*1*3.75/(276.8+0.5*3.75)= 7.2665 MPa
=270*3.75/(0.6183*1.57*(0.75*276.8+0.2*347.6))= 3.7757 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*190.48*(3.75/(0.75*276.8+0.2*347.6))^1.5*(53.2/347.6)^0.825= 7.0745 MPa

Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*180/120.83= 1.1024 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa

ris = R (9.5-4) =276.8= 276.80 mm
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2)
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
dmax1 = (ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea) (9.5-7,22,23)
=(3.75*45.72*(120.83-0.5*0.4)/0.4-276.8*45.72)/(0.5*276.8+0.5*3.75)
= 173.80 mm
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*276.8+3.75)*3.75)= 6.8576 mm

Drawing :43952/1
CALCULATION SUMMARY
emin = emin =1.09= 1.0928 mm
emina = emin + c + th =1.09+0+0.25= 1.3400 mm




Ptmin = 1.85 * Pd * f20 / f =1.85*0.4*180/120.83= 1.1024 MPa
Ptmin = 1.43 * Pd =1.43*0.4= 0.5720 MPa

Volume:0.01 m3 Weight:4.8 kg (SG= 7.93 )

Drawing :43952/1

Drawing :43952/1
EN13445:2009 Issue 3 - 9.5 ISOLATED OPENINGS IN SHELLS
N.1 Nozzle N7-a ConnID:E3.1
18 N.1 Nozzle,Forging (LWN) Nozzle N7-a
INPUT DATA
Attachment: E3.1 Torispherical End Right Head S1.1
Connect this nozzle to the nozzle neck of another nozzle: NO
Orientation & Location of Nozzle: Radial to End (Off Center)

Angle of Rotation of nozzle axis projected in the x-y plane:Phi 0.00 Degr.
Distance between Center of End and Center of Nozzle.:R 120.50 mm
GENERAL DESIGN DATA
Type of Opening: Nozzle Without Standard ASME or DIN/EN Flange Attachment

PROCESS CARD:
Include Nozzle Load Calculation: NO
SHELL DATA (E3.1)

Shell Type: Torispherical End
Rm=540 Rp=260 Rpt=145 fs=120.83 f20=180 ftest=270 E=180460(N/mm2) ro=7.93
NOZZLE MATERIAL DATA
Delivery Form: Forging (LWN)

EN 10222-5:1999, 1.4301 X5CrNi18-10 forging, HT:AT THK<=250mm 250'C
Rm=500 Rp=230 Rpt=145 fb=120.83 f20=166.67 ftest=250 E=180460(N/mm2) ro=7.93
NOZZLE DIMENSIONAL DATA
Attachment: Set On Nozzle

Base calculations on Forging OD: NO
Shape of Nozzle/Opening: Circular
Application:
9.4.6.1 Fatigue Application - Opening is a critical area as defined in section 17.
INSIDE DIAMETER OF NOZZLE (corroded)................:dib 26.50 mm
NOMINAL NOZZLE THICKNESS (uncorroded)...............:enb 4.2500 mm
Size of Flange and Nozzle:
Comment (Optional):
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............: 0.00 mm
NOZZLE STANDOUT MEASURED FROM VESSEL OD.............:ho 50.00 mm
18 N.1 Nozzle,Forging (LWN) Nozzle N7-a Umax= 13% Page: 27

Drawing :43952/1
WELDING DATA
Nozzle/Pad to Shell Welding Area: Exclude Area of Nozzle to Shell Weld
Nozzle Weld Intersect: Nozzle Does NOT Intersect with a Welded Shell Seam
ANGLE BETWN.BRANCH AXIS AND A LINE NORMAL TO MAIN BODY:Phi 0.00 Degr.
DATA FOR REINFORCEMENT PAD
Type of Pad: No Pad
LIMITS OF REINFORCEMENT
Reduction of Limits of Reinforcement: No Reduction Required
CALCULATION DATA
PRELIMINARY CALCULATIONS
Shell Analysis Thickness eas
eas = en - c - th =4-0-0.25= 3.7500 mm
Nozzle Analysis Thickness eab
eab = enb - c - NegDev =4.25-0-0= 4.2500 mm
ris = R (9.5-4) =120.5= 276.80 mm
deb = dib + 2 * eab =26.5+2*4.25= 35.00 mm
Min.Nozzle Thk.Based on Internal Pressure ebp
ebp = P * dib / (2 * fb * z - P)
=0.4*26.5/(2*120.83*1-0.4)= 0.0400 mm
Allowable Stresses
fob = Min( fs, fb) (9.5-8) =Min(120.83,120.83)= 120.83 N/mm2
GEOMETRIC LIMITATIONS
»Check Max.Diameter of Nozzle dib/De=0.0745 <= .6[mm] (9.4.5.3)«» OK«
Min.Nozzle Thk. ebp=0.04 <= eab=4.25[mm] 0.9% OK
»Location in End to Fig.9.5-4 L=39.8 >= De/10=35.56[mm] « » OK«
9.5.2.4.4 Nozzles normal to the shell, with or without reinforcement pads.
Calculation of Stress Loaded Areas Effective as Reinforcement
Area of Shell Afs
Limit of Reinforcement Along Shell Reduced by Location in Dished End
Iso = == 6.8818 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =3.75*(4.25+6.88)= 41.74 mm2
Area of Nozzle Afb

Limit of Reinforcement Along Nozzle (outside shell)
Ibo = MIN( Sqr(( deb - eb) * eb), ho) (9.5-76)
=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =4.25*11.43= 48.59 mm2
Calculation of Pressure Loaded Areas

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*26.5*(11.43+3.75)= 201.16 mm2
Spherical Shell/End on any Section Aps
Aps = 0.5 * ris ^ 2 * (Is + a) / (0.5 * eas + ris) (9.5-104)
=0.5*276.8^2*(6.88+17.51)/(0.5*3.75+276.8)= 3353.32 mm2

Drawing :43952/1
9.5.2 Reinforcement Rules

Pressure Area Required pA(req.)
pAReq = P * (Aps + Apb + 0.5 * Apphi) (9.5-7)
=0.4*(3353.32+201.16+0.5*0)= 1.4218 kN
Pressure Area Available pA(aval.)

pAAval = (Afs+Afw)*(fs-0.5*P)+Afp*(fop-0.5*P)+Afb*(fob-0.5*P) (9.5-7)
=(41.74+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+48.59*(120.83-0.5*0.4)= 10.90 kN
Nozzle Reinforcement pAAval=10.9 >= pAReq=1.42[kN] 13.0% OK
Maximum Allowable Pressure Pmax

Pmax =(Afs+Afw)*fs+Afb*fob/((Aps+Apb)+0.5*(Afs+Afw+Afb+Afp)) (10)
=+0)*120.83+48.59*120.83/((3353.32+201.16)+0.5*(41.74+0+48.59+0))= 3.0321 MPa
Max.Allowable Test Pressure Ptmax

Ptmax = == 6.5054 MPa
Weight of Nozzle: .1646kg
CALCULATION SUMMARY
Limit of Reinforcement Along Shell Reduced by Location in Dished End
Iso = == 6.8818 mm
=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm

=0.4*(3353.32+201.16+0.5*0)= 1.4218 kN

=(41.74+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+48.59*(120.83-0.5*0.4)= 10.90 kN

=+0)*120.83+48.59*120.83/((3353.32+201.16)+0.5*(41.74+0+48.59+0))= 3.0321 MPa
Volume:0 m3 Weight:0.2 kg (SG= 7.93 )

Drawing :43952/1

Drawing :43952/1
N.2 Nozzle N7-b ConnID:S1.1
19 N.2 Nozzle,Forging (LWN) Nozzle N7-b
INPUT DATA
Orientation & Location of Nozzle: Radial to Shell

z-location of nozzle along axis of attacment........:z 518.00 mm
GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)

Shell Type: Cylindrical Shell
Rm=500 Rp=230 Rpt=145 fs=96.67 f20=153.33 ftest=219.05 E=180460(N/mm2) ro=7.93


Application:
Comment (Optional):
19 N.2 Nozzle,Forging (LWN) Nozzle N7-b Umax= 18.1% Page: 31

Drawing :43952/1
WELDING DATA
ANGLE PhiC(OBLIQUE IN TRANSVERSE.CROSS SECT.)Fig.9.5-2:PhiC 0.00 Degr.
ANGLE PhiL(OBLIQUE IN LONG.CROSS SECT.)Fig.9.5-1....:PhiL 0.00 Degr.
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
Inside Radius of Curvature
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =26.5+2*4.25= 35.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*26.5/(2*120.83*1-0.4)= 0.0400 mm
Allowable Stresses
»Check Max.Diameter of Nozzle dib/(2*ris)=0.0763 <= 1[mm] «» OK«
Area of Shell Afs
Limit of Reinforcement Along Shell
Iso = Sqr(( 2 * ris + eas) * eas)
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(4.25+38.28)= 177.36 mm2
Area of Nozzle Afb

=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =4.25*11.43= 48.59 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*26.5*(11.43+4.17)= 206.72 mm2
Cyl.Shell in the Longitudinal Section Aps
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+17.5)= 9685.32 mm2
Cyl.Shell in the Transverse Cross Section Aps
ApsT = 0.5 * ris ^ 2 * (Is + a ) / (0.5 * eas + ris) (9.5-104)

Drawing :43952/1
=0.5*173.63^2*(38.28+17.53)/(0.5*4.17+173.63)= 4787.69 mm2
Aps = MAX( ApsL ApsT) =MAX(9685.32,4787.69)= 9685.32 mm2

pAReqL = P * (ApsL + Apb) (9.5-7) =0.4*(9685.32+206.72)= 3.9568 kN
pAReqT = P * (ApsT + Apb + 0.5 * Apphi) (9.5-7)
=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN
pAReq = MAX( pAReqL, pAReqT) =MAX(3956.82,1997.77)= 3.9568 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Ptmax = == 4.9468 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm

=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Drawing :43952/1

Drawing :43952/1
N.3 Nozzle N7-c ConnID:S1.1
20 N.3 Nozzle,Forging (LWN) Nozzle N7-c
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):
20 N.3 Nozzle,Forging (LWN) Nozzle N7-c Umax= 18.1% Page: 35

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =26.5+2*4.25= 35.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*26.5/(2*120.83*1-0.4)= 0.0400 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(4.25+38.28)= 177.36 mm2
Area of Nozzle Afb

=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =4.25*11.43= 48.59 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*26.5*(11.43+4.17)= 206.72 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+17.5)= 9685.32 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+17.53)/(0.5*4.17+173.63)= 4787.69 mm2

=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Ptmax = == 4.9468 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm

=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Drawing :43952/1

Drawing :43952/1
INPUT DATA
Attachment: E3.2 Torispherical End Left Head S1.1
Orientation & Location of Nozzle:

Axis of Nozzle is Parallel with Axis of End (Off Center)
GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)


EN 10272:2007, 1.4301 X5CrNi18-10 bar, HT:AT THK<=250mm 250'C
Attachment: Protruding Nozzle

Application:
Comment (Optional):
21 N.4 Nozzle,Forging (LWN) Nozzle N3-a Umax= 33.5% Page: 39

Drawing :43952/1
PROTRUDING MEASURED FROM SHELL ris (corroded).......:Ibi 10.00 mm
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4-0-0.25= 3.7500 mm
eab = enb - c - NegDev =5-0-0= 5.0000 mm
ris = R (9.5-4) =106.2= 276.80 mm
deb = dib + 2 * eab =78.9+2*5= 88.90 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*78.9/(2*120.83*1-0.4)= 0.1300 mm
Allowable Stresses
This nozzle is located in the knuckle region outside the limit of
De/10(ref.fig.9.5-4).
End Thickness Utilization emin/en=33.5 <= 100%=100 33.5% OK
Min.Nozzle Thk. ebp=0.13 <= eab=5[mm] 2.6% OK
NOTE: Since this opening/nozzle is located in the knuckle region outside the limit
of De/10(ref.fig.9.5-4), it is covered by the calculation of the end E3.2
according to requirements in section 7.7.
9.5.2.4.5 Nozzles oblique to the shell, with or without reinforcement pads.
Area of Shell Afs
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =3.75*45.72= 171.44 mm2
Area of Nozzle Afb

=MIN(Sqr((88.9-5)*5,)30)= 20.48 mm
Limit of Reinforcement Along Nozzle (inside shell)

Drawing :43952/1
Ibi = Min( Ibi, 0.5 * Ibo) =Min(10,0.5*20.48)= 10.00 mm
Set In Nozzle
Afb = eb * (Ibo + Ibi + eas) (9.5-78) =5*(20.48+10+3.75)= 171.16 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*78.9*(20.48+3.75)= 955.94 mm2
Additional Area due to Obliquity of Nozzle Ap(phi)
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*78.9^2*Tan(22.56)= 1293.18 mm2
=0.5*276.8^2*(45.72+48.51)/(0.5*3.75+276.8)= 12952.92 mm2

=0.4*(12952.92+955.94+0.5*1293.18)= 5.8222 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 41.33 kN

=+0)*120.83+171.16*120.83/((12952.92+955.94)+0.5*(171.44+0+171.16+0))
= 2.9400 MPa

Ptmax = == 6.3265 MPa
CALCULATION SUMMARY
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
=MIN(Sqr((88.9-5)*5,)30)= 20.48 mm

=0.4*(12952.92+955.94+0.5*1293.18)= 5.8222 kN

Drawing :43952/1
=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 41.33 kN

=+0)*120.83+171.16*120.83/((12952.92+955.94)+0.5*(171.44+0+171.16+0))
= 2.9400 MPa

Drawing :43952/1

Drawing :43952/1
N.5 Nozzle N3-b ConnID:E3.2
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4-0-0.25= 3.7500 mm
eab = enb - c - NegDev =5-0-0= 5.0000 mm
ris = R (9.5-4) =106.2= 276.80 mm
deb = dib + 2 * eab =78.9+2*5= 88.90 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*78.9/(2*120.83*1-0.4)= 0.1300 mm
Allowable Stresses
De/10(ref.fig.9.5-4).
Area of Shell Afs
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =3.75*45.72= 171.44 mm2
Area of Nozzle Afb

=MIN(Sqr((88.9-5)*5,)30)= 20.48 mm

Drawing :43952/1
Set In Nozzle
Afb = eb * (Ibo + Ibi + eas) (9.5-78) =5*(20.48+10+3.75)= 171.16 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*78.9*(20.48+3.75)= 955.94 mm2
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*78.9^2*Tan(22.56)= 1293.18 mm2
=0.5*276.8^2*(45.72+48.51)/(0.5*3.75+276.8)= 12952.92 mm2

=0.4*(12952.92+955.94+0.5*1293.18)= 5.8222 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 41.33 kN

=+0)*120.83+171.16*120.83/((12952.92+955.94)+0.5*(171.44+0+171.16+0))
= 2.9400 MPa

Ptmax = == 6.3265 MPa
CALCULATION SUMMARY
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
=MIN(Sqr((88.9-5)*5,)30)= 20.48 mm

=0.4*(12952.92+955.94+0.5*1293.18)= 5.8222 kN

Drawing :43952/1
=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 41.33 kN

=+0)*120.83+171.16*120.83/((12952.92+955.94)+0.5*(171.44+0+171.16+0))
= 2.9400 MPa

Drawing :43952/1

Drawing :43952/1
N.6 Nozzle N4-a1 ConnID:E3.2
23 N.6 Nozzle,Forging (LWN) Nozzle N4-a1
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)



Application:
Comment (Optional):
23 N.6 Nozzle,Forging (LWN) Nozzle N4-a1 Umax= 33.5% Page: 49

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4-0-0.25= 3.7500 mm
ris = R (9.5-4) =115= 276.80 mm
deb = dib + 2 * eab =55+2*7.5= 70.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*55/(2*120.83*1-0.4)= 0.0900 mm
Allowable Stresses
De/10(ref.fig.9.5-4).
Area of Shell Afs
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =3.75*45.72= 171.44 mm2
Area of Nozzle Afb

=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

Drawing :43952/1
Set In Nozzle
Afb = eb * (Ibo + Ibi + eas) (9.5-78) =7.5*(21.65+5+3.75)= 228.00 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*55*(21.65+3.75)= 698.52 mm2
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*55^2*Tan(24.55)= 690.83 mm2
=0.5*276.8^2*(45.72+38.68)/(0.5*3.75+276.8)= 11602.07 mm2

=0.4*(11602.07+698.52+0.5*690.83)= 5.0584 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

=+0)*120.83+228.*120.83/((11602.07+698.52)+0.5*(171.44+0+228.+0))= 3.8611 MPa

Ptmax = == 8.2630 MPa
CALCULATION SUMMARY
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

=0.4*(11602.07+698.52+0.5*690.83)= 5.0584 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

Drawing :43952/1
=+0)*120.83+228.*120.83/((11602.07+698.52)+0.5*(171.44+0+228.+0))= 3.8611 MPa

Drawing :43952/1

Drawing :43952/1
24 N.7 Nozzle,Forging (LWN) Nozzle N4-a2
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4-0-0.25= 3.7500 mm
ris = R (9.5-4) =115= 276.80 mm
deb = dib + 2 * eab =55+2*7.5= 70.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*55/(2*120.83*1-0.4)= 0.0900 mm
Allowable Stresses
De/10(ref.fig.9.5-4).
Area of Shell Afs
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =3.75*45.72= 171.44 mm2
Area of Nozzle Afb

=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

Drawing :43952/1
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*55*(21.65+3.75)= 698.52 mm2
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*55^2*Tan(24.55)= 690.83 mm2
=0.5*276.8^2*(45.72+38.68)/(0.5*3.75+276.8)= 11602.07 mm2

=0.4*(11602.07+698.52+0.5*690.83)= 5.0584 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

=+0)*120.83+228.*120.83/((11602.07+698.52)+0.5*(171.44+0+228.+0))= 3.8611 MPa

Ptmax = == 8.2630 MPa
CALCULATION SUMMARY
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

=0.4*(11602.07+698.52+0.5*690.83)= 5.0584 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

Drawing :43952/1
=+0)*120.83+228.*120.83/((11602.07+698.52)+0.5*(171.44+0+228.+0))= 3.8611 MPa

Drawing :43952/1

Drawing :43952/1
N.8 Nozzle N4-b1 ConnID:E3.2
25 N.8 Nozzle,Forging (LWN) Nozzle N4-b1
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)



Application:
Comment (Optional):
25 N.8 Nozzle,Forging (LWN) Nozzle N4-b1 Umax= 33.5% Page: 59

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4-0-0.25= 3.7500 mm
ris = R (9.5-4) =115.9= 276.80 mm
deb = dib + 2 * eab =55+2*7.5= 70.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*55/(2*120.83*1-0.4)= 0.0900 mm
Allowable Stresses
De/10(ref.fig.9.5-4).
Area of Shell Afs
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =3.75*45.72= 171.44 mm2
Area of Nozzle Afb

=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

Drawing :43952/1
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*55*(21.65+3.75)= 698.52 mm2
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*55^2*Tan(24.75)= 697.38 mm2
=0.5*276.8^2*(45.72+38.75)/(0.5*3.75+276.8)= 11611.12 mm2

=0.4*(11611.12+698.52+0.5*697.38)= 5.0633 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

=+0)*120.83+228.*120.83/((11611.12+698.52)+0.5*(171.44+0+228.+0))= 3.8583 MPa

Ptmax = == 8.2570 MPa
CALCULATION SUMMARY
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

=0.4*(11611.12+698.52+0.5*697.38)= 5.0633 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

Drawing :43952/1
=+0)*120.83+228.*120.83/((11611.12+698.52)+0.5*(171.44+0+228.+0))= 3.8583 MPa

Drawing :43952/1

Drawing :43952/1
26 N.9 Nozzle,Forging (LWN) Nozzle N4-b2
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4-0-0.25= 3.7500 mm
ris = R (9.5-4) =115.9= 276.80 mm
deb = dib + 2 * eab =55+2*7.5= 70.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*55/(2*120.83*1-0.4)= 0.0900 mm
Allowable Stresses
De/10(ref.fig.9.5-4).
Area of Shell Afs
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =3.75*45.72= 171.44 mm2
Area of Nozzle Afb

=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

Drawing :43952/1
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*55*(21.65+3.75)= 698.52 mm2
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*55^2*Tan(24.75)= 697.38 mm2
=0.5*276.8^2*(45.72+38.75)/(0.5*3.75+276.8)= 11611.12 mm2

=0.4*(11611.12+698.52+0.5*697.38)= 5.0633 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

=+0)*120.83+228.*120.83/((11611.12+698.52)+0.5*(171.44+0+228.+0))= 3.8583 MPa

Ptmax = == 8.2570 MPa
CALCULATION SUMMARY
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

=0.4*(11611.12+698.52+0.5*697.38)= 5.0633 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

Drawing :43952/1
=+0)*120.83+228.*120.83/((11611.12+698.52)+0.5*(171.44+0+228.+0))= 3.8583 MPa

Drawing :43952/1

Drawing :43952/1
N.10 Nozzle N4-c ConnID:E3.2
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4-0-0.25= 3.7500 mm
ris = R (9.5-4) =25.8= 276.80 mm
deb = dib + 2 * eab =55+2*7.5= 70.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*55/(2*120.83*1-0.4)= 0.0900 mm
Allowable Stresses
»Location in End to Fig.9.5-4 L=117. >= De/10=35.56[mm] « » OK«
Area of Shell Afs
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =3.75*45.72= 171.44 mm2
Area of Nozzle Afb

=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm
Set In Nozzle

Drawing :43952/1

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78) =0.5*55*(21.65+3.75)= 698.52 mm2
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112) =0.5*55^2*Tan(5.35)= 141.59 mm2
=0.5*276.8^2*(45.72+35.25)/(0.5*3.75+276.8)= 11130.39 mm2

=0.4*(11130.39+698.52+0.5*141.59)= 4.7599 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

=+0)*120.83+228.*120.83/((11130.39+698.52)+0.5*(171.44+0+228.+0))= 4.0125 MPa

Ptmax = == 8.5870 MPa
CALCULATION SUMMARY
=Sqr((2*276.8+3.75)*3.75)= 45.72 mm
=MIN(Sqr((70-7.5)*7.5,)30)= 21.65 mm

=0.4*(11130.39+698.52+0.5*141.59)= 4.7599 kN

=(171.44+0)*(120.83-0.5*0.4)+0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 48.18 kN

=+0)*120.83+228.*120.83/((11130.39+698.52)+0.5*(171.44+0+228.+0))= 4.0125 MPa

Drawing :43952/1

Drawing :43952/1
N.11 Nozzle N11-a ConnID:S1.1
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =33.2+2*3.4= 40.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*33.2/(2*120.83*1-0.4)= 0.0600 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(3.4+38.28)= 173.81 mm2
Area of Nozzle Afb

=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =3.4*11.16= 37.93 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*33.2*(11.16+4.17)= 254.40 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+20)= 10119.39 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+20.04)/(0.5*4.17+173.63)= 5003.39 mm2

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Ptmax = == 4.4259 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Drawing :43952/1

Drawing :43952/1
N.15 Nozzle N7-d ConnID:S1.1
29 N.15 Nozzle,Forging (LWN) Nozzle N7-d
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):
29 N.15 Nozzle,Forging (LWN) Nozzle N7-d Umax= 18.1% Page: 77

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =26.5+2*4.25= 35.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*26.5/(2*120.83*1-0.4)= 0.0400 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(4.25+38.28)= 177.36 mm2
Area of Nozzle Afb

=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =4.25*11.43= 48.59 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*26.5*(11.43+4.17)= 206.72 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+17.5)= 9685.32 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+17.53)/(0.5*4.17+173.63)= 4787.69 mm2

=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Ptmax = == 4.9468 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm

=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Drawing :43952/1

Drawing :43952/1
N.16 Nozzle N7-e ConnID:S1.1
30 N.16 Nozzle,Forging (LWN) Nozzle N7-e
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):
30 N.16 Nozzle,Forging (LWN) Nozzle N7-e Umax= 18.1% Page: 81

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =26.5+2*4.25= 35.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*26.5/(2*120.83*1-0.4)= 0.0400 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(4.25+38.28)= 177.36 mm2
Area of Nozzle Afb

=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =4.25*11.43= 48.59 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*26.5*(11.43+4.17)= 206.72 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+17.5)= 9685.32 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+17.53)/(0.5*4.17+173.63)= 4787.69 mm2

=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Ptmax = == 4.9468 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((35-4.25)*4.25,)50)= 11.43 mm

=0.4*(4787.69+206.72+0.5*0)= 1.9978 kN

=(177.36+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 21.80 kN

=+0)*96.67+48.59*96.67/((9685.32+206.72)+0.5*(177.36+0+48.59+0))= 2.1831 MPa

Drawing :43952/1

Drawing :43952/1
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =33.2+2*3.4= 40.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*33.2/(2*120.83*1-0.4)= 0.0600 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(3.4+38.28)= 173.81 mm2
Area of Nozzle Afb

=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =3.4*11.16= 37.93 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*33.2*(11.16+4.17)= 254.40 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+20)= 10119.39 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+20.04)/(0.5*4.17+173.63)= 5003.39 mm2

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Ptmax = == 4.4259 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Drawing :43952/1

Drawing :43952/1
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =33.2+2*3.4= 40.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*33.2/(2*120.83*1-0.4)= 0.0600 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(3.4+38.28)= 173.81 mm2
Area of Nozzle Afb

=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =3.4*11.16= 37.93 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*33.2*(11.16+4.17)= 254.40 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+20)= 10119.39 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+20.04)/(0.5*4.17+173.63)= 5003.39 mm2

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Ptmax = == 4.4259 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Drawing :43952/1

Drawing :43952/1
33 N.19 Nozzle,Forging (LWN) Nozzle N11-d
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =33.2+2*3.4= 40.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*33.2/(2*120.83*1-0.4)= 0.0600 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(3.4+38.28)= 173.81 mm2
Area of Nozzle Afb

=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =3.4*11.16= 37.93 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*33.2*(11.16+4.17)= 254.40 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+20)= 10119.39 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+20.04)/(0.5*4.17+173.63)= 5003.39 mm2

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Ptmax = == 4.4259 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Drawing :43952/1

Drawing :43952/1
34 N.20 Nozzle,Forging (LWN) Nozzle N11-e
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =33.2+2*3.4= 40.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*33.2/(2*120.83*1-0.4)= 0.0600 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(3.4+38.28)= 173.81 mm2
Area of Nozzle Afb

=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =3.4*11.16= 37.93 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*33.2*(11.16+4.17)= 254.40 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+20)= 10119.39 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+20.04)/(0.5*4.17+173.63)= 5003.39 mm2

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Ptmax = == 4.4259 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Drawing :43952/1

Drawing :43952/1
N.21 Nozzle N11-f ConnID:S1.1
35 N.21 Nozzle,Forging (LWN) Nozzle N11-f
INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)



Application:
Comment (Optional):
35 N.21 Nozzle,Forging (LWN) Nozzle N11-f Umax= 20.3% Page: 101

Drawing :43952/1
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
eas = en - c - th =4.77-0-0.6= 4.1700 mm
ris = De / 2 - eas (9.5-3) =355.6/2-4.17= 173.63 mm
deb = dib + 2 * eab =33.2+2*3.4= 40.00 mm
ebp = P * dib / (2 * fb * z - P)
=0.4*33.2/(2*120.83*1-0.4)= 0.0600 mm
Allowable Stresses
Area of Shell Afs
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
Set On Nozzle
Afs = eas * (eb + Is) (9.5-81) =4.17*(3.4+38.28)= 173.81 mm2
Area of Nozzle Afb

=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm
Set On Nozzle
Afb = eb * Ibo (9.5-80) =3.4*11.16= 37.93 mm2

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*33.2*(11.16+4.17)= 254.40 mm2
ApsL = ris * (Is + a) (9.5-93) =173.63*(38.28+20)= 10119.39 mm2

Drawing :43952/1
=0.5*173.63^2*(38.28+20.04)/(0.5*4.17+173.63)= 5003.39 mm2

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Ptmax = == 4.4259 MPa
CALCULATION SUMMARY
=Sqr((2*173.63+4.17)*4.17)= 38.28 mm
=MIN(Sqr((40-3.4)*3.4,)50)= 11.16 mm

=0.4*(5003.39+254.4+0.5*0)= 2.1031 kN

=(173.81+0)*(96.67-0.5*0.4)+0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 20.43 kN

=+0)*96.67+37.93*96.67/((10119.39+254.4)+0.5*(173.81+0+37.93+0))= 1.9532 MPa

Drawing :43952/1

Drawing :43952/1
EN13445:2009 Issue 3 - 9.6 Multiple Openings
GO.1
36 GO.1 Groups of Nozzles/Op Nozzle on Left Head
EN13445 - 9.6 MULTIPLE OPENINGS

GO.1 Nozzle on Left Head 25 Feb. 2012 10:49
SUMMARY OF CALCULATION RESULTS :

No. of Nozzles Considered : 7
No. of Permutations ......: 21
No. of Nozzle Pairs Classified as Groups ...............: 14
No. of Nozzle Groups Requiring Additional Reinforcement : 0
Nozzles on Component :E3.2 Torispherical End Left Head
NOMENCLATURE :
Distance(mm); Lb = Center Dist.between the pair of Nozzles
Distance(mm); s = Dist.between OD of Nozzles = Lb-a1-a2 ; Iso = Iso1+Iso2
Pres.Area(N); pAreq.= Pressure Area Required, pAaval = Pressure Area Available
Status (---); N/A = Not a Group, OK = Sufficient Reinf., ADD = Add reinf.
No. Nozz1 Nozz2 ---s--- --Iso-- ---Lb-- Grp.-pAreq.-- -pAaval-- -U- -STS-
1 N.4 N.6 143 91 223 No ---N/A--- ---N/A--- N/A N/A
2 N.4 N.8 143 91 223 No ---N/A--- ---N/A--- N/A N/A
3 N.4 N.10 46 91 126 Yes 7861 68945 11% OK
4 N.4 N.5 86 91 175 Yes 10925 80237 13% OK
5 N.4 N.7 12 91 92 Yes 6120 53723 11% OK
6 N.4 N.9 88 91 167 Yes 10262 87786 11% OK
7 N.6 N.8 22 91 93 Yes 5923 65103 9% OK
8 N.6 N.10 45 91 115 Yes 7068 75435 9% OK
9 N.6 N.5 12 91 92 Yes 6120 53723 11% OK
10 N.6 N.7 160 91 231 No ---N/A--- ---N/A--- N/A N/A
11 N.6 N.9 119 91 189 No ---N/A--- ---N/A--- N/A N/A
12 N.8 N.10 28 91 98 Yes 6113 67568 9% OK
13 N.8 N.5 88 91 167 Yes 10262 87786 11% OK
14 N.8 N.7 119 91 189 No ---N/A--- ---N/A--- N/A N/A
15 N.8 N.9 47 91 117 Yes 7258 76073 9% OK
16 N.10 N.5 46 91 126 Yes 7861 68945 11% OK
17 N.10 N.7 45 91 115 Yes 7068 75435 9% OK
18 N.10 N.9 28 91 98 Yes 6113 67568 9% OK
19 N.5 N.7 143 91 223 No ---N/A--- ---N/A--- N/A N/A
20 N.5 N.9 143 91 223 No ---N/A--- ---N/A--- N/A N/A
21 N.7 N.9 22 91 93 Yes 5923 65103 9% OK
Max.test pressure Ptmax= 6.249 for Nozzle Group: N.4 - N.5 Located in:E3.2 T
INPUT DATA
Extent of Nozzle Interaction Check
Select Extent of Nozzle Interaction Check:
Nozzle Interactions on E3.2 No. of Nozzles/Permutations : 7/ 21
GENERAL DESIGN DATA

CALCULATION TEMPERATURE.............................:Temp 250.00 °C
DESIGN PRESSURE.....................................:P 0.4000 MPa
INTERNAL CORROSION ALLOWANCE........................:c 0.00 mm
SHELL DATA
36 GO.1 Groups of Nozzles/Op Nozzle on Left Head Umax= 13.6% Page: 105
Drawing :43952/1
GO.1
DATA FOR NOZZLE: N.4 Nozzle N3-a
NOZZLE SIZE ...:
OUTSIDE NOZZLE DIAMETER.............................:deb 88.90 mm
MIN.NOZZLE THICKN.DUE TO PRESSURE LOADING(corroded).:epb 0.1300 mm
Rm=500 Rp=225 Rpt=145 f=120.83 f20=166.67 ftest=250 E=180460(N/mm2) ro=7.93
OUTWARD NOZZLE WELD, THROAT DIMENSION...............:mo 0.00 mm
INWARD NOZZLE WELD, THROAT DIMENSION................:mi 0.00 mm
DATA FOR NOZZLE: N.10 Nozzle N4-c

NOZZLE SIZE ...:
CALCULATION DATA
Nozzle Group: N.4 - N.10 Located in:E3.2 Torispherical End Left Head
Preliminary Calculations
Center Distance Between Nozzles Lb = == 125.70 mm
Distance Between OD of Nozzles
s = Lb - a1 - a2 =125.7-44.64-35.09= 45.97 mm
ApLs = 0.5 * ris ^ 2 * Lb / (ris + 0.5 * eas) (9.6-5)
=0.5*276.8^2*125.7/(276.8+0.5*3.75)= 17279.83 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(125.7-44.64-35.09)*3.75= 172.37 mm2

pAReq = P*(ApLs+Apb1+0.5*Apphi1+Apb2+0.5*Apphi2) (9.6-4)
=0.4*(17279.83+955.94+0.5*1293.18+698.52+0.5*141.59)= 7.8607 kN

pANozz1 = Afp1 * (fop1 - 0.5 * P) + Afb1 * (fob1 - 0.5 * P)
=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
pAAval = (AfLs+Afw1+Afw2)*(fs-0.5*P)+pANozz1+pANozz2 (9.6-4)
=(172.37+0+0)*(120.83-0.5*0.4)+20646.85+27504.21= 68.94 kN
Nozzle Reinforcement N.4 - N.10 pAAval=68.94 >=

11.4% OK
pAReq=7.86[kN]
GENERAL DESIGN DATA

Drawing :43952/1
GO.1
SHELL DATA

NOZZLE SIZE ...:
DATA FOR NOZZLE: N.5 Nozzle N3-b

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =175.37-44.64-44.64= 86.09 mm
=0.5*276.8^2*175.37/(276.8+0.5*3.75)= 24107.90 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7)
=(175.37-44.64-44.64)*3.75= 322.83 mm2

=0.4*(24107.9+955.94+0.5*1293.18+955.94+0.5*1293.18)= 10.93 kN

=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=(322.83+0+0)*(120.83-0.5*0.4)+20646.85+20646.85= 80.24 kN

13.6% OK
pAReq=10.93[kN]
Drawing :43952/1
GO.1
GENERAL DESIGN DATA
SHELL DATA

NOZZLE SIZE ...:
DATA FOR NOZZLE: N.7 Nozzle N4-a2

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =92.05-44.64-35.09= 12.32 mm
=0.5*276.8^2*92.05/(276.8+0.5*3.75)= 12654.00 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(92.05-44.64-35.09)*3.75= 46.19 mm2

=0.4*(12654.+955.94+0.5*1293.18+698.52+0.5*690.83)= 6.1202 kN

=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(46.19+0+0)*(120.83-0.5*0.4)+20646.85+27504.21= 53.72 kN

11.3% OK
pAReq=6.12[kN]
Drawing :43952/1
GO.1
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:
DATA FOR NOZZLE: N.9 Nozzle N4-b2

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =167.35-44.64-35.09= 87.62 mm
=0.5*276.8^2*167.35/(276.8+0.5*3.75)= 23005.40 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7)
=(167.35-44.64-35.09)*3.75= 328.56 mm2

=0.4*(23005.4+955.94+0.5*1293.18+698.52+0.5*697.38)= 10.26 kN

=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(328.56+0+0)*(120.83-0.5*0.4)+20646.85+27504.21= 87.79 kN
Drawing :43952/1
GO.1
11.6% OK
pAReq=10.26[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =92.5-35.09-35.09= 22.31 mm
=0.5*276.8^2*92.5/(276.8+0.5*3.75)= 12715.86 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(92.5-35.09-35.09)*3.75= 83.68 mm2

=0.4*(12715.86+698.52+0.5*690.83+698.52+0.5*697.38)= 5.9228 kN
Drawing :43952/1
GO.1
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(83.68+0+0)*(120.83-0.5*0.4)+27504.21+27504.21= 65.10 kN

9.0% OK
pAReq=5.92[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =115.34-35.09-35.09= 45.15 mm
=0.5*276.8^2*115.34/(276.8+0.5*3.75)= 15855.65 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7)
=(115.34-35.09-35.09)*3.75= 169.33 mm2
Drawing :43952/1
GO.1
=0.4*(15855.65+698.52+0.5*690.83+698.52+0.5*141.59)= 7.0676 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(169.33+0+0)*(120.83-0.5*0.4)+27504.21+27504.21= 75.43 kN

9.3% OK
pAReq=7.07[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =92.05-35.09-44.64= 12.32 mm
=0.5*276.8^2*92.05/(276.8+0.5*3.75)= 12654.00 mm2
Drawing :43952/1
GO.1
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(92.05-35.09-44.64)*3.75= 46.19 mm2

=0.4*(12654.+698.52+0.5*690.83+955.94+0.5*1293.18)= 6.1202 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=(46.19+0+0)*(120.83-0.5*0.4)+27504.21+20646.85= 53.72 kN

11.3% OK
pAReq=6.12[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
CALCULATION DATA
Drawing :43952/1
GO.1
s = Lb - a1 - a2 =97.95-35.09-35.09= 27.76 mm
=0.5*276.8^2*97.95/(276.8+0.5*3.75)= 13465.07 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(97.95-35.09-35.09)*3.75= 104.12 mm2

=0.4*(13465.07+698.52+0.5*697.38+698.52+0.5*141.59)= 6.1126 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(104.12+0+0)*(120.83-0.5*0.4)+27504.21+27504.21= 67.57 kN

9.0% OK
pAReq=6.11[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
Drawing :43952/1
GO.1
CALCULATION DATA
s = Lb - a1 - a2 =167.35-35.09-44.64= 87.62 mm
=0.5*276.8^2*167.35/(276.8+0.5*3.75)= 23005.40 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7)
=(167.35-35.09-44.64)*3.75= 328.56 mm2

=0.4*(23005.4+698.52+0.5*697.38+955.94+0.5*1293.18)= 10.26 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=(328.56+0+0)*(120.83-0.5*0.4)+27504.21+20646.85= 87.79 kN

11.6% OK
pAReq=10.26[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
Drawing :43952/1
GO.1
CALCULATION DATA
s = Lb - a1 - a2 =116.75-35.09-35.09= 46.56 mm
=0.5*276.8^2*116.75/(276.8+0.5*3.75)= 16049.48 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7)
=(116.75-35.09-35.09)*3.75= 174.62 mm2

=0.4*(16049.48+698.52+0.5*697.38+698.52+0.5*697.38)= 7.2576 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(174.62+0+0)*(120.83-0.5*0.4)+27504.21+27504.21= 76.07 kN

9.5% OK
pAReq=7.26[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:
Drawing :43952/1
GO.1
NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =125.7-35.09-44.64= 45.97 mm
=0.5*276.8^2*125.7/(276.8+0.5*3.75)= 17279.83 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(125.7-35.09-44.64)*3.75= 172.37 mm2

=0.4*(17279.83+698.52+0.5*141.59+955.94+0.5*1293.18)= 7.8607 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+171.16*(120.83-0.5*0.4)= 20.65 kN
=(172.37+0+0)*(120.83-0.5*0.4)+27504.21+20646.85= 68.94 kN

11.4% OK
pAReq=7.86[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:
Drawing :43952/1
GO.1

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =115.34-35.09-35.09= 45.15 mm
=0.5*276.8^2*115.34/(276.8+0.5*3.75)= 15855.65 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7)
=(115.34-35.09-35.09)*3.75= 169.33 mm2

=0.4*(15855.65+698.52+0.5*141.59+698.52+0.5*690.83)= 7.0676 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(169.33+0+0)*(120.83-0.5*0.4)+27504.21+27504.21= 75.43 kN

9.3% OK
pAReq=7.07[kN]
GENERAL DESIGN DATA

SHELL DATA
Drawing :43952/1
GO.1
NOZZLE SIZE ...:

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =97.95-35.09-35.09= 27.76 mm
=0.5*276.8^2*97.95/(276.8+0.5*3.75)= 13465.07 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(97.95-35.09-35.09)*3.75= 104.12 mm2

=0.4*(13465.07+698.52+0.5*141.59+698.52+0.5*697.38)= 6.1126 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(104.12+0+0)*(120.83-0.5*0.4)+27504.21+27504.21= 67.57 kN

9.0% OK
pAReq=6.11[kN]
GENERAL DESIGN DATA

Drawing :43952/1
GO.1
SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =92.5-35.09-35.09= 22.31 mm
=0.5*276.8^2*92.5/(276.8+0.5*3.75)= 12715.86 mm2
AfLs = (Lb - a1 - a2) * eas (9.6-7) =(92.5-35.09-35.09)*3.75= 83.68 mm2

=0.4*(12715.86+698.52+0.5*690.83+698.52+0.5*697.38)= 5.9228 kN

=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=0*(0-0.5*0.4)+228.*(120.83-0.5*0.4)= 27.50 kN
=(83.68+0+0)*(120.83-0.5*0.4)+27504.21+27504.21= 65.10 kN

9.0% OK
pAReq=5.92[kN]
Max.test pressure Ptmax= 6.249 for Nozzle Group: N.4 - N.5 Located in:E3.2
Torispherical End Left Head
== 6.2490 MPa
Drawing :43952/1
GO.1
CALCULATION SUMMARY
11.4% OK
pAReq=7.86[kN]
13.6% OK
pAReq=10.93[kN]
11.3% OK
pAReq=6.12[kN]
11.6% OK
pAReq=10.26[kN]
9.0% OK
pAReq=5.92[kN]
9.3% OK
pAReq=7.07[kN]
11.3% OK
pAReq=6.12[kN]
9.0% OK
pAReq=6.11[kN]
11.6% OK
pAReq=10.26[kN]
9.5% OK
pAReq=7.26[kN]
11.4% OK
pAReq=7.86[kN]
Drawing :43952/1
GO.1
9.3% OK
pAReq=7.07[kN]
9.0% OK
pAReq=6.11[kN]
9.0% OK
pAReq=5.92[kN]
Drawing :43952/1
GO.1
Drawing :43952/1
GO.2
37 GO.2 Groups of Nozzles/Op Nozzles on Main Shell

GO.2 Nozzles on Main Shell 25 Feb. 2012 10:49
SUMMARY OF CALCULATION RESULTS :

No. of Nozzles Considered : 10
No. of Permutations ......: 45
No. of Nozzle Pairs Classified as Groups ...............: 4
No. of Nozzle Groups Requiring Additional Reinforcement : 0
Nozzles on Component :S1.1 Cylindrical Shell Main Shell-Pipe
NOMENCLATURE :
1 N.2 N.3 516 77 551 No ---N/A--- ---N/A--- N/A N/A
2 N.2 N.15 378 77 413 No ---N/A--- ---N/A--- N/A N/A
3 N.2 N.16 378 77 413 No ---N/A--- ---N/A--- N/A N/A
4 N.2 N.17 167 77 204 No ---N/A--- ---N/A--- N/A N/A
5 N.2 N.18 662 77 700 No ---N/A--- ---N/A--- N/A N/A
6 N.2 N.19 595 77 633 No ---N/A--- ---N/A--- N/A N/A
7 N.2 N.20 550 77 588 No ---N/A--- ---N/A--- N/A N/A
8 N.2 N.21 523 77 560 No ---N/A--- ---N/A--- N/A N/A
9 N.2 N.11 274 77 312 No ---N/A--- ---N/A--- N/A N/A
10 N.3 N.15 103 77 138 No ---N/A--- ---N/A--- N/A N/A
11 N.3 N.16 103 77 138 No ---N/A--- ---N/A--- N/A N/A
12 N.3 N.17 550 77 588 No ---N/A--- ---N/A--- N/A N/A
13 N.3 N.18 394 77 432 No ---N/A--- ---N/A--- N/A N/A
14 N.3 N.19 274 77 312 No ---N/A--- ---N/A--- N/A N/A
15 N.3 N.20 167 77 204 No ---N/A--- ---N/A--- N/A N/A
16 N.3 N.21 65 77 102 Yes 7269 37370 19% OK
17 N.3 N.11 595 77 633 No ---N/A--- ---N/A--- N/A N/A
18 N.15 N.16 240 77 276 No ---N/A--- ---N/A--- N/A N/A
19 N.15 N.17 429 77 466 No ---N/A--- ---N/A--- N/A N/A
20 N.15 N.18 427 77 464 No ---N/A--- ---N/A--- N/A N/A
21 N.15 N.19 314 77 352 No ---N/A--- ---N/A--- N/A N/A
22 N.15 N.20 219 77 256 No ---N/A--- ---N/A--- N/A N/A
23 N.15 N.21 141 77 179 No ---N/A--- ---N/A--- N/A N/A
24 N.15 N.11 487 77 525 No ---N/A--- ---N/A--- N/A N/A
25 N.16 N.17 429 77 466 No ---N/A--- ---N/A--- N/A N/A
26 N.16 N.18 427 77 464 No ---N/A--- ---N/A--- N/A N/A
27 N.16 N.19 314 77 352 No ---N/A--- ---N/A--- N/A N/A
28 N.16 N.20 219 77 256 No ---N/A--- ---N/A--- N/A N/A
29 N.16 N.21 141 77 179 No ---N/A--- ---N/A--- N/A N/A
30 N.16 N.11 487 77 525 No ---N/A--- ---N/A--- N/A N/A
31 N.17 N.18 556 77 596 No ---N/A--- ---N/A--- N/A N/A
32 N.17 N.19 521 77 561 No ---N/A--- ---N/A--- N/A N/A
33 N.17 N.20 511 77 551 No ---N/A--- ---N/A--- N/A N/A
34 N.17 N.21 520 77 560 No ---N/A--- ---N/A--- N/A N/A
35 N.17 N.11 68 77 108 Yes 7670 37207 20% OK
36 N.18 N.19 80 77 120 No ---N/A--- ---N/A--- N/A N/A
37 N.18 N.20 188 77 228 No ---N/A--- ---N/A--- N/A N/A
38 N.18 N.21 290 77 330 No ---N/A--- ---N/A--- N/A N/A
39 N.18 N.11 524 77 564 No ---N/A--- ---N/A--- N/A N/A
40 N.19 N.20 68 77 108 Yes 7670 37207 20% OK
41 N.19 N.21 170 77 210 No ---N/A--- ---N/A--- N/A N/A
42 N.19 N.11 511 77 551 No ---N/A--- ---N/A--- N/A N/A
43 N.20 N.21 62 77 102 Yes 7288 34995 20% OK
44 N.20 N.11 521 77 561 No ---N/A--- ---N/A--- N/A N/A
45 N.21 N.11 549 77 590 No ---N/A--- ---N/A--- N/A N/A

GO.2 Nozzles on Main Shell 25 Feb. 2012 10:49
37 GO.2 Groups of Nozzles/Op Nozzles on Main Shell Umax= 20.8% Page: 124
Drawing :43952/1
GO.2
NOMENCLATURE :
Max.test pressure Ptmax= 4.318 for Nozzle Group: N.20 - N.21 Located in:S1.1
INPUT DATA
Extent of Nozzle Interaction Check
Select Extent of Nozzle Interaction Check:
Nozzle Interactions on S1.1 No. of Nozzles/Permutations : 10/ 45
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:
DATA FOR NOZZLE: N.21 Nozzle N11-f

NOZZLE SIZE ...:
CALCULATION DATA
Nozzle Group: N.3 - N.21 Located in:S1.1 Cylindrical Shell Main Shell-Pipe
s = Lb - a1 - a2 =102-17.5-20= 64.50 mm
Angle Between Centre-to-Centre Line of Nozzles and Generatrix of Shell phi =
== 0.00 degr.
ApLs = 0.5*ris^2*Lb*(1+Cos(phi))/(ris+0.5*eas*Sin(phi)) (9.6-5)
=0.5*173.63^2*102*(1+Cos(0))/(173.63+0.5*4.17*Sin(0))= 17710.26 mm2
AfLs = (Lb-a1-a2+tn1-c-dev1+tn2-c-dev2)*eas (9.6-7)
=(102-17.5-20+4.25-0-0+3.4-0-0)*4.17= 300.87 mm2
Drawing :43952/1
GO.2
=0.4*(17710.26+206.72+0.5*0+254.4+0.5*0)= 7.2686 kN

=0*(0-0.5*0.4)+48.59*(96.67-0.5*0.4)= 4.6870 kN
=0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 3.6589 kN
=(300.87+0+0)*(96.67-0.5*0.4)+4687.04+3658.91= 37.37 kN

19.4% OK
pAReq=7.27[kN]
GENERAL DESIGN DATA

SHELL DATA

NOZZLE SIZE ...:

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =107.5-20-20= 67.50 mm
== 0.00 degr.
=0.5*173.63^2*107.5*(1+Cos(0))/(173.63+0.5*4.17*Sin(0))= 18665.23 mm2
=(107.5-20-20+3.4-0-0+3.4-0-0)*4.17= 309.83 mm2
Drawing :43952/1
GO.2
=0.4*(18665.23+254.4+0.5*0+254.4+0.5*0)= 7.6696 kN

=0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 3.6589 kN
=0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 3.6589 kN
=(309.83+0+0)*(96.67-0.5*0.4)+3658.91+3658.91= 37.21 kN

20.6% OK
pAReq=7.67[kN]
GENERAL DESIGN DATA

SHELL DATA
DATA FOR NOZZLE: N.19 Nozzle N11-d

NOZZLE SIZE ...:
DATA FOR NOZZLE: N.20 Nozzle N11-e

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =107.5-20-20= 67.50 mm
== 0.00 degr.
=0.5*173.63^2*107.5*(1+Cos(0))/(173.63+0.5*4.17*Sin(0))= 18665.23 mm2
=(107.5-20-20+3.4-0-0+3.4-0-0)*4.17= 309.83 mm2
Drawing :43952/1
GO.2
=0.4*(18665.23+254.4+0.5*0+254.4+0.5*0)= 7.6696 kN

=0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 3.6589 kN
=0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 3.6589 kN
=(309.83+0+0)*(96.67-0.5*0.4)+3658.91+3658.91= 37.21 kN

20.6% OK
pAReq=7.67[kN]
GENERAL DESIGN DATA

SHELL DATA
DATA FOR NOZZLE: N.20 Nozzle N11-e

NOZZLE SIZE ...:
DATA FOR NOZZLE: N.21 Nozzle N11-f

NOZZLE SIZE ...:
CALCULATION DATA
s = Lb - a1 - a2 =102-20-20= 62.00 mm
== 0.00 degr.
=0.5*173.63^2*102*(1+Cos(0))/(173.63+0.5*4.17*Sin(0))= 17710.26 mm2
=(102-20-20+3.4-0-0+3.4-0-0)*4.17= 286.90 mm2
Drawing :43952/1
GO.2
=0.4*(17710.26+254.4+0.5*0+254.4+0.5*0)= 7.2876 kN

=0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 3.6589 kN
=0*(0-0.5*0.4)+37.93*(96.67-0.5*0.4)= 3.6589 kN
=(286.9+0+0)*(96.67-0.5*0.4)+3658.91+3658.91= 34.99 kN

20.8% OK
pAReq=7.29[kN]
Max.test pressure Ptmax= 4.318 for Nozzle Group: N.20 - N.21 Located in:S1.1
Cylindrical Shell Main Shell-Pipe
== 4.3180 MPa
CALCULATION SUMMARY
19.4% OK
pAReq=7.27[kN]
20.6% OK
pAReq=7.67[kN]
20.6% OK
pAReq=7.67[kN]
20.8% OK
pAReq=7.29[kN]
Drawing :43952/1
GO.2
PALMA società d'ingegneria srl
Via Ischia, 2 - 04012 Cisterna di Latina 14CIS01RC12.xmcd
+39 335 7830472 - Fax 178 220 0416
aldopalma@palmasrl.eu
STERILIZZATRICE 640xL AD UNA E DUE PORTE CON CHIUSURA

A SCORRIMENTO E GUARNIZIONE STANDARD
Dis. 57773 rev.1 del 10/02/2015
REV.1 del 10/02/2015 1/26

+39 335 7830472 - Fax 178 220 0416
DATI DI PROGETTO
Fasciame Camera e Porte Materiale: 1.4404 X2CrNiMo 17-12-2 EN 10028-7:2007 (AISI 316L)
Fluido: Vapore - aria e/o vapore
Pressione (PS): p = 3.5 bar o vuoto
Temperatura (TS): t = 148°C
(alternativa 1.4571 X6CrNiMoTi 17-12-2 EN 10028-7:2007 (AISI 316Ti)
Bugne Intercapedine Materiale: 1.4301 X5CrNi 18-10 EN 10028-7:2007 (AISI 304)

Pressione (PS): p = 3.5 bar
(alternativa 1.4404 X2CrNiMo 17-12-2 EN 10028-7:2007 (AISI 316L)
Guide delle Porte Materiale: 1.4301 X5CrNi 18-10 EN 10028-7:2007 (AISI 304)
Pressione (PS): p = 3.5 bar o vuoto
Sollecitazioni ammissibil per (in accordo ad EN13445-3 tab. 6-1):
1.4404 X2CrNiMo 17-12-2 EN 10028-7:2007 (AISI 316L)
Rm1  530 MPa f316L  136.93 MPa s<=8mm Rm1p  530 MPa f316Lp  136.93 MPa s<=75mm
Rp1  270 MPa f316Lo  180 MPa Rp1p  260 MPa f316Lop  173.33MPa
Rpt1  181.72 MPa f316Li  265 MPa Rptp1  181.72 MPa f316Lip  260 MPa
f316Lo f316Lop
f1  f1  1.31 f1p  f1p  1.27
f316L f316Lp
1.4301 X5CrNi 18-10 EN 10028-7:2007 (AISI 304)

Rm2  540 MPa f304  140.4 MPa s<=8mm Rm2c  520 MPa f304c  140.4 MPa s<=75mm
Rp2  260 MPa f304o  180 MPa Rp2c  250 MPa f304oc  173.33 MPa
Rpt2  172.76 MPa f304i  270 MPa Rpt2c  172.76 MPa f304ic  260 MPa
f304o f304oc
f2  f2  1.28 f2c  f2c  1.23
f304 f304c
Rm carico di Rottura
Rp carico di scostamento unitario dalla proporzionalità al 1% alla temperatura ambiente
Rpt carico di scostamento unitario dalla proporzionalità al 1% alla temperatura massima di progetto
f sollecitazione ammissibile alla temperatura massima di progetto
fo sollecitazione ammissibile alla temperatura ambiente
fi sollecitazione ammissibile nelle condizioni di prova idraulica
Calcolo eseguito con i materiali meccanicamente meno resistenti (1.4404 / 1.4404), perciò valido anche per le altre
alternative, come indicate sul disegno di riferimento:
Camera e Porte: 1.4404 (AISI 316L) e/o 1.4571 (AISI 316Ti)
Intercapedine: 1.4301 (AISI 304) e/o 1.4404 (AISI 316L)
Guide delle Porte: 1.4301 (AISI 304)
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Pressioni
Lato corpo Lato camicia
3.5 3.5
p1  p1  0.35 MPa p2  p2  0.35 MPa
10 10
1
p3  p3  0.1 MPa p11  p1  p3 p11  0.45 MPa
10
ZONA N°1 Lato Camera

La prova idraulica finale della singola camera deve essere effettuata alla pressione pi corrispondente al maggiore dei
valori ottenuti con le seguenti formule secondo l'allegato I punto 7.4 della direttiva.
Presione di calcolo o progetto, pc: pc1  p1 pc1  0.35 MPa
Presione d'esercizio massima ammissibile, PS : PS1  p1 PS1  0.35 MPa
pi11  1.25  pc1  f1 pi11  0.58 pi12  1.43pc1 pi12  0.5

Ι  pi11 pi12 
pc1i  max ( Ι) pc1i  0.58
ZONA N°2 Lato Intercapedine

La prova idraulica finale della singola camera deve essere effettuata alla pressione pi corrispondente al maggiore
dei valori ottenuti con le seguenti formule secondo l'allegato I punto 7.4 della direttiva.
Presione di calcolo o progetto, pc: pc2  p1 pc2  0.35 MPa
Presione d'esercizio massima ammissibile, PS : PS2  p1 PS2  0.35 MPa
pi21  1.25  pc2  f1 pi21  0.58 pi22  1.43pc1 pi22  0.5

ΙΙ  pi21 pi22 
pc2i  max ( ΙΙ)  p3 pc2i  0.68
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DIMENSIONI per modello 6464 più significativo

s i  8 mm spessore fasciame interno
s e  5 mm spessore fasciame esterno
rr  40 mm raggio di raccordo fasciame interno
L  640 mm lunghezza della autoclave a filo di scorrimento della porta
l1  660 mm dimensione interna maggiore del fasciame interno
h1  660 mm dimensione interna minore del fasciame interno
l2  708 mm dimensione interna maggiore del fasciame esterno
h2  708 mm dimensione interna minore del fasciame esterno
h  30 mm luce netta dell'intercapedine
Ll  135.5 mm distanza max del centro della prima bugna da filo interno cornice sull'asse longitudinale
pl  130 mm passo max delle bugne sull'asse longitudinale
pt  130 mm passo delle bugne perpendicolare all'asse longitudinale
nbl  5 mm numero delle bugne secondo l'asse longitudinale
nbt  4 mm numero delle bugne sull'asse perpendicolare all'asse longitudinale
s pc  29.5 mm spessore parziale della cornice a filo superficie di scorrimento della porta escluso
scanalatura del maschio della cornice stessa.
d  52 mm diametro interno della bugna in corrispondenza del fasciame interno
ri  16 mm raggio interno di raccordo delle bugne
s pp  10 mm spessore totale della porta scorrevole composta
re  ri  s e  21 mm raggio esterno di raccordo delle bugne
di  d  2s e  62 mm diametro massimo della bugna in corrispondenza del fasciame interno
de  di  2  ri  94 mm diametro massimo della bugna in corrispondenza del fasciame esterno
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1. VERIFICA DEGLI SPESSORI DEL FASCIAME

1.1.1. Fasciame interno in condizioni di progetto
Si individua il massimo cerchio inscrivibile sulla parete piana al netto dei raggi di raccordo.
 p 2 2 
  t  pl  di
D1          2 D1  121.85 mm
  2 2 2
Spessore di calcolo (VSR.1.L.4); Coefficiente di forma corrispondente C1  0.45

Α1  p1 p11  p1c  max Α1   p1c  0.45 MPa
p1c
s 01  C1  D1  s 01  3.14 mm < si  8 mm
f316L
Verifica nella parte non rinforzata dai risbordi della lamiera esterna
Rapporto tra la dimensione minore (a) e la dimennsione maggiore (b) del tratto da verificare.
 l1   nbt  1  pl di
a1    a1  104 mm
 2  2
a11  pl  di a11  68 mm
 di 
a12   Ll   a12  104.5 mm
 2
b1  L  2  s pc b1  581 mm

Β1  a1 a11 a12  a01  max Β1   a01  104.5 mm
a01
 0.18 coefficiente di forma corrispondente (fig.1.L.5.1) C11  0.7075
b1
p1c
s 011  C11  a01  s 011  4.24 mm < si  8 mm
f316L
1.1.2. Fasciame interno in condizioni di prova idraulica

Α1i  pc1i pc2i   
p1ci  max Α1i p1ci  0.68 MPa
Spessore di calcolo (regola VSR.1.L.4.):
p1ci
s 01i  C1  D1  s 01i  2.77 mm < si  8 mm
f316Li
p1ci
s 011i  C11  a1  s 011i  3.71 mm < si  8 mm
f316Li
Condizione soddisfatta dallo spessore usato.
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1.2.1. Fasciame esterno in condizioni di progetto
Si individua il massimo cerchio inscrivibile sulla parete piana al netto dei raggi di raccordo.
 p 2 2 
  t  pl  de
D2          2 D2  89.85 mm
  2 2 2
Spessore di calcolo (VSR.1.L.4); Coefficiente di forma corrispondente C2  0.45

Α2  p1 0  p2c  max Α2   p2c  0.35 MPa
p2c
s 02  C2  D2  s 02  2.04 mm < se  5 mm
f316L
Utilizzando la formula inversa determiniamo la sollecitazione indotta.
2 2
C2  D2  p2c
σ02  σ02  22.89 MPa
2
se
Verifica nella parte non rinforzata dai risbordi della lamiera esterna
Rapporto tra la dimensione minore (a) e la dimennsione maggiore (b) del tratto da verificare.
 l1   nbt  1  pl de
a2    a2  88 mm
 2  2
pl  de
a21  a21  18 mm
2
 de 
a22   Ll   a22  88.5 mm
 2 
b2  L  2  s pc b2  581 mm

Β2  a2 a21 a22  a02  max Β2   a02  88.5 mm
a02
 0.15 coefficiente di forma corrispondente (fig.1.L.5.1) C22  0.7075
b2
p2c
s 022  C22  a02  s 022  3.17 mm < se  5 mm
f316L
2 2
C22  a02  p2c
σ022  σ022  54.89 MPa < f304  140.4
2
se
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1.2.2. Fasciame esterno in condizioni di prova idraulica

Spessore di calcolo (regola VSR.1.L.4.):
pc2i  0.68 MPa
pc2i
s 02i  C2  D2  s 02i  2.04 mm < se  5 mm
f316Li
Telaio quadrato chiuso con carico uniformemente distibuito agente dall'interno verso l'esterno
2 2
C2  D2  pc2i
σ02i  σ02i  44.14 MPa < f304i  270
2
se
Verifica nella parte non rinforzata dai risbordi della lamiera esterna.
pc2i
s 022i  C2  a02  s 022i  2.01 mm < se  5 mm
f316Li
2 2
C2  a02  pc2i
σ022i  σ022i  42.83 MPa < f304i  270
2
se
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2. VERIFICA DEL CORPO DELL'AUTOCLAVE

2.1 Schema statico
2.1.1 Elementi geometrici dei lati del telaio, nelle zone prive di risbordi
Aree delle parti componenti la sezione resistente per un modulo di lunghezza:
pl  130
mm
2 2
Sa  pl  s i Sa  1040 mm Sb  pl  s e Sb  650 mm
Area totale della sezione resistente

2
Sm  Sa  Sb Sm  1690 mm
Distanza dell'asse neutro dal lembo interno della sezione:
H  h  s i  s e H  43 mm
si  se 
Sa   Sb   H  
2  2 
Xm  Xm  18.04 mm
Sm
Ym  H  Xm Ym  24.96 mm
Momento d'inerzia delle parti componenti la sezione predetta:
3 2
pl  s i se 
4
J a   Sa   Xm   J a  256648.205 mm
12  2 
3 2
pl  s e  se 
4
J b   Sb   Ym   J b  329292.63 mm
12  2 
Momento d'inerzia totale della sezione predetta

4
J m  J a  J b J m  585940.83 mm
Momento d'inerzia totale della sezione rapportato alla lunghezza di 1 mm
Jm
4
J  mm
pl J  4507.24
Sm
S  2
pl S  13 mm
2.1.2 Verifica a tenso-flessione delle pareti della camera in condizioni diprogetto

( cfr. Colombo " Manuale dell'ingegnere)
pressione solo nella camera pc1  0.35 MPa

h1
l1  660 mm h1  660 mm k  k1
l1
Momento flettente in angolo: Ma=Mb=Mc=Md=M
2 2
pc1 l1  h1  k
M   M  12705 Nmm
12 k1
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Momento flettente in mezzeria lato corto:

2
pc1  h1
Mh   M Mh  6352.5 Nmm
8
Sforzo normale di trazione
pc1  h1
Nh  Nh  115.5 N
2
Momento flettente in mezzeria lato lungo :
2
pc1 l1
Ml   M
8 Ml  6352.5 Nmm
pc1  l1
Nl  Nl  115.5 N
2
Sollecitazioni massime in angolo (trazione e compressione)
fibre interne
M  Xm Nh
σHint1  
J S σHint1  59.73 MPa < f316L  136.93 MPa
M  Xm Nh
σHint2   σHint2  41.96 MPa < f316L  136.93 MPa
J S
M  Xm Nl
σLint1  
J S σLint1  59.73 MPa < f316L  136.93 MPa
M  Xm Nl
σLint2   σLint2  41.96 MPa < f316L  136.93 MPa
J S
Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte interna del telaio
fibre esterne
M  Ym Nh
σHest1  
J S σHest1  79.25 MPa
M  Ym Nh
σHest2   σHest2  61.48 MPa
J S
M  Ym Nl
σLest1  
J S σLest1  79.25 MPa
M  Ym Nl
σLest2   σLest2  61.48 MPa
J S

Εa  σHest1 σHest2 σLest1 σLest2   
MPa sollecitazione tangenziale dovuta alla
σae1  max Εa  79.25
pressione in camera
la sollecitazione indotta dalla pressione nella intercapedine sulla lamiera esterna è:
 
sollecitazione normale dovuta alla
Δ  σ02 σ022 σe2  max ( Δ)  54.89 MPa
pressione in intercapedine
2 2
σaeid  σae1  σe2  96.4 MPa < f316L  136.93 MPa applicando mohr
Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte esterna del telaio
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Sollecitazioni massime in mezzeria (trazione e compressione)

fibre interne
Mh  X m Nh
σHmint1   σHmint1  16.54 MPa < f316L  136.93 MPa
J S
Mh  X m Nh
σHmint2   σHmint2  34.31 MPa < f316L  136.93 MPa
J S
Ml  X m Nl
σLmint1   σLmint1  16.54 MPa < f316L  136.93 MPa
J S
Ml  X m Nl
σLmint2   σLmint2  34.31 MPa < f316L  136.93 MPa
J S
fibre esterne
Mh  Y m Nh
σHmest1  
J S σHmest1  26.3 MPa
Mh  Y m Nh
σHmest2   σHmest2  44.07 MPa
J S
Ml  Y m Nl
σLmest1  
J S σLmest1  26.3 MPa
Ml  Y m Nl
σLmest2   σLmest2  44.07 MPa
J S
Εm   σHmest1 σHmest2 σLmest1 σLmest2   
σme1  max Εm  44.07 MPa
sollecitazione tangenziale dovuta alla pressione in camera
La sollecitazione indotta sulla superficie esterna del rinforzo dovuta alla pressione interna al rinforzo stesso è:

Δ  σ02 σ022  σe2  54.89 MPa sollecitazione normale dovuta alla pressione in intercapedine
2 2
σmeid  σme1  σe2  70.39 MPa < f316L  136.93 MPa applicando mohr
Sollecitazione inferiore alla sollecitazione ammissibile per il materiale che costituisce la parte esterna del telaio
2.1.3. Verifica a tenso-flessione delle pareti della camera in condizioni di prova idraulica
pressione solo nella camera pc1i  0.58 Mpa

2 2
pc1i l1  h1  k
Mi  
12 k1 Mi  20876.54 Nmm
Momento flettente in mezzeria lato corto :

2
pc1i  l1
Mhi    Mi
8 Mhi  10438.27 Nmm
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pc1i  l1
Nhi 
2 Nhi  189.79 N
Momento flettente in mezzeria lato lungo :

2
pc1i h1
Mli    Mi Mli  10438.27 Nmm
8
pc1i  h1
Nli 
2 Nli  189.79 N
Sollecitazioni massime in angolo (trazione e compressione)
fibre interne
Mi  X m Nhi
σHint1i   σHint1i  98.15 MPa < f316Li  265 MPa
J S
Mi  X m Nhi
σHint2i   σHint2i  68.95 MPa < f316Li  265 MPa
J S
Mi  X m Nli
σLint1i   σLint1i  98.15 MPa < f316Li  265 MPa
J S
Mi  X m Nli
σLint2i   σLint2i  68.95 MPa < f316Li  265 MPa
J S
fibre esterne
Mi  Y m Nhi
σHest1i   σHest1i  130.22 MPa
J S
Mi  Y m Nhi
σHest2i   σHest2i  101.02 MPa
J S
Mi  Y m Nli
σLest1i   σLest1i  130.22 MPa
J S
Mi  Y m Nli
σLest2i   σLest2i  101.02 MPa
J S
Εai   σHest1i σHest2i σLest1i σLest2i   

σe1i  max Εai  130.22 MPa
la sollecitazione indotta sulla superficie esterna del rinforzo dovuta alla pressione interna al rinforzo stesso è:

Δi  σ02i σ022i   
σe2i  max Δi  44.14 MPa sollecitazione normale dovuta alla
pressione in intercapedine
2 2
σeidi  σe1i  σe2i  137.49 MPa < f316Li  265 MPa applicando mohr
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fibre interne
Mhi  Xm Nhi
σHmint1i   σHmint1i  27.18 MPa < f316Li  265 MPa
J S
Mhi  Xm Nhi
σHmint2i   σHmint2i  56.37 MPa < f316Li  265 MPa
J S
Mli  Xm Nli
σLmint1i   σLmint1i  27.18 MPa < f316Li  265 MPa
J S
Mli  Xm Nli
σLmint2i   σLmint2i  56.37 MPa < f316Li  265 MPa
J S
fibre esterne
Mhi  Ym Nhi
σHmest1i   σHmest1i  43.21 MPa
J S
Mhi  Ym Nhi
σHmest2i   σHmest2i  72.41 MPa
J S
Mli  Ym Nli
σLmest1i   σLmest1i  43.21 MPa
J S
Mli  Ym Nli
σLmest2i   σLmest2i  72.41 MPa
J S
la sollecitazioneindotta sulla superficie esterna del rinforzo dovuta alla pressione interna al rinforzo stesso è:
Εmi   σHmest1i σHmest2i σLmest1i   
σLmest2i σem1i  max Εmi  72.41 MPa
la sollecitazione indotta sulla superficie esterna del rinforzo dovuta alla pressione interna al rinforzo stesso è:
σe2i  44.14 MPa sollecitazione normale dovuta alla pressione in intercapedine
2 2
σemidi  σem1i  σe2i  84.8 MPa < f316Li  265 MPa applicando mohr
2.2.1 Elementi geometrici dei lati del telaio, nella zona mediana in corrispondenza dei risbordi
Aree delle parti componenti la sezione resistente per un modulo di lunghezza
pl  130 mm
Lb  pl  de Lb  36 mm Lunghezza della base dell'area B1

2
Sa1  pl  s i Sa1  1040 mm
2
Sb1  Lb  s e Sb1  180 mm
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  re  ri
π 2 2 2
Sc1  Sc1  290.6 mm
2  
2
Sm1  Sa1  Sb1  Sc1 Sm1  1510.6 mm
Distanza dell'asse neutro dal lembo interno della sezione H  43 mm
si  se 
Sa1 
2
 Sb1   H 
 2 
  Sc1  H  0.5756  re  
Xm1  Xm1  13.53 mm
Sm1
Ym1  H  Xm1 Ym1  29.47 mm
Momenti d'ìnerzia delle parti componenti la sezione predetta:

3
pl  s i
J a1 
12

 Sa1  Xm1  s i  .5 2 J a1  99930.59 mm
4
3
Lb  s e
J b1 
12

 Sb1  Ym1  s e  .5 2 J b1  131337.77 mm
4
J c1  0.1098   re  ri
  Sc1   Ym1  0.5756  re
4 4 2 4
J c1  101997.1 mm

4
J m1  J a1  J b1  J c1 J m1  333265.46 mm
J m1 4
mm
J 1  J 1  2563.58
pl
Sm1
2
S1  S1  11.62 mm
pl
2.2.2 Verifica a tenso-flessione delle pareti della camera in condizioni di progetto

pc1  0.35 MPa k1

M  12705 Nmm
Momento flettente in corrispondenza dei risbordi:
h1  pt
Lr  Lr  265 mm distanza dall'asse del risbordo dal filo interno del telaio
2
pc1  h1  Lr  Lr 
Mrm  1   M Mrm  5613.13 Nmm
2  h1 

Nh  115.5 N
Sollecitazioni massime in corrispondenza dei risbordi (trazione e compressione)

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Fibre interne
Mrm  Xm1 Nh
σRint1   σRint1  39.56 MPa < f316L  136.93 MPa
J1 S1
Mrm  Xm1 Nh
σRint2   σRint2  19.68 MPa < f316L  136.93 MPa
J1 S1
Fibre esterne
Mrm  Ym1 Nh
σRest1   σRest1  74.47 MPa < f316L  136.93 MPa
J1 S1
Mrm  Ym1 Nh
σRest2   σRest2  54.59 MPa < f316L  136.93 MPa
J1 S1

Θ  σRest1 σRest2  σRest  max ( Θ)  74.47 MPa
La sollecitazione indotta dalla pressione in camicia sulla lamiera esterna della stessa è:
σe2  54.89 MPa sollecitazione normale dovuta alla pressione in intercapedine
Pertanto la sollecitazione ideale è:
2 2
σRidest  σRest  σe2  92.51 MPa < f316L  136.93 MPa applicando mohr
Sollectazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte esterna del telaio
2.2.3 Verifica a tenso-flessione delle pareti della camera in condizioni di prova idraulica
pc1i  0.58 MPa k1

Mi  20876.54 Nmm
Momento flettente in corrispondenza dei risbordi:
pc1i  h1  Lr  Lr 
Mrmi  1    Mi Mrmi  9223.35 Nmm
2  h1 

Nhi  189.79 N
Sollecitazioni massime in corrispondenza dei risbordi (trazione e compressione)
Fibre interne
Mrmi  Xm1 Nhi

σRint1i   σRint1i  65 MPa < f316Li  265 MPa
J1 S1
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Mrmi  Xm1 Nhi

σRint2i   σRint2i  32.33 MPa < f316Li  265 MPa
J1 S1
Sollectazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte interna del telaio
Fibre esterne
Mrmi  Ym1 Nhi

σRest1i   σRest1i  122.37 MPa < f316Li  265 MPa
J1 S1
Mrmi  Ym1 Nhi

σRest2i   σRest2i  89.71 MPa < f316Li  265 MPa
J1 S1

Θi  σRest1i σRest2i   
σResti  max Θi  122.37 MPa

La sollecitazione indotta dalla pressione in camicia sulla lamiera esterna della stessa è:
σe2i  44.14 MPa sollecitazione normale dovuta alla pressione in intercapedine
Pertanto la sollecitazione ideale è:
2 2
σRidesti  σResti  σe2i  130.09 MPa < f316Li  265 MPa applicando mohr
Sollectazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte esterna del telaio
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3. VERIFICA DELLA PORTA SCORREVOLE

3.1. Schema statico
Lastra appoggiata su tre lati, con calotta sferica centrale nervata all'esterno, per semplicità ed in favore delle
sicurezza, la consideriamo appoggiata su due lati opposti e quindi trattabile come una trave appoggiata soggetta
ad un carico distribuito e ad uno sforzo normale di trazione.
La distanza tra gli appoggi scorrevoli è :
A  730.5 mm B  730.5 mm
mentre l'interasse tra le guarnizioni è:
G1  703 mm G2  703 mm
Dimensioni
s p  9 mm spessore calotta sperica dopo formatura
s rp  5 mm spessore lamiera del rinforzo
s rp1  5 mm spessore lamiera di unione dei rinforzi
Rcp  650 mm raggio interno calotta sferica
Dcp  104 mm diametro massimo inscritto sulla parte piana della porta
3.1.1. Calotta sferica in condizioni di progetto pc1  0.35 MPa

Spessore di calcolo (VSR.1.E.6) punto 2
pc1  Rcp
s 01p  s 01p  1.38 mm < sp  9 mm
1.2  f316L
3.1.2. Calotta sferica in condizioni di prova idraulica pc1i  0.58 MPa
pc1i  Rcp
s 01pi  s 01pi  1.18 mm < sp  9 mm
1.2  f316Li

3.1.3 Parte piana in condizioni di progetto
Spessore di calcolo (VSR.1.L.4); Coefficiente di forma corrispondente C1  0.45
p1c  0.45 MPa
p1c
s 01pd  C1  Dcp  s 01pd  2.68 mm < sp  9 mm
f316L
3.1.4 Parte piana in condizioni di prova idraulica

Spessore di calcolo (VSR.1.L.4); Coefficiente di forma corrispondente C1  0.45
p1ci  0.68 MPa
p1ci
s 01pdi  C1  Dcp  s 01pdi  2.36 mm < sp  9 mm
f316Li
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3.1.5 Rinforzi (nervature) in condizioni di progetto pc1  0.35 MPa

Forza agente su ogni rinforzo della porta:
pc1
Fr  G1  G2  Fr  43243.29 N Nota. la forza si scarica su 2 guide e su due nervature
4
Dimensioni dei rinforzi hr  85 mm s r  10 mm lr  900 mm
Dimensioni della sezione irrigidente
Br  s r  20  s p  190 mm ar  s r  10 mm Hr  hr  s p  94 mm dr  s p  9 mm
br  Br  ar  180 mm
2 2
ar  Hr  br  dr
er1  0.5  er1  20.11 mm
ar  Hr  br  dr
er2  Hr  er1 er2  73.89 mm
hr1  er1  dr hr1  11.11 mm
1
  Br  er1  br  hr1  ar  er2
3 3 3 4
J rx 
3    1777524.86 mm
3 3
Br  Hr  br  hr1
4
J ry   13130368.53 mm
12
J rx
3
Wrx  Wrx  24054.89 mm
er2
3 3
Hr  Br  hr1  br 3
mm
Wry  Wry  508753.43
6  Br
Ar  Br  ar  br  ar 2
Ar  3700 mm
J rx J ry
irx   21.92 mm iry   59.57 mm
Ar Ar
Fr  lr
Mrmax  Mrmax  3243246.56 Nm
12
Mrmax
σrmax   134.83 < f304  140.4 MPa
Wrx
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3.1.6 Rinforzi (nervature) in condizioni di prova idraulica pc1i  0.58 MPa

Forza agente su ogni rinforzo della porta:
pc1i
Fri  G1  G2  Fri  71056.3 N Nota. la forza si scarica su 2 guide e su due nervature
4
Dimensioni dei rinforzi hr  85 mm s r  10 mm lr  900 mm
Dimensioni della sezione irrigidente
Br  190 mm ar  10 mm Hr  94 mm dr  9 mm
br  180 mm
Fri  lr
Mrmaxi  Mrmaxi  5329222.79 Nm
12
Mrmaxi
σrmaxi   221.54 < f304i  270 MPa
Wrx
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4. VERIFICA DELLA GUIDA DELLA PORTA SCORREVOLE.

4.1. Schema statico della guida "maschio" della porta.
Trave a sbalzo incastrata.
A  730.5 mm B  730.5 mm interasse degli appoggi
B1  741 mm interasse delle scanalature delle guide
G1  703 mm G2  703 mm interasse delle guarnizioni

Dimensioni
s gm  10 mm spessore dello sbalzo della porta

lam  A  G1  0.5 lam  13.75 mm braccio di applicazione della forza.
4.1.1. Verifica in condizioni di progetto. pc1  0.35 MPa
Forza agente in corrispondenza di ogni guida longitudinale della porta:

pc1
Fg  G1  G2  Fg  86486.57 N
2
Momento flettente all'incastro della guida:
Mfgm  Fg  lam Mfgm  1189190.41 Nmm
Modulo di resistenza della guida

2
s gm
3
Wgm  A  Wgm  12175 mm
6
Per cui le sollecitazioni unitarie sono:
Mfgm
σgm  σgm  97.67 MPa
Wgm
Fg
τgm  1.5  τgm  17.76 MPa
A  s gm
2 2
σgidm  σgm  3  τgm σgidm  102.4 MPa < f316Lp  136.93MPa
Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la guida "maschio" della porta
scorrevole.
4.1.2. Verifica in condizioni di prova idraulica. pc1i  0.58 MPa
pc1i
Fgi  G1  G2  Fgi  142112.61 N
2

Mfgmi  Fgi  lam
Mfgmi  1954048.36 Nmm
3
Modulo di resistenza della guida Wgm  12175 mm
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Mfgmi
σgmi  σgmi  160.5 MPa
Wgm
Fgi
τgmi  1.5  τgmi  29.18 MPa
A  s gm
2 2
σgmidi  σgmi  3  τgmi
σgmidi  168.27 MPa < f316Lip  260 MPa
Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la guida "maschio" della
porta scorrevole.
4.2. Schema statico della guida "femmina" della cornice

Trave a sbalzo incastrata.
Dimensioni
s gf  11.5 mm spessore dello sbalzo della guida

lgf  B1  G1  0.5  lgf  19 mm braccio di applicazione della forza.
laf  lgf mm, braccio di applicazione della forza.
4.2.1. Verifica in condizioni di progetto.

pc1  0.35 MPa
Fg  86486.57 N

Mfgf  Fg  laf
Mfgf  1643244.93 Nmm
Modulo di resistenza della guida

2
s gf
3
Wgf  A  Wgf  16101.44 mm
6
Mfgf
σgf  σgf  102.06 MPa
Wgf
Fg
τgf  1.5 
A  s gf τgf  15.44 MPa
2 2
σgfid  σgf  3  τgf σgfid  105.5 MPa < f304c  140.4 MPa
Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la guida "femmina" della cornice
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4.2.2. Verifica in condizioni di prova idraulica. pc1i  0.58 MPa

Fgi  142112.61 N

Mfgfi  Fgi  laf Nmm
Mfgfi  2700139.55
3
mm
Modulo di resistenza della guida Wgf  16101.44

Mfgfi
σgfi  σgfi  167.7 MPa
Wgf
Fgi
τgfi  1.5  τgfi  25.37 MPa
A  s gf
2 2
σgfidi  σgfi  3  τgfi σgfidi  173.36 MPa < f304ic  260 MPa
Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la guida "femmina" della cornice
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5. VERIFICA DEL FONDO FISSO

5.1. Schema statico
Lastra incastrata su quattro lati trattabile come una trave appoggiata soggetta ad un carico distribuito e ad uno
sforzo normale di trazione.
Dimensioni
SHf  l1  660 mm larghezza orizontale del fondo fisso
SVf  h1  660 mm larghezza verticale del fondo fisso
s pf  8 mm spessore fondo fisso
s rpf  5 mm spessore lamiera del rinforzo
lpf  166 mm larghezza minima esterna dei rinforzi del fondo fisso
hpf  76 mm altezza esterna dei rinforzi del fondo fisso
ripf  28 mm raggio interno di raccordo di rinforzi del fondo fisso
 
repf  ripf  s rpf  33 mm raggio esterno di raccordo dei rinforzi del fondo fisso
papf  135 mm spazziatura massima dei rinforzi del fondo fisso
5.1.1 Elementi geometrici dei lati del telaio, escluse le zone d'angolo.
Aree delle parti componenti la sezione resistente per un modulo di lunghezza L,uguale alla larghezza di un rinforzo
esterno più la distanza massima tra due rinforzi.
Lapf  lpf  papf  301 mm
Lbpf  lpf  2  s rpf  2  ripf  100 mm
Lcpf  hpf  s rpf  ripf  43 mm
Lipf  Lcpf  ripf  71 mm
Hpf  Lcpf  ripf  s pf  s rpf  84 mm
2
Sapf  Lapf  s pf  2408 mm
2
Sbpf  Lbpf  s rpf  500 mm
 π    r 2  r 2  479.09 2
Sdpf     epf ipf  mm
 2
2
Smpf  Sapf  Sbpf  Sdpf  3387.09 mm
Distanza dell'asse neutro dal lembo interno della sezione :
s pf  s rpf 
Εpf  Sapf   Sbpf   s pf  Lipf  
2  2 

Ζpf  Sdpf  s pf  Lcpf  0.5756  ripf 
Εpf  Ζpf
Xmpf   24.37 mm
Smpf
Ympf  Hpf  Xmpf  59.63 mm
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Momenti d'inerzia delle parti componenti la sezione predetta:

  L  s 3    s pf  
2
 apf pf  6 4
J apf     Sapf   Xmpf   J apf  1.012  10 mm
 12    2  
  L  s 3 
 bpf rpf   S  Y
  bpf  mpf 
2 4
J bpf   J bpf  1779020.55 mm
 12 
 2  s   X
rpf mpf  s pf    Xmpf  s pf
3 2
Αpf     2  s rpf   Xmpf  spf   
 12   2 
 Y 3   Ympf 
2
mpf
Βpf  2  s rpf     2  s rpf  Ympf   2 
 12   
4
J cpf  Αpf  Βpf J cpf  721445.47 mm
J dpf  0.1098   repf  ripf

  Sdpf   Ympf  s rpf  0.5756  ripf
4 4 2 4
J dpf  773415.69 mm

4
J mpf  J apf  J bpf  J cpf  J dpf J mpf  4285710.76 mm
J mpf
4
J pf  J pf  14238.24 mm
Lapf
Smpf
2
Spf  Spf  11.25 mm
Lapf
5.1.2. Verifica a tenso-flessione della sezione del fondo in condizioni di rogetto

pressione solo nella camera
pc1  0.35 Mpa
Momento flettente in mezzeria:
2
pc1  SHf
Mpmf  Mpmf  19057.5 Nmm
8
Sforzo normale di trazione su ogni lato del fondo:
SHf
Npf  pc1  Npf  115.5 N
2
fibre interne
 Xmpf  Npf
σpint1f   Mpmf   σpint1f  42.88 MPa < f316L  136.93 MPa
 J pf  Spf

 Xmpf  Npf
σpint2f   Mpmf   σpint2f  22.35 MPa < f316L  136.93 MPa
 J pf  Spf

Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte interna del fondo.
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fibre esterne
 Ympf  Npf
σpest1f   Mpmf   σpest1f  90.08 MPa < f304  140.4 MPa
 J pf  Spf

 Ympf  Npf
σpest2f   Mpmf   σpest2f  69.55 MPa < f304  140.4 MPa
 J pf  Spf

Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte esterna del fondo.
5.1.3. Verifica a tenso-flessione della sezione del fondo in condizioni di prova idraulica
pressione solo nella camera pc1i  0.58 Mpa
Momento flettente in mezzeria:

2
pc1i  SHf
Mpmif  Mpmif  31314.81 Nmm
8
Sforzo normale di trazione su ogni lato del fondo:

SHf
Npif  pc1i  Npif  189.79 N
2

fibre interne
 Xmpf  Npif
σpint1if   Mpmif   σpint1if  70.46 MPa < f316Li  265 MPa
 J pf 
 Spf
 Xmpf  Npif
σpint2if   Mpmif   σpint2if  36.73 MPa < f316Li  265 MPa
 J pf 
 Spf
Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte interna del fondo.
fibre esterne
 Ympf  Npif
σpest1if   Mpmif   σpest1if  148.02 MPa < f304i  270 MPa
 J pf 
 Spf
 Ympf  Npif
σpest2if   Mpmif   σpest2if  114.29 MPa < f304i  270 MPa
 J pf  Spf

Sollecitazioni inferiori alla sollecitazione ammissibile per il materiale che costituisce la parte esterna del fondo.
REV.1 del 10/02/2015 24/26

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- Mm
+M +M
- Mm - Mm
+M
+M
- Mm
l
Figura 2. Schema statico del corpo dell’autoclave
REV.1 del 10/02/2015 25/26

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Lc
ri
La
Lb l
h1i sr
h1 A
s
B
H
C
Xm Ym
Figura 1. Costoloni.
REV.1 del 10/02/2015 26/26

Prontuário SN25099

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DESIGN EXAMINED

In accordance with PED 97/23/CE

Remarks of the attached letter are to be observed.

Milano, Date 22/02/2012

TÜV ITALIA S.R.L. - TÜV Süd Group

O Sistema de geração de vapor está representado no circuito abaixo:

O funcionamento consiste em:

Câmara de Autoclave para Esterilização

O Sistema da câmara de autoclave para esterilização está representado no circuito abaixo:

O Funcionamento consiste em:

Se recomienda instalar un registro

mantenimiento y diagnóstico da falla

660 Tensión (Vca):

Potencia (Kw): Según el Modelo

Disyuntor (A): Según el Modelo

(W) IEC 947-1 y 947-3

Nota: El vapor debe tener propiedad < 0,95;

Remarks of the attached letter are to be observed.

Milano, Date 22/02/2012

TÜV ITALIA S.R.L. - TÜV Süd Group

2 Design Data & Process Information

Design Data & Process Information

Weight & Volume of Vessel

ID No. Wt-UnFinish. Wt-Finished Tot.Volume Test.Liq.Wt Oper.Liq.Wt

E3.1 1 5.0 kg 5.0 kg 0.007 m3 7.0 kg 0.0 kg

3 Weight & Volume of Vessel Page: 1

ID No. Wt-UnFinish. Wt-Finished Tot.Volume Test.Liq.Wt Oper.Liq.Wt

N.18 1 1.0 kg 1.0 kg 0.000 m3 0.0 kg 0.0 kg

Weight Summary/Condition Weights

Empty Weight of Vessel incl. 5% Contingency 77 kg

4 Max. Allowable Pressure MAWP

Max. Allowable Pressure MAWP

E3.1 Torispherical End 0.000 MPa 3.391 MPa 2.276 MPa

ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax

5 Test Pressure Page: 2

ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax

Nozzle Group: N.20 - N.21

5 Test Pressure Page: 3

N.1 Nozzle N7-a 26.5 50 120.5 0 676.1 0 Radial

7 Nozzle List Page: 4

ID Service SIZE STANDARD/CLASS ID Standout X Y Z Rot. Orient.

N.3 Nozzle N7-c 26.5 50 175.4 0 518 0 Radial

Maximum Component Utilization - Umax

E3.1 Torispherical End 31.0% Internal Pressure

Average utilization of all components Umean= 24.1%

Material Data/Mechanical Properties

EN 10028-7:2007, 1.4301 X5CrNi18-10

9 Material Data/Mechanical Properties Page: 5

ID Material Name Temp Rm Rp Rpt f_d f20 ftest E-mod Note

EN 10272:2007, 1.4301 X5CrNi18-10

Comp.Location in Global Coord.System

E3.1 Torispherical End 0 0 600 0.0 0.0 S1.1

10 Comp.Location in Global Coord.System Page: 6

ID Comp. Type X Y Z Teta Phi ConnID

N.1 Nozzle,Forging (LWN) 121 0 676 25.8 0.0 E3.1

Impact Test Requirements

ID-Description Material Name en(mm) eB(mm) Re(N/mm2)

ID-Description TR(C) TKVPWHT(C) TKVAW(C) Comments

E3.1 Right Head - End 0.0 NA NA Not a Carbon Steel Material

11 Impact Test Requirements Page: 7

ID-Description TR(C) TKVPWHT(C) TKVAW(C) Comments

E3.2 Left Head - End 0.0 NA NA Not a Carbon Steel Material

EN13445-2 Annex B, Requirements for Prevention of Brittle Fracture

NDT - Requirements for Test Group :4