Lup Falha No Robo

One Point Lesson. Version 2.
01/11/2017
Falha de rede na ilha de valvula da

Título da LUP. LUP №:
ferramenta do Robô. Data criação: 7/22/2023

Data de
Lição de um ponto registro:
Linha/
Departamento: Manutenção Área: Empacotamento Equipamento
Conhecimento básico Segurança e Meio ambiente Autor: João Victor
conhecimento
Tipo de LUP
x Situação de problema Qualidade Aprovado por:
Área de
Caso de melhoria Operação Mecânica
LUP especialista
(metodologia)
CIL (Limpeza/ Inspeção/ Manutenção x Elétrica
Lubrificação e Padrão de limpeza)
Outros: Equipamento/
Sistema/
LUP deve ser exibida perto do Substit Essa LUP é uma substituição? Y N área(Especialista
na área de
equipamento/ ponto de uso uição
Nº de ref. da LUP: conhecimento)
Objetivo/ Propósito
indicar para o manutencista que tipo de falha esta tendo na ilha de valvula
Descrição
Quando o led BF na cabeça de rede na

1 ilha de valvula da Ferramenta do Robô
estiver vermelho o mesmo indica falha
na rede de comunicaçâo profinet .
verificar toda conexão e cabo de rede na

2 ilha de valvula da ferramenta do robô se
ha folga ou mal conexão nos conectores
ou cabo partido.
Quando todos os leds na cabeça de rede na

ilha de valvula da ferramenta do Robô
estiverem todos verde indicam que a
3 comunicação está ok podendo fazer a
liberação do Robô.
One Point Lesson. Version 2. 01/11/2017
Registro de treinamento
Nome da LUP: LUP Ref №:
№ Nome Data Assinatura № Nome Data Assinatura

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Name/title: Date of
One Point Lesson OPL Ref № Date created
DD/MM/YY registration
Department: Line/ Area: Equipment: Author:

Basic knowledge Safety and Environment Is it OPL Replacement? Y N Approved by
Knowled
Replac
ge area
Type of
OPL Expert
Problem Quality Maintenance ement OPL Ref № replaced:
OPL
(methodology expert)
Improvement Operations Others: Equipment/ System/ Area
OPL should be displayed close to Owner
CIL (part of Cleaning / Inspection/ Lubrication & Tightening standard) equipment/ point of use (expert in area of knowledge)
Aim / Purpose
Description
Training record
OPL Name/ Title: OPL Ref №:
№ Name Date Signature № Name Date Signature № Date Signature

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Name/title:
OPL Ref №: Pack-Inst-CIL-0001
Filler tubes cleaning Date created:
DD/MM/YY
8/7/2017
Date of
8/13/2017
One Point Lesson registration:
Line/
Department: Coffee Process 1800 Equipment: Filler
Area:
Basic knowledge Safety and Environment

Author: Michael Jordan
Knowledge area
Type of OPL
Problem Quality
Improvement x Operations Approved by

x CIL (part of Cleaning / Inspection/ Maintenance OPL Expert Equipment/ System/ Area
Lubrication & Tightening standard) (methodology expert) Owner
Others: (expert in area of knowledge)
x OPL should be displayed close to equipment/

Replac
Is it OPL Replacement? Y x
ement
point of use Phil Jackson Larry Bird
OPL Ref № replaced
Aim / Purpose
Instructions: In this section you should describe what knowledge you want to deliver through this OPL
Instruction how to clean filler tubes before install to the filler

Description
Rules/ Features : use less text, it should be more visual, easy to understand and remember
This OPL training must be "on the job" training, clear and concise
This area is for OPL itself. Please use advices in

training materials to create your OPL
Training record
OPL Name/ Title: Filler tubes cleaning OPL Ref №: Pack-Inst-CIL-0001
№ Name Date Signature № Name Date Signature

1 Tim Duncan 8/14/2017 Tim 30
2 Alexander Kirilenko 8/14/2017 Kiri 31
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Name/title:
OPL Ref №: Proc-FD-Ext-0001
Ball Valve Date created:

DD/MM/YY
8/8/2017
Date of
Line/
Department: Coffee Process Freeze Drying Equipment: Extraction
Area:
x Basic knowledge Safety and Environment

Author: Magic Johnson
Knowledge area
Type of OPL
Problem Quality
Improvement Operations Approved by

CIL (part of Cleaning / Inspection/ x Maintenance OPL Expert Equipment/ System/ Area
OPL should be displayed close to equipment/ Is it OPL Replacement? Y x Luke Walton Gary Payton
Replac
ement
point of use
Aim / Purpose
Main parts of Ball Valve

Description
Training record
OPL Name/ Title:

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Name/title:
OPL Ref №: Proc-OIL-0001
Feed pump gauge malfunction Date created:

DD/MM/YY
8/8/2017
Date of
Line/
Department: Equipment:
Area:

Author: Bob Love
Knowledge area
Type of OPL
x Problem Quality

CIL (part of Cleaning / Inspection/ Maintenance OPL Expert Equipment/ System/ Area
x OPL should be displayed close to equipment/ Is it OPL Replacement? Y x Luol Deng Dave Corzine
Replac
ement
point of use
Aim / Purpose
Temporary malfunction of feed pump pressure gauge

Description
Pressure gauge is not working!

Please use gauge P251 as reference until
15/08/2017
Training record
OPL Name/ Title:

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Name/title:
OPL Ref №: Proc-Agglo-Sweco-0001
Sweco sieve sleeves Date created: 8/8/2017

DD/MM/YY
Date of
Line/
Department: Coffee process Agglo Equipment: Sweco sieve
Area:

Author: Paul Pierce
Knowledge area
Type of OPL
x Problem Quality

OPL should be displayed close to equipment/ Is it OPL Replacement? Y x Bill Russell Robert Parish
Replac
ement
point of use
Aim / Purpose
Correct sleeves usage for sweco sieve

Description
Description of problem/ defect/ point to check What will happen if left as is?
Coffee is leaking from

sleeves on Sieving machine Equipment contamination
Breakdowns
Coffee losses
4 kg lost during 24 hrs of

production
1kg of coffee costs 4 euros!
Why did this occur? What countermeasures will you take?
USE CORRECT SLEEVE TYPE
Incorrect size of sleeves

was used
Sleeves spare part № - 5172524
Training record
OPL Name/ Title:

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Name/title:
OPL Ref №: Pack-Inst-0002
Heuft unit modification (settings during Date created: 8/8/2017

DD/MM/YY
change over) Date of
Line/
Department: Coffee packing Instant Equipment: Heuft
Area:

Author: Joakin Noah
Knowledge area
Type of OPL
Problem Quality
x Improvement x Operations Approved by

OPL should be displayed close to equipment/ Is it OPL Replacement? x N Derrick Rose Benny Bull
Replac
ement
point of use
OPL Ref № replacedPack-Inst-0001
Aim / Purpose
Improvements for easier setup of Heuft unir during change over

Description
Before improvement (description) Before improvement (picture/ illustration)
It was hard to setup Heuft unit during changeover
After improvement (description) After improvement (picture/ illustration)
All parts to change Heuft unit for new format is easy to access
Training record
OPL Name/ Title:

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Lup Falha No Robo

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Lup Falha No Robo

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One Point Lesson. Version 2.

Falha de rede na ilha de valvula da

ferramenta do Robô. Data criação: 7/22/2023

Conhecimento básico Segurança e Meio ambiente Autor: João Victor

x Situação de problema Qualidade Aprovado por:

Quando o led BF na cabeça de rede na

verificar toda conexão e cabo de rede na

Quando todos os leds na cabeça de rede na

№ Nome Data Assinatura № Nome Data Assinatura

Department: Line/ Area: Equipment: Author:

№ Name Date Signature № Name Date Signature № Date Signature

Basic knowledge Safety and Environment

Improvement x Operations Approved by

x OPL should be displayed close to equipment/

Instruction how to clean filler tubes before install to the filler

This area is for OPL itself. Please use advices in

OPL Name/ Title: Filler tubes cleaning OPL Ref №: Pack-Inst-CIL-0001

№ Name Date Signature № Name Date Signature

2 Alexander Kirilenko 8/14/2017 Kiri 31

Ball Valve Date created:

x Basic knowledge Safety and Environment

Improvement Operations Approved by

Main parts of Ball Valve

OPL Name/ Title:

№ Name Date Signature № Name Date Signature

Feed pump gauge malfunction Date created:

Basic knowledge Safety and Environment

Improvement x Operations Approved by

Temporary malfunction of feed pump pressure gauge

Pressure gauge is not working!

OPL Name/ Title:

№ Name Date Signature № Name Date Signature

Sweco sieve sleeves Date created: 8/8/2017

Basic knowledge Safety and Environment

Improvement x Operations Approved by

Correct sleeves usage for sweco sieve

Coffee is leaking from

4 kg lost during 24 hrs of

1kg of coffee costs 4 euros!

Why did this occur? What countermeasures will you take?

USE CORRECT SLEEVE TYPE

Incorrect size of sleeves

Sleeves spare part № - 5172524

OPL Name/ Title:

№ Name Date Signature № Name Date Signature

Heuft unit modification (settings during Date created: 8/8/2017

Basic knowledge Safety and Environment

x Improvement x Operations Approved by

Improvements for easier setup of Heuft unir during change over

Before improvement (description) Before improvement (picture/ illustration)

It was hard to setup Heuft unit during changeover

After improvement (description) After improvement (picture/ illustration)

OPL Name/ Title:

№ Name Date Signature № Name Date Signature

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