Escolar Documentos
Profissional Documentos
Cultura Documentos
ENC – 100M
Unidade de Comando para Guilhotina
1. Especificações Gerais
Teclado ergonomico e duravel
Mostrador claro e legivel
Display de 6 digitos para valores atuais e medidas programadas, 2 digitos para comprimento de corte e 3 digitos para quantidade de pecas
Capacidade para 50 programas armazenados, com ate 20 passos programados
Lista de programas na memoria
Recuperacao automatica de dados
Posicionamento de alta precisao
Conversao POLEGADAS / MILIMETROS com alta definicao
Duas velocidades de aproximacao para maior precisao
Potencialidade da seleção à máscara de erros posicionando nos limites
Algoritmo dinâmico para pesquisar defeitos
Compensacao de espessura
Modos de operacao MANUAL, SEMI-AUTOMATICO e AUTOMATICO
APAGA;
CHAMAR;
Suprime os DADOS do PROGRAMA de número relacionado.
O cursor chama o PROGRAMA de leitura selecionado
Suprime a ETAPA indicada pelo cursor
ENTER;
Valida os dados digitados no campo selecionado pelo cursor CURSOR;
Move o cursor para o seguinte ou a área precedente a ser
Valida entrada de senha
programada.
ANTERIOR;
Navega regressivamente entre os passos de um mesmo
programa.
Salta de forma decrescente através dos parâmetros de
maquina uma vez dentro da zona de parâmetros F3
MODO AUTOMATICO;
Aciona o modo automático ativando a mudança continua
entre os passos de um mesmo programa e habilitando o
contador decrescente de pecas
PROXIMO; Obs.: Somente e possível acompanhar a contagem de pecas
Navega progressivamente entre os passos de um mesmo removendo o cursor indicativo do campo de contagem
programa;
Adiciona um novo passo ao programa aberto se pressionada
por alguns segundos caso o indicador luminoso esteja aceso
Indica que o passo exibido e o ultimo de uma seqüência caso
o indicador luminoso permaneça aceso
INICIO;
PARA;
É válido somente na PÁGINA DE PROGRAMAÇÃO e ativa
Para todos os movimentos nas modalidades operando-se
todas as funções posicionando. O indicador luminoso aceso
SEMIAUTOMÁTICAS e AUTOMÁTICAS.
mostra que os processos podem continuar.
F1
6. RESTAURACAO MECANICA
A restauracao mecanica consiste no ajuste entre as medidas indicadas no display e o
posicionamento mecânico real do batente traseiro.
Uma vez inserida a medida real precionar F2 entao a tecla RESET e manter
precionada ate que a mensagem RESET apareca no display.
8. PROGRAMANDO
Há dois tipos de memória no ENC100, uma delas e a memória provisória outra é memória
permanente. Alistando, as ações chamando-se, suprimindo e conservando relacionado ao
PROG NO são realizadas na memória permanente, indicando, suprimir, introduzindo e
adicionando ações relacionado à ETAPA NO são realizados na memória provisória. Os
DADOS do PROGRAMA indicados antes que a energia se apague estão indicados na
ETAPA relacionada lendo da memória permanente quando o ENC100 é energizado.
Pressione F2.
8.1. PROGRAMAÇÃO DA ETAPA
Movimente o indicativo ate a posicao que você quer incorporar o valor usando o CURSOR. (a
área relacionada é iluminada e mostra onde o cursor está) Incorpore o valor usando as teclas
NÜMERİCAS. O P conduzido começará a piscar para consultar ao valor mudado. Aprove o
valor incorporado usando-se a tecla ENTER.
AJUSTE O VALOR O valor ajustado posicionando para a operação SEMIAUTOMÁTICA e
AUTOMÁTICA.
CONTAGEM DA PARTE Mostra a parte que conta valor ajustado quando o cursor está na
área, se não mostra o número da contagem da parte. Na modalidade
AUTOMÁTICA da operação, dependendo da peça que conta o sentido
(o valor do parâmetro 14) será aumentado ou diminuído após a
terminação com sucesso de cada processo posicionando e ao definir da
borda levantando-se do CICLO NOVO. Quando o valor de contagem da
peça alcançou ao valor do jogo, é passado à etapa seguinte e o número
da contagem da parte será restaurado.
COMPRIMENTO DO CORTE Na modalidade SEMIAUTOMÁTICA e AUTOMÁTICA da
operação, após a terminação com sucesso de cada um posicionar o
processo de ao definir a borda levantando-se do CORTE COMEÇA a
entrada dependendo do valor incorporado no fim do período de tempo
([S] +P22 [s] *CuttingLength P21 [m] /P23 [m]) computado, o CORTE
PERMITE a saída será ativado. CORTAR PERMITE a saída será
passivo quando movido para um contato novo do ciclo ou da abertura da
entrada do COMEÇO do CORTE.
8. PROGRAMANDO (CONTINUACAO)
8.2. ADICIONE A ETAPA
Conduzido EM SEGUIDA é iluminado se a ETAPA mostrada for a última etapa do
PROGRAMA. Nesta imprensa do momento EM SEGUIDA tecla para 1 segundo quando o
cursor dentro não no PROG NO. No fim de 1 segundo que adiciona uma ETAPA nova à
memória provisória será realizado e o número da etapa aumentará 1. Máximo. 20 etapas
podem ser usadas em um PROGRAMA. (veja 14. MENSAGENS de ERRO se a mensagem
de ErrXX for mostrada na exposição real do valor)
8.3. ETAPA DA EXPOSIÇÃO
As etapas conservadas na memória provisória podem ser indicadas subseqüentemente
usando-se PRECEDENTE ou EM SEGUIDA teclas quando o cursor não for no PROG NO
É indicado quando o valor posicionado REAL alcança valor que não pode caber na tela RESTAURAÇÃO MECÂNICA
deve ser feita. (veja 6. RESTAURAÇÃO MECÂNICA)
Está indicado e não permitido para o movimento se não houver nenhum movimento por 2 segundos.
É indicado e não permitido para o movimento se o valor posicionando REAL excede aos limites que está no sentido do
movimento (P14 ou P15) como limites determinados de maquina (P16 ou P17)
É indicado e não permitido PARA CHAMAR ou SUPRIMIR o processo quando uma CHAMADA ou uma SUPRESSÃO do
pedido da memória vieram se o PROGRAMA NO NÃO FOR CONSERVADO na memória.
Está indicado e não permitido para o SAVING quando umas ECONOMIAS ao pedido da memória vieram se o PROG NO
pertença ao outro PROGRAMA, conservado à memória antes.
Está indicado e não permitido para o processo durante o processo relacionado à memória permanente se o PROG
NENHUM for 0 ou o F2 não estiver selecionado.
Está indicado e não permitido PARA ADICIONAR e INTRODUZIR o processo quando uma ETAPA NOVA ADICIONA ou
a INSERÇÃO ao pedido provisório da memória da ETAPA veio se a memória provisória da ETAPA estiver cheia.
(máximo. 20 ETAPAS por o PROGRAMA)
Está indicado e não permitido PARA SUPRIMIR o processo quando uma ETAPA da SUPRESSÃO do pedido provisório
da memória veio se o número da ETAPA pertencer a PROGRAMA relacionado é um.
Está indicado e não permitido PARA ADICIONAR ou SUPRIMIR o processo quando uma SUPRESSÃO ou ADICIONA A
ETAPA do pedido provisório da memória veio se o F2 não for selecionado.
FUNCTIONS OF BUTTONS
FUNCTION 1; FUNCTION 2;
Calling PROGRAM Protecting Password depending on selection
Display STEP and value changing All related activities with PROGRAM and STEP memory.
MANUAL cutting (Create, update, delete, save, call etc.)
FUNCTION 3; PROGRAMMING DATA;
Protecting Password depending on selection Displaying all data which consists of STEP with actual
To set machine parameters positioning value.
DELETE;
It deletes PROGRAM DATA of related number which entered CALL;
when the cursor in the PROG NO area from memory. It Cursor provides to call which reading PROGRAM DATA which
deletes displayed STEP when the cursor in the STEP NO related entered number from memo to temporary memo when
area and deletes related values when the cursor in the other the cursor in the PROG NO area.
areas from temporary memory.
SAVE;
The cursor saves temporary memory data to memory with
number entered when the cursor is in the PROG NO area. A CURSOR;
new step which includes same data with shown STEP on the It moves the cursor to the next or previous area can be
display is saved to the temporary memory when the cursor is programmed.
in the STEP NO area. It approves entered value and saves to
the temporary memory if the cursor is in the other areas.
SEMI-AUTOMATIC OPERATION;
PREVIOUS; It performs all activities related to the STEP is shown on the
It shows all PROGRAM numbers saved in the memory as display without changing number of part counting when the
decreasing sequence when the cursor is in the PROG NO START button is pressed. The POSITION OKAY output is
area It provides to show DATA of previous step if the cursor is activated after all positioning finished successfully. It is
in the other areas. necessary to determine NEW CYCLE rising edge to pass to
It shows previous machine parameter if the F3 pressed. the next positioning. The operation can be stopped any time of
SEMI-AUTOMATIC OPERATION phase by pressing to the
STOP button.
AUTOMATIC OPERATION;
NEXT; Activities are performed from STEP shown on display like as
It shows all PROGRAM numbers saved in the memory as SEMI-AUTOMATIC OPERATION when the START button is
increasing sequence when the cursor is in the PROG NO pressed. Number of part counting will be increased or
area. It provides to show DATA of next step if the cursor is in decreased depending up on the counting direction after
the other areas. The LED is lit if the last step saved in the founding position and when determining the NEW CYCLE
memory is shown. In this case if the button pressed for 1 rising edge. It is passed to the next step when the number of
second a new step is added to the temporary memory. part counting reached to the SET value. The PROGRAM END
It shows next machine parameter if the F3 pressed. output will be activated after all steps saved completed like
this. The operation can be stopped any time of AUTOMATIC
OPERATION phase by pressing to the STOP button.
START;
STOP;
It is valid only in the PROGRAMMING PAGE and activates all
It stops all movements in the SEMI-AUTOMATIC and
positioning functions. LED illuminated shows processes
AUTOMATIC operating modes.
continue.
MECHANICAL RESET
Mechanical reset can be realised at any time except MANUAL, SEMI-AUTOMATIC and
AUTOMATIC operations, changing machine parameters and approving password by pressing
to the RESET button or closing the RESET Contact. Press F2 button. Press RESET button for
5 second. The value of Mechanical reset (P03) is displayed on the actual value display during
the end of this time of period. The mechanical reset is realised after displaying the message of
RESET on the actual value display when the time period is ended.
To exit from the mechanical reset mode release the RESET button.
The mechanical reset is realised when the RESET contact closed also. (The time period of
closing RESET contact should be at least 50 ms)
PROGRAMMING
There are two memory on the ENC100, one of them is temporary memory other one is
permanent memory. Listing, calling, deleting and saving actions related to the PROG NO are
realised on the permanent memory, displaying, deleting, inserting and adding actions related
to the STEP NO are realised on the temporary memory. The PROGRAM DATA displayed
before the energy goes off is displayed from related STEP by reading from permanent
memory when the ENC100 is energised. Press the F2 button.
8.1. STEP PROGRAMMING
Move to the area you want to enter value by using CURSOR button. (The led which belongs
to related area is lit and shows where the cursor is) Enter value by using NÜMERİC buttons.
The P led will begin to flash for referring to the value changed. Approve the value entered by
using SAVE button. In this manner the new value has been saved to the temporary memory.
The P led will light on continuously when the value approved. The SAVE button does not work
unless the value is changed. Changing value process will delete if the one of STOP, F1, F2,
RESET or CURSÖR button is pressed without changed value approved, value does not save
to the temporary memory and the P led lights on continuously. (see 14 ERROR MESSAGES if
the ErrXX message is shown on the actual value display)
SET VALUE The positioning set value for SEMI AUTOMATIC and AUTOMATIC
operation.
PART COUNTING It shows part counting set value when the cursor is on the area,
otherwise shows number of part counting. In AUTOMATIC operation
mode, depending on the part counting direction (the value of parameter
14) will be increased or decreased after completing successfully of each
positioning process and when defining of NEW CYCLE rising edge.
When the part counting value reached to the set value, it is passed to the
next step and number of part counting will be reset.
CUTTING LENGTH In SEMI AUTOMATIC and AUTOMATIC operation mode, after
completing successfully of each positioning process from when defining
rising edge of CUTTING START input depending on the value entered at
the end of time period (P21[s]+P22[s]*CuttingLength[m]/P23[m])
computed, the CUTTING ENABLE output will be activated. CUTTING
ENABLE output will be passive when moved to a new cycle or opening
contact of CUTTING START input.
PROGRAMMING (continue)
8.2. ADD STEP
The NEXT led is lit if the STEP shown is the last step of PROGRAM. At this moment press
NEXT button for 1 second when the cursor in not on the PROG NO area. At the end of 1
second adding a new STEP to the temporary memory will be realised and number of step will
increase 1. Max. 20 STEPs can be used in a PROGRAM. (see 14. ERROR MESSAGES if the
ErrXX message is shown on the actual value display)
8.3. DISPLAY STEP
STEPs saved on the temporary memory can be displayed subsequently by using PREVIOUS
or NEXT buttons when the cursor is not on the PROG NO area.
PROGRAMMING (continue)
8.7. CALL PROGRAM
Move to the PROG NO area by using CURSOR button. Enter PROG NO which you want to
call to temporary memory from permanent memory. The P led will begin to flash for showing
the value changed. Press CALL button. In this manner data related desired program is called
to the temporary memory from permanent memory and is displayed from number of STEP 1.
The P led lights on continuously when CALL process is finished.
The CALL button does not work unless the value is changed. Changing process will be
canceled if one of the STOP, F1, F2, RESET or CURSOR buttons is pressed without done
anything on the value changed. The P led lights on continuously and the PROGRAM does not
call from the permanent memory. (see 14. ERROR MESSAGES if the ErrXX message is
shown on the actual value display)
SEMI-AUTOMATIC OPERATION
AUTOMATIC OPERATION
AUTOMATIC OPERATION can be realised at any time except MANUAL operation, SEMI-
AUTOMATIC operation, changing machine parameters and password approval after the
STEP is displayed (see 8.3) by using PREVIOUS or NEXT button which you wanted to run
from if the AUTOMATIC OPERATION led is lit by pressing to the START button.
Procedures realised like as SEMI-AUTOMATIC operation. The number of part counting is
increased or decreased depend on counting direction after finding position, when determined
the rising edge of the NEW CYCLE input. The number of part counting is reset and moves to
the NEXT STEP when reaching to the part counting SET value. After finished all saved step
like this the PROGRAM END output is activated and pressing to the STOP button is waited.
Operation can be stopped any time during AUTOMATIC OPERATION by pressing to the
STOP button.
(see 14. ERROR MESSAGES if the ErrXX message is shown on the actual value display)
CONTROL PROCEDURE
It is approached that if the value of parameter P04 is determined different value than 0, for the
value of parameter P05 equal to 0 always from backward, for the others always from forward.
When the START button is pressed difference between SET and ACTUAL values are
computed. Depending on the approaching direction to the target, it is computed that difference
value in which area is and action starts. Description of machine parameters as an area value
for both two direction as follows;
[2+3+4+5] : P04 (Overrun Distance)
[3+4+5] : P07 (Slow Speed Distance)
[5] : P08 (Advanced Stop )
If the ACTUAL positioning value for both two approaching direction is AREA 1, FAST
MOVEMENT directly to the target begins without overrun (P04) and waiting before movement
to the opposite direction (P06).
(see 13. MACHINE PARAMETERS for detailed descriptions number of parameters and forms
of numbers)
MACHINE PARAMETERS
P00 Encoder Type Number of pulse of Encoder is used pulse. 0 – 999 pulse/rnd
P01 Pitch Movement distance when the axis of encoder is rounded one time. 0.0 – 99.9 mm/rnd
P02 Multiplication Factor Multiplication Factor of Encoder [0]:X1, [1]:X2, [other]:X4 0–9
P03 Mechanical Reset Value Axis mechanical resetting value. 0.0 – 99999.9 mm
P04 Overrun Distance If the value is [0] The target is not overrun and only one try is done what ever the 0.0 – 99.9 mm
repetition number is.
P05 Approaching Direction If the value is [0] is approached always from backward. If it is other is approached 0–9
always from forward.
P06 Forward / Backward The time period of AC Engine waits and rests before begins to movement at 0.0 – 9.9 sec
Waiting Time opposite direction at the end of Overrun Distance. If the value less than 0.5 it is
limited with 0.5. It is not used in the case that it is not necessary to overrun and if
the P04 equal to 0.
P07 Slow Speed Distance It is used for double speed systems. If it is [0] Movement to the target is realised as 0.0 – 99.9 mm
FAST MOVEMENT. The movement goes on as SLOW MOVEMENT when is
approached to the target for value entered.
P08 Advanced Stop The movement stops when approaching to the target for value entered. 0.0 – 9.9 mm
P09 Tolerance Acceptable ± positioning error. 0.0 – 9.9 mm
P10 Error Blanking If it is [0] shading is off. For the [other] values if the positioning is realised with in the 0–9
tolerances the actual value display is equalized to the SET value display.
P11 Number of Retry It is not permitted if the value is [0]. For the [other] values for number of attempt 0–9
entered if the unit makes positioning out of the limits of tolerances, repeats until
correct positioning is done.
P12 RETRACT Distance It is not permitted for RETRACT process if the value is [0]. For the [other] values, if 0.0 – 999.9 mm
the RETRACT ON led is lit RETRACT procedure is permitted to the (+) direction as
much as the value entered.
P13 RETRACT Delay Time Allow to RETRACTION at the end of the defined time after the RETRACT input is 0.00 – 9.99 sec
avtivated.
P14 Position Lower Limit It is not permitted by Software to movement under value entered. 0.0 – 99999.9 mm
P15 Position Upper Limit It is not permitted by Software to movement over value entered. 0.0 – 99999.9 mm
P16 Hardware Lower Limit Distance between position lower limit and hardware lower limit switch. 0.0 – 9.9 mm
P17 Hardware Upper Limit Distance between position upper limit and hardware upper limit switch. 0.0 – 9.9 mm
P18 Part Counting Direction Part counting process is realised from 0 to SET value if the value entered is [0], 0–9
from SET value to 0 if the value is [other].
ERROR MESSAGES
It is displayed when the EMERGENCY STOP input is open contact. It is not permitted for MANUAL, SEMI-AUTOMATIC
and AUTOMATIC operation.
It is displayed when the ACTUAL positioning value reaches the value can not fit to the screen. To delete this message
MECHANICAL RESET must be done. (see 6. MECHANICAL RESET)
It is displayed and when the MANUAL, SEMI-AUTOMATIC or AUTOMATIC operation request came if parameters
determined as P00 [0] or P01[0] and is not permitted for movement.
It is displayed and is not permitted for movement if there is no movement for 2 sec. although when the MANUAL, SEMI-
AUTOMATIC or AUTOMATIC operation request came.
It is displayed and is not permitted for movement if the ACTUAL positioning value is exceed to limits which is in movement
direction (P14 or P15) as determined hardware limits (P16 or P17) as in the MANUAL, SEMI-AUTOMATIC or
AUTOMATIC operation.
In the case of SEMI-AUTOMATIC or AUTOMATIC operation, it is displayed and waits for pressing to the STOP button if
the ACTUAL positioning value according to the SET value is realised out of tolerance. (P09)
When the START button is pressed in the case of SEMI-AUTOMATIC or AUTOMATIC operation,
If approaching from backward;
i if (SET – P04) < (P14) or
ii if (SET + P12) > (P15) than it’s displayed and is not permitted to START process.
If approaching from forward;
i if (SET) < (P14) or
ii if (SET + P04) > (P15) or
iii if (SET + P12) > (P15) than it’s displayed and is not permitted to START process.
It is displayed and not permitted for SAVING when a NEW PROGRAM SAVE request came if the permanent memory is
full. (max. 50 PROGRAMS)
It is displayed and not permitted to CALL or DELETE process when a CALL or DELETE from memory request came if the
PROGRAM NO is not SAVED on the memory.
It is displayed and not permitted for SAVING when a SAVE to memory request came if the PROG NO is belong to the
other PROGRAM, saved to the memory before.
It is displayed and not permitted for process during process related to the permanent memory if the PROG NO is 0 or F2
is not selected.
It is displayed and not permitted to ADD and INSERT process when a NEW STEP ADD or INSERT to the temporary
STEP memory request came if the temporary STEP memory is full. (max. 20 STEPS per PROGRAM)
It is displayed and not permitted to DELETE process when a DELETE STEP from temporary memory request came if the
number of STEP belongs to related PROGRAM is one.
It is displayed and not permitted to ADD or DELETE process when a DELETE or ADD STEP from temporary memory
request came if the F2 is not selected.