MM Casa Chap.23-11-31 23-12-10

I
C- 212 - 2 0 0 MAINTENANCE MANUAL
i 'The a n t e n n a c o u p l e r m a t c h e s t h e p0we.r a m p l i f i e r o u t p u t t o
t h e a n t e n n a i n f o u r f r e q u e n c y b a n d s . B a n d A i s f r o m 2 MHz
6 MHz, b a n d B i s f r o m 6 MHz t o 7 MHz, b a n d C i s f r o m 7 MHz
t o 1 0 MHz, a n d b a n d D i s f r o m 1 0 lYHz t o
1 8 MHz.
D. Control Unit (fig. 5)
The c o n t r o l u n i t i s i n a p a n e l m o u n t e d m e t a l c a s e .
E l e c t r i c a l s i g n a l s a r e v i a a c o n n e c t o r on t h e r e a r o f t h e
u n i t . C o n t r o l s a r e o n t h e f r o n t o f t h e u n i t . T h e VOLUME a n (
RF G A I N c o n t r o l s a r e c o n c e n t r i c a l l y on t h e same s h a f t . T h e
CLARIFIER c o n t r o l i s a p o t e n t i o m e t e r . A t h r e e - p o s i t i o n
s w i t c h s e l e c t s t h e o p e r a t i n g mode. C h a n n e l s e l e c t i o n i s b y
t u r n i n g a s e l e c t o r s w i t c h , t h e c h a n n e l number b e i n g shown
a s a d i g i t i n a w i n d o w a b o v e t h e s e l e c t o r . A m e t e r shows
r e 1a t i ve power.
E. Antenna
The a n t e n n a i s a f i x e d , g r o u n d e d w i r e s y s t e m w h i c h u s e s a
f e e d - t h r u i n s u l a t o r and a g r o u n d e d t e n s i o n e r .
5. Operation ( f i g . 6)
I
P o w e r t o t h e s y s t e m i s v i a a c i r c u i t b r e a k e r i d e n t i f i e d , HF
COMM. T h e s y s t e m i s s w i t c h e d on b y t u r n i n g t h e ON/OFF/VOLUME
c o n t r o l f r o m t h e f u l l y c o u n t e r c l o c k w i s e p o s i t i o n . The r e q u i r e d
c h a n n e l i s s e l e c t e d b y t u r n i n g t h e CHANNEL SELECTOR u n t i l t h e
c o r r e c t n u m b e r a p p e a r s i n t h e CHANNEL D I S P L A Y w i n d o w . The
o p e r a t i n g m o d e (AM, USB o r L S B ) i s s e l e c t e d u s i n g t h e m o d e
selector.
B o t h r f a n d a u d i o g a i n s a r e c o n t r o l l e d b y t h e RF G A I N a n d
VOLLIME p o t e n t i o m e t e r s r e s p e c t i v e l y .
I n s i n g l e s i d e b a n d modes, t h e CLARIFIER c o n t r o l adjusts the

p i t c h o f the incoming audio signal.
I
T h e POWER I N D I C A T O R m e t e r s h o w s p o w e r o u t p u t a n d c o r r e c t t u n i n
I o f t h e system. D u r i n g s i n g l e sideband o p e r a t i o n , t h e meter
i d e f l e c t s w h e n m o d u l a t i o n o c c u r s , a n d d u r i n g AM o p e r a t i o n , t h e
m e t e r i n d i c a t e s c a r r i e r l e v e l w h e n t h e PTT s w i t c h i s o p e r a t e d .
, T h e t r a n s m i t t e r o u t p u t i s 1 0 0 W PEP o n SSB a n d 2 5 W o n AM.
r
I
R
Effectivity: CC29 23- 11- 31
Page ;
May 1 / 8 ;
CAslAe
CHANNEL
'OFF/VOLUHE
CLARIFIER
CONTROL
-
SELECTOR
R,F,'GAIN
CONTROL
Fig. 5 Control Unit
R
R Effectivity: CC29 23- 11- 30
Page 8
C- 212 - 200 M A I N T E N A N C E M A N U A L
ANTENNA
A lr
4
628 V D , C ~
R,F, SECONDARY
4 b
ANTENNA
COUPLER
POWER 41
8
AMPLIF IER
b
TRANSMIT
R,F.
A A
RECEIVE
R.F.
'
4
Y Y T -
CONTROL AND
FREQUENCY DATA '
CONTROL
UNIT
TRANSCEIVER
AUDIO , - AUDIO
MIC AUDIO NIC
INTEGRATING
[ LLlIMINAT ION
CONTROL
1 ,- F i n 6 HF C n m r n l ~ n i c a t i n n S v s t e r n - Block Diasram
P a g e 9/1C
May 1 / 8 7
TRANSCEIVER
WARNING: ELECTRICS - MAKE CERTAIN THAT C I R C U I T S INVOLVED ARE

ISOLATED.
1. E q u i p m e n t and M a t e r i a l s
------------------------------------------------------
ITEM - DESIGNATION
A. C i r c u i t B r e a k e r S a f e t y C l i p and Tag
B. B l a n k i n g P l u g s a n d Caps
Referenced Procedure
23- 11- 30, P. Block 501 HF C o m m u n i c a t i o n S y s t e m
2. Procedure
A. Job Set- up
(1) Pull, s a f e t y and t a g t h e f o l l o w i n g c i r c u i t b r e a k e r :

.....................................................
PANEL SERVICE FIN
.....................................................
Overhead HF COPIIY RC1
(2) Gain access t o a v i o n i c s equipment.
B. Removal (fig. 401)
(1) U n c l i p and d i s c o n n e c t e l e c t r i c a l c o n n e c t o r ( 8 ) on
front of unit.
(2) Disconnect coaxial connector ( 7 ) o n f r o n t LH s i d e o f

unit.
(3) Disconnect coaxial connector ( 6 ) o n f r o n t RH s i d e o f

unit.
(4) Loosen k n u r l e d knob o f r e t a i n e r ( 3 ) . Pull retainer (3

f o r w a r d and down.
I R Fig. 401 Transceiver

Page 402
Dec. 3 1 / 8 4
C-212 - 2 0 0 MAINTENANCE MANUAL
(5) U s i n g h a n d l e ( 1 0 ) on f r o n t o f u n i t , p u l l
transceiver (1) from mounting t r a y (2).
(6) P r o t e c t c o n n e c t o r s ( 6 ) , ( 7 ) , ( 8 ) and r e c e p t a c l e s (4)

( 5 ) , ( 9 ) w i t h p l u g s l c a p s . Stow bundle, assembly
secure1y.
C. Preparation for Installation
(1) I n s p e c t r e p l a c e m e n t component f o r s i g n s o f damage,

corrosion o r bent pins.
(2) Clean around working area.
D. Installation (fig. 401)
(1) Remove b l a n k i n g p l u g s l c a p s f r o m c o n n e c t o r s ( 6 ) , ( 7 ) ,
( 8 ) and r e c e p t a c l e s ( 4 ) , ( 5 ( 9 ) . Release bundle
assembly from stowage.
(2) Position transceiver (1) on m o u n t i n g t r a y ( 2 ) and

s l ide f u l l y rearward.
(3) L i f t r e t a i n e r ( 3 ) u p and p u s h i n . T i g h t e n k n u r l e d knc

of r e t a i n e r (3) t o secure t r a n s c e i v e r ( 1 ) .
(4) Connect c o a x i a l connector (6) t o f r o n t RH s i d e o f

unit.
(5) Connect c o a x i a l connector ( 7 ) t o f r o n t LH s i d e o f

unit.
(6) Connect e l e c t r i c a l connector (8) to front of unit.
E. Test
(1) Carry out operational t e s t (Ref. 23- 11- 30,

P. Block 501).
F. Close- up
(1) Make c e r t a i n t h a t w o r k i n g a r e a i s c l e a n and c l e a r o f

t o o l s and m i s c e l l a n e o u s e q u i p m e n t .
(2) Install any access p a n e l s p r e v i o u s l y removed.

POWER A M P L I F I E R
REMOVALIINSTALLATION
WARNING: ELECTRICS - MAKE CERTAIN THAT C I R C U I T S INVOLVED ARE

ISOLATED.
1. Equipment and M a t e r i a l s
..................................................................
I T EM DESIGNATION
B. B l a n k i n g P l u g s and C a p s
2 3 - 1 1 - 3 0 , P. Block 501 HF C o m m u n i c a t i o n S y s t e m
2 . Procedure
A. Job Set- up

.....................................................
PANEL SERVICE FIN
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Overhead HF C O M M RC1
(2) Gain access t o a v i o n i c s equipment.
(1) Disconnect coaxial connector (6) o n f r o n t RH s i d e o f

case.
(2) D i s c o n n e c t c o a x i a l c o n n e c t o r ( 8 ) o n f r o n t LH s i d e o f
case.
(3) Disconnect small coaxial connector (10) o n f r o n t LH

s i d e o f case.
(4) Disconnect e l e c t r i c a l connector (7) on f r o n t of case.
II R Effectivitv: CC29 23- 11- 3

ClAsA-
0
I
5 1
q 4
R Fig. 401 Power A m p l i f i e r

C- 212 - 200 MAINTENANCE MANUAL
(5) Loosen wing n u t ( 5 ) s e c u r i n g r e t a i n i n g p l a t e ( 4 ) .
(6) Pull retaining p l a t e (4) forward.
(7) P u l l power a m p l i f i e r ( 1 ) f o r w a r d i n m o u n t i n g t r a y ( 2 :
(8) Remove p o w e r a m p l i f i e r ( 1 ) .
(9) P r o t e c t c o n n e c t o r s ( 6 ) , ( 7 ) , ( 8 ) and 1 0 ) and

receptacles ( 3 ) , ( 9 ) , ( l l ) , (12) w i t h plug/caps. St01
bundle assembly securely.
C. Preparation f o r I n s t a l l ation
(1) I n s p e c t r e p 1 a c e m e n t c o m p o n e n t f o r s i g n s o f d'amage,
corrosion or bent pins.

(1) Remove p l u g s l c a p s f r o m c o n n e c t o r s ( 6 ) , ( 7 ) , ( 8 ) , ( 1 0
and r e c e p t a c l e s ( 3 ) , ( 9 ) , ( l l ) , ( 1 2 ) . . R e l e a s e b u n d l e
assembly from stowage.
(2) P o s i t i o n power a m p l i f i e r ( 1 ) on m o u n t i n g t r a y ( 2 ) .
P u s h p o w e r amp1 i f i e r ( 1 ) f u l l y r e a r w a r d .
(3) Sl.ide r e t a i n i n g p l a t e ( 4 ) forward i n t o p o s i t i o n .
(4) Tighten wing n u t ( 5 ) t o secure r e t a i n i n g p l a t e ( 4 ) .
(5) Connect e l e c t r i c a l connector (7) t o f r o n t o f case.

(6) C o n n e c t c o a x i a l c o n n e c t o r ( 6 ) t o f r o n t RH s i d e o f
case.
(7) C o n n e c t s m a l l c o a x i a l c o n n e c t o r ( 1 0 ) , t o f r o n t ' LH s i d ,
o f case.
(8) C o n n e c t l a r g e c o a x i a l c o n n e c t o r ( 8 ) - t o f r o n t LH s i d e
o f case.
E. Test

P. B l o c k 5 0 1 ) .
R
Effectivity: CC29 23-11-
P a g e 41
D e c . 3111
F. Close- up
(1) Make c e r t a i n t h a t w o r k a r e a i s c l e a n and c l e a r o f

t o o l s and r n i s c e l l a n e o u s e q u i p m e n t .
(2) I n s t a l 1 any access panel s p r e v i o u s l y removed.
R
Effectivity: CC29 23- 11- 32
Page 404
Dec. 3 1 / 8 4
ANTENNA COUPLER
REMOVALIINSTALLATION
WARNING: ELECTRIC5 - MAKE C E R T A I N THAT C I R C U I T S INVOLVED ARE

ISOLATED.
WARNING: DURING TUNING ADJUSTMENT, BEWARE OF HIGH RF VOLTAGE

PRESENT ON A I R DUCT AND A I R DUCT C L I P S .
CAUTION: THE TRANSMITTER SHOULD NOT BE KEYED CONTINUOUSLY FOR OVE

3 0 SECONDS I N T O AN UNTUNED ANTENNA.
CAUTION: DURING TUNING ADJUSTMENTS, H I I L O POWER SWITCH .ON POWER

A M P L I F I E R I S TO BE SET TO LO.
CAUTION: CARE MUST BE TAKEN DURING TUNING NOT TO SHORT OllT TURNS
A I R DUCT OR TO TOUCH A I R DUCT WITH I N S U L A T I O N OF A I R DUC
C L I P S AS DAMAGE MAY RESULT.
CAUTION: C O I L TUNING SCREWS SHOULD NOT BE TURNED I N CLOSER THAN

3 MM ( 0 , 1 2 5 I N ) FROM C O I L FACE.
1. Equipment' and M a t e r i a l s
.................................................................
ITEM DESIGNATION
.................................................................
B. B l a n k i n g P l u g s and Caps
B i r d T h r u l i n e Wattnieter - o r e q u i v a l e n t
w i t h L i n e I m p e d a n c e o f 5 0 Ohms a n d
Capabil i t y o f Absorbing 100 Watts
b e t w e e n 2 MHz a n d 3 0 MHz.
S t a n d a r d I n s u l a t e d A1 i g n m e n t T o o l t o F
Tunable Inductors.
Length o f Coaxial Cable w i t h

Terminations.
Referenced, Procedure
Effectivity: CC29 23-11-

Page 4
De.c. 3 1 1
2 . Procedure
A. Job S e t - u p
R I) ]full, s a f e t y and t a g t h e f o l l o w i n g c i r c u i t b r e a k e r :
R Overhea d It F i d ( MM
(2) Gain access t o a v i o n i c equipment.
(1) Remove and r e t a i n a t t a c h i n g p a r t s ( 1 3 ) s e c u r i n g

connection (14) t o insulated post (15).
(2) Remove a n t e n n a c o n n e c t i o n ( 1 4 ) f r o m i n s u l a t e d
post (15).
(3) Install a t t a c h i n g p a r t s ( 1 3 ) on i n s u l a t e d p o s t ( 1 5 ) .
(4) Remove a n d r e t a i n a t t a c h i n g p a r t s ( 1 1 ) securing

bonding jumper (10) t o s t u d (12).
(5) Remove b o n d i n g j u m p e r (10) from stud (12).
(6) I n s t a l l attaching p a r t s (11) on s t u d ( 1 2 ) .
(7) L i f t tabs (6) and m o v e b o n d i n g j u m p e r ( 1 0 ) cl'ear o f

unit (1).
(8) Disconnect e l e c t r i c a l connector (9) from f r o n t o f

unit (1).
(9) Disconnect coaxial connector (8) from f r o n t o f

unit (1).
(10) Remove and r e t a i n a t t a c h i n g p a r t s ( 7 ) securing antenna

c o u p l e r ( 1 ) t o shockmounts ( 5 ) .
(11) Remove a n t e n n a c o u p l e r ( 1 ) .
(12) P r o t e c t c o n n e c t o r s ( 8 ) , ( 9 ) and r e c e p t a c l e s ( 2 ) , (3)

w i t h p l ugs/caps. Stow b u n d l e assembly s e c u r e l y .

Page 402
Dec. 3 1 / 8 4
R Fig. 401 Antenna Coupler

Page 40
Dec. 3 1 / 8
C. Preparation f o r Instal1ation
(1) I n s p e c t r e p l a c e m e n t component f o r s i g n s o f damage,

(2) . R e p l a c e a n y a t t a c h i n g p a r t s as n e c e s s a r y .
(1) Remove b l a n k i n g p l u g s l c a p s f r o m c o n n e c t o r s ( 8 ) , ( 9 )
a n d r e c e p t a c l e s ( 2 ) , ( 3 ) . Re1 e a s e b u n d l e a s s e m b l y f r o m
stowage.
(2) Position antenna coupler (1) on shockmounts ( 5 ) .
(3) I n s t a l l and t i g h t e n a t t a c h i n g p a r t s ( 7 ) t o secure

u n i t ( 1 ) t o shockmounts ( 5 ) .
(4) P o s i t i o n bonding jumper (10) along f r o n t o f u n i t (1).

Fold tags (6) over bonding jumper (10).
(5) Remove a n d r e t a i n a t t a c h i n g p a r t s ( 1 1 ) from stud (12).
(6) F i t bonding jumper (10) t o stud (12).
(7) Install a t t a c h i n g p a r t s (11) and t i g h t e n .
(8) Connect c o a x i a l c o n n e c t o r ( 8 ) t o front of u n i t (1).
(9) Connect e l e c t r i c a l c o n n e c t o r ( 9 ) to front of unit (1).

(10) Remove a n d r e t a i n a t t a c h i n g p a r t s ( 1 3 ) from insulated
post (15).
(11) F i t antenna connection (14) t o i n s u l a t e d post (15).
(12) I n s t a l l attaching parts ( 1 3 ) and t i g h t e n .
E. Adjustment ( f i g . 402 and f i g . 403)
NOTE: Maximum i n d u c t a n c e on t h e v a r i a b l e i n d u c t o r s i s
o b t a i n e d when t h e s c r e w i s e x t e n d e d f u l l y . o u t .
IVOTE: M i n i m u m i n d u c t a n c e o n t h e v a r i a b l e i n d u c t o r s i s
o b t a i n e d when t h e s c r e w r e a c h e s a p p r o x i m a t e 1 y 3 mm
(0,125 i n ) f r o m f u l l y i n .
NOTE: T h e a i r d u c t i n d u c t a n c e i n c r e a s e s as t h e t a g s a r e
moved away f r o m t h e p o r c e l a i n a n t e n n a f e e d - t h r u
insul ator.

Paqe 4 0 4
CASA
HI/LO
POWER SWITCH'
BI
F i g . 40 2 Antenna Co~rplerTuning -
Equipment C o n f i g u r a t i o n
'ectivity: CC29 23- 11- 3

Page 40
Dec. 3 1 / 8
CASAe
R Fig. 403 Antenna Coupler Tuning

T u n i n g Components

Page 406
Dec. 3 1 / 8 4
I

0 -
(1) Remove a n t e n n a c o u p l e r 1i d .
(2) Connect wattmeter ( f i g . 402).
(3) Remove s a f e t y c l i p and t a g f r o m c i r c u i t b r e a k e r HF

COMM R C 1 . Push c i r c u i t b r e a k e r .
(4) On HF c o n t r o l u n i t , t u r n ONICIFFIVOLUME c o n t r o l from

t h e OFF p o s i t i o n .
(5) On HF c o n t r o l u n i t , s e l e c t c h a n n e l 1.
(6) Make c e r t a i n t h a t a n t e n n a c o u p l e r i s t u n e d t o t h e sam

c h a n n e l as t r a n s c e i v e r b y c h e c k i n g t h a t w i r e l e a d i n g
t o S1 c o n t a c t p o s i t i o n i s c o l o r e d brown ( f i g . 403).
(7) Repeat s t e p s 5 and 6 f o r each c h a n n e l , o b s e r v i n g t h a t

w i r e c o l o r c o n f o r m s t o c h a n n e l number, u s i n g s t a n d a r d
c o l o r coding f o r matching channel t o wire c o l o r .
NOTE: I f a l l channels are uniformly out o f alignment,

l o o s e n s e t screws s e c u r i n g s h a f t t h r u S1 and
position shaft correctly.
(8) On HF c o n t r o l u n i t , select channel . l .
(9) Set w a t t m e t e r t o r e a d r e f l e c t e d power.
(10) On p i l o t a u d i o i n t e g r a t i n g s y s t e m , s e l e c t HF t r a n s m i t
and r e c e i v e f a c i l i t y . ( R e f . 2 3 - 5 0 - 0 0 ) .
(11) On p i l o t c o n t r o l w h e e l , p r e s s PTT s w i t c h .
(12) I n antenna c o u p l e r , s l o w l y v a r i a b l e i n d u c t o r t u r n of
c h a n n e l b e i n g t u n e d w i t h i n s u l a t e d a1 i g n m e n t t o o l .
N o t e w h i c h d i r e c t i o n c a u s e s a d i p on w a t t m e t e r .
(13) C o n t i n u e t u r n i n g i n d u c t o r i n d i r e c t i o n which caused

d i p u n t i l wattmeter reading i s at lowest p o i n t .
(14) Repeat s t e p s 1 2 and 13 b u t a d j u s t i n g padder c a p a c i t o r

f
1
6 o f channel being tuned u n t i l wattmeter reading i s
10% o r l e s s o f f o r w a r d power.
I
! (15)
(16)
R e l e a s e PTT s w i t c h .
Repeat s t e p s 11 t o 1 5 f o r a l l o t h e r c h a n n e l s .
(17) D e - s e l e c t HF t r a n s m i t a n d r e c e i v e o n a u d i o i n t e g r a t i n
1 )'-( system (Ref. 23- 50- 00).

Page 4 0
Dec. 3 1 1 8
(18) Remove w a t t m e t e r and r e c o n n e c t w i r e s as b e f o r e .
(19) Install antenna coupler 1i d .
(20) On HF c o n t r o l unit, s e t ON/OFF/VOLUME c o n t r o l t o OFF

position.
F. Test

P. B l o c k 5 0 1 ) .
G. Close- up
(1) Make c e r t a i n t h a t w o r k i n g a r e a i s c l e a n and c l e a r o f

(2) I n s t a l 1 a n y access p a n e l s p r e v i o u s l y removed.
Page 408
Dec. 3 1 / 8 4
C- 212 - Z O O MAINTENANCE MANUAL
CONTROL UNIT
REMOVAL/INSTALLATION
WARNING: ELECTRICS - MAKE CERTAIN THAT C I R C U I T S INVOLVED A R E

ISOLATED.
II 1. E q u i pmen-t a n d M a t e r i a1 s
..................................................................
ITEM DESIGNATION
..................................................................
I A. C i r c u i t B r e a k e r S a f e t y C l i p a n d Taa
I1 B. B l a n k i n g P l u g s and Caps
I Referenced Procedure

33- 10- 00 L i g h t s - F l i g h t Deck
i A. Job S e t - u p
R (1) Pull, s a f e t y and t a g t h e f o l l o w i n g c i r c u i t b r e a k e r :

.....................................................
R PANEL SERVICE FIN
.....................................................
R Overhead HF C O M M RC1
(2) D e - e n e r g i z e f l i g h t deck i n s t r u m e n t 1i g h t i n g .
(Ref. 33- 10- 00).
I
I (1) Release fasteners (2) securing control u n i t (1).

I
! (2) L i f t c o n t r o l u n i t (1) c l e a r o f p a n e l .
(3) Disconnect e l e c t r i c a l connector (3).
Ii NOTE: If insufficient slack i s available i n wire, gai

a c c e s s t h r o u g h p e d e s t a l s i d e p a n e l and
/-
1 - disconnect wire before removing control u n i t .
I R Effectivity: CC29 23- 11- 3

rrlcae
R Fig. 401 Control Unit
R Effectivity: CC29 23-11-

Paqe 4
I
j
! C-212 - 200 ' M A I N T E N A N C E MANUAL

4
I "
.. -
i'
(4) Remove c o n t r o l u n i t ( 1 ) .
!
j
'
(5) P r o t e c t c o n n e c t o r ( 3 ) and r e c e p t a c l e ( 4 ) w i t h
i pl u g / c a p . Stow b u n d l e a s s e m b l y s e c u r e l y .
C. Preparation for Installation
(1) I n s p e -c t r e p l a c e m e n t c o m p o n e n t f o r s i g n s o f d a m a g e ,
II ~
(2) 'Clean around working a r e a .
D. I n s t a l l a t i o n ( f i g . 401)
(1) Position control u n i t (1) over p e d e s t a l .
(2) Connect e l e c t r i c a l c o n n e c t o r ( 3 ) .
NOTE: If i n s u f f i c i e n t slack i s a v a i l a b l e in wire,
1 p l a c e c o n t r o l u n i t in pedestal before connectin
i connector.
I
i
I (3) Position control unit (1).
1 I
' ;'
...
d.+
';I, (4) ' S e c u r e c o n t r o l u n i t ( 1 ) w.ith f a s t e n e r s ( 2 ) .
i E. Test

P . Block 5 0 1 ) .
F. Close- up
R (1) Make c e r t a i n t h a t work a r e a i s c l e a n and c l e a r o f
1I - R
(2)
t o o l s and mi s c e l l a n e o u s e q u i p m e n t .
E n e r g i z e f l i g h t deck i n s t r u m e n t l i g h t i n g .
1 (Ref. 33- 10- 00).
(3) I n s t a l 1 a n y removed a c c e s s p a n e l s .
,r>
Page 403/401
Dec. 3 1 / 8 1
I/ ANTENNA
ITEM DESIGNATION
..................................................................
I A. C i r c u i t B r e a k e r S f a e t v C l i ~a n d T a a
B. Insul ation
Access P l a t f o r m s , 3 m and 6 m (9,75 ft

and l 9 , 5 f t )
2X I . F \ I Q 2M - E b c k 5 0 1 HF C o m m u n i c a t i o n S y s t e m
2. Procedure
?
,- A. Job S e t - u p

.....................................................
PANEL SERVICE FIN
.....................................................
(2) P o s i t i o n access p l a t f o r m s .
(1) Upper F i ' x i n g P o i n t
(a) Remove c o t t e r p i n a s s e m b l y ( 1 ) w h i l e s u p p o r t i n g
cable tensor (2).
(b) Lower upper assembly t o lower f i x i n g p o i n t .
R
Effectivity: ~ ~ 2 9
I Fig. 401 Antenna
K
Effectivity: CC29-
23- 11- 35
Page 4 0 2
Dec. 3 1 / 8 4
C- 212 - 2 0 0 MAINTENANCE 'MANUAL
(2) Lower F i x i n g P o i n t
(a) Remove 1 4 s c r e w s ( 3 ) , n u t s ( 5 ) and w a s h e r s ( 4 )

s e c u r i n g base assembly ( 7 ) .
(b) Disconnect connector (6).
(c) Remove c o m p l e t e a s s e m b l y f r o m a i r c r a f t .
(d) Insulate connector (6). Stow assembly.
C. P r e p a r a t i o n o f Rep1 a c e m e n t Component
(1) Make c e r t a i n t h a t m a t i n g f a c e s o f u n i t a r e f r e e f r o m
p a i n t , g r e a s e o r a n y o t h e r n o n - c o n d u c t i v e m a t e r i a1.
D. Preparation f o r Installation
(1) Make c e r t a i n t h a t m a t i n g f a c e s o f a i r c r a f t a r e f r e e
from p a i n t , grease o r any other non- conductive
material.
E. Installation (fig. 401)
(1) Lower F i x i n g P o i n t
(a) P o s i t i o n a n t e n n a b a s e a s s e m b l y ( 7 ) and s e c u r e
w i t h 1 4 s c r e w s ( 3 ) , w a s h e r s ( 4 ) and n u t s ( 5 ) .
(b) Remove i n s u l a t i o n a n d c o n n e c t c o n n e c t o r ( 6 ) .
(c) Raise upper a s s e r r ~ b l yt o u p p e r f i x i n g point.
(2) Upper F i x i n g P o i n t
( a ) I n s t a l : c o t t e r p i n assembly ( 1 ) w h i l e s u p p o r t i n g
cable tensor (2).
F. Test
(1) Carry out operational t e s t (Ref. 2 3 - 1 1 - 3 0 , P.

lock 5 0 1 ) .
G. Close- up
(1) Make c e r t a i n t h a t w o r k i n g a r e a i s c l e a n a n d c l e a r o f
(2) Remove a c c e s s p l a t f o r m .
HF COMMllNICATION SY'STEM
DESCRIPTION AND OPERATION
1. General
This topic includes the information necessary f o r the C o l l i n s

HF200, HF220 and t h e H F 2 3 0 c o m m u n i c a t i o n s y s t e m . T h e
d i f f e r e n c e s between t h e systems are such t h a t , f o r a i r c r a f t
m a i n t e n a n c e manual p u r p o s e s , t h e s y s t e m s c a n b e r e g a r d e d as t
same.
T h e HF c o m m u n i c a t i o n s y s t e m i s u s e d f o r amp1 i t u d e m o d u l a t e d
(AM) a i r - a i r and a i r - t o - g r o u n d , l o n g r a n g e c o m m u n i c a t i o n i n t
2 MHz t o 3 0 MHz f r e q u e n c y b a n d .
2. Component L o c a t i o n ( f i g . 1)
** On A/C: A l l e x c e p t CC46
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ,
ITEM FIN DESIGNATION ZONE ACCESS REFERENI

PANEL
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ,
1. RC 2 Transceiver 225 - 23-11-4:
2. RC3 P o w e r Amp1 i f i e r 225 - 23-11-4:
3. RC4 Automatic Antenna

Coup1e r 225 - 23- 11- 4:
4. RC6 Control Unit 212/

214 - 23- 11- 41
5. RC5 Antenna
6. RC1 C i r c u i t Breaker 212/

215 - 24-00-1[
E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A57,AC52, 23- 11- 1

AV27,AV45,CC4,CC22,CC23,CC24,CC3OyCC32,CC34,CC46, Pa e
CC54,CC79,CD5l,CD58,CD63,CD67,CE61,CE62,P2,S43 Apr. 38/!
Fig. 1 HF C o m m u n i c a t i o n S y s t e m - C o m p o n e n t L o c a t i o n ( S h e e t 1 o f 2)
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A56yA57yAC52y 23-11-40
AV27,AV45,CC4,CC22,CC23,CC24,CC3O,CC32,CC34,CC46, Page 2
CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,P2,S43 A p r . 30/93
I r R
Fig. 1 HF C o m m u n i c a t i o n S y s t e m - C o m p o n e n t L o c a t i o n (Sheet 2 o f
R Effectivity: A27 , A 4 5 , A 4 5 / 2 , A 4 8 , A 5 2 , A 5 6 ,A57 ,-AC52,

A V 2 7 . A V 4 5 . C C 4 - C C 2 2 . C C 3 3 3 C C 3 4 4 C C 3 n n C C 3 C3 C 3 4 C C 4 6
ITEM FIN DESIGNATION ZONE ACCESS REFERENCE

PANEL
1. RC2 Transceiver 141 2 3 - 11 - 4 1
2. RC3 P o w e r Amp1 if i e r 141 23- 11- 42
3. RC4 Automatic Antenna

Coup1 e r 261
4. RC6 Control Unit 214 2 3 - 1 1- 4 4
5. RC5 Antenna
6. RC1 C i r c u i t Breaker 212/

215 24- 00- 10
On A / C : All
Descri ti on
Control and f r e q u e n c y s e l e c t i o n o f t h e s y s t e m a r e g i v e n by a
control u n i t RC6 i n s t a l l e d i n t h e f l i g h t c o m p a r t m e n t .
T h e s i g n a l s a r e p r o c e s s e d t h r u a t r a n s c e i v e r RC2, a p o w e r
a m p l i f i e r RC3 a n d an a u t o m a t i c a n t e n n a c o u p l e r RC4.
T r a n s m i s s i o n and r e c e p t i o n o f r a d i o f r e q u e n c y ( R F ) s i g n a l s a r e
t h r u a f i x e d w i r e a n t e n n a RC5.
P o w e r t o t h e s y s t e m i s s u p p l i e d t h r u a 20A c i r c u i t b r e a k e r R C 1
f r o m t h e 28V d . c . s e c o n d a r y b u s - b a r .
Component D e s c r i p t i o n
A. T r a n s c e i v e r RC2 ( f i g . 2)
The t r a n s c e i v e r i s i n a metal case. E l e c t r i c a l signals are

t h r u t w o c o n n e c t o r s on t h e f r o n t o f t h e c a s e .
The t r a n s m i t t e r o u t p u t s i g n a l i s t r a n s f e r r e d t o t h e power
amp1 i f i e r v i a a c o a x i a1 c a b l e b u i l t i n t o t h e c a b 1 e
connected t o t h e t r a n s c e i v e r f r o n t panel lower socket.
E f f ec t i v i t y : A27,A45,A45/2,A48,A52,A56,A56yA57,AC52y 23- 11- 40

AV27 , A V 4 5 , C C 4 , C C 2 2 , C C 2 3 , C C 2 4 , C C 3 0 , C C 3 2 , C C 3 4 , C C 4 6 , Page 4
CC54 , C C 7 9 , C D 5 1 , C D 5 8 , C D 6 3 , C D 6 7 , C E 6 1 , C E 6 2 , P 2 , S 4 3 Apr. 30/93
'\ Fig. 2 Transceiver
Fig. 3 Power A m p l i f i e r
/-
(i- ' I
R Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC52, 23-11-41

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Page !
CC54,CC79,CD5l,CD58,CD63,CD67,CE61,CE62,PZ,S43 Apr. 30/9:
I
I
C- 2 1 2 - 200 MAINTENANCE MANUAL
B. Power A m p l i f i e r RC3 ( f i g . 3)
The p o w e r a m p l i f i e r i s i n a r a c k m o u n t e d m e t a l c a s e . T h e
e l e c t r i c a l signals are transferred through three connectors
on t h e f r o n t o f t h e c a s e .
The p o w e r amp1 i f i e r o p e r a t e s i n o n e - o u t - o f - s i x p r e - s e t
f r e q u e n c y bands t h a t a r e d e t e r m i n e d by c o n t r o l u n i t c h a n n e l
s e l e c t i o n and p r o d u c e s a 1 0 0 W p e a k e n v e l o p e p o w e r ( P E P )
(25 W average) signal output.
C. Automatic Antenna Coupler ( f i g . 4)
The a n t e n n a c o u p l e r i s i n a m e t a l case.
E l e c t r i c a l c o n n e c t i o n s a r e made t h r o u g h a c o n n e c t o r on t h e
f r o n t o f t h e c a s e . RF s i g n a l s a r e t h r u a c o a x i a l c o n n e c t o r
on t h e f r o n t o f t h e c a s e and a s t u d o n t h e r e a r .
D. Control U n i t ( f i g . 5)
** On A / C : A27, AV27, CC4, CC22, CC23, CC24, CC30, CC32

I
I The c o n t r o l u n i t g i v e s channel selection, mode s e l e c t i o n ,
, OFF/ON/VOLUME c o n t r o l , s q u e l ch adjustment and t e s t ,
I receiver c larification control f o r s i n g 1e s i d e b a n d (SSB)
o p e r a t i o n , and d i g i t a l d i s p l ay o f channel number s e l e c t i o n .
Channel s e l e c t i o n o f t h e t w e n t y c u s t o m e r s p e c i f i e d
f r e q u e n c i e s - t w o o f them f i e l d p r o g r a m m a b l e - i s done u s i n g
t h e t w e n t y p o s i t i o n c o n t r o l on t h e RH s i d e o f t h e c o n t r o l
unit.
A p u l l o u t card drawer i s f o r matching channel numbers t o

frequencies.
I n s t a l l e d c o n c e n t r i c a l l y t o t h e c h a n n e l c o n t r o l i s t h e SSB
c l a r i f i c a t i o n control. This control gives the facil i t y t o
i m p r o v e o f f - c h a n n e l SSB r e c e p t i o n b y a d j u s t m e n t of t h e
c e n t e r f r e q u e n c y by + I 0 0 Hz, - 1 0 0 Hz.
T h e OFF/VOL a n d mode s e l e c t i o n c o n t r o l s a r e c o n c e n t r i c a l l y
i n s t a l l e d a t t h e b o t t o m LH o f t h e c o n t r o l u n i t . The OFF/VOL
c o n t r o l s w i t c h e s o n t h e s y s t e m and a d j u s t s t h e v o l u m e o f
I t h e a u d i o . The mode s e l e c t i o n c o n t r o l s e l e c t s e i t h e r USB,
I
AM o r o n e o f t h e t w o t e l e p h o n e m o d e s .
,The s q u e l c h c o n t r o l a d j u s t s t h e s q u e l c h t h r e s h o l d , t h e
muting being disabled i n the t e s t p o s i t i o n .
R Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC52, 23- 11- 40

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Page 6
CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,P2,S43 Apr. 30/93
asA+
C-212 - 200 M A I N T E N A N C E M A N U A L
I - -.
I i
I
0
0
0
e
I -
0
N
I
I 0
I
u
I
~
Fig. 4 Automatic Antena Coupler
/,, -1
!
R Effecti vi ty: A27,A45,A45/2,A48,A52,A56 ,A57 ,AC52, 23-11
A V 2 7,AV 45,CC4,CCZZ,CC23,CC24,CC30,CC32,CC34,CC46, Pag
CC54,CC79,CD51,CD58,CD63,CD67 ,CE61 ,CE62,P 2 ,S43 Apr. 30
C-212 - 200 MAINTENANCE MANUAL
SELECTOR
~~ODE/IOOKH~ a A27. AV27. CC4. CC22.

CC23, CC24, CC30. CC32 ,
W
0
0 A 4 5 , A48, A 5 2 , A V 4 5 . CC34.
z. CHANNEL/FREQUENCY
-
- CC46. CC54. CD51. CD63.
C?
MSO1, S4J
-
N
D l SPLAY
I:
Q
@ A56. .
A57. C C 7 9 CD58. CE61.
CE62, P2, A 4 S / 2 ,CE25
Fig. 5 Control Units
R
R E f f e c t i v i t y : A27 ,A45 ,A45/2 ,A48 ,A52 ,A56 ,A57 ,AC52, 23- 11- 40
A- V- 2 7 , A V 4 5 ,CC4 , C C 2 2 , C C 2 3 , C C 2 4 , C C 3 O Y C C 3 2 , C C 3 4 , C C 4 6 .
- Paae 8
Illumination o f the u n i t i s c o n t r o l l e d from the f l i g h t

c o m p a r t m e n t l i g h t i n g c o n t r o l s.
The c o n t r o l u n i t i s s e c u r e d b y f o u r q u i c k - r e l e a s e f a s t e n e r
and c o n n e c t e d t o t h e s y s t e m v i a a s i n g l e r e c e p t a c l e a t t h e
r e a r o f t h e u n i t . A l l system f u n c t i o n s , w i t h t h e e x c e p t i o n
o f the press- to- transmit,. are t h r u t h e f o l l o w i n g c o n t r o l s :
( 1) Mode S e l e c t o r
A five- position switch:
'(a) OFF
System o f f .
S i n g l e s i d e b a n d mode, u s e d t o c o m m u n i c a t e w i t h
s t a t i o n s o p e r a t i n g i n s i n g l e s i d e b a n d on t h e
upper sideband.
T h i s mode i s u s e d t o c o m m u n i c a t e w i t h s t a t i o n s
o p e r a t i n g i n amp1 i t u d e m o d u l a t i o n .
S i n g l e s i d e b a n d mode u s e d t o c o m m u n i c a t e t h r u
radio telephone services.
(e) A3J (TEL)
Same as A3A ( T E L ) .
(2) Volume C o n t r o l
A rotary control used t o v a r y t h e a u d i o l e v e l of

reception.
(3) Operation Switch
A two- posit i o n switch:
(a) FREQ
Direct tuning of frequency.
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A57,AC52, 23-11-41
AV27,AV45,CC4,CC22,CC23,CC24,CC3OyCC32,CC34,CC46, Page !
CC54,CC79,CD5l,CD58,CD63,CD67,CE61,CE62,PZ,S43 Apr. 30/9:
1

I
(b) CHAN
Pre- programmed channel tuning.
(4) Card Drawer
P u l l s o u t t o g i v e an i n d e x o f t r a n s m i t a n d r e c e i v e
f r e q u e n c i e s programmed f o r each o f t h e channel s.
(5 Channel / F r e q u e n c y S e l e c t o r s
Two d u a l r o t a r y c o n t r o l s u s e d i n c o n j u n c t i o n w i t h t h e
operation switch t o select a specific frequency or a
pre- programmed channel .
(6) Squelch/Test Control
A mu1 t i f u n c t i o n c o n t r o l t h a t e n a b l e s ( o u t o f d e t e n t )
o r d i s a b l e s (TEST p o s i t i o n ) t h e s q u e l c h f u n c t i o n . .
R o t a t i n g t h e c o n t r o l s e t s t h e squelch t h r e s h 0 1 d.
(7) C l a r i f i e r Control
A mu1 t i f u n c t i o n c o n t r o l t h a t e n a b l e s ( o u t o f d e t e n t )
o r d i s a b l e s (OFF p o s i t i o n ) t h e c l a r i f i e r f u n c t i o n .
Rotating the control permits tuning o f the received
frequency 2 100 Hz.
(8) Display
The s e l e c t e d f r e q u e n c y i s i n c a n d e s c e n t l y displayed.
P a n e l and s w i t c h 1 i g h t i n g a r e c o n t r o l l e d t h r u t h e a i r c r a f t
ill u m i n a t i o n d i m m e r .
R ** On A / C : A45/2, A56, A57, CC79, CD58, CE61, CE62, P2

I The c o n t r o l u n i t i s h e l d by f o u r q u i c k - r e l e a s e f a s t e n e r s
~
1
and i s c o n n e c t e d t o t h e s y s t e m b y a s i n g l e i n t e r f a c e
connector a t t h e r e a r . A l l system f u n c t i o n s , w i t h t h e
e x c e p t i o n o f p r e s s - t o - t r a n s m i t, a r e c o n t r o l 1ed b y t h e
I
~ c o n t r o l u n i t . The c o n t r o l u n i t g i v e s a c c e s s t o 4 0
p r o g r a m m a b l e c h a n n e l s, 176 I T U m a r i t i m e r a d i o t e l e p h o n e
c h a n n e l s and d i s c r e t e f r e q u e n c y s e l e c t i o n . The p r o g r a m m a b l e
I c h a n n e l s and t h e m a r i t i m e c h a n n e l s a r e s t o r e d i n a
n o n v o l a t i l e memory t o g e t h e r w i t h t h e p a i r e d t r a n s m i t and
receive frequencies.
The c o n t r o l unit controls a r e as f o l l o w s :
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A56,A57,AC52, 23- 11- 40

AV27,AV45,CC4,CC22,CC23,CC24,CC3OyCC32,CC34,CC46, Page 1 0
CC54,CC79,C051,CD58,CD63,C067,CE61,CE62,P2,S43 Apr. 30/93
(1) OFF V o l u m e
A r o t a r y s w i t c h t h a t s w i t c h e s ' t h e s y s t e m o f f , on a n d
c o n t r o l s t h e v o l ume. When s w i t c h e d o n , t h e c o n t r o l
u n i t d i s p l a y shows t h e d i s c r e t e f r e q u e n c y o r c h a n n e l
a n d mode o f o p e r a t i o n t h a t was shown b e f o r e s w i t c h
off.
A r o t a r y s w i t c h t h a t e n a b l e s or- d i s a b l e s ( O F F ) t h e
c l a r i f i e r function o f tuning the received frequency
2 100 Hz.
A r o t a r y c o n t r o l t h a t e n a b l e s o r d i s a b l e s (TST) t h e
s q u e l c h f u n c t i o n . T u r n i n g t h e c o n t r o l s e t s t h e squelc
t h r e s h 0 1 d.
A two- position rotary switch:
(a) FREQ
Enables s e l e c t i o n o f d i s c r e t e frequencies i n
m o d e s USB, LSB and AM. The CHAN p a r t o f t h e
d i s p l a y shows f o u r d a s h e s .
(b) CHAN
E n a b l e s s e l e c t i o n o f p r o g r a m m e d c h a n n e l s. T h e
s e l e c t e d channel number, t h e c o r r e s p o n d i n g
f r e q u e n c y and mode f o r t h e c h a n n e l a r e shown o n
t h e d i s p l ay.
(5) PGM
A push- button s w i t c h f o r programming the 40

p r o g r a m m a b l e c h a n n e l s.
(6) MODE/100 K H z
A pul l/push r o t a r y switch:
R Effectivity: A27,A45,A45/2,A48,A52,A56,A56yA57yAC52y 23-11-f

AV27,AV45,CC4,CC22,CC23,CC24,CC3OyCC32,CC34,CC46y Page I
CC54,CC79,CD51,CD58,CD63,C~67,CE61,CE62,P2,S43 A p r . 30/5
(a) Mode
When p u l l e d o u t and t u r n e d , cycles thru the

o p e r a t i o n modes:
- FREQ s e l e c t e d .
Modes a r e USB, AM, LSB
- CHAN s e l e c t e d
For ITU radiotelephone channels:
Modes TELL SUP C A R ( t e l e p h o n e w i t h s u p p r e s s e d

c a r r i e r ) and TELL PLT C A R a r e a v a i l a b l e f o r
programming.
F o r programmable channel s:
Modes USE, AM, LSB, TEL SUP C A R and TEL PLT

CAR a r e a v a i l a b l e f o r p r o g r a m m i n g .
(b) 1 0 0 KHz
When p u s h e d i n and t u r n e d , selects frequency i n

1 0 0 KHz s t e p s .
When FREQ i s s e l e c t e d , s e l e c t s f r e q u e n c y i n 1 MHz

steps.
When CHAN i s s e l e c t e d , selects channels.
(8) 10 KHz
When FREQ i s s e l e c t e d , s e l e c t s f r e q u e n c y i n 1 0 KHz

steps.
When CHAN i s s e l e c t e d , s e l e c t s c h a n n e l s.
A push/pull r o t a r y switch.
(a) When p u l l e d o u t , s e l e c t s f r e q u e n c y i n 1 0 0 Hz
steps.
(b) When p u s h e d i n , selects frequency i n 1 KHz s t e p s .
R +Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC52, 23- 11- 40

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Page 1 2
CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,PZ,S43 Apr. 30/93
(10) Display
Shows an a l p h a n u m e r i c d i s p l a y o f c h a n n e l , mode a n d
frequency i n k i l ohertz.
** On A/C: All
E. Antenna
The a n t e n n a i s a f i x e d , g r o u n d e d w i r e s y s t e m w h i c h u s e s a
. f e e d t h r o u g h i n s u l a t o r and g r o u n d e d t e n s i o n e r .
5. Operation ( f i g . 6)
Power t o t h e s y s t e m i s t h r u a c i r c u i t b r e a k e r t o t h e p o w e r
a m p l i f i e r . W i t h t h e s y s t e m on, s e l e c t i o n o f c o m p a t i b l e AM, US1
o r TEL modes c a n be made. F o r r e c e p t i o n on t h e AM o r SSB, t h e
VOLUME c o n t r o l a d j u s t s t h e l e v e l o f t h e a u d i o o u t p u t . On SSB
o n l y , t h e CLARIFIER c o n t r o l a d j u s t s a t r a n s c e i v e r i n j . e c t i o n
f r e q u e n c y t o m a t c h r e c e p t i o n and t r a n s m i s s i o n f r e q u e n c i e s . Thc
SQUELCH c o n t r o l a d j u s t s t h e s q u e l c h l e v e l and, i n t h e T E S T .
p o s i t i o n , o v e r r i d e s t h e s q u e l c h c i r c u i t s . The c h a n n e l s e l e c t e c
f o r o p e r a t i o n i s d i s p l a y e d on t h e c o n t r o l u n i t .
B o t h t r a n s c e i v e r and p o w e r ampl if i e r a r e t u n e d t o g e t h e r f o r
e a c h c h a n n e l . The o u t p u t o f t h e t r a n c e i v e r ( 2 5 0 mW PEP) i s
b o o s t e d b y t h e p o w e r ampl i f i e r t o 1 0 0 w PEP ( 2 5 w a v e r a g e ) .
The o u t p u t o f t h e p o w e r a m p l i f i e r i s i m p e d a n c e m a t c h e d t o t h e
a n t e n n a b y t h e a u t o m a t i c a n t e n n a c o u p l e r , w h i c h has a t u n e
c y c l e o f n o m i n a l l y 1 0 s e c o n d s . The a n t e n n a u s e d f o r
t r a n s m i s s i o n and r e c e p t i o n i s a f i x e d g r o u n d e d w i r e s y s t e m .
6. Interfaces
The HF c o m m u n i c a t i o n s y s t e m i n t e r f a c e s w i t h t h e dc d i s t r i b u t i c
s y s t e m and t h e a u d i o i n t e g r a t i n g s y s t e m .
R Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC52, 23-11-4

AV27,AV45,CC4,CC22,CC23,CC24,CC3OyCC32,CC34,CC46, Page :
CC54,CC79,CD5lYCD58,CD63,CD67,CE61,CE62,P2,S43 apr. 30/!
C- 212 - 200 M A I N T E N A N C E M A N U A L
H F COMMUNICATION SYSTEM
TROUBLESHOOTING
WARNING: M A K E C E R T A I N T H A T P E R S O N N E L A R E C L E A R OF A N T E N N A S B E F O R E
TRANSMITTING.
1. General
This section contains troubleshooting procedures f o r the HF

communication system.
1.
FYSTEM D O E S N O T S WI T C H O N .
I
SUPPORT EQUIPMENT REQUIRED:
-MLILTI MET ER
I S C I R C U I T BREAKER OPEN? -YES- CLOSE C I R C U I T BREAKER HF

COMM.
I- I
I S POWER S U P P L Y M I S S I N G A T -YES- F I N D F A U L T I N POWER S U P P L Y

C I R C U I T BREAKER? AND REPAIR ( REF. 2 4 - 0 0 - 0 0 ) .
1 I
A R E C O N N E C T I O N S D I S C O N N E C T E D - Y E S - C O N N E C TC O N N E C T O R S .
OR L O O S E A T C O N T R O L U N I T ?
I -
A R E C O N N E C T I O N S D I S C O N N E C T E D - Y E S - C O N N E C CT O N N E C T O R S .
OR L O O S E A T POWER A M P L I F I E R ?
I I
---
1 SEE NEXT PAGE
I
I
I
I C- 212 - 200 M A I N T E N A N C E M A N U A L
I
FROM PREVIOUS PAGE
r
I
ARE CONNECTIONS D I S C O N N E C T E D L Y E S L C O N N E C T CONNECTORS.

OR L O O S E A T T R A N S C E I V E R ?
-
-
-
sy
ARE CONNECTIONS DISCONNECTED
OR
A N T EL O
-
NNO AS E C AO TU P AL UE RT O
I
? MATIC
CONNECT CONNECTORS.
1
1
1
I
I S CONTROL U N I T R E P L A C E CONTROL U N I T
MALFUNCTIONING? (REF. 23- 11- 44).
I
II
I.
I S POWER A M P L I F I E R
MALFUNCTIONING?
R E P L A C E POWER A M P L I F I E R
(REF. 23- 11- 42).
1 -
t
I S TRANSCEIVER rYES- REPLACE TRANSCEIVER
I MALFUNCTIONING? ( R E F . 23- 11- 41 ) .
i
I
I
I I
1 I S AUTOMATIC
ANTENNA COUPLER
i
REPLACE AUTOMATIC
ANTENNA COUPLER
I N S P E C T AND
REPAIR WIRING.
I MALFUNCTIONING? _YES: (REF. 23- 11- 43). L Y E S Z
I S FAULT S T I L L
PRESENT?
-
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A57,AC52, 23- 11- 40

AV27,AV45,CC4,CC22,CC23,CC24,CC3O,CC32,CC34,CC46, Page 102
CC54,CC79,CD5l,CD58,CD63,CD67,CE61,CE62,P2,S43 Apr. 30/93

-
1 T R A N S M I S S I O N NORMAL
RECEPTION FAULTY.
-MULT I M E T E R
- HEADSET
SELECTION INCORRECT?
(REF. 23- 50- 00).
I S VOLUME CONTROL ON LYES- A D J U S T VOLUME C O N T R O L .

C O N T R O L U N I T T U R N E D DOWN?
I t ys
I S S Q U E L C H CONTROL ON
CONTROL U N I T INCORRECTLY
SET?
A D J U S T SQUELCH CONTROL.
I ti
I S A U D I O D I S T O R T E D ON S S B ? A D J U S T C L A R I F I E R C O N T R O L ON
Y E S - C O N T R O L U N I T FOR M A X I M U M
SIGNAL CLARITY.
I S T H E R E NO REPLACE R E P L A C E POWER
BACKGROUND N O I S E TRANSCEIVER AMPLIFIER
I N HEADPHONE (REF. 23- 11- 41). (REF. 23- 11- 42).
W I T H SQUELCH
C O N T R O L ON I S FAULT S T I L L
CONTROL U N I T I N PRESENT?
TEST POSITION?
1 S E E N E X T PAGE
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A56yA57yAC52y 23-11-
AV27,AV45,CC4,CC22,CC23,CC24yCC3OyCC32,CC34yCC46y Page 1
CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,P2,S43 A p r . 30/

NORMAL - - HEADSET
TRANSMISSION FAULTY.
C- 212 - 2 0 0 M A I N T E N A N C E MANUAL
w FROM P R E V I O U S PAGE
o 1s MI I C R O yP H O N EE S I G wN A L A u L T
I N T E G R AL TI EI NS G I N
S YASuT E
D Mr .o
-
4.
NO T R A N S M I S S I O N OR - HEADSET
RECEPTION. - M U L T IMETER
I S C I R C U I T B R E A K E R OPEN? YES, C L O S E C I R C U I T B R E A K E R HF
COMM.
YES, C O N N E C T CONNECTORS.
U N I T D I S C O N N E C T E D OR LOOSE?
I L
ARE C O N N E C T I O N S D I S C O N N E C T E D -YES- C O N N E C T CONNECTORS.

OR LOOSE A T T R A N S C E I V E R ?
L I ,
ARE CONNECTICINS D I S C O N N E C T E D -YES- C O N N E C T CONNECTORS.

OR LOOSE AT POWER A M P L I F I E R ?
I S E E N E T PAGE
R Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC52, 23-11-a

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, P a g e 11
FROM PREVIOUS PAGE
c k y siE
ARE CONNECTIONS DI S CO N N E C TED
OR LOOSE COUPLER?
ANTENNA AT AUTOMATIC
C O N N E C T CONNECTORS.
I S CONTROL UNIT L Y E S Z R E P L A C E CONTROL UNIT

MALFUNCTIONING? (REF. 23-11-44).
- I
-
F~~Y
-
I S TRANSCEIVER
R A N S C E1.I V E R
(REF. 23-T 11-41
I-
I S POWER AMPLIFIER
MALFUNCTIONING?
REPLACE POWER AMPLIFIER
(REF. 23-11-42). . .
. -.
4
R E P L A C E AUTOMATIC ANTENNA
MALFUNCTIONING? C O U P L E R (REF. 23-11-43).
I
IS FAULT STILL PRESENT? I N S P E C T AND REPAIR WIRING.
r( S E E NEXT PAGE
ffectivity: A27,A45,A45/2.A48.A52.A56.A57.AC52. 23- 11- 40

Page 106
Apr. 30/93
I

J )
1I
11 F R O M P R E V I O U S PAGE
I S FAULT S T I L L PRESENT? -YES-FAULT L I E S I N AUDIO

I N T E G R A T I N G SYSTEM.

S Y S T E M DOES NOT T U N E .
I
I - HEADSET
- M U L T I METER
YES, R E P L A C E CONTROL U N I T
ON C O N T R O L U N I T J A M M E D ? (REF. 2 3 - 1 1 - 4 4 ) .
I: )
YES- REPLACE ANTENNA
(REF. 2 3 - 1 1 - 4 5 ) .
I L
I S A U T O M A T I C A N T E N N A C O U P L E R -YES- R E P L A C E AUTOMATIC ANTENNA

MALFUNCTIONING? ..
COUPLER ( R E F . 2 3 - 1 1 - 4 3 ) .
NO ---
I -YES- R E P L A C E POWER A M P L I F I E R
(REF 23- 11- 42).
SEE NEXT PAGE

~
I
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A56yA57,AC52y 23-11-1
AV27,AV45,CC4,CC22,CC23,CC24yCC3OyCC32,CC34yCC46y Page l r
CC54,CC79,CD51,CD58yCD63yCD67yCE62,P2yS43 A p r . 30/'
C- 212 - 2 0 0 M A I N T E N A N C E MANUAL
HF COMMUNICATION SYSTEM
WARNING: MAKE CERTAIN THAT PERSONNEL ARE CLEAR OF ANTENNAS BEFORE

TRANSMITTING.
1. Reason f o r t h e j o b
To make c e r t a i n t h a t t h e HF c o m m u n i c a t i o n s y s t e m i s o p e r a t i n g
c o r r e c t l y a f t e r m a i n t e n a n c e w o r k h a s b e e n done, o r e q u i p m e n t
has been d i s t u r b e d f o r a c c e s s t o a r e a o f components.
2. Equipment and M a t e r i a l s
.................................................................
ITEM DESCRIPTION
A. Headset
B. Ground Power U n i t (GPU)
Referenced Procedures
E x t e r n a l Power
A u d i o I n t e g r a t i n g System
3. Procedure
~ -
A. J o b Set- Up
(1) C o n n e c t G P U and s w i t c h o n a i r c r a f t e l e c t r i c a l system

( R e f . 24- 40- 00).
(2) S w i t c h on a u d i o i n t e g r a t i n g s y s t e m ( R e f . 23-50-00).
(3) Connect headset (Ref. 23-50-00).
(4) S e t a u d i o i n t e g r a t i n g s y s t e m f o r HF o p e r a t i o n
( R e f . 23- 50- 00).
(5) Close c i r c u i t breaker RC1.
Effectivity: A27,A45,A45/2,A48,~52,A56,A57,AC~2, 23-11-4

AV27,AV45,CC4,CC22,CC23,CC24~CC3OyCC32,CC34,CC46, Page 5 (
CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,P2,S43 A p r . 30/!
CAW-
B. Operational Test
...................................................................
ACTION RESULT
...................................................................
1. On c o n t r o l . u n i t , t u r n
OFF/ON/VOL c o n t r o l t o O N .
.2. T u r n VOL c o n t r o l c l o c k w i s e and I n headset, background n o i s e

c o u n t e r c l o c k w i s e , and r e t u r n v a r i e s i n volume w i t h
c o n t r o l t o ~ i i i dp o s i t i o n . a d j u s t m e n t o f VOLUME c o n t r o l .
3. T u r n SQUELCH c o n t r o l t o I n headphones, b a c k g r o u n d
d e t e n t e d TEST p o s i t i o n . n o i s e i n c r e a s e s i n vo1 ume.
4. T u r n SQUELCH c o n t r o l s l o w l y t o I n headset, background noise

o b t a i n optimum l e v e l . disappears.
5. Set frequency t o l o c a l station
6. S e t mode t o l o c a l station
frequency .
7 . On c o n t r o l w h e e l , m o m e n t a r i l y I n h e a d s e t , 1 KHz t o n e i s
p r e s s PTT s w i t c h . heard during tuning
cycle(nominal1y 5 t o 15
seconds).
I f a n t e n n a c o u p l e r RC4 h a s n o t
t u n e d a f t e r 3 0 s e c o n d s , 1 KHz
tone w i l l pulsate indicating
fault.
8. P r e s s PTT s w i t c h and do t e s t I n headset sidetone audio w i l l

transmission. be heard.
9. R e l e a s e PTT s w i t c h . I n headset r e c e i v e d audio w i 11

be h e a r d .
10. P r e s s PTT s w i t c h a n d
acknowledge r e c e p t i o n o f
transmission.
11. On c o n t r o l u n i t , s e t OFF/ON/VOL
c o n t r o l t o OFF.

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Page 5 0 2
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C. Close- Up
(1) S e t a u d i o i n t e g r a t i n g s y s t e m t o d e s e l e c t HF o p e r a t i o
(Ref. 23- 50- 00).
(2) Switch o f f audio i n t e g r a t i n g system (Ref. 23- 50- 00).
(3 ) Disconnect headset (Ref. 2 3 - 5 0 - 0 0 1.
(4) Switch o f f a i r c r a f t e l e c t r i c a l s y s t e m and d i s c o n n e c t

GPU ( R e f . 24- 40- 00) .
(5) Make c e r t a i n t h a t a l l t o o l s a n d m i s c e l l a n e o u s
equipment a r e removed f r o m v i c i n i t y o f a i r c r a f t .
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A56~A57yAC52y 23- 11- 4

AV27,AV45,CC4,CC22,CC23,CC24yCC3OyCC32,CC34yCC46y Page 5 0 3 / 5 0
CC54,CC79,CD51,CD58,CD63,CD67.CE61.CE62.MSOl,P2.S43 AD^. 3 0 / 9
A. Job Set- Up
(1) Open, safety and t a g t h e f o l l o w i n g c i r c u i t b r e a k e r :

.....................................................
PANEL SERVICE FIN
.....................................................
OVERHEAD HF COMM .
(2) Remove a c c e s s p a n e l .
I ~
,
I
I
(1)
(2)
U n c l i p and d i s c o n n e c t u p p e r c o n n e c t o r
U n c l i p and d i s c o n n e c t l o w e r c o n n e c t o r
(5).
(4).
(3) Unscrew r e t a i n i n g 1u g s ( 3 ) s e c u r i n g t r a n s c e i v e r ( 1 ) .
1
(4) Using handle (81, remove t r a n s c e i v e r ( 1 ) from mountir
(5) I n s t a l l b l a n k i n g p l u g s and c a p s t o c o n n e c t o r s ( 4 1 , (5
and r e c e p t a c l e s ( 6 1 , ( 7 ) .
F i g . 401 Transceiver
R Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC5ZY 23-11-41

CC54.CC79.CD51.CD58.CD63.CD67.CE61.CE62.PZ.S43 A p r . 30/93
C-212 - 200 MAINTENANCE M A N U A L
C. Preparation f o r I n s t a l l a t i o n ( f i g . 401)
(1) I n s p e c t r e p 1 a c e m e n t c o m p o n e n t f o r s i g n s of damage,
c o r r o s i o n , o r b e n t p i n s on c o n n e c t o r s .
(2) Remove b l a n k i n g p l u g s and c a p s from c o n n e c t o r s ( 4 ) ,
( 5 ) and r e c e p t a c l e s ( 6 1 , ( 7 ) .
D. I n s t a l l a t i o n ( f i g . 401)
(1) Using h a n d l e ( 8 ) , h o l d f r o n t of t r a n s c e i v e r ( 1 )
h i g h e r t h a n r e a r , s l i d e t r a n s c e i v e r ( 1 ) a1 ong m o u n t i r
t r a y ( 2 ) u n t i l l o c a t i n g l u g s e c u r e l y mates i n r e a r
recess.
(2) Tighten r e t a i n i n g lug screws ( 3 ) u n t i l transceiver (1

is secure.
(3) Connect lower c o n n e c t o r ( 4 ) t o t r a n s c e i v e r '
r e c e p t a c l e ( 6 ) . Fasten cl i p .
(4) Connect upper c o n n e c t o r ( 5 ) t o t r a n s c e i v e r
receptacle (7 ). Fasten c l i p .
1 E. Test
(1) Refer t o a d j u s t m e n t / t e s t p r o c e d u r e s ( R e f . 23- 11- 40,

P . Block 5 0 1 ) .
(1) Make c e r t a i n t h a t w o r k i n g a r e a i s c l e a n and c l e a r of

a l l t o o l s and m i s c e l l a n e o u s e q u i p m e n t .
(2) I n s t a l l a c c e s s p a n e l s p r e v i o u s l y removed.
(3) Make c e r t a i n t h a t a l l t o o l s and m i s c e l l a n e o u s
e q u i p m e n t a r e removed from v i c i n i t y o f a i r c r a f t .

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Page 4 0 3 / 4 0 '
CC54,CC79,CD51,CD58,CD63,CD67,CE6l,CE62,PZ,s43 Apr. 3 0 / 9
POWER A M P L I F I E R RC3
REMOVAL/INSTALLATION
..................................................................
ITEM DESIGNATION
A. C i r c u i t B r e a k e r S a f e t y C l i p and Tag.
B. B l a n k i n g P l u g s and Caps
2. Procedure
A. Job Set- Up
(1) Open, s a f e t y and t a g t h e f o l l o w i n g c i r c u i t b r e a k e r :

.....................................................
PANEL SERVICE FIN
OVERHEAD HF C O M M RC1
(1) D i s c o n n e c t c o a x i a1 c o n n e c t o r (6).
(2) U n c l i p and d i s c o n n e c t c o n n e c t o r (7).
(3) U n c l i p and d i s c o n n e c t c o n n e c t o r (5).
(4) Unscrew r e t a i n i n g l u g s ( 3 ) s e c u r i n g power

amplifier (1).
(5) U s i n g handle (101, remove power a m p l i f i e r ( 1 ) from

mounting t r a y (2).
(6) I n s t a l l b l a n k i n g p l u g s and c a p s t o c o n n e c t o r s ( 5 ) , (7
a n d ( 6 ) ' and r e c e p t a c l e s ( 4 1 , ( 8 ) and ( 9 ) .
R Effectivity: A27 ,A45,A45/2,A48,A52,A56,A57 ,AC52, 23- 11- 4

C-212 - 200 M A I N T E N A N C E M A N U A L
Fig. 401 Power A m p l i f i e r
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A56yA57yAC52, 23-11 -42

CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,P2,S43 A p r . 30/93
C. Preparation f o r I n s t a l l a t i o n
(1) I n s p e c t r e p 1 a c e m e n t c o m p o n e n t f o r s i g n s o f damage,
c o r r o s i o n , o r b e n t p i n s on c o n n e c t o r s .
(2) Remove b l a n k i n g p l u g s and c a p s f r o m c o n n e c t o r s ( 5 ) ,

( 7 ) and ( 6 ) and r e c e p t a c l e s ( 4 1 , ( 8 ) and ( 9 ) .
(1) U s i n g h a n d l e ( l o ) , h o l d f r o n t o f power a m p l i f i e r ( 1 )
h i g h e r t h a n r e a r , a n d s l i d e p o w e r ampl i f i e r a l o n g
mounting t r a y ( 2 ) u n t i l l o c a t i n g l u g s e c u r e l y mates i
rear recess.
(2) T i g h t e n r e t a i n i n g l u g screws ( 3 ) u n t i l power

a m p l i f i e r ( 1 ) i s secure.
(3) Connect c o n n e c t o r (5) t o power a m p l i f i e r

r e c e p t a c l e ( 4 ) . F a s t e n c l ip .
(4) Connect c o n n e c t o r ( 7 ) t o power ampl i f i e r

receptacle (8). Fasten c l i p .
(5) Connect c o a x i a l c o n n e c t o r ( 6 ) t o power a m p l i f i e r

receptacle (9).
E. Test
( 1) Refer t o adj ustment/test p r o c e d l ~ r e s(Ref. 23- 11- 40,

P. B l o c k 5 0 1 ) .
F. Close- Up
(1) Make c e r t a i n t h a t w o r k i n g a r e a i s c l e a n a n d c l e a r o f
a1 1 t o o l s and m i s c e l 1 a n e o u s e q u i p m e n t .
(2) Install access panel s p r e v i o u s l y removed.
(3) Make c e r t a i n t h a t a1 1 t o o l s and m i s c e l 1 a n e o u s

equipment are removed f r o m v i c i n i t y o f a i r c r a f t .
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56 ,A57,AC52, 23-11-4;

AV27,AV45,CC4,CC22,CC23,CC24,CC3OyCC32,CC34,CC46, Page 403/401
CC54,CC79,CD51 ,CD58,CD63,CD67 JE61 ,CE62, P 2 ,S43 A p r . 30/9:
II AUTOMATIC ANTENNA COUPLER RC4
II 1. E q u i p m e n t a n d M a t e r i a1 s
..................................................................
III ITEM DESIGNATION

..................................................................
A. C i r c u i t B r e a k e r S a f e t y C l i p and Tag.
II B.
B l a n k i n g P l u g s and C a p s
23- 11- 40. P. B l o c k 501 HF C o m m u n i c a t i o n S y s t e m
OVERHEAD HF COMM RC1
B. Removal (fig. 401, 401A)
(1) Disconnect coaxial connector ( 6 ) on f r o n t o f a u t o m a t i c

antenna coupler ( 1 ) .
(2) Disconnect coaxial connection (10) from receptacle (9

on r e a r o f a u t o m a t i c a n t e n n a c o u p l e r ( 1 ) .
(3) Disconnect e l e c t r i c a l connector ( 7 ) on f r o n t o f

automatic antenna coupler ( 1 ) .
(4) Remove s c r e w s (21, washers ( 3 ) and n u t s (4).
(5) Remove a u t o m a t i c a n t e n n a c o u ~ l e r ( 11 .
R Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC52, 23- 11- 4:
~ ~ 5 4 , ~ ~ 7 9 , ~ ~ 5 1 , ~ ~ 5 8 , ~ ~ 6 ~ ~ 6 ~ ~A p6r . 1 3 0, / 9~:
I Fig. 401 A u t o m a t i c A n t e n n a Coup1 e r
R E f f e c t i v i t y : A27,A45;A45/2,A48,A52,A56,A57,AC52, 23-11 -43

AV27,AV45,CC4,CC22,CC23,CC24y~C3OyCC32,CC34yCC46y~ P a g e 402
CC54,CC79,CD51,~~58,CD63,CD67,CE61,CE62,P2,S43 A p r . 30/93
Fig. 401A Automatic Antenna Coupler
tivity: S43 23-11-4:

Page 40:
May 1 / 8 '
(6) I n s t a l l b l a n k i n g p l u g s and c a p s t o c o n n e c t o r s ( 6 1 , ( 7 )
and r e c e p t a c l e s ( 5 ) , ( 8 ) .
C. P r e p a r a t i o n f o r ' I n s t a l l a t i o n ( f i g . 4 0 1 , 401A)
(1 I n s p e c t rep1 acenient component f o r s i g n s of damage,
c o r r o s i o n , . o r b e n t p i n s on c o n n e c t o r s .
(2) Remove b l a n k i n g p l u g s and c a p s from c o n n e c t o r s ( 6 1 ,
( 7 ) and r e c e p t a c l e s ( 5 1 , ( 8 ) .
D. I n s t a l l a t i o n ( f i g . 4 0 1 , 401A)
(1) P u t automatic antenna c o u p l e r ( 1 ) i n p o s i t i o n .
(2) I n s t a l l automatic antenna coupler ( 1 ) w i t h screws ( 2 1 ,
w a s h e r s ( 3 ) and n u t s ( 4 ) .
(3) C o n n e c t c o a x i a1 c o n n e c t i o n ( 1 0 ) t o r e c e p t a c l e ( 9 ) . a t
r e a r of a u t o m a t i c a n t e n n a c o u p l e r ( 1 ) .
(4,) Connect c o a x i a l c o n n e c t o r ( 6 ) t o r e c e p t a c l e ( 5 ) a t
f r o n t of automatic antenna coupl e r ( 1 ) .
(5) Connect e l e c t r i c a l c o n n e c t o r ( 7 ) t o a u t o m a t i c a n t e n n a
coupl e r r e c e p t a c l e ( 8 ) .
E. Test
P . Block 5 0 1 ) .
F. Close- Up
(1) Make c e r t a i n t h a t work a r e a i s c l e a n and c l e a r of a l l
t o o l s and mi s c e l l a n e o u s e q u i p m e n t .
(2) I n s t a l 1 a c c e s s panel s p r e v i o u s l y r e m o v e d .
e q u i p m e n t a r e removed from v i c i n i t y of a i r c r a f t .
1 R E f f e c t i v i t y : A27,A45 ,A45/2,A48,A52,A56,A57 ,AC52, 23- 11- 43

AV'27,AV45,CC4,CC22,CC23,CC24,CC3OyCC32,CC34,CC46, Page 404
CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,P2,S43 Apr. 3 0 / 9 3
CONTROL UNIT RC6
.................................................................
ITEM DESIGNATION
-----------------------------------------------------------------.
A. C i r c u i t B r e a k e r S a f e t y C l i p and T a g .
0. B l a n k i n g P l u g s and C a p s
23- 11- 40, P. B l o c k 501 HF c o m m u n i c a t i o n S y s t e m
2. Procedure
A. Job Set- Up

.....................................................
PANEL SERVICE FIN
.....................................................
0. Removal HF 200 ( f i g . 401)
(1) Release fasteners ( 3 ) which h o l d panel (4) to center

c o n s o l e.
(2) Lift panel ( 4 ) . Di sconnnect e l e c t r i c a l cor~nector( 5 ) .
(3) I n s t a l l b l a n k i n g p l u g s and c a p s t o c o n n e c t o r ( 5 ) and

receptacle (6).
(4) Remove s c r e w s , w a s h e r s and n u t s ( 2 ) w h i c h f a s t e n

control unit (1).
(5) Move c o r ~ t r o l u n i t ( 1 ) from panel ( 4 ) and w o r k a r e a .
E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56 ,A57 ,AC52, 23- 11- 4

CMA-
Fig. 401 Control Unit
R E f f e c t i v i t y : A27,AV27,CC4,CC22,CC23, 23- 11- 44

CC24,CC30,CC32 Page 4 0 2
May 1 / 8 7
CMA-
C- 212 - 2 0 0 MAINTENANCE NANUAL
@ A45
@ EXCEPT
Fig. 401A Control Unit
' e c t i v i t y : A45,A48,A52,AC52,AV45, 23 -11 - 4 4

4, CC46, CC54, CD51, C D 6 3 , C D 6 7 , S 4 3 Page 4 0 3
-0
Effectivity: A45/2,A56,A57,CC55,CD58,CE61, 2 3 - 11 -44

C E 6 2, P 2 P a g e 404
B. Removal HF 220/230 ( f i g . 401A and 4 0 1 8 )

(1) Re1 e a s e f a s t e n e r s ( 1 ) .
(2) L i f t c o n t r o l u n i t ( 2 ) and d i s c o n n e c t e l e c t r i c a l
connector ( 3 ) .
(3) I n s t a l l b l a n k i n g p l u g and c a p t o c o n n e c t o r ( 3 ) and
receptacle ( 4 ) .
C. Preparation f o r I n s t a l l ation
(1) Remove p r o t e c t i o n from c o n n e c t o r and r e c e p t a c l e .

(2) I n s p e c t r e p l a c e m e n t c o m p o n e n t f o r s i g n s of d a m a g e .
D. I n s t a l l a t i o n HF200 ( f i g . 4 0 1 )
(1) P u t c o n t r o l u n i t ( 1 ) i n panel (4).
(2) Fasten c o n t r o l u n i t ( 1 ) t o panel ( 4 ) w i t h screws,
w a s h e r s and n u t s ( 2 ) .
(3) Connect e l e c t r i c a l c o n n e c t o r ( 5 ) t o c o n t r o l u n i t (1
(4) P u t panel ( 4 ) i n c e n t e r c o n s o l e . F a s t e n w i t h f a s t e n
(3).
D. I n s t a l l a t i o n HF220/230 ( f i g . 401A and 401B)
(1) Remove b l a n k i n g p l u g and c a p from c o n n e c t o r ( 3 ) and

receptacl e ( 4 ) .
(2) Connect e l e c t r i c a l connector ( 3 ) t o control unit (2
(3) Fasten control u n i t ( 2 ) in console w i t h f a s t e n e r s (
E. Test
P . Block 5 0 1 ) .
F. Close- Up
(1) Make c e r t a i n t h a t w o r k i n g a r e a i s c l e a n and c l e a r o

a1 1 t o o l s and mi s c e l l a n e 0 u . s e q u i p m e n t .
e q u i p m e n t a r e removed f r o m v i c i n i t y of a i r c r a f t .
Effectivity: A27,A45,A45/2,A48,A52,A56,A57,AC52, 23- 11

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Page 405/
CC54,CC79,CD51,CD58,CD63,CE61,CD67,CE62,P2,S43 A p r . 30
ANTENNA RC5
REMOVAL / I N S T A L L A T I O N
1. E a u i ~ m e n tand M a t e r i a l s
...................................................................
ITEM DESIGNATION
...................................................................
A. C i r c u i t B r e a k e r S a f e t y C l i p and T a g
B. Insulation
S e r v i c i n g P l a t f o r m s , 3 m and 6 m
( 9 , 7 5 f t and 1 9 , 5 f t ) .
2. Procedure
A. Job Set- Up

......................................................
PANEL SERVICE FIN
......................................................
(2) Put s e r v i c i n g platforms a t c o r r e c t l o c a t i o n .
B. Removal ( f i g . 401)
(1) Remove c a b l e t e n s i o n .
(2) H o l d c a b l e t e n s o r ( 2 ) and r e m o v e c o t t e r p i n
assembly ( 3 ) .
(3) Lower upper assembly t o l o w e r fixing point.
(4) Disconnect connector (6) f r o m u n i t ( 5 ) .

(5) Remove 2 s c r e w s ( 7 ) and w a s h e r s ( 8 ) s e c u r i n g b a s e
assembly ( 1 2 ) .
E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56,A57,AC52, 23- 11- 45

AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Page 4 0 1
CC54,CC79,CD51,CD58,CD63,CD67,CE61,CE62,PZ,S43 Apr. 30/93
' C.
(6) Remove c o m p l e t e a s s e m b l y f r o m a i r c r a f t .
Preparation f o r I n s t a l 1a t i o n
(1) Make c e r t a i n t h a t t h e m a t i n g f a c e s o f t h e a n t e n n a
a s s e m b l y .and a i r c r a f t a r e f r e e f r o m p a i n t , g r e a s e o r
any o t h e r n o n - c o n d u c t i v e m a t e r i a l .
D. Installatio'n (fig. 401)
(1) Put connector t h r u lower f i x i n g p o i n t .

I
(2) I n s t a l l antenna base assembly ( 1 2 ) g a s k e t ( 1 1 ) and
a d a p t e r ( 9 ) w i t h 2 screws ( 7 ) and washers ( 8 ) .
(3) Connect connector (6) to nut (5).
(4) Raise upper assembly t o upper f i x i n g p o i n t .
(5) H o l d c a b l e t e n s o r ( 2 ) and i n s t a l l c o t t e r p i n .
assembly ( 3 1.
I
1 E.
(6)
Test
Set cable t o c o r r e c t tension.
(1) Refer t o adj ustment/test procedure (Ref. 23- 11- 40,

P. B l o c k 5 0 1 ) .
F. Close- Up
(1) Make c e r t a i n t h a t w o r k i n g a r e a ' i s c l e a n and c l e a r o f

t o o l s and m i s c e l l aneous e q u i p m e n t .
I G. Close- Up
(1) Make c e r t a i n t h a t w o r k i -n g a r e a i s c l e a n and c l e a r o f

t o o l s and m i s c e l 1a n e o u s e q u i p m e n t .
(2) Remove s e r v i c i n g p l a t f o s m s .
, -
( - 1
23- 11- 45
R E f f e c t i v i t y : A27,A45,A45/2,A48,A52,A56 ,A57 ,AC52,
AV27,AV45,CC4,CC22,CC23,CC24,CC30,CC32,CC34,CC46, Pa e 403/404
CC54,CC79,CD5l,CD58,CD63,CD67,CE61,CE62,PZ,S43 Bpr. 3 0 / 9 3
VHF COMMUNICATIONS
R transmi t - r e c e l v e sys~ernpr uv I U I IILJ a I I - b v
R voice communications.
-.--..- ..__/__r.L_._
I.... _, .
VHF COMMUNICATION SYSTEM
1. General
T h e KTR- 908 VHF c o m m u n i c a t i o n s y s t e m o p e r a t e s a m p l i t u d e

m o d u l a t e d (AM) a i r - t o - a i r a n d a i r - t o - g r o u n d c o m m u n i c a t i o n i n
t h e 30 MHz t o 3 0 0 MHz f r e q u , e n c y b a n d .
NOTE: F u n c t i o n a l i d e n t i f i c a t i o n n u m b e r s ( F I N ) i n b r a c k e t s r e f e l
t o No. 2 s y s t e m c o m p o n e n t s .
2. Component L o c a t i o n ( f i g . 1 )
...............................................................
ITEM FIN DESIGNATION ZONE ACCESS REFERENCE
PANEL '
1. RV3 (RV13) Transceiver 211/

225 - 23- 12- 11
2. RV2 ( R V 1 2 ) Control U n i t 212 - 23- 12- 12
3. RV4 ( R V 1 4 ) Antenna
4. R V 1 (RV100) C i r c u i t B r e a k e r 212/
21 5 - 24- 00- 10
3. Description
T h e t r a n s c e i v e r RV3 ( R V 1 3 ) i s i n s t a l l e d i n t h e a v i o n i c
equipment r a c k o r i n t h e a i r c r a f t nose.
C o n t r o l and f r e q u e n c y s e l e c t i o n o f t h e s y s t e m a r e b y a c o n t r o l
u n i t RVZ(RV12) i n s t a l l e d on t h e c e n t e r c o n s o l e .
E a c h i n s t a l l a t i o n h a s i t s own a n t e n n a R V 4 ( R V 1 4 ) f o r
t r a n s m i s s i o n and r e c e p t i o n , t h e No. 1 s y s t e m a n t e n n a i s a t
STA 4 3 1 0 , and t h e No. 2 s y s t e m a n t e n n a i s a t STA 8 3 2 6 .
P o w e r t o t h e s y s t e m i s f r o m t h e 28V d . c . e s s e n t i a l b u s - b a r f o r
t h e No. 1 VHF s y s t e m , and f r o m t h e 28V d . c . s e c o n d a r y b u s - b a r
f o r t h e No. 2 VHF s y s t e m .
E f f e c t i v i t y : CC42,CC44,CC46,CC49-1, 23- 12- 10

CC49-2,CC5OYCC79,CC6O,CD58,CD63 Page f
A p r . 30/93
C- 212
awi-
- 2 0 0 MAINTENANCE MANUAL
VHF COMM VHF COMM
P F
R
I
2
-
0
-
N
"
N
0
0 3
a CC46. CC60. CD63 CE25
I
a. -@EXCEPT CC46. CC60. CD63 ,CE25
Fig. 1 VHF C o m m u n i c a t i o n S y s t e m - Component L o c a t i o n
R E f f e c t i v i t y : CC42,CC44,CC46,CC49-1, 23- 12- 10

CC49-2,CC50,CC79,CC6O,CD58,CD63 Page 2
Apr. 30/93
' 04 . Component D e s c r i p t i o n
I
I
\--
A. T r a n s c e i v e r RV3 ( R V 1 3 )
The t r a n s c e i v e r i s i n a r a c k m o u n t e d m e t a l c a s e . On t h e
f r o n t o f t h e u n i t a r e an e l e c t r i c a l i n t e r f a c e c o n n e c t o r anc
a RF c o a x i a l c o n n e c t o r .
The t r a n s c e i v e r h a s a f r e q u e n c y r a n g e o f 1 1 8 MHz t o 1 3 5 . 9 7 5
MHz. T h e t r a n s m i t t e r p o w e r o u t p u t i s 20W.
A power s u p p l y g i v e s f u s e p r o t e c t i o n , fil tering, regul atior

and c u r r e n t l i m i t i n g f o r a l l i n t e r n a l voltages.
0. C o n t r o l U n i t RV2(RV12) ( f i g . 2)
The c o n t r o l u n i t i s i n a m e t a l c a s e w i t h an e l e c t r i c a l
i n t e r f a c e c o n n e c t o r on t h e r e a r .
The c o n t r o l s on t h e f r o n t p a n e l are:
(1) Frequency S e l e c t i o n
(a) O u t e r knob
I n c r e m e n t s t h e s t a n d b y f r e q u e n c y i n 1 MHz s t e p s .
(b) I n n e r knob
When p u l l e d o u t i t i n c r e m e n t s t h e s t a n d b y
f r e q u e n c y i n 25 KHz s t e p s . When p u s h e d i n i t
i n c r e m e n t s t h e s t a n d b y f r e q u e n c y i n 5 0 KHz s t e p s .
(2) OFF/ON/TEST Switch
(a) OFF
Power d i s c o n n e c t e d . The t w o s e l e c t e d f r e q u e n c i e s
a r e s t o r e d i n a memory.
Power c o n n e c t e d . The t w o s t o r e d f r e q u e n c i e s a r e
shown on a d i g i t a l r e a d o u t .
I
(c) TEST
Overrides the automatic squelch c o n t r o l .
I R E f f e c t i v i t y : CC42,CC44,CC46,CC49-1; 23-12- 10
CC49-2,CC5OYCC79,CC6O,CD58,CD63 Page 3
Apr. 30/93
(3) Transfer Switch
T r a n s f e r s s t a n d b y and i n u s e f r e q u e n c i e s .
(4) Digital Display
Shows t h e t w o f r e q u e n c i e s w i t h SBY a l o n g s i d e t h e
standby frequency.
(5) Photocall
Automatically control s the diming of the d i g i t a l

display.
C. A n t e n n a RV4(RV14)
E a c h s y s t e m h a s a s e p a r a t e a n t e n n a , and b o t h a n t e n n a s a r e
i d e n t i c a l . The a n t e n n a i s o f t h e v e r t i c a l l y p o l a r i z e d ,
o m n i d i r e c t i o n a l t y p e used f o r b o t h t r a n s m i s s i o n and
r e c e p t i o n . The a n t e n n a p o w e r c a p a c i t y i s 1 2 5 W , and i t s .
i m p e d a n c e i s 5 0 ohms.
Operation (fig. 3)
Power t o t h e s y s t e m i s t h r u c i r c u i t b r e a k e r R V l ( R V 1 0 0 ) . T h e
No. 1 s y s t e m i s c o n n e c t e d t o t h e 28V d . c . e s s e n t i a l b u s - b a r ,
a n d i t s c i r c u i t b r e a k e r i s VHF COMM No. 1. The No. 2 s y s t e m i s
c o n n e c t e d t o t h e 28V d . c . s e c o n d a r y b u s - b a r , a n d i t s c i r c u i t
b r e a k e r i s VHF COMM No. 2. The s y s t e m i s s w i t c h e d on b y t u r n i n g
t h e OFF/ON/TEST s w i t c h f r o m t h e OFF p o s i t i o n . I f m a n u a l s q u e l c h
c o n t r o l i s d e s i r e d , p u l l OFF/ON/TEST s w i t c h o u t and a d j u s t
background noise t o required l e v e l .
T h e d i g i t a l d i s p l a y shows t h e " i n u s e " f r e q u e n c y a t t h e t o p ,

and t h e " s t a n d b y " f r e q u e n c y a t t h e b o t t o m .
By p r e s s i n g t h e TRANSFER s w i t c h , t h e " s t a n d b y " f r e q u e n c y

b e c o m e s t h e " i n u s e " f r e q u e n c y and v i c e v e r s a .
To c h a n g e t h e o p e r a t i n g f r e q u e n c y i t i s n e c e s s a r y t o a l t e r t h e
" s t a n d b y " f r e q u e n c y and t h e n t r a n s f e r . To a1 t e r t h e " s t a n d b y "
f r e q u e n c y , t u r n t h e MHz and KHz FREQUENCY CONTROLS t o t h e
r e q u i r e d o p e r a t i n g f r e q u e n c y . T h e KHz f r e q u e n c y c o n t r o l m o v e s
i n e i t h e r 2 5 KHz s t e p s o r 5 0 KHz s t e p s . D u r i n g t r a n s m i s s i o n a
" T " s y m b o l a p p e a r s on t h e d i g i t a l r e a d o u t b e t w e e n t h e " i n u s e "
and " s t a n d b y " d i s p l ays.
E f f e c t i v i t y : CC42,CC44,CC46,CC49-1, 23- 12- 10

CC49-2,CC5OYCC79,CC6O,CD58,CD63 Page 4
Apr. 30/93
awi*
-
C-212 200 MAINTENANCE MANUAL
PHOTO CELL
KHz TRANSFER SWITCH

FREQUENCY MHz
CONTROL FREQUENCY
CONTROL
Fig. 2 Control Unit
vity: CC42,CC44,CC46,CC49-1, 23-12-10

CC50,CC79,CC60,CD58,CD63 Page 5
Apr. 30/93
6. Interfaces
The a u d i o o u t p u t i s i n t e r f a c e d w i t h t h e a u d i o i n t e g r a t i n g
s y s t e m , ' p o w e r i s f r o m t h e dc d i s t r i b u t i o n s y s t e m and l i g h t i n g
control i s thru the center console l i g h t i n g c i r c u i t s .
Page 6
Apr. 30/93
C-212 - 2 0 0 M A I N T E N A N C E MANUAL
r------ 7
- I DC I
28VDC I DISTRIBLITION 1
1L SYSTEM
(24-50-00) 1
-
- AUDIO H I ----- -- J1
--,-,--
4- I
MICRO
AUDIO LO
J(
I
AUD I 0
INTEGRATING
SYSTEM
I '
4 (23-50-00) 1
4
PTT I I
L------A
TRANSCEIVER
RV3
(RV13 )
r---- 1
'
I CIRCUITS
(33-10-00) '1 LIGHTING ,-
L-,---A
FREQUENCY DATA
CONTROL DATA
'185 V CONTROL U N I T
RV2
+10 V (RV12 )
-26V
GROUND
-
Fig. 3 VHF C o m m u n i c a t i o n S y s t e m - B l o c k D i a g r a m
Page 7 / 8
Apr. 30/93

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I

C- 212 - 2 0 0 MAINTENANCE MANUAL

D. Control Unit (fig. 5)

I n s i n g l e s i d e b a n d modes, t h e CLARIFIER c o n t r o l adjusts the

Fig. 5 Control Unit

WARNING: ELECTRICS - MAKE CERTAIN THAT C I R C U I T S INVOLVED ARE

23- 11- 30, P. Block 501 HF C o m m u n i c a t i o n S y s t e m

(1) Pull, s a f e t y and t a g t h e f o l l o w i n g c i r c u i t b r e a k e r :

(2) Gain access t o a v i o n i c s equipment.

B. Removal (fig. 401)

(2) Disconnect coaxial connector ( 7 ) o n f r o n t LH s i d e o f

(3) Disconnect coaxial connector ( 6 ) o n f r o n t RH s i d e o f

(4) Loosen k n u r l e d knob o f r e t a i n e r ( 3 ) . Pull retainer (3

I R Fig. 401 Transceiver

R Effectivity: CC29 23- 11- 31

(6) P r o t e c t c o n n e c t o r s ( 6 ) , ( 7 ) , ( 8 ) and r e c e p t a c l e s (4)

C. Preparation for Installation

(1) I n s p e c t r e p l a c e m e n t component f o r s i g n s o f damage,

(2) Clean around working area.

D. Installation (fig. 401)

(2) Position transceiver (1) on m o u n t i n g t r a y ( 2 ) and

(3) L i f t r e t a i n e r ( 3 ) u p and p u s h i n . T i g h t e n k n u r l e d knc

(4) Connect c o a x i a l connector (6) t o f r o n t RH s i d e o f

(5) Connect c o a x i a l connector ( 7 ) t o f r o n t LH s i d e o f

(6) Connect e l e c t r i c a l connector (8) to front of unit.

(1) Carry out operational t e s t (Ref. 23- 11- 30,

(1) Make c e r t a i n t h a t w o r k i n g a r e a i s c l e a n and c l e a r o f

(2) Install any access p a n e l s p r e v i o u s l y removed.

R Effectivity: CC29 23- 11- 3

WARNING: ELECTRICS - MAKE CERTAIN THAT C I R C U I T S INVOLVED ARE

(1) Pull, s a f e t y and t a g t h e f o l l o w i n g c i r c u i t b r e a k e r :

B. Removal (fig. 401)

(1) Disconnect coaxial connector (6) o n f r o n t RH s i d e o f

(3) Disconnect small coaxial connector (10) o n f r o n t LH

(4) Disconnect e l e c t r i c a l connector (7) on f r o n t of case.

II R Effectivitv: CC29 23- 11- 3

R Effectivity: CC29 23- 11- 32

(5) Loosen wing n u t ( 5 ) s e c u r i n g r e t a i n i n g p l a t e ( 4 ) .

(6) Pull retaining p l a t e (4) forward.

(9) P r o t e c t c o n n e c t o r s ( 6 ) , ( 7 ) , ( 8 ) and 1 0 ) and

(2) Clean around working area.

D. Installation (fig. 401)

(3) Sl.ide r e t a i n i n g p l a t e ( 4 ) forward i n t o p o s i t i o n .

(4) Tighten wing n u t ( 5 ) t o secure r e t a i n i n g p l a t e ( 4 ) .

(5) Connect e l e c t r i c a l connector (7) t o f r o n t o f case.

(1) Carry out operational t e s t (Ref. 23- 11- 30,

(1) Make c e r t a i n t h a t w o r k a r e a i s c l e a n and c l e a r o f

(2) I n s t a l 1 any access panel s p r e v i o u s l y removed.

WARNING: ELECTRIC5 - MAKE C E R T A I N THAT C I R C U I T S INVOLVED ARE

WARNING: DURING TUNING ADJUSTMENT, BEWARE OF HIGH RF VOLTAGE

CAUTION: THE TRANSMITTER SHOULD NOT BE KEYED CONTINUOUSLY FOR OVE

CAUTION: DURING TUNING ADJUSTMENTS, H I I L O POWER SWITCH .ON POWER

CAUTION: C O I L TUNING SCREWS SHOULD NOT BE TURNED I N CLOSER THAN

Length o f Coaxial Cable w i t h

Effectivity: CC29 23-11-

B. Removal (fig. 401)

(1) Remove and r e t a i n a t t a c h i n g p a r t s ( 1 3 ) s e c u r i n g

(4) Remove a n d r e t a i n a t t a c h i n g p a r t s ( 1 1 ) securing

(5) Remove b o n d i n g j u m p e r (10) from stud (12).

(6) I n s t a l l attaching p a r t s (11) on s t u d ( 1 2 ) .

(7) L i f t tabs (6) and m o v e b o n d i n g j u m p e r ( 1 0 ) cl'ear o f

(8) Disconnect e l e c t r i c a l connector (9) from f r o n t o f

(9) Disconnect coaxial connector (8) from f r o n t o f