Escolar Documentos
Profissional Documentos
Cultura Documentos
Unidade
Hidrulica
Fill Time
Tempo de Preenchimento
Hold Time
Tempo de Recalque
22
Sec.
1
9
10
2
Filling
Hopper
Barrel
Screw
Mold
Preenchimento
Fechamento do molde,
movimento rpido da
rosca para frente,
formao de pelcula
fina solidificada na
parede do molde
Unidade de alimentao
Cilindro
Rosca
Molde
Tempo de compactao
(Recalque)
Cavidade preenchida,
incio do recalque,
ocorrncia de
resfriamento
Cooling
Packing complete, gate
freezes off, cooling continues
Screw moves back and begins
plasticating resin for next shot
Resfriamento
Compactao completa, fim
do congelamento da entrada,
continuao do resfriamento
Movimento da rosca para trs
e incio da plastificao da
resina para prxima injeo
Mold Open
Molde aberto
Resfriamento completo,
abertura do molde
(a)
a.k.a.
Moving Half
Placa Mvel
Nozzle - Bico
(b)
a.k.a.
Stationary Half
Placa Estacionria
Phases of Molding
Fases da Moldagem
Filling - preenchimento
Pressurization - Pressurizao
Compensation - Compensao
Add extra material to reduce shrinkage
Adio extra de material para
reduzir a contrao
Filling Phase
Pressurization Phase
Compensation Phase
Fase de compensao
Fountain Flow
Fonte em fluxo
tensile force
tensile force
Low orientation
High orientation
max
High
Shear
Rate
Cold Mold
Molde frio
Heat Loss
into the Tool
Frozen Layer
VS.
Time [sec]
Pressure-Volume-Temperature (PVT)
Presso-Volume-Temperatura (PVT)
Final Part
Mold
Design Principles
Princpios de Design
Flow Concepts
Conceito de Fluxo
Flow Balancing
Balanceamento de Fluxo
The flow balancing principle says all flow paths within a mold should be
balanced, i.e. fill in equal time with equal pressure
O princpio de balanceamento de fluxo diz que todos os caminhos de
fluxo em um molde devem ser balanceados, isto , preenchimento em
igual tempo com igual presso.
Naturally balanced runner system
Sistema de canais naturalmente balanceado
Same distance and conditions between the nozzle and all cavities
Igual distncia e condies entre o bico e todas cavidades
All cavities filling at the same time pressure and temperature
Preenchimento de todas cavidades em igual tempo, presso e
temperatura.
Flow Balancing
Balanceamento de Fluxo
Flow Balancing
Limitations:
Very small parts
Parts which contain
very thin sections
Parts where sink
marks are important
Where the ratio of
runner lengths to be
balanced is too great
Before
After
Pressure spiking
at end of fill before
switchover lowers
pressure
ABS
0.3 Mpa
Uniform Cooling
Hot Side
Cold Side
Tensile Stress
Uniform Cooling
Core
Hot
Heat is concentrated in
the corner of the core
Hot Corner
(shrinks relative to frozen
sections, causing
warpage)
Gate
Gate
TRADITIONAL
APPROACH
First gate opened
0.010 in thickness
and width, from
0.030 to 0.040
Avoid Underflow
Good
Not
Good!
Avoid Underflow
Arrows
show
direction
plastic
moving at
the instant
of fill
Weld Line
moves inside
frozen layer
FLOI4
Flow front
Uniform Thickness
Unbalanced Filling
Balanced Thickness
Balanced Filling
Volume of parts:
192.0 cc
Volume of feed system:
13.4 cc
Feed system:
7.0% of part volume
QUESTIONS?