MANUAL STROMAT - BA - E850 s850.00.005 Diagrama

Uelzener
MASCHINEN GMBH
ESTROMAT 850
Operators Manual
Art. Nr. S850.00.005 Stand: 10.14

ESTROMAT 850, Operating instructions page 2 of 24
CONTENTS Page
List of contents..................................................................................................................... 2
Preface................................................................................................................................. 3
Basic safety instructions ...................................................................................................... 4
Use in accordance with regulations ..................................................................................... 5
General safety regulations ................................................................................................... 6
- General ................................................................................................................... 6
- Staff selection and qualification .............................................................................. 6
- Safety instructions for certain operating phases..................................................... 7
- Special work while using the machine .................................................................... 7
- References to special types of danger ................................................................... 7
- Machines for mobile use......................................................................................... 8
- Regulations for pressure vessel ............................................................................. 8
Description ........................................................................................................................... 9
- Blow back device ................................................................................................... 10
Technical Data .................................................................................................................... 11
Water dosage with electronic batch controller .................................................................... 12
Operating instructions ......................................................................................................... 13
- Set up of machine ................................................................................................. 13

- Hot to determine that machine is ready for work ................................................... 14
- How to start the machine with normal accelerator ................................................ 16
- How to start the machine with blow back device ................................................. .17
- Work breaks.......................................................................................................... .18
- Maintenance and cleaning work ............................................................................ 20
- Faults and their correction ..................................................................................... 21
- Operating instructions in brief ................................................................................ 22
- Wiring diagrams.................................................................................................. 24-26
UELZENER machine programme ..................................................................................... .. 28
Date: 17.05.2004
PREFACE
Before starting your new ESTROMAT 850, please read the operating and safety instructions
carefully and familiarize yourself with all functions, safety devices and perfect handling of the
machine.
The ESTROMAT 850 has been designed according to latest engineering standards and has
been assembled and subjected carefully to exhaustive functional checks.
However, careful maintenance and correct operation is essential for long life and constant
readiness of your ESTROMAT 850.
Please send the completed guarantee claim card which was handed over to you at
completion of purchase to the manufacturer in order to obtain benefit of the full guarantee.
In case of faults, need of spare parts or customer service requests, please address to your
UELZENER dealer or directly to the manufacturer
To protect you from loss of guarantee and damage due to faulty or unsuitable spare parts,
please use original UELZENER wear and spare parts only.
These operating instructions should make it easier for you to get to know the machine and to
make use of it according to the regulations. The operating instructions contain important
information on operating the machine safely, correctly and economically. Observance of
these notes helps you to avoid danger, to reduce repair costs and downtimes and to increase
the reliability and lifetime of the machine.
The operating instructions have to be supplemented by instructions resulting from existence

of national regulations on accident prevention and on protection of environment.
The operating instructions have to be available constantly at the place where the machine is
in use.
The operating instructions and in particular the general safety regulations have to be read
and observed by every person who is authorized to work with/on the machine, e. g.
Operation including equipping, mending of faults in the working process, removal of

production waste, care, disposal of working materials
Maintenance Maintenance, inspection, repair and Transport.
Apart from the operating instructions and the mandatory regulations on accident prevention
applying in the user country and at the place of use, the recognized technical rules for
working safely and correctly must also be complied with, e. g. in Germany the
"Sicherheitsregeln für Mörtelpumpen und Mörtelspritzmaschinen des Fachausschusses BAU
(FA-BAU) der Bauberufsgenossenschaft" (Safety rules for mortar pumps and mortar spraying
machines of the Building Technical Committee (FA-BAU) of the Building Trade Association).
We wish you success and best results with your new UELZENER machine.
Your
UELZENER MASCHINEN GMBH

BASIC SAFETY INSTUCTIONS

Warning Instructions and Symbols
The following terms or symbols are used for particularly important statements in the
operating instructions:
NOTE Special information regarding the economic use of the machine
CAUTION Special information or instructions and preventions to avoid

damage
DANGER Information or instructions and preventions to avoid personal

injury or extensive material damage
WARNING:
- Do not operate the machine before the operator's manual has been read!
- Never open the protective sieve while the machine is running!
- Do not stand in the working area of the skip!
- Never perform service work during operation!
- Wear protective goggles when opening the hose pipe!
- Use only original UELZENER conveying hoses and couplings!
USE IN ACCORDANCE WITH REGUALTIONS
The machine has been built according to latest engineering standards and recognized safety
engineering rules. Nevertheless danger to life of the user or third persons or impairments of
the machine and other material values can arise in its use. (1.2.1)
Use the machine only in a technical perfect condition as well as in accordance with
regulations. Please be conscious of safety and danger observing carefully the operating
instructions! Rectify (or have rectified) without delay in particular faults which can impair
safety! (1.2.2)
The machine is designed primarily for mixing and conveying refractory materials. Any other
use such as for conveying molding sand or concrete is not considered to be in accordance
with the regulations. The manufacturer/supplier is not liable for any damage resulting from
improper use. In this case the user alone bears all risks.
Use according to regulations also implies compliance with operating instructions, inspection
and maintenance conditions. (1.2.3)
GENERAL SAFETY REGULATIONS
General
Keep the operating instructions constantly at the place of use of the machine (in the tool
compartment or the container provided for them!) (1.3.1)
Give and observe generally legal and other mandatory regulations on accident prevention and
environment protection supplementary to the operating instructions! (1.3.2)
Check safety and danger conscious work of the staff in regard to the operating instructions at
least occasionally! (1.3.5)
Use personal protection equipment, if necessary or required by safety regulations! (1.3.7)
Observe all safety and danger instructions on the machine! (1.3.8)
Keep all safety and danger instructions at/on the machine in legible condition! (1.3.9)
In case of relevant safety changes of the machine or of its operating behaviour, stop the
machine immediately and report the fault to the responsible department/person! (1.3.10)
Do not perform any modifications, attachments and conversions to the machine which could
impair safety without agreement of the supplier! This also applies for the installation and the
adjustment of safety devices and valves as well as for welding onto load-bearing parts.
(1.3.11)
Spare parts must correspond to the technical requirements determined by the manufacturer!
This is always guaranteed by original spare parts! (1.3.12)
Staff Selection and Qualification:

Only reliable staff is allowed to work with the machine! Observe legally authorized minimum
age! (1.4.1)
Only employ trained or instructed staff, clearly lay down responsibilities of the staff for
operating, equipping and maintaining and repairing! (1.4.2)
Ensure that only authorized staff works on the machine! (1.4.3)
Staff in training, learning on the job under instruction or in the course of a general training work
on the machine should always work under constant supervision of an experienced person!
(1.4.5)
Work on electric equipment of the machine may be done only by an electrician or by instructed
persons under the guidance and supervision of an electrician according to the electro technical
rules. (1.4.6)
Safety Instructions for Certain Operating Phases:
Normal Operation
Ensure that the machine only is operated in a safe and good condition! (1.5.1.2)
Before starting work, familiarize yourself with the working environment. The working
environment includes for instance obstructions in the working and traffic area, load bearing
capacity of the ground and necessary safety barriers which separate the site from the public
traffic area. (1.5.1.4)
In case of breakdowns stop and secure the machine immediately! Ensure that faults will be
removed without delay! (1.5.1.4.)
J:\GL\TechDokumente\TECH5\260-600\BA-FRZ.wpd
Special Work while Using the Machine
Strictly observe guidelines regarding setting, maintenance, inspection work as well as deadlines
mentioned in the operating instructions including information on the exchange of parts of the
equipment! Only skilled staff is allowed to do this work! (1.5.2.1)
To avoid danger, fasten single parts and large subassemblies carefully to hoists in case of
exchange! Only use suitable and technically perfect hoists as well as load suspension gear
with sufficient load capacity! Do not stay or work beneath hanging loads! (1.5.2.6)
Only experienced persons should be allowed to sling loads and instruct crane drivers! This
person has to be in the sight of the crane driver or has to be in speech contact with him!
(1.5.2.7)
If dismantling of safety devices is necessary, p. e. during equipping, maintaining and repairing,

the safety devices have to be refitted and checked immediately after conclusion of maintenance
and repair work! (1.5.2.15)
Specified intervals for recurrent tests/inspections or periods stated in the operating instructions
must be strictly observed! (1.3.15)
Appropriate workshop equipment is absolutely necessary for maintenance and repair work!
(1.3.16)
References to Special Types of Danger:
Electric System
Work on electric systems or plants may only be done by an electrician or by instructed persons
under guidance or supervision of an electrician according to the electro technical rules!
(1.6.1.2)
Test/Inspect the electric equipment of the machine regularly! Remove defects such as loose
connections or scorched cables immediately! (1.6.1.4)
Pneumatic System
Only skilled persons with special knowledge and experience in hydraulics are allowed to work
on the hydraulic equipment! (1.6.3.1)
Check all lines, hoses and screw fittings regularly for leaks and externally detectable damage!
Remove damage without delay! (1.6.3.2)
Machines for Mobile Use

(Machines with frequent change of operating site)
Isolate the machine from any external power supply even on minor change of location! Connect
the machine to the power supply properly before putting it into operation again! (1.7.8)
When loading, only use hoists and load suspension gear with sufficient load capacity! (1.7.1)
When putting the machine into operation again, only proceed according to operating
instructions! (1.7.9)
Regulations for Pressure Vessels:
The ESTROMAT 260-600 is equipped with legal authorized safety devices for pressure
vessels.
The vessel has been subjected to a construction and pressure test in accordance with the
regulations for pressure vessels. Before first start-up of the machine, it is necessary to notify the
supervisory organization.
According to the currently valid regulations for pressure vessels, the vessel has to be subjected
to an internal test every 2 years and to a pressure test by an expert every 5 years.
DESCRIPTION
The ESTROMAT 850 has been designed especially for processing dry refractory building
materials.
The machine consists basically of the following subassemblies:
- frame
- vessel
- mixer with drive
- air armature
- water tank with armature
- electric control
The vessel is mounted with the built-in mixer on the frame.
The right water quantity for one mixture flows via the water armature in the water tank. From
there water is added, if required, via a ball valve R 2" to the refractory material.
The mixer is driven by a powerful three-phase motor through a parallel shaft.
The mixing vessel is air tightly closed by a cover with an eccentric lever. After closing the air
valve, open the main air valve. In the mid position of both valves for upper air and accelerator,
slug conveying starts and blows vessel content through conveying hose in approx. 2-3 min. to
the site.
As special equipment we offer a small compressed air ball vibrator for the charging hopper.
When required this vibrator will be operated through a ball valve to facilitate the dropping of dry
material from charging hopper into vessel.
As further additional equipment, we have a heatable water tank which heats the water for the
material mixture. Due to the heating of the water, in case of low outdoor temperature, several
refractory materials can be mixed much easier. The heating power/water heating can be directly
adjusted at a heat valve at the heaters. The heating is turned on at a separate control box
situated on the left side below water tank.
A fully automatic central lubricating system lubricates the two mixing shaft bearings every 3
hours or at every re-starting. The level control in the grease container has to be checked
manually.
Blow Back Device
The blow back device is useful for mixing quality and to prevent stoppers at vessel outlet.
Unmixed material which is placed at vessel outlet during filling of vessel will be removed and
fed into the vessel.
Before filling the vessel, the vessel outlet is closed by a squeeze valve. The squeeze valve
should only be admitted with 2 bar, as otherwise the rubber sleeve will be destroyed. Air is
permanently blown into the vessel outlet through a by-pass line (optional) with adjustable air
capacity. This prevents that the dry material gets stuck into the vessel outlet during mixing.
After vessel filling (mixing process is still running), vessel cover has to be closed while air relief
valve has to stay opened. Add compressed air into accelerator for a short while (approx. 3
sec.), so that unmixed material will be blown back from vessel outlet into vessel. This procedure
guarantees a continuous mixture of the whole material and avoids material stoppers.
TECHNICAL DATA ESTROMAT 850
Version (voltage) 400 V 3/PE / 50 Hz

Capacity (kW) 30
Protection by fuses (A) 63
Socket 563/6h
Weight empty (kg) appr. 2165
Length (mm) 3000
Width (mm) 1200
Transport height (mm) 1460
Type of protection IP 55
Mixing vessel volume (litres) 850
Mixing vessel eff. volume (litres) appr. 500 l with volume weight 3kg/dm³
Required compressed air connection at least 6 bars, at least 5 m³/min.
Max. vessel pressure (bars) 8
Conveying output *) (m³/h) up to max.
*) depending on mixture, conveying distance, compressed air connection and run of conveying hose
line as well as on diameter of conveying hose
OPERATING INSTRUCTIONS FOR ESTROMAT 850
Set up of machine
1. Machine must be set up horizontal and secured against tilting, as close as possible to the
place of material use. If necessary, suitable timber beams (no stones or iron plates) have
to be placed underneath skid frame of machine in order to guarantee that machine stands
stable.
2. Connect power supply cable (see Technical Data) to machine and socket. Socket should
be fused with (see Technical Data) slow blow.
CAUTION : Voltage has to be in accordance with voltage stated on motor plate.

Please also refer to technical data! Use only perfect power supply
cables approved for operating building machinery.
DANGER : Danger to life in case of defectively and incorrectly repaired cables!
3. Connect power supply cable. Adjust correct direction of rotation of mixer shaft using
reversing switch (looking on motor fan hood: clockwise).
Red signal lamp : wrong direction of rotation
Green signal lamp : ready for operation
4. Connect compressed air hose R 1 1/2" free of bends to inlet coupling of air armature.
Compressed air connection required: min. pressure of 6 bar,
max. of 8 bar
min. quantity of 5 m3/min.
5. Connect water supply. Connect water hose DN 25 free of bends to water armature.
Water pressure required : min. of 3 bar
Required water quantity is adjusted at black outer ring of water meter.
6. Run mortar conveying line. It is absolutely necessary that mortar conveying line runs free
of bends, on the shortest way to place of use. Pay attention to perfect cleanliness of
couplings when connecting hoses.
CAUTION : Use only approved mortar conveying hoses (with operating

pressure min. of 8 bar) with suitable couplings!
CAUTION : Do not use defective and incomplete coupling parts.

Clean dirty coupling parts before use and test their function.
CAUTION : Secure hose ends with suitable rope!
HOW TO DETERMINE THAT MACHINE IS READY FOR WORK
CAUTION: Check function of all safety devices of the machine:
- hinged sieve in mixing vessel lid

- correct position of mixing vessel cover
- high performance safety valve
Further checks:
- Power supply cable connected correctly?

- Compressed air hose connected correctly, no air escaping?
Vibrator at Hopper (optional)
The air vibrator is switched on and off at the ball valve 1/2" situated in front of the air armature
of the vessel.
Heating for Water Tank (optional
The heating is switched on with a main switch at a separate control box, connection 516/6h. A
green signal lamp indicates that the heating is switched on. The higher the heat valve at the
heating is adjusted (adjustment value at works: 60• C• ), the faster the water is heated for the
next batch.
Note: • in about 4 min., adjustment of heat valve:

40 l of water will be heated to 10• C
•
90• C
Central Lubricating Unit
The automatic lubricating unit is controlled by a time lag relay (K2T). The bearings of the mixing
shaft are greased all 3 hours (adjustment at works). Observe that the tank of the unit is always
filled with lubricants.
Use multi-purpose grease 4682 according to DIN51801-51818.
HOW TO START THE MACHINE WITH ACCELERATOR
1. Open air release valve on vessel lid.
2. Switch on main switch.
3. Open vessel lid by lifting eccentric cover lever.
4. Hinge charging funnel over charging dome.
5. Fill vessel with dry material and water. We recommend filling vessel in the following
sequence:
50 % of dry refractory material
100 % of required water
During filling process water must run from tank into vessel.
NOTE: max. 1000 kg dry material
6. Test material consistency visually. Mixing process ends after approx. 3 minutes.
DANGER: Do not take material out with the mixer running!!!

Risk of injuries!!!
7. Swivel charging funnel away, close vessel cover and lock eccentric cover lever.
8. Close air release valve on vessel cover.
9. Open main air valve completely and lower air valve one half.
10. Immediately afterwards, open upper air valve until material is conveyed. Observe vessel
pressure!
11. If vessel pressure rises above 6 bar, close upper air valve a little bit. If vessel pressure
drops during vessel emptying below 2 bar, close lower air valve until required vessel
pressure is reached. During conveying process, pressure of vessel is between 2,5 and 6
bar, depending on conveying distance.
12. If vessel pressure drops below 1 bar towards the end of material conveying, close main air
valve slowly and terminate material conveying.
NOTE: There is a risk of material segregation towards the end of conveying process
because of high conveying speed. Therefore, never blow conveying line
completely empty (required for cleaning only).
13. Open air release valve on vessel cover and let residual pressure escape.
14. Open vessel cover by using eccentric cover lever.
NOTE: When vessel cover is opened, moisture mist can rise. This does not imply a
fault!
15. To carry on work act like described in Item 4 etc. From now on conveying is controlled by
the main valve only. If conveying line is rerouted or consistency of material is changed,
upper and lower air has to be readjusted as described above.
HOW TO START THE MACHINE WITH BLOW BACK DEVICE
1. Open air release valve on vessel lid.
2. Switch on main switch.
3. Open vessel lid by lifting eccentric cover lever.
4. Hinge charging funnel over charging dome.
5. Close vessel outlet by turning the red-marked air valve of blow back device, open before
the main air valve. Details concerning blow back device: look page 9 "blow back device".
6. Fill vessel with dry material and water. We recommend filling vessel in the following
sequence:
100 % of required water
During filling process water should run from tank into vessel.
NOTE: max. 1000 kg dry material
7. Test material consistency visually. Mixing process ends after approx. 3 minutes.
DANGER: Do not take material out with the mixer running!!!

Risk of injuries!!!
8. Open lower air valve of accelerator for a short while to effect blowing back of material into
vessel.
9. Swivel charging funnel away, close vessel cover and lock eccentric cover lever.
10. Close air release valve on vessel cover.
11. Open vessel outlet (squeeze valve) by turning red lever of ball valve of blow back device.
12. Open lower air valve one half.
13. Open upper air valve immediately afterwards until material is conveyed. Observe vessel
pressure!
14. If vessel pressure rises above 6 bar, close upper air valve a little bit. If vessel pressure
drops during vessel emptying below 2 bar, close lower air valve until required vessel
pressure of 2,5 - 6 bar (according to conveying distance) is reached.
15. If vessel pressure drops below 1 bar towards the end of material conveying, close main air
valve or upper and lower air valve slowly and terminate material conveying.
NOTE: There is a risk of material segregation towards the end of conveying process
because of high conveying speed. Therefore, never blow conveying line
completely empty (required for cleaning only).
16. Open air release valve on vessel cover and let residual pressure escape.
17. Open vessel cover by using eccentric cover lever
NOTE: When vessel cover is opened, moisture mist can rise. This does not imply a
fault!
18. Close vessel outlet by turning red handle at ball valve.
19. To carry on work act like described in Item 4 etc. From now on conveying is controlled by
the main valve only. If conveying line is rerouted or consistency of material is changed,
upper and lower air have to be readjusted as described above.
WORK BREAKS
Mixing vessel and conveying line have to be emptied completely before work breaks in order to
avoid faults when restarting.
In addition, clean off mortar stuck to mixing vessel and conveying line before long breaks.
CAUTION: Always disconnect power supply cable before cleaning the vessel with
water. Never put your hand or any objects in the vessel while machine is
running. Risk of injuries!!!
To clean the conveying line, disconnect hose at machine, put a sponge ball into conveying line
and reconnect hose. Then fill vessel with water, close vessel cover, open main valve, upper air
valve and lower air valve. The sponge ball pushes water and dirt out off the hose just like a
piston.
CAUTION: Water, mortar residues as well as sponge ball emerge from end of hose with
considerable speed!
OPERATING INSTRUCTIONS IN BRIEF
CAUTION: Even trained staff working every day on the machine has to read and
observe daily the "operating instructions in brief" because of safety reasons!
WATER DOSAGE WITH ELECTRONIC BATCH CONTROLLER
ENTER 0043.0
0–9 …
Operation Indication Signification

0. main power switch « on » Batch M manual mode
(approx. 5s)
Adjusted quantity of
1. ENTER for example 0040, 01 water / litres
Adjust the quantity of water
1.1 ź (centric key) for example. 004<0>0 change digit (YES / NO)
1.2 Ÿ (left key) for example 0040.9 ľ set numeric value (0-9)
2. ENTER
Enter enable OK J/N J = YES
3. ENTER
Enter start f. example 0029.0
0040.9 water dosing running
4. 0000.0 End of dosing
Next water dosing: start at 1. with ENTER
Momentary stop of dosage :
6. ENTER stop dosing

CONTIN
7. ENTER for example 0020.0 continue dosing
Definitive stop of dosage
7. ENTER CONTIN stop dosing
8. ź Batch M dosing has stopped
Purge the water armature

After uncoupling of water supply hose and opening of
drain valves, purge by pushing key
MAINTENANCE AND CLEANING WORK
WARNING: During all work on the machine, ensure that power supply cable is disconnected
from socket connection. Work on the electrical equipment may only be performed
by electricians!
Automatic lubrication of bearing (option):

The mixing shaft bearing are automatically lubricated every 3 hours or at every re-starting by
pushing main switch or reversing switch. Lubricating intervals can be adjusted through the time
relay (K2T).
Note: Observe that grease comes out between flat seal and mixing shaft on the inside
of mixing vessel.
DAILY WORK
1. Clean material residues carefully from mixing vessel daily.

2. Grease lubricating nipples on mixing shaft daily. Pay attention that grease is pumped in
until it emerges visibly at rubber lip of shaft seal on the inside of mixing vessel.
3. Vessel cover gasket has to be tested daily for wear and for a well fit.
4. Sliding surface for eccentric cover lever on vessel cover has to be cleaned and greased
daily. The high performance safety valve of air fitting has to be checked daily for perfect
operation. For this purpose, loose valve head one turn clockwise and let air blow off for a
short time. Then tighten valve head again!
5. Disconnect accelerator hose leading to material outlet and clean tube socket as well as
hose coupling.
6. Blow water out of water dosing armature. Disconnect water hose between water armature
and water tank, connect compressed air hose to water armature
and operate water dosing by pushing key button (S4) • •
compressed air will blow out water armature.
7. Check grease level in central lubricating pump (option), re-fill if necessary.
WEEKLY WORK
1. The two lubricating nipples of eccentric cover lever have to be greased weekly!
2. Check mixing chamber for wear and change mixing blades/arms, flat seals etc., if
necessary.
MONTHLY WORK
1. Test mixing vessel for wear and tear

2. Check space between mixing blades. The space is set in the factory to
10 mm wall distance at a position of 90• • below vessel opening. The space should be
reduced/enlarged to 1.2 to 1.5 times of the largest grain in the mixture. If the mixing blades
can no longer be readjusted because of wear and tear, they have to be replaced by
original UELZENER mixing blades.
3. Check operation of eccentric lever for mixing vessel cover: If necessary loosen M33 nuts
and eyebolts at the front and at the back, readjust for uniform pressing of vessel dome,
secure new setting.
4. Check gear drive for oil leaks. If necessary replenish gear oil (e. g. BP Energrease HT-00-
EP, Aralub FDP00, Esso Fibrax EP370).
FAULTS AND THEIR MENDING
Fault: Blockage in the conveying line at the start of operation
Possible cause Remedy

- Hose pipe too dry • M
• oisten hose pipe by filling with water, blow
completely out
- Too low conveying air quantity • O
• pen air valve for accelerator completely
- Too high vessel pressure • C
• lose upper air valve partially and reduce
vessel pressure
- Conveying line too long • S
• et up machine closer to site of use/increase
conveying air quantity drastically/use larger hose
diameter
Fault: Blockage in the conveying line during operation

- Conveying line bent • R
• un conveying line without bends
- Leaking hose couplings • D
• eposits plugging the line arise in the couplings
due to loss of liquid
- Lack of slug build-up • R
• un hose vertically approx. 1 m directly behind
vessel outlet
Fault: Mixer stops with mixture

- Mixing vessel overfilled • •Reduce mixing batch, empty vessel partially by
hand with power supply cable unplugged
- Motor overcharged, • L
• et motor cool down and reduce mixing
Fuses burned out batch
- Mixture too dry • I•f possible, add more water
- Mixing blades jam • C
• heck space of mixing blades
- No power • C
• heck power supply cable for continuity. Check
fuses
ELIMINATING BLOCKAGES IN CONVEYING HOSE
WARNING: In case of blockage in the conveying hose, conveying is under pressure.

Risk of injury due to hose whipping around! Wear protective goggles.
1. Close upper air valve.

2. Localize blockage: hard hose section usually before a coupling.
3. Firstly remove blockages by shaking or striking the pressurized hose.
4. Never bend the hose, but bow it in a large radius.
5. If blockage cannot be removed with previous methods, deflate air pressure by opening air
release valve on mixing vessel cover.
6. Then uncouple hoses at hose end and check individually for blockages. If necessary, rinse
out blockages using a water hose.
ESTROMAT 850
Operating instructions in brief
SET UP OF MACHINE
1. Choose shortest way for material conveying and run as far as possible vertically upwards
from machine. Secure hose well with hose hooks.
2. Secure hose ends, hose may bounce back strongly.
3. Connect air hose (not less than 1") to main coupling.
4. Couple connection hose between lower air valve and accelerator.
5. Connect power supply cable. Adjust correct direction of rotation of mixer shaft on reversing
switch (looking on motor fan hood: clockwise)
Red signal lamp : wrong direction of rotation
Green signal lamp : ready for operation
6. Connect DN25 water hose. Minimum pressure: 3 bar
7. Adjust wanted water quantity by turning water meter needle. The set quantity flows into
tank by pushing "AUTO ON". Water inflow can be stopped by pushing "AUTO OFF
MANUAL". Pushing this button longer, water is still allowed to flow in.
Charging and Conveying
8. Switch motor on.
9. Charge vessel with material to be mixed.
10. Open ball valve for water and close it again.
11. Close cover and eccentric lever. Close air release valve.
12. Open main valve..
13. Activate blow back device (if existing).
14. Open lower air valve half way.
15. Open vessel air valve slowly.
During conveying
If vessel pressure remains below 2 bar, close lower air valve partially, until 2,5 - 6 bar
(depending on conveying distance) vessel pressure is reached. If vessel pressure rises above 6
bar, close upper air valve partially.
End of conveying
If vessel pressure drops below 1 bar
- close main air valve

- Do not blow conveying line completely empty - risk of segregation!
- Open air release valve
- Open vessel cover
- Feed again
For special attention
Grease at least daily the 2 bearing lubricating nipples and lubricating nipple on eccentric cover.
For operation check, let safety valve blow off once daily by turning valve head.
After the end of work, thoroughly clean the machine and remove mortar residues.
Check space between blade and vessel wall: up to 10 mm grain size approx.
13 mm space, larger grain size approx. 20 mm space.
Faults
Caution in case of blockages in conveying line:
- determine blockage and remove by striking hose

- when uncoupling hoses, wear protective goggles, risk of eye injuries!
- hose is possibly under pressure
OBSERVE SAFETY RULES OF TRADE ASSOCIATION!!!
F1 P2
125A aM A +24V=
1 3 5
Q2
SO
NOT-AUS
PKZM0-0,6 Emergency-stop
0,5A Arret de urgence
2 4 6
F4
2 4 6
K3M T2 2A
S1 L1 L2 L3
125A 1 3 5 1 3 1 3 220 V
Wendeschalter 24V
Reverse switch 1 3 5 K1M P1 =
Inverseur de courant 2 4 6 2 4 2 4
Inversor de corriente K5M M169x2
Hauptschalter
2 4 6 Main switch
Interrupteur principal
Interruptor principal 0V=
Q1 F2
150A 1 3 5 P3-100
PE
L1 L2 L3 N PE
X1 1 2 3 4 5 6 7 8
5125/9h
Einspeisung
Power supply
Alimentation
Alimentacion U1 V1 W1 W2 U2 V2
220V ±5 % 3 N PE AC 50/60 Hz M1
+
U1 W2
V1
M U2
W1
3 V2 3x
Schaltschrank AE 1073 30 kW - 97A

Control box Blatt 1/3
2012
Coffret electrique Tag Name
Artikel Nr. E850
sensor de temperatura
Gez. 12.06. Funke UELZENER MASCHINEN GMBH

Temperature sensor
Armario electrico Gepr.

850.55.001.8 Gr. 55 Pos. 001
Thermofuehler
760x760x300 Norm. Sulzbach / Ts

Sondes PTC
145 °C
C-3071i1 Datum Name Art der Änderung
Schildersatz: C-3071i2 Rev. A Schaltplan 220V/60Hz C-3070q

Rev. B
Rev. C
Wiring diagram CAD: M:\. \E850\Elektro\..\C-3070i.dft
Rev. D
Schéma électrique Urspr. C-3070e1.dft
Spannung/ Voltage/Tension/Tension : 220V 3 N PE/60Hz Rev. E
Esquema eléctrico Ers.für
Leistung/ Power/Puissance/Capacidad : 30,2 kW Ers.durch
Nennstrom/ Current/Courant nominal/Corriente : 100 A Tolerierung nach Allgemeintoleranzen Das Urheberrecht an dieser Zeichnung verbleibt bei uns.
DIN ISO 8015 DIN 7168-m T S, DIN 8570 T1 B / T3 F

Diese Zeichnung darf weder kopiert noch Dritten zugaenglich
gemacht oder anderwertig missbrauchlich benutzt werden. Maßstab 1:1
24V=
24V=
A1 21
95
S3
H1 Aus 22
OFF
F2 96 Arret
H2 K Paro 13 13
N
S2 K1M
T1 T2 A2 Ein 14 14
On
11 Marche
P1 Marcha
44 14 44 17 17 13
12 14 K9
7 8
14 12
K1M K3M K5M K1T K1T K5M
43 13 43 18 28 14
11
22 22
Sensor de temperatur
Temperatur sensor
K5M 21
K3M 21
Sondes PTC
Thermofilter
H1 H2 H7
A1 A1 A1 A1
* Option
rot gruen rot h
red green red K1T K1M K3M K5M weiss
rouge vert rouge white
ETR4-51 A2 A2 A2 A2 blanc
rojo verde rojo
0V 7 sec. blanco 0V=
Compteur d´heures de
Betriebsstundenzähler
Moteur en marche
Motor in operation
Working hour meter
Motor en Marcha
functionnement
sens de rotation incorrect
Motor laueft
Reloj horario
Wrong sens of rotation
Protective sieve open

Drehrichtung falsch
Ready for work

Betriebsbereit
Reja Habierta
Grille ouvert
En Marcha
Sieb offen
Giro falso
Marche
Bl. 2/3
2012
Gez.
Tag
12.06
Name
Funke Artikel Nr. UELZENER MASCHINEN GMBH E 850
Gepr.
Norm.
850.55.001.8 Sulzbach / Ts Gr. 55 Pos. 001
Datum Name Art der Aenderung
Schaltplan 220 V/60Hz
Rev. A
Rev. B Wiring diagram
C-3070q
Rev. C Schema electrique CAD: M:\. \E850\Elektro\..\C-3070i.dft
Rev. D Esquema electrico Urspr. C-3070e2.dft
Rev. E Ers.fuer
Rev. F Freimasstoleranz Das Urheberrecht an dieser Zeichnung verbleibt bei uns. Ers.durch
1:1
Rev. G gemacht oder anderwertig missbrauchlich benutzt werden. Massstab
24V=
Wasser-
vorlauf
8025 S8 13
10
12 13
14
Rel 1
8
*
7
6
P2 A1
5
4
H8
10 11
3
Rel 2
Ajouter de la graisse
15
2
A2
K2T
1
SENSOR
Refill grease
16
Fettmangel
4 3 2 1
0,75² weiß WRS-REL

A1
K2T
A1 *
K9 ( 42 )
A2 ETR4-69-A A2
0V 1,5 h
9 10 11 12 13 14 15 16 17 18 23 24
1 2 3 4 5 6
Klemmkasten
Terminal box
boîte de bornes ** Option für
Maschine mit
Hebelsieb
1 2 1 3
1 2
Schwarz
Braun
Blau
1 2 3
Y5
Y2
L L
Magnetventil Schmierung Fettmangelschalter Bilomatic
Solenoid lubrific Switch Lack of Lubricant Bilomatic
Electrovanne pour lubrification
P3 valvula electromagnetica de engrase
Hall Sensor 8030 Wasser Naeherungsschalter am Sieb Näherungsschalter am Trichter Nur bei Maschinen mit Zentralschmierung
PNP Ausgang Water Limit switch at sieve Limit switch at funnel Only for mashines with lubrification
PNP exit Dïeau Detecteur de proximite Detecteur de proximite trémie Machines avec graissage central
Detector de proximacion Detector de proximacion Unicamente para maguinas con engrase central
PNP Agua
24V
Blatt 3/3
2012
Gez.
Tag
12.06.
Name
Funke Artikel Nr. UELZENER MASCHINEN GMBH E850
Gepr.
Norm.
850.55.001.8 Sulzbach / Ts Gr. 55 Pos. 001
Datum Name Art der Änderung
Schaltplan 220V/60Hz
Rev. A
Rev. B
C-3070q
Rev. C
Wiring diagram CAD: M:\. \E850\Elektro\..\C-3070i.dft
Rev. D Schema electrique Urspr. C-3070e3.dft
Rev. E Esquema electrico Ers.für
Tolerierung nach Allgemeintoleranzen Das Urheberrecht an dieser Zeichnung verbleibt bei uns. Ers.durch
DIN ISO 8015 DIN 7168-m T S, DIN 8570 T1 B / T3 F gemacht oder anderwertig missbrauchlich benutzt werden. Maßstab
UELZENER
MASCHINEN GmbH
Das UELZENER Maschinen-Programm The UELZENER Machine Programme
für den Hochbau for Building Construction

- Verputzmaschinen mit Mischer - Plaster- and rendering machines with mixer
- Mischpumpen für Fertigmörtel - Mixing pumps for ready-mixed mortars
- Mörtelpumpen - Mortar pumps
- Estrich -Misch- und -Förderanlagen - Mixing and conveying systems for floor screed
- Fließestrichpumpen - Self-levelling screed pumps
- Betonförderer - Concrete conveyors
- Förderanlagen für Fertigmörtel - Conveying systems for pre-mixed dry materials
- Schaumzementmaschinen - Foam cement machines
für den Bergbau for Mining
- Hinterfüll-Mischpumpen - Back-filling mixing pumps
- Schaummörtel-Mischpumpen - Foam-cement mixing pumps
- Schneckenpumpen für Bergbaumörtel - Worm-type pumps for mining mortar
- Durchlaufmischer für Bergbaumörtel - Continuous mixers for mining mortar
- Mischanlagen für Verfüllmörtel - Mixing units for filling mortar
- Rohrschneckenförderer - Pipe-type worm conveyors for mining mortar
für den Tunnel-und Tiefbau for Tunnelling and Civil Engineering
- Anker-Verpreßpumpen - Anchor filling pumps
- Injektions- und Verfüllanlagen - Injection and filling units
- Tübbing-Hinterfüll-Anlagen - Concrete tiles - back-filling units
- Pneumatische Betonförderer - Pneumatic concrete conveyors
- Betonnaßspritzmaschinen - Wet shotcrete machines
für den Feuerfestbereich for Refractories
- Mischpumpen für Tundish-Spritzmassen - Mixing pumps for tundish spraying masses
- Misch- und Förderanlagen für Vibrationsmassen - Mixing and conveying systems for vibration materials
- Kolbenpumpen für Feuerfestmassen - Piston pumps for refractories
- Durchlaufmischer für Feuerfestmassen - Continuous mixers for refractories
- Trockengutmischer für Feuerfestmassen - Dry material mixers for refractories
für Industrie, Umwelt und Entsorgung for Industry, Environment and Waste Disposal
- Dickstoff-Pumpen - Pumps for thick matter
- Vermörtelungsanlagen für Abfallstoffe - Mortar systems for waste disposal
- Kalkmilch-Mischanlagen - Lime slurry mixing systems
- Schlamm-Kalk-Behandlungsanlagen - Sludge-lime processing units
- Mörtel-Beschichtungsanlagen - Mortar coating units
- Mehrkomponenten-Misch-und-Förderanlagen - Mixing and conveying units for multiple components
UELZENER MASCHINEN GmbH

Stahlstrasse 26 - 28
D-65428 Rüsselsheim
Germany
Tel. +49-(0)6142 177 68 0

Fax +49-(0)6142 177 68 50
e-mail: contact@uelzener-ums.de
Internet: www.uelzener-ums.de

MANUAL STROMAT - BA - E850 s850.00.005 Diagrama

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Uelzener

Art. Nr. S850.00.005 Stand: 10.14

Basic safety instructions ...................................................................................................... 4

Use in accordance with regulations ..................................................................................... 5

General safety regulations ................................................................................................... 6

- Blow back device ................................................................................................... 10

Technical Data .................................................................................................................... 11

Water dosage with electronic batch controller .................................................................... 12

Operating instructions ......................................................................................................... 13

- Set up of machine ................................................................................................. 13

UELZENER machine programme ..................................................................................... .. 28

The operating instructions have to be supplemented by instructions resulting from existence

Operation including equipping, mending of faults in the working process, removal of

Maintenance Maintenance, inspection, repair and Transport.

UELZENER MASCHINEN GMBH

BASIC SAFETY INSTUCTIONS

NOTE Special information regarding the economic use of the machine

CAUTION Special information or instructions and preventions to avoid

DANGER Information or instructions and preventions to avoid personal

- Never open the protective sieve while the machine is running!

- Do not stand in the working area of the skip!

- Never perform service work during operation!

- Wear protective goggles when opening the hose pipe!

- Use only original UELZENER conveying hoses and couplings!

USE IN ACCORDANCE WITH REGUALTIONS

GENERAL SAFETY REGULATIONS

Staff Selection and Qualification:

Safety Instructions for Certain Operating Phases:

Special Work while Using the Machine

If dismantling of safety devices is necessary, p. e. during equipping, maintaining and repairing,

References to Special Types of Danger:

Machines for Mobile Use

Regulations for Pressure Vessels:

The machine consists basically of the following subassemblies:

The vessel is mounted with the built-in mixer on the frame.

The mixer is driven by a powerful three-phase motor through a parallel shaft.

Blow Back Device

TECHNICAL DATA ESTROMAT 850

Version (voltage) 400 V 3/PE / 50 Hz

OPERATING INSTRUCTIONS FOR ESTROMAT 850

CAUTION : Voltage has to be in accordance with voltage stated on motor plate.

DANGER : Danger to life in case of defectively and incorrectly repaired cables!

CAUTION : Use only approved mortar conveying hoses (with operating

CAUTION : Do not use defective and incomplete coupling parts.

CAUTION : Secure hose ends with suitable rope!

HOW TO DETERMINE THAT MACHINE IS READY FOR WORK

CAUTION: Check function of all safety devices of the machine:

- hinged sieve in mixing vessel lid

- Power supply cable connected correctly?

Vibrator at Hopper (optional)

Heating for Water Tank (optional

Note: • in about 4 min., adjustment of heat valve:

Central Lubricating Unit

Use multi-purpose grease 4682 according to DIN51801-51818.

HOW TO START THE MACHINE WITH ACCELERATOR

1. Open air release valve on vessel lid.

2. Switch on main switch.

3. Open vessel lid by lifting eccentric cover lever.

4. Hinge charging funnel over charging dome.

NOTE: max. 1000 kg dry material

DANGER: Do not take material out with the mixer running!!!

8. Close air release valve on vessel cover.

14. Open vessel cover by using eccentric cover lever.