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Kobelco SK160 210 250 290 330 480 Schematic Hydraulic System
Kobelco SK160 210 250 290 330 480 Schematic Hydraulic System
Page 6-8
Troubleshooting Table SK210 and SK250 Negative Control
solenoid valve
RH Travel motor
Arm Cylinder
Swing motor
Travel right
Travel left
P1 pump
P2 pump
Bucket
Swing
Boom
SE1 SE22 SE26 A6 A3 A4 A5 A6 A7 A8
PSV PSV A8 A7 SV- A2 A1 SV-
Arm
Code ~ ~ ~ SE28
P1 P2
PSV PSV PSV PSV PSV PSV PSV
SV-1 3 SV-2 4
SE10 SE23 SE27 A B C D E F H
Bucket digging (F O O O O O O O O O O O
Bucket dump O O O O O O O O O O O
Bucket digging
(Full lever, conflux)
O O O O O O O O O O O O O O O O O O
Bucket dump
(full lever, conflux)
O O O O O O O O O O O O O O O O O
Swing O O O O O O O O O O O O
Travel RH and LH (1st speed) O O O O O O O O O O O O O O O O
Travel RH and LH (2nd speed) O O O O O O O O O O O O O O O O O
Travel right + Boom O O O O O O O O O O O O O O O O O O O O O O
Travel right + Bucket O O O O O O O O O O O O O O O O O O O O
Travel right + Arm O O O O O O O O O O O O O O O O O O O O O O O O
Travel right + Swing O O O O O O O O O O O O O O O O O O
Travel left + Boom O O O O O O O O O O O O O O O O O O O O
Travel left + Bucket O O O O O O O O O O O O O O O O O O
Travel left + Arm O O O O O O O O O O O O O O O O O O O O O O O O
Travel left + Swing O O O O O O O O O O O O O O O O O O O O O
Travel RH and LH + Boom raise O O O O O O O O O O O O O O O O O O O O O O O O
Arm in + Swing (Swing priority) O O O O O O O O O O O O O O O O O O O O O O O O
Independent Travel
Travel and Boom up O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Independent Travel
Travel / Boom up & Swing O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Page 6-9
SK160 - Neutral Corcuit Positive Control
Item # Description
Page 6-10
SK160 - Neutral Corcuit Positive Control
Page 6-11
ED190 - Neutral Circuit Positive Control
Page 6-13
SK210 ~ 250 - Neutral Circuit Negative Control
Page 6-14
SK210 ~ 250 - Neutral Circuit Negative Control
SE26
SE22 SE23
P P P
a1 A1 A2 a2 a6
a5 PSV1 PSV2
PH1 PH2 SE27
P1 P2 P
a8
a9 TRAVEL BOOM
PN2 P T INDEPENDENT
PN1 23 VALVE P2 6 L.H.
Dr
A2 BOOM
Pi2 12
Ø1.0
T
5 R.H.
A1 Pi1
Ø1.0
TRAVEL 24 P1
INDEPENDENT
S/V
P2 P1 BUCKET
T T2
8
210L CMR1 2
a3 a4
1
M 10.0
cc/rev
PL1 MR1 CMR2
ARM
PTb PBL REV.
a7 7
Dr B1 B3 Dr3 A3 PAL FOR. 3
AL FOR.
TRAVEL PRIORITY TRAVEL LEFT
20 CT2
19 CP2 BL REV.
27 SWING
147kPa 490kPa Drb LCs PB DB
21 SG B
15 PBS RIG.
Ø14-Ø12.8 27.9MPa
PBr REV. at180L
CT1 SWING
PAr FOR. PAS LEF.
17 18 LEF. AS
Br REV. TRAVEL RIGHT
BS RIG.
Ar FOR. CP1 (T3)
Dra
BOOM CONFLUENCE
LCc
P A
PBc DIG. PB1
PA M PG
BUCKET 39.7MPa
PAc DIS at30L Ø0.8
C 95æm
TRAVEL Bc DIG
PILOT VALVE P T 13 Ac DIS 37.7MPa CCb
at30L PLc2 DIG.
D
Drd MB
B LCb
LEFT Ø0.3 D
PBb LOW. TRAVEL
A Drc LCa ARM PBa DIS.
BOOM
11 PLc1
PAb RAI PAa DIG. 4
14 ACC
3 6 4 1 5 2
Bb LOW. Aa DIG.
RIGHT TRAVEL FORWARD 39.7MPa 37.7MPa
P SE10 P SE9 at 30L
RIGHT TRAVEL REVERSE CRb 37.7MPa CRa at30L VA
at30L
LEFT TRAVEL FORWARD
39.7MPa VB
LEFT TRAVEL REVERSE Ø0.6
at30L Ba DIS.
Ab RAI X1 Ø3.5
Ø0.6
ARM Ø0.4
Ø0.4 CONFLUENCE Ø0.4 9
PCb Ø0.4 Pis
10 10 (P3)
SE28
PBo1 P
PAo1 Ø0.6
1 3 2 4 3 1 4 2 30 Ø0.6
37.7MPa VB
at30L 37.7MPa
AO1
at30L
VA
BO1 (P4)
22
P P P P P P P P
Ø1.0 4
SE8 SE7 SE6 SE5 SE4 SE3 SE2 SE1
RIGHT Ø0.3 MB D
TRAVEL
BUCKET DIGGING
Ø1.2 BUCKET DISCHARGE
Ø1.4 Ø1.4
BOOM RAISING
26
BOOM LOWERING
SWING LEFT A1 A2 A3 A4 A5 A6 A7 A8
SWING RIGHT P2 P1 ARM VARIABLE TRAVEL SWING
ATT TRAVEL
ARM DIGGING 25 LEVER NEUTRAL NEUTRAL RECIRCULATION 1/2SPEED P/B
BOOSTING PRIORITY
LOCK CUT CUT CHANGEOVER
ARM DISCHARGE
A1 T
P
16
T.S SK210 ~ 290 Neutral Control Negative Control
T
P1 P2
Page 6-15
Minor Change Schematic
COLOR CODING STANDARD FOR HYDRAULIC CIRCUITS
HYDRAULIC SCHEMATIC LEGEND HYDRAULIC SCHEMATIC LEGEND
ITEM # DESCRIPTION ITEM # DESCRIPTION
Blue ................. Feed, drain, tank circuit
1 Main Hydraulic Pump 19 Hydraulic Return Check Valve
2 Main Control Valve
Green ............... Return, make up circuit, 20 Fixed Restrictor Check Valve
3 Swing Motor
Neutral control circuit 21 Fixed Restrictor Check Valve
4 Travel Motor Assy.
22 Independent Travel Valve
5 Boom Cylinder (LH)
Red ................... Primary pilot pressure, 23 Independent Travel Solenoids
6 Boom Cylinder (RH)
24 Oil Cooler
7 Arm Cylinder
Orange ............. Main P1 pump delivery pressure, 25 Swing Priority Solenoid Valve
8 Bucket Cylinder
26 Dozer Pilot Control Valve
9 Swivel Joint
27 Dozer Control Valve
10 Left and Right Hand Pilot Control Valves
Violet ................ Main P2 pump delivery pressure, 28 Blade Lift Cylinder - Left
11 Travel Pilot Control Valve
29 Blade Lift Cylinder - Right
12 Pilot Filter
13 Hyd. Tank Suction Strainer 30 Blade Angle - Left
Blue tone ......... Valve operation to drain 31 Blade Angle - Right
14 8 Solenoid Block
Red solenoid tip....... In active and exciting 32 Blade Tilt Cylinder
15
Hydraulic Return Filter and By-pass Valve
16 33 Dozer Float/Pilot Solenoids
Page 6-16
Minor Change SK210/250
P MA MA P
4
¿0.3 ¿0.3
Pi1 P1' P2' Pi2
3 SWING
22
5192~5395 psi
Pcr
5192~5395 psi
¿0.6
Pcr
INDEPENDENT TRAVEL VALVE ¿0.8 PG
VB VB D
B
23 ¿0.6 ¿0.6
1 T2
VA VA
a2
A2 A1
a1 REG REG
4050 psi at 46.5
SE22 P a1 A1 A2 a2 P SE23 M Gal/min
PSVP1 PSVP2
PH1 PH2 T T
T PB
¿0.3 ¿0.3 PA
P
9
~85 psi
~85 psi
A B
a4 725 psi a5
Dr
at 5.3Gal/min
36 psi
M a3 24
19 71 psi 18
2
B3 D3 A3
SWING LEFT
B1 MAIN CONTROL VALVE P2 P1 T T2 SWING RIGHT
4975 psi at 37Gal/min
12 ARM IN
5468 psi at 32Gal/min
ARM OUT
CMR1
BUCKET DUMP BOOM UP
0.7 psi/9.9psi
PL1 CMR2 BUCKET DIGGING BOOM DOWN
PTb PBL SE1 SE2 SE3 SE4 SE7 SE8
17 HYD. TANK TRAVEL LEFT P P P P P P
PAL
AL
15 16 STRAIGHT TRAVEL CT2 25
CP2 BL
Drb LCs ¯ 1.4 (Optional)
PBs
TRAVEL RIGHT PBs2
PBr
13 SWING Pss
CT1 P
PAr ¯ 1.4 PAs SE5
As
Br
Bs 20
Ar ¯ 1.4
CP1 (T3)
52 Dra HAND
51 10
(Optional) CONTROL PA3 PA1
B N BUCKET VALVE PB3 PA4 PB4 PB1 PB2
LCc BOOM CONFLUENCE PA2
NIBBLER PBc ¯ 0.8 4 2 3 1 4 2 3 1
PB1
¯ 1.0 21
PAc
BUCKET
Bc CYLINDER
Ac
BREAKER 5468 psi 5758 psi CCb PLc2
at 8 Gal/min Drd
at 7.9 Gal/min
LCb 8
PBb
P1 T SOL/V BLOCK Drc LCa PBa P T P T
PLc1 BOOM ARM BO0M AND BUCKET ARM AND SWING
ARM
PAb CYLINDER 7
PAa ¯ 1.0
14 Bb TRAVEL
PILOT VALVE P T
LEVER Pisc 6
LOCK CRb Aa
A1
5468 psi CRa
5468 psi
at8Gal/min 5758 psi CAr at8Gal/min 21
at8Gal/min 5
Ab Ba
ATT 5758 psi X1 ¯ 3.5 11
at8Gal/min ARM
A2 BOOSTING CONFLUENCE BOOM
¯ 0.4 ¯ 0.4 1 5 2 3 6 4
¯ 0.4 CYLINDERS
PCb ¯ 0.4 Pis
P2 NEUTRAL P SE9 P SE10
A3 CUT LEFT TRAVEL FORWARD
ARM VARIABLE LEFT TRAVEL REVERSE
P1 NUTRAL CUT P2 NUTRAL CUT RECIRCULATION PCa
PA1 CCa RIGHT TRAVEL FORWARD
RIGHT TRAVEL REVERSE
STRAIGHT
A4 TRAVEL
TB PBo2
(P4)
PAo2
P1 NEUTRAL NIBBLER/BREAKER PEDAL (Optional)
A5 CUT 5468 psi
5468 psi at 8 Gal/min
Ao2
at 8Gal/min 53
50 T
Bo2 P
ARM VARIABLE
A6 RECIRCULATION
(P3)
B C1 C2 A
P
SE11
TRAVEL 1/2SPEED
A7 CHANGEOVER
SWING
A8 P/B
P2
Minor Change SK210LC/SK250LC-6E NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and 2nd Travel solenoid activated Page 6-17
Kobelco Hydraulic Schematic Legend
Item # Description
1 Main Hydraulic pump
2 Main Control Valve Hydraulic Pump Schematic Legend
3 Swing Motor Item # Description
4 Travel Motor Assy. a1 Test port P1 pump High Pressure
5 a2 Test port P2 pump High Pressure
Boom Cylinders a3 Test port P1 proportional solenoid valve (PSV-1)
6
7 Arm Cylinder a4 Test port P2 proportional solenoid valve (PSV-2)
8 Bucket Cylinder a5 Test port P1 pump High Pressure
9 Swivel Joint a6 Test port P2 pump High Pressure
10 Left hand pilot Valve a7 Test port P3 Pilot Pressure
Right hand pilot valve a8 Test port P1 proportional solenoid valve (PSV-1)
11 Travel pilot valve a9 Test port P2 proportional solenoid valve (PSV-2)
12 Oil Cooler A1 Delivery port P1 pump
13 Pilot filter manifold A2 Delivery port P2 pump
14 Accumulator A3 Delivery port P3 pump
15 Suction strainer A4
16 8 Solenoid block PSV1 proportional solenoid valve P1 pump
17 Return filter PSV2 proportional solenoid valve P2 pump
18 Bypass check valve PH1 Pump high pressure port P1
19 Tank breather PH2 Pump high pressure port P2
20 Return check valve SE-22 High pressure sensor P1 pump
21 Return check valve SE-23 High pressure sensor P2 pump
22 Slow return check valve B1 Supply oil for P1 and P2 pump
23 Independent travel bypass valve B3 Supply oil for P3 pump
24 Independent travel solenoid valve Dr3 Drain for pilot pump P3
25 Swing priority solenoid P3 Pilot pump
26 Slow return check valve
27 One way check for swing priority
30 Swing priority/Breaker Option Valve
T.S. Temperature sensor
Page 6-18
Minor Change SK290
P MA MA P
4
¿0.3 ¿0.3
Pi1 P1' P2' Pi2
(365.8~37.2 Kgf/cm2)
(365.8~37.2 Kgf/cm2)
22
35.8~37.2 MPa
Pcr
35.8~37.2 MPa
¿0.6
Pcr
INDEPENDENT TRAVEL VALVE ¿0.8
VB VB
23 ¿0.6 ¿0.6
1 T2
VA VA
A2 A1 3 SWING
a1 a2 REG REG
PG
PSVP1 SE22 P a1 A1 A2 a2 P SE23
PSVP2 D
B
PH1 PH2 T T
T ¿0.3
¿0.3
P
PA
~6Kg/cm 2
a4 Dr 5.0MPa (51 Kgf/cm2) a5
at 20L/min 245kPa (2.5 Kgf/cm2) A B
643
M a3 490kPa
24
2 19 18
B3 D3 A3 (5 Kgf/cm2)
BUCKET LCc
25 BOOM CONFLUENCE
PBc ¯ 0.8
39.7MPa PB1 ¯ 1.4 20
(405 Kgf/cm2)
HAND 10
T P1 PAc CONTROL PA3
Pi1 at30L/min PA1
Bc
VALVE PB3 PA4 PB4 PB1 PB2
PA2
Ac 4 2 3 1 4 2 3 1
P2
CCb PLc2
37.7MPa
(385 Kgf/cm2) Drd
at30L/min LCb ¯ 1.0 21
SOL/V BLOCK PBb
P1 14 Drc LCa PBa
BUCKET
T CYLINDER
PLc1 BOOM ARM
PAb 21
PAa
Bb 8 P T P T
LEVER Pisc BO0M AND BUCKET ARM AND SWING
LOCK CRb Aa
A1
37.7MPa
CRa ARM
37.7MPa CYLINDER 7
(385 Kgf/cm2) 39.7MPa CAr (385 Kgf/cm2)
at30L/min ¯ 1.0
2
Ab (405 Kgf/cm ) at30L/min Ba TRAVEL
ATT 39.7MPa (405 Kgf/cm2) X1 ¯ 3.5 at30L/min PILOT VALVE P T
at30L/min ARM 6
A2 BOOSTING CONFLUENCE
¯ 0.4 ¯ 0.4
PCb ¯ 0.4 ¯ 0.4 Pis
P2 NEUTRAL
A3 CUT
ARM VARIABLE 5
P2 NEUTRAL CUT RECIRCULATION PCa 11
P1 NEUTRAL CUT
PA1 CCa
BOOM 1 5 2 3 6 4
TRAVEL CYLINDERS
A4 PRIORITY P SE9 P SE10
PBo1 LEFT TRAVEL FORWARD
(P3) LEFT TRAVEL REVERSE
Case drain pressure: 0.05 Kgf/cm2 ~ 0.7 Kgf/cm2 (0.7 ~ 9.9 psi)
TRAVEL 1/2SPEED
A7 CHANGEOVER Filter drain pressure: 0.05 Kgf/cm2 ~ 1.05 Kgf/cm2 (0.7 ~ 14.9 psi)
∅ 0. 7
SK330 T2 spool
Page 6-21
SK480 - Neutral Circuit Negative Control
Page 6-22
SK480 - Neutral Circuit Negative Control
Page 6-23
GENERAL HYDRAULIC SPECIFICATIONS
10
GENERAL HYDRAULIC SPECIFICATIONS
Table of contents
Page
SK160LC/ED190 TECHNICAL SPECIFICATIONS ................................................................................................ 06a-2
SK210LC/SK250LC-6E TECHNICAL SPECIFICATIONS ...................................................................................... 06a-4
SK290LC/SK330LC-E TECHNICAL SPECIFICATIONS ........................................................................................ 06a-6
WARNING
READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES FOUND IN THIS MANUAL
BEFORE ATTEMPTING ANY OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE, ATTACHMENT
OR SYSTEMS. KOBELCO CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT MIGHT INVOLVE A
POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICATION AND ON THE PRODUCT ARE THEREFORE NOT
ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECHNIQUE NOT SPECIFICALLY
RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT IT IS SAFE FOR YOU AND 10
OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE DAMAGED OR MADE UNSAFE BY
THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PROCEDURES YOU CHOOSE.
OR6 OR5 TL BC
SWING ARM AVR
a7
NBV
TP TR BUCKET BOOM P1NC
a10
OR10
10 DB Drain port
PF 1
PF 3/8
216 (22)
74 (7.5)
SK250LC-6E
SK160LC~SK210LC-6E IP
P2NC
PF 1/2 98 (10) SK330LC-6E
Temperature of hydraulic oil Hydraulic oil tank surface 45 ~ 55 (113 ~ 131) ----- Ambient temperature
RS (P1) a1
Stall travel function in
Travel 350~355 (4978~5049)
high idle.
LS (P2) a2
P1 a1
Attachment Stall boom up function
350~355 (4978~5049)
(Standard) in high idle.
P2 a2
PSV-C
Travel priority N…22
D-3
Stall arm in function
Active: 140~150 psi with throttle at high
Arm variable PSV-A (400~420 mA) Note: pressure readings idle position.
N…23
recirculation D-6 Neutral: 4~6 Kg/cm2 indicated in monitor display
(300~320 mA) are calculated values by the
Monitor display active in ITCS. For any
Proportional solenoid
troubleshooting code Neutral: 0~100 psi troubleshooting analysis, it
valves
Prop. solenoid system. (200~220 mA) is necessary a comparison
PSVP1 N…24 RS track turning
valve pump 1 Active: 140~285 psi between real pressure
(450~480 mA) gauge readings and monitor
display readings.
Neutral: 0~100 psi
Prop. solenoid (340~355 mA)
PSVP2 N…25 LS track turning
valve pump2 Active: 140~285 psi
(450~480 mA)
Independent
PSV-E
travel valve N…32 Travel locked, travel
D-11 Inactive: 0~100 psi
pump 1 and boom up functions
(340~355 mA)
simultaneously
Active: 327~370 Kg/cm2
Independent activated with throttle
PSV-F (635~650 mA)
travel valve N…33 at high idle position.
D-12
pump 2
Page 06a-3
10
GENERAL HYDRAULIC SPECIFICATIONS
MRV OR9
SK210LC/SK250LC-6E DYNAMIC ACERA OR9
(MINOR CHANGE) OR1 OR7
YQ109SWingMotor&CV TOP VIEW
OR4
OR5 NBV
OR6
TP TR BUCKET BOOM P1NC
OR10
a1: P1 high pressure port
a2: P2 high pressure port OR1 BHV OR4
FRONT MRV
a3, a4: Secundary pilot pressure ports on pump
proportional solenoids PSV-P1 and PSV-P2 LS VIEW OR3
a7: Primary pilot pressure port OR2
a10: Main pressure port for dozer circuit
MRV OR9
MRV: Main relief valve
PSV-P1 L
OR1: Port relief for bucket dig function
a9 OR2: Port relief for bucket dump function
OR3: Port relief for boom up function
PSV-P1 OR4: Port relief for boom down function PB
OR7: Port relief for arm in function DB
OR8: Port relief for arm out function
B
OR9: Port relief for nibbler close function
a8 OR10: Port relief for nibbler open function IP
PG
PSV-P1: Proportional solenoid valve for P1
PSV-P2: Proportional solenoid valve for P2
SE22: High pressure sensor for P2 circuit
SE23: High pressure sensor for P1 circuit A
NBV: Nibbler/Breaker Valve
M
AVR: Arm Variable Recirculation Valve OR1
BC: Boom Conflux Valve PA
TL: Travel Left Valve PB PA
Swing 2-M12 depth 24 OR4 OR10
TP: Travel Priority Valve shockless Lifting cap. 220 Kg (2 bolts)
a2 P1NC: P1 Neutral Cut Valve valve M
DB BOTTOM OR1 OR4
BHV: Boom Holding Valve Relief VIEW
SE23 valve
AC: Arm Conflux Valve
P2NC: P2 Neutral Cut Valve A,B
AHV: Arm Holding Valve
a1 SE22
Code Name Size
Torque
N-m (Kgf-m)
Model AC
A, B Main port 2-PF 3/4
167 (17)
PG
PF 3/4 SK160LC~SK210LC-6E
M Make-up port
10 DB Drain port
PF 1
PF 3/8
216 (22)
74 (7.5)
SK250LC-6E
SK160LC~SK210LC-6E
IP P2NC
PF 1/2 98 (10) SK330LC-6E
RS (P1) a1
Stall travel function in
Travel 350~355 (4978~5049)
high idle.
LS (P2) a2
P1 a1
Attachment Stall boom up function
350~355 (4978~5049)
(Standard) in high idle.
P2 a2
Independent
PSV-E Indep. travel ON;
travel valve N…32
D-11 Inactive: 180~210 psi travel locked, travel
pump 1
(470~480 mA) and boom up functions
Active: 350~370 Kg/cm2 simultaneously
Independent
PSV-F (650~670 mA) activated with throttle
travel valve N…33
D-12 at high idle position.
pump 2
Page 06a-5
10
GENERAL HYDRAULIC SPECIFICATIONS
OR11
TL SWING BC ARM AVR Breaker
Valve
OR6 OR5
10 P2NC
M Make-up port
PF 1 216 (22) SK250LC-6E
AT2
DB Drain port
PF 3/8 74 (7.5) SK160LC~SK210LC-6E IP
PF 1/2 98 (10) SK330LC-6E
Temperature of hydraulic oil Hydraulic oil tank surface 45 ~ 55 (113 ~ 131) ----- Ambient temperature
…
C (…
F) -10 …
C ~ 50 …
C
Engine coolant temperature Radiator surface 60 ~ 90 (140 ~ 194) ----- (14 …
F~… 122 …F)
RS (P1) a1
Stall travel function in
Travel 350~355 (4978~5049)
high idle.
LS (P2) a2
P1 a1
Attachment Stall boom up function
350~355 (4978~5049)
(Standard) in high idle.
P2 a2
Independent
PSV-E
travel valve N…32 Travel locked, travel
D-11 Inactive: 80~90 psi
pump 1 and boom up functions
(350~360 mA)
simultaneously
Active: 360~370 psi
Independent activated with throttle
PSV-F (670~680 mA)
travel valve N…33 at high idle position.
D-12
pump 2
Page 06a-7
10
GENERAL HYDRAULIC SPECIFICATIONS
10