01 - Data Book For Unit #1 Boiler (Total)

DATA BOOK
● PROJECT CODE : B00278EI
● PROJECT NAME : Brazil CSP - Power Plant

Purpose for issue
● SPEC. NO. : CSP–1–WD–110-EM651–00010

□ For Review
■ For Approval
● TITLE : Data book for Main Boiler #1
□ For ( )
● End User : CSP
Eng.
0 24.09.2015 Emissão Inicial Marciano
Rev. No. Date Description Preparation Review Approval

DATA BOOK Doc. No Rev. No Page
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
Sumário
1 Informaçõ es técnicas
1.1 Aspectos gerais (Folha de dados)
1.2 Especificação de materiais
2 Memorial de cálculo e cálculo da PMTA
3 Procedimentos de fabricação
3.1 EPS – Especificação dos procedimentos de soldagem
3.2 RQPS – Registro da qualificação do procedimento de

soldagem
3.3 Relatório de tratamento térmico
3.4 Relatório de teste de pressão (Aprovador por PH)
3.5 Outros procedimentos e inspeções
4 Desenhos
4.1 Desenho de conjunto e detalhes
4.2 Placa de identificação
5 Dispositivos de segurança
5.1 Folha de dados e certificado de calibração da PSV
6 Projeto de instalação
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
7 Registro de segurança
7.1 Relatório de inspeção inicial
7.2 Relatórios de inspeção periódica (CSP)
7.3 Relatórios de inspeção extraordinária (CSP)
7.4 Ocorrências importantes (CSP)
8 Projetos de Alteração ou Reparo (PAR)
9 Checklist da NR 13 e ART
9.1 Checklist da NR 13 (Vasos de pressão)
9.2 ART de laudo técnico e inspeção

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
1. Informações técnicas
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
1.1 Aspectos gerais (Folha de dados)

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
1.2 Especificação de materiais

납품서류
CUSTOMER : POSCO E&C
PJT . NAME : Brazil CSP Power Plant
PJT . NO. : 12PK001
Item Name : Economizer Inlet Header
Item NO. : 2.0.36 [B/D] (02)
DATE : 2013.10
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
2. Memorial de cálculo e cálculo da

PMTA
MAWP CALCULATION SHEET
● PROJECT CODE : B00278EI

Purpose
□ For Review
● PROJECT NAME : Brazil CSP POWER PLANT PROJECT
(Project Name/Code) (Power Plant /B00278EI)
■ For Approval
● DOUCUMENT No. : CSP-1-WD-110-EZ300-10400

□ For Construction
□ For Bid
● TITLE : MAWP CALCULATION SHEET
□ For Information
● OWNER : CSP
□ For ( )
D Sep. 30, 2013 For Approval H.H.Kang S.H.Yoo C.H.Chong
C May. 16, 2013 For Approval H.H.Kang S.H.Yoo C.H.Chong
B Jan. 31, 2013 For Approval H.H.Kang I.H.Park C.H.Chong
A Nov. 30, 2012 First Issue for Approval H.H.Kang I.H.Park C.H.Chong
Rev
DATE DESCRIPTION PREP REVIEW APPR
.No.
MAWP (DESIGN PRESSURE) CALCULATION
PROJECT : Brazil CSP BFG 100MW x 2 Unit
■ Applied Code : 2010 ASME Boiler & Pressure Vessel Code Section 1
■ Maximum Allowable Working Pressure (MAWP) :

The Maximum allowable working pressure (MAWP) of a boiler is an absolute limit of pressure at which a
boiler is permitted to operate. The ASME Boiler and Pressure Vessel Code states that no boiler shall be
operated at a pressure higher than the MAWP except when the safety valve or valves are discharging
(blowing)
■ Overpressure Protection Requirements :

In accordance with the rules of the ASME Boiler and Pressure Vessel Code, the pressure relief valve
capacity for each boiler shall be such that the pressure relief valve, or valves will discharge all the steam
that can be genereted by the boiler without allowing the pressure to rise more than 6% above the highest
pressure at which any valve is set and in no case to more than 6% above the maximum allowable working
pressure.
■ MAWP Calculation Method :

The maximum allowable working pressure for drums and pressure parts shall be the sum of design inlet
operating pressure at the non-returm valve the pressure through the superheater and related piping at
rated load, and additional pressure margin.
PROJECT :Brazil CSP BFG 100MW x 2 Unit
■ Main Steam Line

Main Steam Hydro-static test
ITEM DESCRIPTION FORMULA
psig barg pressure
Required Outlet Pressure
A Given 1863 128.5
to Customer (Boiler Outlet T.P.)
Press. drop through
B1 Previously calculated 0 0.0
Flow Element
Press. drop through
Check Valve
Press. drop through
Steam Stop Valve
Press. drop through
Piping
Press. drop from Superheater outlet
B B1 + B2 + B3 + B4 15 1.0
to Terminal Point
C Superheater Outlet Pressure A+B 1878 129.5
D SH ERV setting pressure A x 1.04 1938 133.6
E SH safety valve setting pressure D x 1.02 1977 136.3
Final Superheater
F Previously calculated 39 2.71
Press. drop
Press. drop through
G Previously calculated 11 0.79
SSH Outlet to FSH Inlet
Secondary Superheater
H Previously calculated 21 1.48
Press. drop
Press. drop through
I Previously calculated 13 0.92
PSH Outlet to SSH Inlet
Primary Superheater
J Previously calculated 27 1.83
Press. drop
Press.
Press drop through
K Previously calculated 69 4.73
Drum Outlet to PSH Inlet
Sub Total Pressure drop
L F+G+H+I+J+K 181 12.46
Superheater Section
M Drum Pressure C+L 2059 142.0
N Design Margin 141 psi 2200 151.7
Calculated Design Pressure for Durm & SH & Evaporator 2200 151.7 227.6
O Drum safety valve # 1 setting pressure Drum MAWP 2200 151.7
P Drum safety valve # 2 setting pressure O x 1.03 2266 156.2
Q Eco Pressure Drop (including Margin) 50 psi 2250 155.1
Calculated Design Pressure for Economizer Tube 2250 155.1 227.6
R Design Margin 50 psi 2300 158.6
Calculated Design Pressure for Economizer Header/Pipe 2300 158.6 227.6
S Design Margin 125 psi 2425 167.2
Calculated Design Pressure for Feedwater Pipe 2425 167.2 227.6
Note 1. MAWP = Design Pressure

2. Hydro-static test pressure of Main steam line = 227.6 barg
PROJECT : Brazil CSP BFG 100MW x 2 Unit
■ Reheated Steam Line

Main Steam Hydro-static test
ITEM DESCRIPTION FORMULA
psig barg pressure
Required Outlet Pressure
A Given 548 37.8
to Customer (Boiler Outlet T.P.)
Press. drop through
Flow Element
Press. drop through
Check Valve
Press. drop through
Steam Stop Valve
Press. drop through
Piping
Press. drop from Reheater outlet
B B1 + B2 + B3 + B4 9 0.6
to Terminal Point
C Reheater Outlet Pressure A+B 557 38.4
Reheater Outlet
D C + 91 psi 648 44.7
safety valve setting pressure
Total Pressure drop
E Previously calculated 13 0.91
Reheater Section
F Reheater Inlet Pressure C+E 570 39.3
G Design Margin 113 psi 683 47.1
Calculated Design Pressure for Reheater 683 47.1 70.7

Reheater Inlet
H Reheater MAWP 683 47.1
safety valve #1 setting pressure
Reheater Inlet
I H x 1.015 693 47.8
Reheater Inlet
J I x 1.015 704 48.5
Note 1. MAWP = Design Pressure

2. Hydro-static test pressure of Reheated steam line = 70.7 barg
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
3. Procedimentos de fabricação
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
3.1 EPS – Especificação dos

procedimentos de soldagem
3
DOC. NO CSP-1-WD-110-EZ261-10100
BRAZIL CSP POWER PLANT PROJECT

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BHI CO., LTD.
Table of Contents (목차)
No. Description Page
1. WPS List for Steam Drum 4-13
2. PQR List for Steam Drum 14-26
3. WPS List for Boiler (Pressure Parts) 27-79
4. PQR List for Boiler (Pressure Parts) 80-175
5. WPS List for Buckstay & Tension bar & Header support 176-180
6. PQR List for Buckstay & Tension bar & Header support 181-190
7. WPS List for Internal Piping 191-199 E
8. PQR List for Internal Piping 200-218
9. WPS List for Blowdown Tank & Flash Tank 219-234
10. PQR List for Blowdown Tank & Flash Tank 235-245
11. WPS List for Hanger Rod& Spring Hanger 246-251
12. PQR List for Hanger Rod& Spring Hanger 252-258
13. WPS List for Duct & Windbox & Access Door 259-262
14. PQR List for Duct & Windbox & Access Door 263-269
15. WPS List for Casing 270-273
16. PQR List for Casing 274-280
17. WPS List for External Piping 281-296 E
18. PQR List for External Piping 297-315

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1. WPS List for Steam Drum B
Welding Supporting P-NO. Consumables PWHT

WPS NO. REMARKS
NO. Process PQR NO. (모재 (AWS Class) (용접후 Page
(용접절차서) (비고)
(용접방법) (용접검정기록서) 번호) (용가재 사양) 열처리)
1 SAW A-A-0101-811H QA-TA-0101-511 1+1 F7P2 / EH14 O 5
QA-TF-0101-180 E71T-1C
2 FCAW+SAW A-FA-0101-812H
QA-TA-0101-511
1+1
F7P2 / EH14
O 6
ER70S-6
3 GTAW+FCAW A-TF-0101-813H QA-TF-0101-180 1+1
E71T-1C
O 7
4 FCAW A-F-0101-814H QA-TF-0101-180 1+1 E71T-1C O 8
5 GTAW A-T-0101-815H QA-TF-0101-180 1+1 ER70S-6 O 9
6 FCAW A-F-0101-809 QA-F-0101-553 1+1 E71T-1C X 10
7 GTAW A-T-0101-810 QA-T-0101-316 1+1 ER70S-6 X 11
8 GTAW A-T-0808-766 QA-T-0808-317 8+8 ER308L X 12
9 GTAW A-T-0108-765 QA-T-0108-318 1+8 ER309L X 13
-B L A N K-
# P-NO. LIST
P-NO.
MATERIAL (재질)
(모재번호)
1 SA299-B, SA106-B, SA106-C, SA516-70, SA105, SA36, SA210-A1, SA192, SA234-WPB, SA53-B, SS400
8 A182-F304, SUS304, A312-TP304

5
6
7
8
9
10
11
12
13
14
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2. PQR List for Steam Drum B
Welding Supporting Consumables

NO. P-NO. PWHT PAGE REMARKS
Process PQR NO. (AWS Class)
ER70S-6
(TGC-50S / Chosun)
1 GTAW+SAW QA-TA-0101-511 1+1 O 15-16
F7P2-EH14
(WIRE : H-14, FLUX : S-777MXH / Hyundai)
ER70S-6
(TGC-50S / Chosun)
2 GTAW+FCAW QA-TF-0101-180 1+1 O 17-18
E71T-1
(DS7100 / Seah Esab)
E71T-1
3 FCAW QA-F-0101-553 1+1 X 19-20
ER70S-6
4 GTAW QA-T-0101-316 1+1 X 21-22
(TGC-50S / Chosun)
ER308L
5 GTAW QA-T-0808-317 8+8 X 23-24
(SMP-T308L / Seah Esab)
ER309L
6 GTAW QA-T-0108-318 1+8 X 25-26
-B L A N K-
15
16
17
18
19
20
21
22
23
24
25
26
27
DOC. NO CSP-1-WD-110-EZ261-10100

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3. WPS List for Boiler (Pressure Parts) B

WPS NO. REMARKS
ER70S-6
E71T-1C
O 29
3 GTAW A-T-0101-815H QA-TF-0101-180 1+1 ER70S-6 O 31
4 GTAW A-T-0103-331 QA-T-0103-331 1+3 ER70S-6 O 32
5 FCAW A-F-0103-1120H QA-F-0103-1120 1+3 E71T-1C O 33
QA-TF-0104-345
6 GTAW A-T-0104-822H
QA-T-0104-347
1+4 ER70S-6 O 34
ER70S-6
E71T-1C
O 36
ER80S-G
9 GTAW A-T-0303-994H QA-T-0303-950 3+3
(Union 1 Mo / Thyssen)
O 37
10 FCAW A-F-0303-407 QA-F-0303-407 3+3 E81T1-A1 O 38
ER80S-G
11 GTAW A-T-0304-995H QA-T-0304-995 3+4
O 39
Q-T-0404-03H
12 GTAW T-0404-03H
Q-TF-0404-03H
4+4 ER80S-B2 O 40
ER80S-B2
13 GTAW+FCAW TF-0404-03H Q-TF-0404-03H 4+4
E81T1-B2C
O 41
14 FCAW A-F-0404-817H QA-TF-0404-184 4+4 E81T1-B2C O 42
Q-T-045A-05H
15 GTAW T-045A-05H
Q-TF-045A-05H
4+5A ER80S-B2 O 43
16 FCAW A-F-045A-835H QA-TF-045A-836H 4+5A E81T1-B2C O 44
ER80S-B2
17 GTAW+FCAW TF-045A-05H Q-TF-045A-05H 4+5A
E81T1-B2C
O 45
Q-T-5A5A-04H
18 GTAW T-5A5A-04H
Q-TF-5A5A-04H
5A+5A ER90S-B3 O 46
ER90S-B3
19 GTAW+FCAW TF-5A5A-04H Q-TF-5A5A-04H 5A+5A
E91T1-B3C
O 47
20 FCAW F-5A5A-03H Q-TF-5A5A-04H 5A+5A E91T1-B3C O 48
QA-T-05B05B-412
21 GTAW A-T-15E15E-1042H
QA-T-05B05B-418
15E+15E ER90S-B9 O 49
22 SMAW A-M-15E15E-1043H QA-TM-05B05B-419 15E+15E E9015-B9 O 50
ER90S-B9
23 GTAW+SMAW A-TM-15E15E-1044H QA-TM-05B05B-419 15E+15E
E9015-B9
O 51
Q-T-5A15E-06H
24 GTAW T-5A15E-06H
Q-TM-5A15E-01H
5A+15E ER90S-B3 O 52
ER90S-B3
25 GTAW+SMAW TM-5A15E-01H Q-TM-5A15E-01H 5A+15E
E9016-B3
O 53
QA-T-0101-316 ER70S-6
26 GTAW+FCAW A-TF-0101-808
QA-F-0101-553
1+1
E71T-1C
X 54
27 FCAW A-F-0101-809 QA-F-0101-553 1+1 E71T-1C X 55
28 GTAW A-T-0101-810 QA-T-0101-316 1+1 ER70S-6 X 56
29 SAW A-A-0101-350 QA-A-0101-350 1+1 F7A0/EH14 X 57
30 GTAW A-T-0103-1117 QA-T-0103-1117 1+3 ER70S-6 X 58
31 FCAW A-F-0103-1118 QA-F-0103-1118 1+3 E71T-1C X 59

28
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3. WPS List for Boiler (Pressure Parts) B

WPS NO. REMARKS
32 SAW A-A-0103-1119 QA-A-0103-1119 1+3 F7A0/EH14 X 60
ER80S-G
33 GTAW A-T-0303-144 QA-T-0303-144 3+3
X 61
34 FCAW A-F-0303-140 QA-F-0303-140 3+3 E81T1-A1 X 62
ER80S-G
35 GTAW A-T-0304-1145 QA-T-0304-1145 3+4
X 63
36 GTAW A-T-0104-852 QA-T-0104-343 1+4 ER70S-6 X 64
37 FCAW A-F-0104-342 QA-F-0104-342 1+4 E71T-1C X 65
Q-T-0404-07
38 GTAW T-0404-07
Q-TF-0404-06
4+4 ER80S-B2 X 66
39 FCAW A-F-0404-859 QA-F-0404-138 4+4 E81T1-B2C X 67
ER80S-B2
40 GTAW+FCAW TF-0404-06 Q-TF-0404-06 4+4
E81T1-B2C
X 68
Q-T-045A-09
41 GTAW T-045A-09
Q-TF-045A-08
4+5A ER80S-B2 X 69
42 FCAW A-F-0405A-391 QA-F-0405A-391 4+5A E81T1-B2C X 70
43 GTAW T-5A5A-08 Q-T-5A5A-08 5A+5A ER90S-B3 X 71
44 FCAW A-F-5A5A-861 QA-F-05A05A-401 5A+5A E91T1-B3C X 72
45 GTAW A-T-0108-765 QA-T-0108-318 1+8 ER309L X 73
46 GTAW A-T-0408-367 QA-T-0408-367 4+8 ERNiCr-3 X 74
47 GTAW A-T-05A08-371 QA-T-05A08-371 5A+8 ERNiCr-3 X 75
48 SAW A-0304-05 Q-A-0304-05 3+4 F8AZ-EA2-A2 X 76
49 GTAW A-T-0808-766 QA-T-0808-317 8+8 ER308L X 77
50 FCAW A-F-0808-354 QA-F-0808-313 8+8 E308LT1-1 X 78
51 FCAW F-0304-11 Q-F-0304-11 3+4 E81T1-A1C X 79
# P-NO. LIST (모재 번호표)

P-NO.
MATERIAL (재질)
(모재번호)
1 SA106-B, SA106-C, SA516-70, SA105, SA36, SA210-A1, SA192, SA234-WPC, SA178-C, SA27, SS400, A572-60
3 SA204-A, SA209-T1, SA335-P1, SA213-T2
SA335-P11, SA335-P12, SA182-F11, SA182-F12, SA213-T11, SA213-T12, SA234-WP11, SA234-WP12, SA217-WC6,

4
SA387-11, SA387-12
5A SA387-22 CL.1, SA182-F22, SA335-P22, SA234-WP22, SA213-T22
15E SA182-F91,SA335-P91,SA335-P92,SA213-T91,SA213-T92, SA387-91
8 SUS304, SA351-CH20, SA240-310H, SA240-304(H), SA297-HH. A240-316,SA213-TP304

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
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4. PQR List for Boiler (Pressure Parts) B

ER70S-6
(TGC-50S / Chosun)
1 GTAW+FCAW QA-TF-0101-180 1+1 O 82-83
E71T-1C
ER70S-6
2 GTAW QA-T-0103-331 1+3 O 84-85
(TGC-50S / Chosun)
E71T-1
3 FCAW QA-F-0103-1120 1+3 O 86-87
ER70S-6
(TGC-50S / Chosun)
4 GTAW+FCAW QA-TF-0104-345 1+4 O 88-89
E71T-1C
ER70S-6
5 GTAW QA-T-0104-347 1+4 O 90-91
(TGC-50S / Chosun)
ER80S-G
6 GTAW QA-T-0303-950 3+3 O 92-93
E81T1-A1
7 FCAW QA-F-0303-407 3+3 O 94-95
(DS7000-A1 / Seah Esab)
ER80S-G
8 GTAW QA-T-0304-995 3+4 O 96-97
ER80S-B2
9 GTAW Q-T-0404-03H 4+4 O 98-99
(T-80SB2 / Kiswel)
ER80S-B2
(T-80SB2 / Kiswel)
10 GTAW+FCAW Q-TF-0404-03H 4+4 O 100-101
E81T1-B2C
(SC-81B2 / Hyundai)
ER80S-G
(Union 1 Cr Mo / Thyssen)
11 GTAW+FCAW QA-TF-0404-184 4+4 O 102-103
E81T1-B2C
(DS8000-B2 / Seah Esab)
ER80S-B2
12 GTAW Q-T-045A-05H 4+5A O 104-105
(T-80SB2 / Kiswel)
ER80S-B2
(T-80SB2 / Kiswel)
13 GTAW+FCAW Q-TF-045A-05H 4+5A O 106-107
E81T1-B2C
(SC-81B2 / Hyundai)
ER80S-G
(Union 1 Cr Mo / Thyssen)
14 GTAW+FCAW QA-TF-045A-836H 4+5A O 108-109
E81T1-B2C
ER90S-B3
15 GTAW Q-T-5A5A-04H 5A+5A O 110-111
(T-90SB3 / Kiswel)
ER90S-B3
(T-90SB3 / Kiswel)
16 GTAW+FCAW Q-TF-5A5A-04H 5A+5A O 112-113
E91T1-B3
(SC-91B3 / Hyundai)
ER90S-B9
17 GTAW QA-T-05B05B-412 5B+5B O 114-115
(Thermaint MTS 3 / Thyssen)
ER90S-B9
18 GTAW QA-T-05B05B-418 5B+5B O 116-117
ER90S-B9
19 GTAW+SMAW QA-TM-05B05B-419 5B+5B O 118-119
E9015-B9
(Chromo 9V / Thyssen)
ER90S-B3
20 GTAW Q-T-5A15E-06H 5A+5B O 120-121
(T-90SB3 / Kiswel)
ER90S-B3
(T-90SB3 / Kiswel)
21 GTAW+SMAW Q-TM-5A15E-01H 5A+5B O 122-123
E91T1-B3
(SC-91B3 / Hyundai)
ER70S-6
22 GTAW QA-T-0101-316 1+1 X 124-125
(TGC-50S / Chosun)
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DOC. NO CSP-1-WD-110-EZ261-10100
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4. PQR List for Boiler (Pressure Parts) B

E71T-1C
23 FCAW QA-F-0101-553 1+1 X 126-127
F7A0/EH14
24 SAW QA-A-0101-350 1+1 X 128-129
(WIRE : H-14, FLUX : S-777MXT / Hyundai)
ER70S-6
25 GTAW QA-T-0103-1117 1+3 X 130-131
(TGC-50S / Chosun)
E71T-1
26 FCAW QA-F-0103-1118 1+3 X 132-133
F7A0/EH14
27 SAW QA-A-0103-1119 1+3 X 134-135
(WIRE : H-14, FLUX : S-777MXT / Hyundai)
ER80S-G
28 GTAW QA-T-0303-144 3+3 X 136-137
E81T1-A1
29 FCAW QA-F-0303-140 3+3 X 138-139
(DS7000-A1 / Seah Esab)
ER80S-G
30 GTAW QA-T-0304-1145 3+4 X 140-141
ER70S-6
31 GTAW QA-T-0104-343 1+4 X 142-143
(TGC-50S / Chosun)
E71T-1
32 FCAW QA-F-0104-342 1+4 X 144-145
ER80S-B2
33 GTAW Q-T-0404-07 4+4 X 146-147
(T-80SB2 / Kiswel)
ER80S-B2
(T-80SB2 / Kiswel)
34 GTAW+FCAW Q-TF-0404-06 4+4 X 148-149
E81T1-B2C
(SC-81B2 / Hyundai)
E81T1-B2C
35 FCAW QA-F-0404-138 4+4 X 150-151
ER80S-B2
36 GTAW Q-T-045A-09 4+5A X 152-153
(T-80SB2 / Kiswel)
ER80S-B2
(T-80SB2 / Kiswel)
37 GTAW+FCAW Q-TF-045A-08 4+5A X 154-155
E81T1-B2C
(SC-81B2 / Hyundai)
E81T1-B2C
38 FCAW QA-F-0405A-391 4+5A X 156-157
ER90S-B3
39 GTAW Q-T-5A5A-08 5A+5A X 158-159
(T-90SB3 / Kiswel)
E91T1-B3
40 FCAW QA-F-05A05A-401 5A+5A X 160-161
ER309L
41 GTAW QA-T-0108-318 1+8 X 162-163
ERNiCr-3
42 GTAW QA-T-0408-367 4+8 X 164-165
(NC-T30R / Seah Esab)
ERNiCr-3
43 GTAW QA-T-05A08-371 5A+8 X 166-167
(NC-T30R / Seah Esab)
F8AZ-EA2-A2
44 SAW Q-A-0304-05 3+4 X 168-169
(WIRE : A-2, FLUX : S-777MXT / Hyundai)
ER308L
45 GTAW QA-T-0808-317 8+8 X 170-171
E308LT1-1
46 FCAW QA-F-0808-313 8+8 X 172-173
(SB316L / Seah Esab)
E81T1-A1C
47 FCAW Q-F-0304-11 3+4 X 174-175
(SC-81A1 / Hyundai)
-B L A N K-
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
5. WPS List for Buckstay & Tension bar & Header support C

WPS NO. REMARKS
1 FCAW BS-CAF-301 BCAF-301 1+1 E71T-1C X 177
BCFV-104
2 FCAW BS-CFV-307
BCFV-105
1+1 E71T-1C X 178
ER80S-B2L
3 GTAW+SMAW BSTW-GTSM-003 BSTP-GTSM-103 1+4
E8018-B2L
X 179,180
-B L A N K-

P-NO.
MATERIAL (재질)
(모재번호)
3 SA204-A, SA209-T1, SA335-P1, SA213-T2

4
SA387-11, SA387-12

177
178
179
180
181
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
6. PQR List for Buckstay & Tension bar & Header support C

E71T-1C
1 FCAW BCAF-301 1+1 X 182-183
(SF-71 / Hyundai)
E71T-1C
2 FCAW BCAF-104 1+1 X 184-186
(SF-71 / Hyundai)
E71T-1C
3 FCAW BCAF-105 1+1 X 187-188
(SF-71 / Hyundai)
ER80S-B2L
(OK Tigrod 13.22 / Esab)
4 GTAW+SMAW BSTP-GTSM-103 4+4 X 189-190
E8018-B2L
(SL-88B2L / Esab)
-B L A N K-
182
183
184
185
186
187
188
189
190
191
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
7. WPS List for Internal Piping E

WPS NO. REMARKS
ER70S-6
1 GTAW + FCAW A-TF-0101-813H QA-TF-0101-180 1+1
E71T-1C
O 192
QA-TF-0101-180
2 GTAW A-T-0101-815H
QA-T-0101-315
1+1 ER70S-6 O 193
QA-T-0101-316 ER70S-6
3 GTAW + FCAW A-TF-0101-808
QA-F-0101-553
1+1
E71T-1C
X 194
4 GTAW A-T-0108-765 QA-T-0108-318 1+8 ER309L X 195
ER80S-B2
5 GTAW + FCAW TF-0404-03H Q-TF-0404-03H 4+4
E81T1-B2C
O 196
Q-T-0404-03H
6 GTAW T-0404-03H
Q-TF-0404-03H
4+4 ER80S-B2 O 197
ER80S-B2
7 GTAW + FCAW TF-045A-05H Q-TF-0405A-05H 4+5A
E81T1-B2C
O 198
8 GTAW + FCAW A-T-0408-367 QA-T-0408-367 4+8 ERNiCr-3 X 199
-B L A N K-

P-NO.
MATERIAL (재질)
(모재번호)
3 SA204-A, SA209-T1, SA335-P1, SA213-T2

4
SA387-11, SA387-12

192
193
194
195
196
197
198
199
200
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
8. PQR List for Internal Piping E

ER70S-6
(TGC-50S / Chosun)
1 GTAW+FCAW QA-TF-0101-180 1+1 O 201-202
E71T-1C
(DS7100 / Seah)
ER70S-6
2 GTAW QA-T-0101-315 1+1 O 203-204
(TGC-50S / Chosun)
ER70S-6
3 GTAW QA-T-0101-316 1+1 X 205-206
(TGC-50S / Chosun)
E71T-1C
4 FCAW QA-F-0101-553 1+1 X 207-208
(DS7100 / Seah)
ER309L
5 GTAW QA-T-0108-318 1+8 X 209-210
(SMP-T309L / Seah)
ER80S-B2
(T80SB2 / Kiswel)
6 GTAW+FCAW Q-TF-0404-03H 4+4 O 211-212
E81T1-B2C
(SC-81B2 / Hyundai)
ER80S-B2
7 GTAW Q-T-0404-03H 4+4 O 213-214
(T80SB2 / Kiswel)
ER80S-B2
(T80SB2 / Kiswel)
8 GTAW+FCAW Q-TF-045A-05H 4+5A O 215-216
E81T1-B2C
(SC-81B2 / Hyundai)
ERNiCr-3
9 GTAW QA-T-0408-367 4+8 X 217-218
(NC-T30R(Seah)
-B L A N K-
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
DOC. NO CSP-1-WD-110-EZ261-10100

REV. NO E
BHI CO., LTD.
9. WPS List for Blowdown Tank & Flash Tank D

WPS NO. REMARKS
1 FCAW FC-1.1-102 QFC-1.1-102 1+1 E71T-1C X 220-222
2 GTAW GT-1.1-102 QGT-1.1-102 1+1 ER70S-6 X 223-225
3 GTAW GT-1.8-101 QGT-1.8-101 1+8 ER309 X 226-228
4 FCAW FC-8.8-101 QFC-8.8-101 8+8 E308(L)T-16 X 239-231
5 GTAW GT-8.8-001 QGT-8.8-101 8+8 ER308(L) X 232-234
-B L A N K-

P-NO.
MATERIAL (재질)
(모재번호)
3 SA204-A, SA209-T1, SA335-P1, SA213-T2
SA335-P11, SA335-P12, SA182-F11, SA182-F12, SA213-T11, SA213-T12, SA234-WP11, SA234-WP12, SA217-

4 WC6,
SA387 11 SA387 12

220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
10. PQR List for Blowdown Tank & Flash Tank D

E71T-1C
1 FCAW QFC-1.1-102 1+1 X 236-237
(SF-71 / Hyundai)
ER70S-6
2 GTAW QGT-1.1-102 1+1 X 238-239
(ST-50.6 / Hyundai)
ER309
3 GTAW QGT-1.8-101 1+8 X 240-241
(TGC-309 / Chosun)
E308T-1
4 FCAW QFC-8.8-101 8+8 X 242-243
(KST-308T/ Chosun)
ER308
5 GTAW QGT-8.8-101 8+8 X 244-245
(TGC-308 / Chosun)
-B L A N K-
236
237
238
239
240
241
242
243
244
245
246
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
11. WPS List for Hanger Rod & Spring Hanger D

WPS NO. REMARKS
1 FCAW WPS-FC-005 SK-PQR-FCAW-001 1+1 E71T-1C X 247
2 FCAW WPS-FC-009 SK-PQR-FCAW-001 1+1 E71T-1C X 248
ER80S-B2
3 GTAW+FCAW WPS-GTFC-013 SK-PQR-GF-001 4+4
E81T1-B2C
O 249
ER90S-B3
4 GTAW+FCAW WPS-GTFC-014 SK-PQR-GF-002 5A+5A
E91T1-B3C
O 250
5 GTAW+FCAW WPS-GTFC-015 SK-PQR-GF-001 1+4 E81T1-B2C O 251
-B L A N K-

P-NO.
MATERIAL (재질)
(모재번호)
3 SA204-A, SA209-T1, SA335-P1, SA213-T2

4
SA387-11, SA387-12

247
248
249
250
251
252
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
12. PQR List for Hanger Rod & Spring Hanger D

E71T-1C
1 FCAW SK-PQR-FCAW-001 1+1 X 253-254
(SF-71 / Hyundai)
ER80S-B2
(T-80SB2 / Kiswel)
2 GTAW+FCAW SK-PQR-GF-001 4+4 O 255-256
E81T1-B2C
(K-81TB2 / Kiswel)
ER90S-B3
(T-90SB3 / Kiswel)
3 GTAW+FCAW SK-PQR-GF-002 5A+5A O 257-258
E91T1-B3C
(K-91TB3 / Kiswel)
-B L A N K-
253
254
255
256
257
258
259
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
13. WPS List for Duct & Windbox & Access Door D

WPS NO. REMARKS
1 FCAW A-F-0101-001 QA-F-0101-001 1+1 E71T-1C X 260
2 FCAW A-F-0104-001 QA-F-0104-001 1+4 E81T1-B2C X 261
3 FCAW A-F-0108-001 QA-F-0108-001 1+8 E309LT0-1 X 262
-B L A N K-

P-NO.
MATERIAL (재질)
(모재번호)
3 SA204-A, SA209-T1, SA335-P1, SA213-T2

4
SA387-11, SA387-12

260
261
262
263
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
14. PQR List for Duct & Windbox & Access Door D

E71T-1C
1 FCAW QA-F-0101-001 1+1 X 264-265
(SF-71 / Hyundai)
E81T1-B2C
2 FCAW QA-F-0104-001 1+4 X 266-267
(K-81TB2 / Kiswel)
E309LT0-1
3 FCAW QA-F-0108-001 1+8 X 268-269
(K-309L / Chosun)
-B L A N K-
264
265
266
267
268
269
270
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
15. WPS List for Casing D

WPS NO. REMARKS
ER70S-6
1 FCAW SWA-F-0101-008 SQA-F-0101-008 1+1
E71T-1C
X 271
2 FCAW SWA-F-0104-009 SQA-F-0104-009 1+4 E71T-1C X 272
3 FCAW SWA-F-0404-007 SQA-F-0404-007 4+4 E81T1-B2C X 273
-B L A N K-

P-NO.
MATERIAL (재질)
(모재번호)
3 SA204-A, SA209-T1, SA335-P1, SA213-T2

4
SA387-11, SA387-12

271
272
273
274
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
16. PQR List for Casing D

E71T-1C
1 FCAW SQA-F-0101-008 1+1 X 275-276
(K-71T / Kiswel)
E71T-1C
2 FCAW SQA-F-0104-009 1+4 X 277-278
(K-71T / Kiswel)
E81T1-B2C
3 FCAW SQA-F-0108-001 4+4 X 279-280
(DS8000-B2 / Seah)
-B L A N K-
275
276
277
278
279
280
281
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
17. WPS List for External Piping E

WPS NO. REMARKS
ER70S-6
1 GTAW+FCAW WPS-0101-GC-01 PQ-0101-GC-01 1+1
E71T-1C
O 282
ER70S-6
E71T-1C
X 283
ER80S-B2
E81T1-B2C
O 284
ER80S-B2
E81T1-B2C
O 285
ER80S-B2
E81T1-B2C
X 286
ER80S-B2
E81T1-B2C
X 287
ER90S-B3
7 GTAW+FCAW WPS-5A5A-GC-01 PQ-5A5A-GC-01 5A+5A
E91T1-B3C
O 288
ER90S-B3
8 GTAW+FCAW WPS-015A-GC-01 PQ-5A5A-GC-01 1+5A
E91T1-B3C
O 289
ER90S-B3
E91T1-B3C
O 290
ER90S-B3
10 GTAW+FCAW WPS-5A5A-GC-02 PQ-5A5A-GC-02 5A+5A
E91T1-B3C
X 291
ER90S-B3
E91T1-B3C
X 292
ER90S-B3
E91T1-B3C
X 293
ER90S-B9
13 GTAW+SMAW WPS-5B5B-GM-01 PQ-5B5B-GM-01 15E+15E
E9015-B9
O 294
ER90S-B3
14 GTAW+SMAW WPS-0505-TM-03 Q-0505-TM-03 5A+15E
E9015/6-B3
O 295
ER308(L)+E308(L)T-1
or ER316(L)+E316(L)T-1
X 296
-B L A N K-

P-NO.
MATERIAL (재질)
(모재번호)
3 SA204-A, SA209-T1, SA335-P1, SA213-T2

4
SA387-11, SA387-12

282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
DOC. NO CSP-1-WD-110-EZ261-10100
REV. NO E
BHI CO., LTD.
18. PQR List for External Piping E

ER70S-6
(TGC-50S / Chosun)
1 GTAW+FCAW PQ-0101-GC-01 1+1 O 298-299
E71T-1C
(DS7100 / Seah)
ER70S-6
(TGC-50S / Chosun)
2 GTAW+FCAW PQ-0101-GC-02 1+1 X 300-301
E71T-1C
(DS7100 / Seah)
ER80S-B2
(TD-B2 / Trader)
3 GTAW+FCAW PQ-0404-GC-01 4+4 O 302-303
E81T1-B2C
(DS8000-B2 / Seah)
ER80S-B2
(TD-B2 / Trader)
4 GTAW+FCAW PQ-0404-GC-02 4+4 X 304-305
E81T1-B2C
(DS8000-B2 / Seah)
ER90S-B3
(TD-B3 / Trader)
5 GTAW+FCAW PQ-5A5A-GC-01 5A+5A O 306-307
E91T1-B3C
(DS9000-B3 / Seah)
ER90S-B3
(TD-B3 / Trader)
6 GTAW+FCAW PQ-5A5A-GC-02 5A+5A X 308-309
E91T1-B3C
(DS9000-B3 / Seah)
ER90S-B9
(MTS-3 / Thyssen)
7 GTAW+SMAW PQ-5B5B-GM-01 15E+15E O 310-311
E9015-B9
(Thermanit Chromo 9V / Thyssen)
ER90S-B3
(TD-B3 / Trader)
8 GTAW+SMAW Q-0505-TM-03 5A+15E O 312-313
E9015-B3
(SH Chromo 2 KS / Thyssen)
ER316L
(SMP-T316L / Seah)
9 GTAW+FCAW PQ-0808-GC-02 8+8 X 314-315
E316LT-1
(SB-316L / Seah)
-B L A N K-
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
3.2 RQPS – Registro da qualificação do

procedimento de soldagem
14
DOC. NO CSP-1-WD-110-EZ261-10100

REV. NO E
BHI CO., LTD.
2. PQR List for Steam Drum B

ER70S-6
(TGC-50S / Chosun)
1 GTAW+SAW QA-TA-0101-511 1+1 O 15-16
F7P2-EH14
(WIRE : H-14, FLUX : S-777MXH / Hyundai)
ER70S-6
(TGC-50S / Chosun)
2 GTAW+FCAW QA-TF-0101-180 1+1 O 17-18
E71T-1
E71T-1
3 FCAW QA-F-0101-553 1+1 X 19-20
ER70S-6
4 GTAW QA-T-0101-316 1+1 X 21-22
(TGC-50S / Chosun)
ER308L
5 GTAW QA-T-0808-317 8+8 X 23-24
ER309L
6 GTAW QA-T-0108-318 1+8 X 25-26
-B L A N K-
15
16
17
18
19
20
21
22
23
24
25
26
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
3.3 Relatório de tratamento térmico

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
3.4 Relatório de teste de pressão

(Aprovador por PH)
HYDRO TEST PROCEDURE
● PROJECT CODE : B00278EI Purpose
● PROJECT NAME : BRAZIL CSP POWER PLANT PROJECT □ For Review

(Project Name/Code) (Power Plant /B00278EI)
■ For Approval
● DOUCUMENT No. : CSP-1-WD-110-EZ250-10200
□ For Construction
● TITLE : HYDRO TEST PROCEDURE □ For Bid
□ For Information
● OWNER : CSP
□ For ( )
E.H.Choi H.D.Paeng Y.H.Cho

B Mar. 21, 2013 2nd Issue for Approval
3/21'2013 3/21'2013 3/21'2013
A Dec. 14, 2012 1st Issue for Approval E.H.Choi H.D.Paeng S.B.Lee
Rev.No. DATE DESCRIPTION PREP REVIEW APPR

PAGE No. 2 OF 9
HYDRO TEST PROCEDURE DOC. NO. CSP-1-WD-110-EZ250-10200
REV. NO B
Table of Contents (목차)
No. Description
1.0 SCOPE & STANDARD (적용 범위 및 규격)
2.0 GENERAL (일반 사항)
3.0 PERFORMANCE OF TEST (수압 시험 수행)
4.0 THE EXAMPLE OF TEST PROGRESS (수압 시험 공정도 예시)
5.0 MAWP & HYDRO TEST PRESSURE TABLE (MAWP와 수압 시험 압력표)
6.0 RECORDS (기록)
7.0 SAMPLE FORM (견본 양식)

PAGE No. 3 OF 9
REV. NO B
1.0 Scope & Standard

(적용 범위 및 규격)
1.1 Scope
(적용 범위)
This procedure describes the requirements and control methods of hydrostatic pressure test for
construction of the equipment for BRAZIL CSP POWER PLANT PROJECT.
(이 절차서는 BRAZIL CSP POWER PLANT PROJECT 설비의 수압시험에 대한 요구사항에 대해 기술한다.)
ITEM : BOILER PROPER, STEAM DRUM, REHEATER TUBE, SUPER HEATER TUBE, ECONOMIZER
TUBE, HRA WALL PANEL, FURNACE WALL PANEL
1.2 Applicable code

(적용 규격)
(1) ASME BOILER & PRESSURE VESSEL CODE SECTION I 2010 EDITION + 2011 ADD.
2.0 General Requirement

(일반 사항)
2.1 Pre-hydrostatic pressure test inspection such as dimensional checking, visual examination
and identification of parts shall be carried out with the presence of Notified Body prior to
hydrostatic pressure test.
(수압 시험전에는 치수 검사, 육안 검사 등과 같은 수압전 검사등이 모두 수행되어야 한다.)
2.2 All vertical vessels shall be tested in horizontal position unless otherwise noted.
(수직으로 설치되는 시험용기도 특별히 언급하지 않는한 수평 상태로 시험을 실시해야 한다.)
2.3 All temporary fittings and blind covers shall be of adequate thickness to with stand
the full test pressure applied.
(임시 부착물이나 브라인드 커버는 시험 압력에 충분히 견딜수 있는 두께의 것을 사용해야 한다.)
2.4 All openings shall be sealed using covers or other suitable materials, which can be readily
and completely removed after completion of the test.
(개방된 모든 구멍은 시험 실시후 쉽고 완전하게 제거할 수 있는 적절한 커버나 적절한 방법으로
막아야 한다.)
2.5 All welding joints shall be left uninsulated, unpainted, and exposed for examination during the test.
Before testing, the areas to be tested shall be dried and free of oil, grease or other foreign
contaminants, which might mask a leak.
(모든 용접 이음부는 시험을 실시하는 동안 검사가 가능하도록 보온를 부착하거나 페인트를 칠해서는
안되며 노출되어야 한다. 검사전 검사를 받기 위한 부분은 완전히 말리고 새는 것을 감출 가능성이 있는
기름, 그리이스 또는 다른 이물질을 제거해야 한다.)
PAGE No. 4 OF 9
REV. NO B
2.6 The equipment to be tested shall be examined, before pressure is applied,

to ensure that it is tight and that all vents, low-pressure filling lines or other appurtenances
that should not be subject to the test pressure have been disconected or isolated
by valves or other suitable means.
(가압하기 전에 시험장비는 견고히 부착되었는지, 시험압력을 받지 않아야할 배기장치,
자압충진라인 또는 다른 부속장치가 밸브 또는 다른 적당한 방법으로 분리되거나 차단되어 있는지
확인해야 한다.)
2.7 All test instruments shall be calibrated against a standard deadweight tester or by
a calibrated master gauge method at least every six(6) months and at anytime tere should be in error.
(모든 측정기구들은 적어도 6개월마다, 그리고 어떠한 문제가 있을 때 표준 정하중 시험기나
조정용 기본 게이지로 보정하여야 한다.)
2.8 Pressure Gauge

(압력계)
(1) Two or more pressure gauges shall be used for hydrostatic test.
(수압시험에는 2개 또는 그 이상의 압력계가 사용된다.)
(2) At least one pressure gage shall be directly connected to the module harp at the highest point
where it is able to indicate the test pressure accurately.
(최소 1개의 압력계는 시험압력을 정확히 지시할 수 있는 가장 높은 위치의 모듈 하프에 직접적으로
연결되어진다.)
The other pressure gage shall be provided where it will be visible to the operator throughout
the duration of the test.
(다른 1개의 압력계는 운전자가 쉽게 관측 가능한 위치에 연결되어진다.)
(3) Pressure gauges to be used in testing should preferably have dials gruated over a range of about
double the intended maximum test pressure, but in no case should the range be less than 1.5 times
and no more than 4 times that pressure.
(시험에 사용하는 압력계는 다이알 눈금 압력계이고 측정범위는 최대 시험 압력의
2배까지 측정할 수 있는 것이어야 하며, 어떠한 경우에도 그 범위는 최대시험 압력의 1.5배보다
적거나 4배를 초과해서는 안된다.)
2.9 Thermometer shall be attached directly on the surface of equipment by suitable means
during the hydrostatic test.
(온도계는 수압시험시 적절한 방법으로 용기의 외부에 직접 부착해야 한다.)
2.10 Test water to be used shall be industrial or city water.

(수압시험용 물은 식용수나 공업용수를 사용해야 한다.)
B 2.11 Test water is having a chloride content of less than 30 ppm

(수압시험용 물의 염소 함유량은 30ppm 이하이어야 한다.)
PAGE No. 5 OF 9
REV. NO B
B
2.12 Test media shall be used water with admixture of corrosion inhibiter as below.
(테스트 매개체는 아래와 같이 물에 방청제을 희석시켜 사용한다.)
(1) Corrosion Inhibitor : Cortec VpCI-649
(2) Preservation Method : Up to 12months, corrosion protected 1% volume by hydrotest-water.
2.13 Vent(s) shall be provided at the highest point of the vessel so that the existent air pockets can
be purged while the vessel is being filled with water.
(용기에 물을 주입하는 동안 생기는 공기를 배출할 수 있도록 용기의 최고 높은 지점에
배출구를 설치해야 한다.)
2.14 During the winter, equipment shall be covered by Plastic or Vinyl. And then, the hot air
shall be blowed into the plastic cover in order to maintain above 20℃.
(동절기에는 제품 주변에 커버를 설치후 커버 안쪽으로 가열 공기를 불어 넣어서 제품 주변 온도를
20℃ 이상이 되도록 유지한다.)
3.0 Performance of test

(수압 시험 수행)
3.1 The vessel to be tested shall be filled with water until there are no indications of air on the open vent.
(검사를 받기 위한 압력용기는 공기배출구에 공기가 완전히 없어질 때까지 물을 주입해야 한다.)
3.2 The module shall be filled with water by any suitable low pressure supply lines.
(하프 모듈은 적당히 낮은 압력 물 공급 라인에 의해서 물이 채워진다.)
3.3 The temperature of water for test shall be not less than ambient temperature, but in no case less than 20℃.
(수압시험시 사용될 물의 온도는 주위 온도 이상으로 하되 반드시 20℃ 이상이어야 한다.)
3.4 The equipment to be tested shall be pressurized to the test pressure indicated on the drawing
and relevant work instruction. Precaution shall be taken to avoid over-pressurization.
Hydrostatic test pressure is 1.5times as greater as MAWP.
(시험되어야 할 기기는 도면이나 관련된 작업지시서에 표기된 시험압력 까지 가압해야 한다.
시험압력 이상으로 가압되지 않도록 조심해야 한다.
3.5 During the application of pressure, the equipment to be tested shall be continuously observed
for any evidence of deformation.
(압력을 유지하고 있는 동안에는 기기가 변형되는 현상이 있는지 지속적으로 관찰해야 한다.)
PAGE No. 6 OF 9
REV. NO B
3.6 The hydrostatic test shall be held at test pressure for minimum 30 minutes and performed
in the presence of the certified inspector. Visual inspection for leaks shall be performed
at a pressure not less than the MAWP. The pressure shall keep it unchanged while the boiler
is being examined in detail and metal temperature shall be less than 50℃
(수압시험은 검사관의 입회하에 실시해야 하며 적어도 30분 이상 압력을 유지해야 한다.
누수에 대한 육안 검사는 수압시험압력을 최대허용사용압력(MAWP)까지 낮추고 실시해야 한다.
보일러를 상세 검사할 동안 그 압력을 유지해야 하며 근접 검사를 하는 동안 금속 온도는 50℃를
초과하지 않아야 한다.)
3.7 If no leakage, no pressure drop or no distortion is detected, the equipment is considered acceptable.
(만일 어떠한 누설이나 압력저하 또는 변형이 발견되지 않았다면 합격한 기기로 간주한다.)
3.8 If any leakage is observed, the locations shall be marked and the areas shall be repaired and retested.
Any repairs made by welding shall be done in accordance with approved procedures by qualified welder.
(만일 검사시 어떠한 누설현상이 발견되면, 그 위치를 표시하여 교정을 실시하고 재 시험을 해야 한다.
용접에 의한 교정은 승인된 절차서에 따라 자격이 부여된 용접사에 의해 실시해야 한다.)
3.9 Upon completion of examination, the pressure shall gradually be reduced to zero
by opening the vent line.
(시험이 완료된 후에는 배출구를 열어 압력을 점진적으로 낮추어 ‘0’이 되도록 해야 한다.)
3.10 After hydrostatic test, the equipment shall be drained and dried with air.
(검사가 끝난후 기기에 있는 물을 빼내고 공기를 사용하여 건조시켜야 한다.)
The remained water in lower part of Header shall be removed by Sponge, Vacuum, Air Ejector as manually.
(Header의 하단으로부터 잔존 수압수를 제거하기 위해 Sponge, Vacuum, Air Ejector
등을 사용한 수작업 청정 방법을 수행해야 한다.)
compressed air
lower header
flexible hose air ejector

tube
The QC inspectors confirme the water is removed positively and it circulates heating air to equipment.
The heating air shall be passed all Tube of equipment. (Heating fan shall be operated at least 1 hours.)
(QC 검사관은 수압수가 제거된 것을 확인하면 가열 공기를 제품에 순환시킨다. 가열공기는 제품의
모든 Tube를 통과시켜야 한다. (Heating fan은 최소 1시간 이상 가동시킨다.))
PAGE No. 7 OF 9
REV. NO B
3.11 After completion of test, the QC Inspector shall issue the Certificate of Pressure Test Report
in accordance with Attachment-1 and the QA Department Manager shall verify and approve it.
(수압 시험 완료후, QC 검사관은 견본양식-1 에 따라 Pressure Test Report을 발행하며
QA 관리자는 이를 확인 후 승인한다.)
4.0 The example of test progress.

(수압 시험 공정도 예시)
Holding Time : 30 min or more

Test Pressure
Pressure
Examination Test
Max. Allowable Pressure
Pumping Drain
Time (refer to para 5.0) (refer to para 5.0)
Medium Fill Out Medium Exhaust
5.0 MAWP & HYDRO TEST PRESSURE TABLE

(MAWP와 수압 시험 압력표)
Unit : bar, g
Max. Max.
Pressure Pressure Holding
Hydro Test
Equipment Name Increase Decrease MAWP Time Remark
Rate Rate Pressure
(Min.)
(bar/Min.) (bar/Min.)
B Reheater Tube (Upper / Lower) Max. 25 Max. 25 47.1 70.7 Min. 30 Shop
Hanger Tube Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
Super Heater Tube (Primary / Second / Final) Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
Economizer Tube (Lower / Mid / Upper) Max. 25 Max. 25 155.1 232.7 Min. 30 Shop
HRA Wall (Rear / Side / Roof / Partition) Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
Furnace Front Wall (Upper / Lower / Header) Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
Furnace Rear Wall (Upper / Lower / Header) Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
Furnace Right Wall (Upper / Lower) Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
Furnace Left Wall (Upper / Lower) Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
Steam Drum Max. 25 Max. 25 151.7 227.6 Min. 30 Shop
PAGE No. 8 OF 9
REV. NO B
6.0 RECORDS
(기록)
6.1 After completion of test, the test results shall be reported by Q.M inspector and
who has performed the test.
(시험완료후 시험결과는 품질보증팀 검사관과 시험을 실행한 사람에 의해 기록되어 져야 한다.)
6.2 The original copy of the test report is placed in the job file of Q.M department.
(시험 결과서의 원본은 품질보증팀의 공사 문서철에 보관한다.)
7.0 SAMPLE FORM

(견본 양식)
7.1 Exhibit-1 : Pressure Test Report

PAGE No. 9 OF 9
REV. NO B
Exhibit-1 : Pressure Test Report

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
3.5 Outros procedimentos e inspeções

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
4. Desenhos
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
4.1 Desenho de conjunto e detalhes

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
4.2 Placa de identificação

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
5. Dispositivos de segurança
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
5.1 Folha de dados e certificado de

calibração da PSV
VENDOR DOCUMENTS
END USER CSP

CUSTOMER BHI CO., LTD.
PROJECT NAME CSP POWER PLANT PROJECT / BRAZIL
PO NO. PU1306210-HA
DESCRIPTION PRESSURE SAFETY (RELIEF) VALVES
MANUFACTURER CONSOLIDATED / USA
1/93
INDEX
1. SUMMARY OF TECHNICAL DATA - - - - - - - - - - - - 3
2. DATA SHEETS & CALCULATION SHEETS - - - 5
3. DRAWINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 7
4. ERV CATALOG - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 0
2/93
1. SUMMARY OF TECHNICAL DATA
END USER CSP

PO NO. PU1306210-HA
3/93
END USER: CSP
CONTRACTOR: BHI Co., Ltd
KYC NAME: BHI Co., Ltd
PROJECT: Brazil CSP Power Plant Project
LOCATION: Brazil
CONNECTIONS ACCESSORIES
INLET OUTLET
WHEATHER SHIELD
ORIFICE SIZE
HYDROPLUG
OPERATING OPERATING DESIGN DESIGN ESTIMATE TOTAL
ITEM NO.
TEST GAG
SET SET OPERATING OPERATING DESIGN DESIGN REQUIRED REQUIRED SELECTED SELECTED ALLOWABLE RESTRICTED QTY QTY
SIZE (INCH)
SIZE (INCH)
DESCRIPTION / VALVE TEMPERATUR TEMPERATUR TEMPERATUR TEMPERATUR D WEIGHT / ESTIMATE
TAG NO
FACING
FACING
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE CAPACITY CAPACITY CAPACITY CAPACITY OVER BLOWDOWN LIFT BASE MATERIAL INLET NECK MODEL (UNIT (UNIT
SERVICE TYPE E E E E UNIT D WEIGHT
RATING RATING (PSIG) (BARG) (PSIG) (BARG) (PSIG) (BARG) (LB/HR) (KG/HR) (LB/HR) (KG/HR) PRESSURE (RL) #1) #2)
(ºF) (ºC) (ºF) (ºC) (KG) (KG)
Boiler
1 Drum SV - 1 01/02HAG01AA201 2.5 1500# Rf 6 150# Rf 3 1700SV 2,200 151.7 2,060 142.0 2,200.0 151.7 640 338.4 649 343.0 275,677 125,045 3% 4% - SA217 WC6 NOTE 1 1737B-2-S-X1-I15-F1-WSC Y Y 1 1 113 113
595,247 271,094
2 Drum SV - 2 01/02HAG01AA202 3 1500# Rf 6 150# Rf 5 1700SV 2,265 156.2 2,060 142.0 2,200.0 151.7 640 338.4 649 343.0 374,852 170,030 3% 4% - SA217 WC6 NOTE 1 1757B-2-S-X1-I15-F1-WSC Y Y 1 1 181 181
3 Final SH Outlet SV 01/02LBA01AA201 2.5 - Bw 6 300# Rf 3 1700SV 1,977 136.3 1,864 128.5 2,200.0 151.7 1,006 541.0 1,020 549.0 119,532 54,219 184,397 83,641 3% 4% - SA217 WC6 NOTE 1 1739WD-5-S-F3-WSC Y Y Y 1 1 181 181
4 Final SH ERV 01/02LBA01AA701 2.5 - Bw 4 300# Rf RB1156 EBV 1,938 133.6 1,864 128.5 2,200.0 151.7 1,006 541.0 1,020 549.0 79,688 36,146 82,649 37,489 3% 4% - SA182 F22 - 2.5" 3537W-1-RB1156-AM-PR Y 1 1 248 248
5 Isolation Ball Valve 01/02LBA01AA004 2.5 - Bw 2.5 - Bw - IBV 2.50-IBV1.77-3100 WxW 1 1
6 Controller CONT. 3539 CONTROLLER 1 1
7 Control Station CONT. 2537 CONTROL STATION 1 1
Reheater
8 Cold RH SV-1 01/02LBC01AA203 4 600# Rf 6 150# Rf 6 1700SV 683 47.1 570 39.3 683.0 47.1 707 375.0 797 425.0 199,558 90,518 3% 4% - SA217 WC6 NOTE 1 1765D-2-S-X1-I6-F1-WSC Y Y 1 1 215 215
9 Cold RH SV-2 01/02LBC01AA202 4 600# Rf 6 150# Rf 6 1700SV 693 47.8 570 39.3 683.0 47.1 707 375.0 797 425.0 466,883 211,796.0 202,695 91,941 3% 4% - SA217 WC6 NOTE 1 1765D-2-S-X1-I6-F1-WSC Y Y 1 1 215 215
10 Cold RH SV-1 01/02LBC01AA201 4 600# Rf 6 150# Rf 6 1700SV 703 48.5 570 39.3 683.0 47.1 707 375.0 797 425.0 205,603 93,260 3% 4% - SA217 WC6 NOTE 1 1765D-2-S-X1-I6-F1-WSC Y Y 1 1 215 215
11 Hot RH SV 01/02LBB01AA201 4 1500# Rf 6 150# Rf 4 1700SV 648 44.7 557 38.4 683.0 47.1 1,006 541.0 1,020 549.0 93,377 42,359.0 115,154 52,233 3% 4% 0.70 SA217 WC6 NOTE 1 1767D-2-S-X1-I15-F1-WSC-RL Y Y 1 1 272 272
Flash Tank
12 Flash Tank SV 01/02LCQ01AA201 2 300# Rf 3 150# Rf K 1811SV 254 17.5 145 10.0 254.0 17.5 363 184.1 407 208.5 16,094 7,300.0 22,948 10,409 3% 4% - SA216 WCC - 2" 1811KB-0-3X1-22-WSC Y Y 1 1 36 36
QTY TOTAL 12 12 1676
NOTE 1: INLET NECK IS CAST INTO BASE.
Page 1 of 1
4/93
2. DATA SHEETS & CALCULATION SHEETS
END USER CSP

PO NO. PU1306210-HA
5/93
DATA SHEET FOR SAFETY VALVE
1 PROJECT: BRAZIL CSP POWER PLANT PROJECT
2 CUSTOMER : BHI CO.,LTD
3 LOCATION : BRAZIL
4 TAG No 01/02HAG01AA201 01/02HAG01AA202 01/02LBA01AA201
1 Location Drum 1 Drum 2 FINAL SH OUTLET

2 Quantity (Unit #1 / Unit #2) 2 2 2
3 ASME Section Section I Section I Section I
4 Safety or Relief Safety Safety Safety
GENERAL
5 Bonnet Type Open Open Open

6 Model No. 1737B 1757B 1739WD
7 Blowdown 4% 4% 4%
8 Nozzle Type Semi Semi Semi
9 Oifice Designation 3 5 3
10 Orifice Area (sq.inch) 2.545 3.341 2.545
Size (in) 2.5" (63.5 mm) 3" (76.2 mm) 2.5" (63.5 mm)
CONNECTION
11 Inlet Facing Type RF RF BW

Rating (lb) 1500 1500 -
Size (in) 6" (152.4 mm) 6" (152.4 mm) 6" (152.4 mm)
12 Outlet Facing Type RF RF RF
Rating (lb) 150 150 300
13 Base A217 WC6 A217 WC6 A217 WC6
MATERIAL
14 Disc Inconel Inconel Inconel

15 Seat/Bushing Stainless Steel Stainless Steel Stainless Steel
16 Spring Alloy Steel Alloy Steel Alloy Steel
17 Fluid Saturated Steam Saturated Steam Superheated Steam
Set (barg) 151.7 156.2 136.3
PROCESS DATA
18 Pressure Operating (barg) 142.0 142.0 128.5

Mech Design (barg) 151.7 151.7 151.7
Max. Operating (deg. C) 338.4 338.4 541.0
19 Temperature
Mech Design (deg. C) 343.0 343.0 549.0
Required 271,094 54219
20 Capacity (kg/hr)
Selected 125045 170030 83641
21 Lever : Plain or Packed Plain Lever Plain Lever Plain Lever
22 Test Gag Yes Yes Yes
OTHERS
23 Weather Shield Yes Yes Yes

24 Hydro. Test Plug No No Yes
25 Manufacture / Origin Consolidated/USA Consolidated/USA Consolidated/USA
6/93
Sizing and Selection Report
Quote No.: C1207-089-T4C4-P-NSA&SC RFQ No.: Customer Information

Rev. No.: 4 Customer PO: Name:
Prepared by: Shanily Chow Serial No.: Project: Brazil CSP PP Project
Checked by: Sizing Rev. No. End User:
Spec. Sheet No.: Item Number: 1
Tag No.: DRUM SV-1
P&ID Number - Location -
Valve Type 1737B-2-S-X1-I15-F1-WSC
Gag Required YES
Inlet Connection
Notes
Specified 2.5 in Flg 1500# Rf
Selected 2.5 in Flg 1500# Rf
Outlet Connection
Specified 6 in Flg 150# Rf
Selected 6 in Flg 150# Rf
Sizing Data
Design Code ASME Section I
Sizing Basis Required Capacity
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kd (vapor) Kd (liquid) 0.878
Kb Kw
Ksh Kn 1 1.0502
G Density @ P1
Viscosity Kv
Overpressure Accumulation 3%
Kc
Pressure
Operating Set 142 151.7 Bar (g)
MAWP CDTP 151.7 151.7 Bar (g)
Flowing 157.265 Bar (a)
Superimposed Minimum 0 Bar (g)
Superimposed Maximum 0 Bar (g)
Builtup Total BP 0 0 Bar (g)
Barometric 1.013 Bar (a)
TEMPERATURE
Operating 338.4 Deg. C
Relieving 346 Deg. C
Design 343 Deg. C
Flow Area
Required 2.5446 in2
Selected Designation 2.545 in2 3
Standard ASME Certified
Capacity
Required 125027 Kg/Hr
Selected 125044.9 Kg/Hr
Nameplate 125045 Kg/Hr
Reaction Force 29975 N
Noise Level 126 DBa @ 30 M
Monday, March 18, 2013 SRVSpeQ v2.0.8
7/93
Dimensional Drawing and Bill of Material
Tag Number DRUM SV-1

P&ID No - Location - Item Number: 1 Client
Spec Sheet Number Rev. Number RFQ No.:
Inlet 2.5 in Flg 1500# Rf Area 2.545 in2 Project: Brazil CSP PP Project
Outlet 6 in Flg 150# Rf Set pressure 151.7 Bar (g) P.O. No.
Certified by GE Oil & Gas DIMENSIONS & WEIGHT BILL OF MATERIALS

PARTNAME MATERIAL
A: 209.6 mm - 8-1/4 in
B: 177.8 mm - 7 in 2) BASE 1700 FLANGED ASME SA217 WC6 ALLOY STEEL
3) SEAT BUSHING 347 STAINLESS STEEL
C: 870.0 mm - 34-1/4 in 4) LOWER ADJUSTING RING ASTM A743 CF8M STAINLESS STEEL
D: 1066.8 mm - 42 in 5) LOWER ADJUSTING RING PIN ASTM A743 CF8M STAINLESS STEEL
E: 330.2 mm - 13 in 6) DISC INCONEL X-750
7) DISC HOLDER 1700B LEADED NICKEL SILVER
F: 87.3 mm - 3-7/16 in 8) UPPER ADJUSTING RING PIN ASTM A743 CF8M STAINLESS STEEL
G: 122.2 mm - 4-13/16 in 9) UPPER ADJUSTING RING ASTM A743 CF8M STAINLESS STEEL
H: 157.2 mm - 6-3/16 in 10) DISC COLLAR ASTM A743 CF8M STAINLESS STEEL
11) GUIDE 1700B LEADED NICKEL SILVER
VENT: 1-1/4-11-1/2 NPT 12) COVER PLATE ASSEMBLY
WEIGHT: 113.4 kg - 250 lb FLOATING WASHER (COVER PLATE) MONEL
COVER PLATE ASME SA217 WC6 ALLOY STEEL
WASHER RETAINER (COVER PLATE) STAINLESS STEEL
13) LIFT STOP ASTM A743 CA6NM STAINLESS STEEL
14) TOP PLATE ASSEMBLY
WASHER RETAINER (TOP PLATE) STAINLESS STEEL
FLOATING WASHER (TOP PLATE) MONEL
TOP PLATE ASME SA182 F11 ALLOY STEEL
15) OVERLAP COLLAR STAINLESS STEEL
17) WEATHER SHIELD CARBON STEEL
18) SPINDLE 316 STAINLESS STEEL
19) SPRING 1700BDE ALLOY STEEL (0A494CR)
20) SPRING WASHER ASTM A29 GRADE 1020 CARBON STEEL
24) YOKE ASME SA216 WCC CARBON STEEL
25) COMPRESSION SCREW ASTM B198 ALLOY 13B (BRASS)
26) COMPRESSION SCREW LOCKNUT ASTM B198 ALLOY 13B (BRASS)
27) LIFTING GEAR IRON OR STEEL
Valve picture is for reference only and
NOT SHOWN
is not to scale.
GAG CARBON STEEL
YOKE ROD ASME SA193 GRADE B16 ALLOY STEEL
YOKE ROD NUT ASME SA194 GRADE 2H ALLOY STEEL
8/93
Calculation Sheet
Tag Number DRUM SV-1 Client

Item Number: 1 Prepared by: Shanily Chow
RFQ No.: End User Location:
Project: Brazil CSP PP Project
Gag Required YES
Equation Used To Size Consolidated Safety Relief Valves
125027
2.5446 =
51.5 * 0.878 * 157.2645 * 1 * 1.0502 * 1 * 1 * 6.57891007
A = 2.545 in2
Steam Mass Flow Rate Sizing

(W = Kg/Hr)
9/93

Tag No.: DRUM SV-2
Gag Required YES
Inlet Connection
Notes
Outlet Connection
Sizing Data
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kb Kw
Ksh Kn 1 1.0567
G Density @ P1
Viscosity Kv
Overpressure Accumulation 3% 3%
Kc
Pressure
TEMPERATURE
Relieving 348.4 Deg. C
Design 343 Deg. C
Flow Area
Required 2.8701 in2
Capacity
Monday, September 16, 2013 SRVSpeQ v2.10.1
10/93
Tag Number DRUM SV-2

Inlet 3 in Flg 1500# Rf Area 3.341 in2 Project: Brazil CSP PP Project
PARTNAME MATERIAL
A: 228.6 mm - 9 in
C: 1028.7 mm - 40-1/2 in 3) SEAT BUSHING 347 STAINLESS STEEL
4) LOWER ADJUSTING RING ASTM A743 CF8M STAINLESS STEEL
E: 393.7 mm - 15-1/2 in 6) DISC INCONEL X-750
F: 100.0 mm - 3-15/16 in 7) DISC HOLDER 1700B LEADED NICKEL SILVER
8) UPPER ADJUSTING RING PIN ASTM A743 CF8M STAINLESS STEEL
VENT: 1-1/2-11-1/2 NPT 11) GUIDE 1700B LEADED NICKEL SILVER
12) COVER PLATE ASSEMBLY
19) SPRING 1700BDE ALLOY STEEL (0474CR)
Valve picture is for reference only and NOT SHOWN
is not to scale. GAG CARBON STEEL
SRVSpeQ v2.10.1
Monday, September 16, 2013
11/93
Calculation Sheet
Tag Number DRUM SV-2 Client

Gag Required YES
146067
2.8701 =
51.5 * 0.878 * 161.8995 * 1 * 1.0567 * 1 * 1 * 6.57891007
A = 3.341 in2

(W = Kg/Hr)
12/93

Tag No.: FINAL SH OUTLET SV
Valve Type 1739WD-5-S-F3-WSC
Gag Required YES
Inlet Connection
Notes
Specified 2.5 in Bw ….
Selected 2.5 in Bw …. This valve contains a hydroplug that must be
Outlet Connection removed by a qualified GE representative prior to
boiler start-up.
Selected 6 in Flg 300# Rf Design temperature: 549 deg. C
Sizing Data
Sizing Basis Required Area
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kb Kw
Ksh Kn 0.758 1.0307
G Density @ P1
Viscosity Kv
Kc
Pressure
Operating Set 128.5 136.3 Bar (g)
TEMPERATURE
Operating 541 Deg. C
Design 549 Deg. C*
Flow Area
Required 2.545 in2
Capacity
Required
Reaction Force
13/93
Tag Number FINAL SH OUTLET SV

Inlet 2.5 in Bw …. Area 2.545 in2 Project: Brazil CSP PP Project
PARTNAME MATERIAL
A: 304.8 mm - 12 in
B: 190.5 mm - 7-1/2 in 2) BASE 1700 BUTTWELD ASME SA217 WC6 ALLOY STEEL
F: 69.85 mm - 2.75 in 7) DISC HOLDER 1700DEFG MONEL
J: 239.7 mm - 9-7/16 in 11) GUIDE 1700DEFG MONEL
MAX K: 152.4 mm - 6 in FLOATING WASHER (COVER PLATE) MONEL
VENT: 1-1/2-11-1/2 NPT COVER PLATE ASME SA217 WC6 ALLOY STEEL
WEIGHT: 181 kg - 400 lb WASHER RETAINER (COVER PLATE) STAINLESS STEEL
HYDRO PLUG 410 STAINLESS STEEL
SRVSpeQ v2.10.1
14/93
Calculation Sheet
Tag Number FINAL SH OUTLET SV Client

Gag Required YES
83640.69
2.545 =
51.5 * 0.878 * 141.4025 * 0.758 * 1.0307 * 1 * 1 * 6.57891007 * 1
A = 2.545 in2

(W = Kg/Hr)
15/93
3 LOCATION : BRAZIL
4 TAG No 01/02LBA01AA701 01/02LBA01AA004
1 Location FINAL SH ERV CONTROLLER CONTROL STATION ISOLATION BALL VALVE
2 Quantity (Unit #1 / Unit #2) 2 2 2 2

3 ASME Section Section I Section I Section I Section I
4 Safety or Relief Safety
GENERAL
5 Bonnet Type NIL

6 Model No. 3537W 3539 2537 2.5 IBV-1.77
7 Blowdown 4%
8 Nozzle Type NIL
9 Oifice Designation NIL
10 Orifice Area (sq.inch) 1.05
Size (in) 2.5" (63.5 mm) 2.5" (63.5 mm)
CONNECTION
11 Inlet Facing Type BW BW

Rating (lb) - -
Size (in) 4" (101.6 mm) 2.5" (63.5 mm)
12 Outlet Facing Type RF BW
Rating (lb) 300 -
13 Base A182 F22 A182 F22
MATERIAL
14 Disc NIL
Titanium Alloy Steel
15 Seat/Bushing
(Carbide Coated)
16 Spring NIL
17 Fluid Superheated Steam
Set (barg) 133.6
PROCESS DATA
18 Pressure Operating (barg) 128.5

Mech Design (barg) 151.7
Max. Operating (deg. C) 541.0
19 Temperature
Mech Design (deg. C) 549.0
Required 36146
20 Capacity (kg/hr)
Selected 37489
21 Lever : Plain or Packed Nil
22 Test Gag No
23 Weather Shield No
OTHERS
24 Hydro. Test Plug No

25 Pressure Regulator Yes
26 Auxilairy Manifold Yes
27 Manufacture / Origin Consolidated/USA Consolidated/USA Consolidated/USA Consolidated/USA
16/93

Tag No.: FINAL SH ERV
Valve Type 2.5" 3537W-1-RB1156-AM-PR
Gag Required NO
Inlet Connection
Notes
Specified 2.5 in Bw
Selected 2.5 in Bw This valve contains nonstandard material
Outlet Connection selections.Please see Bill of Materials page for details.
Specified 4 in Flg 300# Rf Accessories & Options :

2537 Control Station,
Sizing Data
Design Code Non-code 3539 Controller,
Sizing Basis Required Capacity Auxiliary Supply Manifold with Rupture Disc,
Fluid STEAM
Regulator and Air Filter,
Fluid State Steam
M 0 Isolation Ball Valve/2.50-IBV1.77-3100 WxW
Z 0 NEMA 4X enclosure
k 0
C 349
Slope 120.6
Kb Kw
Ksh Kn 0.759 1.0277
G Density @ P1
Viscosity Kv
Kc
Pressure
TEMPERATURE
Design 549 Deg. C
Flow Area
Required 0 in2
Selected Designation 1.05 in2 RB1156
Capacity
Reaction Force
17/93
Tag Number FINAL SH ERV

Inlet 2.5 in Bw Area 1.05 in2 Project: Brazil CSP PP Project
PARTNAME MATERIAL
Please consult factory for
dimensions and weight. 1) * BODY 3500 BUTTWELD *ASME SA182 F22 ALLOY STEEL
2) DISCHARGE COLLAR ASME SA217 WC9 ALLOY STEEL
3) DRAIN CARBON STEEL
4) BALL INCONEL 718 COLMONOY 69 SPRAY & FUSED COATED
5) GASKET GRAFOIL
6) LOADER INCONEL 718 COLMONOY 69 SPRAY & FUSED COATED
7) SEAT INCONEL 718 COLMONOY 69 SPRAY & FUSED COATED
8) BELLEVILLE WASHER INCONEL
9) SPLIT SPACER RING 304 STAINLESS STEEL
10) BEARING WASHER 410 STAINLESS STEEL
11) STEM NUT 420 STAINLESS STEEL
12) STEM A638 GR. 660 SOLUTION ANNEALED & PRECIP HARDENED
13) PACKING STOP WASHER 410 STAINLESS STEEL COND. T
14) PACKING RING GRAFOIL
15) PACKING GLAND 420 STAINLESS STEEL
16) PACKING GLAND STUD ASME SA193 GRADE B16
17) PACKING GLAND FLANGE ASME SA105 CARBON STEEL
18) DRIVE BUSHING 410 STAINLESS STEEL COND. T
NOT SHOWN
RUPTURE DISC OSECO
SOLENOIDS ASCO - NEXT GENERATION
STEM/BUSHING KEY TOOL STEEL
TUBING AND FITTINGS 316 STAINLESS STEEL - SWAGELOK
YOKE/ACTUATOR CAP SCREW ASME SA193 GRADE B7
YOKE/ACTUATOR LOCK WASHER CARBON STEEL
YOKE/BODY CAP SCREW ASME SA193 GRADE B7
YOKE/BODY LOCK WASHER CARBON STEEL
ACTUATOR LEDEEN
Valve picture is for reference only and CHECK VALVE NUPRO
is not to scale. CROSS PIPE 316 STAINLESS STEEL
DISCHARGE COLLAR NUTS ASME SA194 GRADE 4
DISCHARGE COLLAR STUDS ASME SA193 GRADE B16
FILTER NORGREN
PACKING GLAND NUT ASME SA194 GRADE 4
POSITION SWITCH TOPWORX
PRESSURE REGULATOR NORGREN
Asterisk and bold type denote nonstandard material selection.

18/93
Calculation Sheet
Tag Number FINAL SH ERV Client

Gag Required NO
120.6 * 138.6215 * 0.759 * 1.0277 * 6.57891007

37489.4 =

(W = Kg/Hr)
19/93
3 LOCATION : BRAZIL
4 TAG No 01/02LBC01AA203 01/02LBC01AA202 01/02LBC01AA201 01/02LBB01AA201
1 Location COLD RH 1 COLD RH 2 COLD RH 3 HOT RH

2 Quantity (Unit #1 / Unit #2) 2 2 2 2
3 ASME Section Section I Section I Section I Section I
4 Safety or Relief Safety Safety Safety Safety
GENERAL
5 Bonnet Type Open Open Open Open

6 Model No. 1765D 1765D 1765D 1767D
7 Blowdown 4% 4% 4% 4%
8 Nozzle Type Semi Semi Semi Semi
9 Oifice Designation 6 6 6 6
10 Orifice Area (sq.inch) 7.07 7.07 7.07 7.07
Size (in) 4" (101.6 mm) 4" (101.6 mm) 4" (101.6 mm) 4" (101.6 mm)
CONNECTION
11 Inlet Facing Type RF RF RF RF

Rating (lb) 600 600 600 1500
Size (in) 6" (152.4 mm) 6" (152.4 mm) 6" (152.4 mm) 6" (152.4 mm)
12 Outlet Facing Type RF RF RF RF
C
Rating (lb) 150 150 150 150

13 Base A217 WC6 A217 WC6 A217 WC6 A217 WC6
MATERIAL
14 Disc Inconel Inconel Inconel Inconel

15 Seat/Bushing Stainless Steel Stainless Steel Stainless Steel Stainless Steel
16 Spring Alloy Steel Alloy Steel Alloy Steel Alloy Steel
17 Fluid Superheated Steam Superheated Steam Superheated Steam Superheated Steam
Set (barg) 47.1 47.8 48.5 44.7
PROCESS DATA
18 Pressure Operating (barg) 39.3 39.3 39.3 38.4

Mech Design (barg) 47.1 47.1 47.1 47.1
Max. Operating (deg. C) 375.0 375.0 375.0 541.0
19 Temperature
Mech Design (deg. C) 425.0 425.0 425.0 549.0
Required 211,796 42359
20 Capacity (kg/hr)
Selected 90518 91941 93260 52233
21 Lever : Plain or Packed Plain Lever Plain Lever Plain Lever Plain Lever
22 Test Gag Yes Yes Yes Yes
OTHERS
23 Weather Shield Yes Yes Yes Yes

24 Hydro. Test Plug No No No No
25 Manufacture / Origin Consolidated/USA Consolidated/USA Consolidated/USA Consolidated/USA
20/93

Tag No.: COLD RH SV-1
Valve Type 1765D-2-S-X1-I6-F1-WSC
Gag Required YES
Inlet Connection
Notes
Outlet Connection
Sizing Data
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kb Kw
Ksh Kn 0.869 1
G Density @ P1
Viscosity Kv
Kc
Pressure
TEMPERATURE
Design 425 Deg. C
Flow Area
Required 5.5137 in2
Capacity
Reaction Force
21/93
Tag Number COLD RH SV-1

PARTNAME MATERIAL
A: 228.6 mm - 9 in
D: 1251.0 mm - 49-1/4 in 5) LOWER ADJUSTING RING PIN ASTM A743 CF8M STAINLESS STEEL
F: 147.6 mm - 5-13/16 in 7) DISC HOLDER 1700DEFG MONEL
VENT: 2-11-1/2 NPT 11) GUIDE 1700DEFG MONEL
SRVSpeQ v2.10.1
22/93
Calculation Sheet
Tag Number COLD RH SV-1 Client

Gag Required YES
70592
5.5137 =
51.5 * 0.878 * 49.5265 * 0.869 * 1 * 1 * 1 * 6.57891007
A = 7.07 in2

(W = Kg/Hr)
23/93

Gag Required YES
Inlet Connection
Notes
Outlet Connection
Sizing Data
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kb Kw
Ksh Kn 0.87 1
G Density @ P1
Viscosity Kv
Kc
Pressure
TEMPERATURE
Design 425 Deg. C
Flow Area
Required 5.4283 in2
Capacity
Reaction Force
24/93

PARTNAME MATERIAL
A: 228.6 mm - 9 in
is not to scale. YOKE ROD ASME SA193 GRADE B16 ALLOY STEEL
GAG CARBON STEEL
SRVSpeQ v2.10.1
25/93
Calculation Sheet

Gag Required YES
70592
5.4283 =
51.5 * 0.878 * 50.2475 * 0.87 * 1 * 1 * 1 * 6.57891007
A = 7.07 in2

(W = Kg/Hr)
26/93

Gag Required YES
Inlet Connection
Notes
Outlet Connection
Sizing Data
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kb Kw
Ksh Kn 0.87 1
G Density @ P1
Viscosity Kv
Kc
Pressure
TEMPERATURE
Design 425 Deg. C
Flow Area
Required 5.3531 in2
Capacity
Reaction Force
27/93

PARTNAME MATERIAL
A: 228.6 mm - 9 in
is not to scale. YOKE ROD ASME SA193 GRADE B16 ALLOY STEEL
GAG CARBON STEEL
SRVSpeQ v2.10.1
28/93
Calculation Sheet

Gag Required YES
70612
5.3531 =
51.5 * 0.878 * 50.9685 * 0.87 * 1 * 1 * 1 * 6.57891007
A = 7.07 in2

(W = Kg/Hr)
29/93

Tag No.: HOT RH SV
Valve Type 1767D-2-S-X1-I15-F1-WSC-RL
Gag Required YES
Inlet Connection
Notes
Selected 4 in Flg 1500# Rf Valve lift restricted to 70% of full rated lift.
Outlet Connection
Sizing Data
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kb Kw
Ksh Kn 0.754 1
G Density @ P1
Viscosity Kv
Kc
Pressure
TEMPERATURE
Design 549 Deg. C
Flow Area
Required 4.0134 in2
Capacity
Reaction Force
30/93
Tag Number HOT RH SV

PARTNAME MATERIAL
A: 241.3 mm - 9-1/2 in
C: 1143.0 mm - 45 in 3) SEAT BUSHING 347 STAINLESS STEEL
SRVSpeQ v2.10.1
31/93
Calculation Sheet
Tag Number HOT RH SV Client

Gag Required YES
42359
4.0134 =
51.5 * 0.878 * 47.0545 * 0.754 * 1 * 1 * 1 * 6.57891007
A = 7.07 in2

(W = Kg/Hr)
32/93
DATA SHEET FOR SAFETY RELIEF VALVE
3 LOCATION : BRAZIL
4 TAG No 01/02LCQ01AA201
1 Location FLASH TANK

2 Quantity (Unit #1 / Unit #2) 2
3 ASME Section Section I
4 Safety or Relief Safety
GENERAL
5 Bonnet Type Open

6 Model No. 1811KB
7 Blowdown 4%
8 Nozzle Type Semi
9 Oifice Designation K
10 Orifice Area (sq.inch) 1.84
Size (in) 2" (50.8 mm)
TION
11 Inlet Facing Type RF

CONNECT
R ti (lb)
Rating 300
Size (in) 3" (76.2 mm)
12 Outlet Facing Type RF
Rating (lb) 150
13 Base A216 WCC
MATERIAL
14 Disc 316 SUS

15 Seat/Bushing 316 SUS
16 Spring Alloy Steel
17 Fluid Saturated Steam
Set (barg) 17.5
PROCESS DATA
18 Pressure Operating (barg) 10.0

Mech Design (barg) 17.5
Max. Operating (deg. C) 184.1
19 Temperature
Mech Design (deg. C) 208.5
Required 7300
20 Capacity (kg/hr)
Selected 10409
21 Lever : Plain or Packed Plain
22 Test Gag Yes
OTHERS
23 Weather Shield Yes

24 Hydro. Test Plug No
25 Manufacture / Origin Consolidated/USA
33/93

Tag No.: FLASH TANK SV
Valve Type 2" 1811KB-0-3X1-22-WSC
Gag Required YES
Inlet Connection
Notes
Specified 1.5 in Flg 300# Rf
Selected 2 in Flg 300# Rf Based on the required capacity of 7300 kg/hr, 1.5 J
Outlet Connection 2.5 valve will not be sufficient to flow the required
capacity. As such, 2 K 3 valve is quoted in lieu of 1.5 J
Specified 2.5 in Flg 150# Rf 2.5.
Sizing Data
Fluid STEAM
Fluid State Steam
M 0
Z 0
k 0
C 349
Kb Kw
Ksh Kn 1 1
G Density @ P1
Viscosity Kv
Kc
Pressure
TEMPERATURE
Relieving 209.9 Deg. C
Design 208.5 Deg. C
Flow Area
Required 1.2904 in2
Selected Designation 1.84 in2 K
Capacity
Required 7300 Kg/Hr
34/93
Tag Number FLASH TANK SV

PARTNAME MATERIAL
A: 133.4 mm - 5-1/4 in
B: 141.3 mm - 5-9/16 in 1) BASE 1811B ASME SA216 WCC CARBON STEEL
3) LOWER ADJUSTING RING 304 STAINLESS STEEL
D: 165.1 mm - 6-1/2 in 4) LOWER ADJUSTING RING PIN 416 STAINLESS STEEL
E: 33.3 mm - 1-5/16 in 5) UPPER ADJUSTING RING PIN 616 STAINLESS STEEL
NPT Drain Size: 1/2-14 NPT 6) DISC 410 STAINLESS STEEL
7) UPPER ADJUSTING RING 1811B 316 STAINLESS STEEL (SURFACE TREATED)
WEIGHT: 37 kg - 80 lb 8) BOTTOM SPRING WASHER CARBON STEEL
9) STUD NUTS 2H CARBON STEEL
10) BASE STUDS B7 ALLOY STEEL
12) SPRING ALLOY STEEL (0265CR)
15) TOP SPRING WASHER CARBON STEEL
16) COMPRESSION SCREW BRASS
17) LEVER MALLEABLE IRON
18) CAP SET SCREW CARBON STEEL
19) COMPRESSION SCREW NUT BRASS
21) LEVER PIN CARBON STEEL
22) RELEASE NUT CARBON STEEL
23) RELEASE LOCKNUT CARBON STEEL
24) CAP KLMNPQ MALLEABLE IRON
NOT SHOWN
GAG CARBON STEEL
Valve picture is for reference only and

is not to scale.
SRVSpeQ v2.10.1
35/93
Calculation Sheet
Tag Number FLASH TANK SV Client

Gag Required YES
7300
1.2904 =
51.5 * 0.877 * 19.0385 * 1 * 1 * 1 * 1 * 6.57891007
A = 1.84 in2

(W = Kg/Hr)
36/93
3. CERTIFIED DRAWINGS
END USER CSP

PO NO. PU1306210-HA
37/93
338.4
38/93
338.4
39/93
40/93
41/93
42/93
43/93
44/93
45/93
46/93
47/93
48/93
49/93
4. ERV CATALOG
END USER CSP

PO NO. PU1306210-HA
50/93
Pressure Relief Valves
3500 EBV Series

Consolidated® Safety Valve
e
51/93
Table of Contents
Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.1
Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.3
Scope of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.9
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.10
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.12
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.13

3500 Flange x Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.13
3500 Butt Weld x Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.16
Pressure / Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.19
Orifice Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.21

Reduced Bore Selection and Capacity Factor . . . . . . . . . . . . . 3500.36
Reaction Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.37
Reaction Forces - Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.38
Superheat Correction Factor . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.39
Valve Configuration Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.40
How to Order a 3500 Electromatic Ball Valve . . . . . . . . . . . . . . . . 3500.41
3500 EBV Series Safety Valve | 3500.1

52/93
Conversion Table
All the USCS values are converted to
Metric values using the following conversion factors:
USCS Unit Conversion Factor Metric Unit

in. 25.4 mm
lb. 0.4535924 kg
in2 6.4516 cm2
ft3/min 0.2831685 m3/min
gal/min 3.785412 L/min
lb/hr 0.4535924 kg/hr
psig 0.6894757 barg
ft lb 1.3558181 Nm
°F 5/9 (°F-32) °C
3500.2 | Dresser Consolidated®

53/93
The Consolidated® Series 3500 Electromatic Ball Valve is designed
to provide automatic or manual over-pressure protection for steam
boiler systems, and can also be used to assist start-up and shut-
Features & Benefits
down venting.
The 3500 Electromatic Ball Valve:
• Technologically advanced ball & seat coating increases life

expectancy
• Superior stem design provides structural integrity in extreme

environments
• Versatile design allows for omni-directional assembly
The Consolidated® Series 3500 Electromatic Ball Valve (EBV)

is designed to provide automatic or manual over-pressure
protection for steam boiler systems. Set to operate at a
lower pressure than the spring-loaded safety valves, the EBV
substantially reduces safety valve maintenance and increases
boiler efficiency. The EBV should be sized as part of the safety
valve boiler package in order to ensure safe performance.
This can be accomplished using a Consolidated® 3500 EBV
because the proper seat bore diameter is selected to match the
optimum capacity requirement. Where open/close actuation is
acceptable, the EBV can also be used to assist with start-up
and shut-down venting
Guided Yoke Design

This preferred design is rugged and ensures positive and pre-
cise guiding of the actuator, stem and ball. The weight of the
actuator is fully supported by the yoke; and by removing the
side loading on the stem, excessive wear is eliminated on the
packing, stem and actuator.
INLET SIZES 1.5” (38.1 mm), 2” (50.8 mm) and 2.5” (63.5
mm) in either flanged or weld neck design.
INLET RATINGS ANSI Class 1500 thru 4500.
OUTLET SIZES 3” (76.2 mm) and 4” (101.6 mm).
OUTLET RATINGS ANSI Class 300 and 900.
BORE SIZES .875” (22.23 mm) through 2.000” (50.8 mm).

Reduced bores are available.
TEMP. RANGE To 1150°F (621.1°C).
MATERIALS Alloy steel body with Inconel alloy seat and

ball.
CERTIFICATION ASME B & PVC Section I ‘V’ code Stamp on

once through boilers and Non-code Section.

54/93
Features & Benefits
Gland, Stop Ring and Packing
3500 Series Electromatic Ball Valve
The stuffing box arrangement has been designed specifically to take
advantage of the sealing properties found in expanded graphite.
This design provides for a stable low maintenance operation that
eliminates the need for frequent packing adjustments. Live loading
of the packing with washers is not necessary.
Stem and Bearing Washer

As a special feature, both the stem and bearing washer are
chrome carbide coated. The chrome carbide coating provides
gall resistant stem guiding for a maximum wear life. Stem rotation
remains easy even at high pressures and temperatures. Packing
migration is kept to a minimum.
Stem Retaining Nut

The threaded stem nut retains the stem and protects against
blowout. This top entry design allows the stem to be a single
piece that improves alignment between the ball and actuator.
Ball, Seat, and Seat Loader Assembly

The ball, seat, and seat loader is Colmonoy coated which helps
to prevent damage caused by abrasives in the steam flow. Also a
wiping action occurs as the valve opens and closes which further
protects the seats. The ball and seat are made from Inconel
in order to fight thermal stress cracking, and to improve seat
tightness. To further extend the service life of the valve, the ‘seat,
ball, and seat loader assembly’ is replaceable in the field.
Seat and Body Joint Seal

When it is time to repair the EBV, the ‘seat, ball and seat loader
assembly’ can easily be replaced by removing the outlet flange
from the valve body. The seat/body joint seal is made of expanded
graphite. Expanded graphite provides positive sealing and there is
little or no need for lapping surfaces, taking critical measurements
and making fine adjustments. This proven method of sealing is
also the method with the lowest replacement cost.

55/93
Features & Benefits (Contd.)
LEDEEN® Actuator
Ledeen Actuator
The LEDEEN actuator is a high quality scotch yoke
actuator with several design features not typically
found on pneumatic actuators installed in power
stations. The rugged frame of the Ledeen actuator
is its foundation and is well suited for developing
and transferring torque to the valve. Furthermore,
the frame is non-pressurized and it is totally
weatherproof. This ensures that the rotary seals on
the output shaft will not contribute to a pressure leak
that would require unexpected maintenance.
Inside this frame, every mechanism that slides or
rotates during operation has a low friction bushing
to efficiently support its movement. In addition, the
square slide blocks within the yoke are distinctive
and provide a significant stress reduction when
transferring the linear input force of the piston into
the rotary output of the yoke.
In the pneumatic cylinder, a cap seal assembly is
utilized on the piston and piston rod. This unique
seal design provides a dependable pressure seal
specifically designed for dynamic applications that
vary widely in operation from low frequency to high
frequency. The combination of this seal design with
the non-corrosive sealing surface of the cylinder
and piston rod ensures extended maintenance
free performance. All of the above features on the
Ledeen actuator are intended to provide for a long
service life.

56/93
Control Package Electromatic Ball Valve (Type 3500)
Several items have been added to the control package. The Consolidated® 3500 EBV is an automatic, power
The positioner monitor is an explosion proof (NEMA 4, 4X, actuated, pressure relief and venting valve. A double acting
7, 9 rated) aluminum enclosure and is equipped with two air actuator is the standard actuation package. The estimated
mechanical switches and a high visibility monitor for instant (open, close) cyclic action is 2 seconds.
recognition of valve position up to distances of 150 feet (45.72
m). The solenoid valves are mounted directly onto the position
monitor housing. This package has the option of adding Controller (Type 3539)
additional switches should a customer want to send a valve
position signal to his DCS or other remote location. (Figure 2) The standard control package consists of a
dual control pressure switch comprised of a bourdon type
sensing element that actuates two micro switches and a
System Components heavy duty relay switch. When the predetermined set point
of the valve is reached, the relay switch closes and transmits
(Figure 1) illustrates the relationship of the various
electric current to two three-way solenoid valves located on
components of the Consolidated® Electromatic Ball
the actuation package. With the solenoid valves energized,
Valve System. The Electromatic Ball Valve (EBV) is usually
the EBV opens. When the pressure decreases below the
mounted on the super heater outlet header, the controller
adjusted closing point of the valve, the relay opens which
close to the boiler and the control station on the boiler
de-energizes the solenoid valves and causes the EBV to
control panel board. The Electromatic Ball Valve is normally
close.
set at a pressure lower than the spring-loaded safety valves
where it can substantially reduce safety valve maintenance On request, the actuator can be controlled by the customer’s
and improve boiler efficiency. distributive control system(DCS). Customers can also submit
their own control package for review by Dresser Engineering.

57/93
Figure 1: 3500 Electromatic Ball Valve with Standard Control Package
2537 CONTROL STATION 3539 CONTROLLER INSTRUMENT

AIR SUPPLY
(40 PSIG TO 120 PSIG)
SHUT OFF VALVE
SIPHON
CONTROL
VOLTAGE
SUPPLY
SYSTEM
VOLTAGE SUPERHEAT
SUPPLY OUTLET
SAFETY
ELECTROMATIC
DRUM SAFETY VALVES DRAIN & VALVE
BALL VALVE
TEST VALVE AIR
ACTUATOR
SOLENOID
VOLTAGE
SUPPLY
BOILER DRUM ISOLATION

SUPERHEATER VALVE

58/93
Control Station (Type 2537) When it is desirable to open the valve manually, this can be
accomplished by simply pushing the control station switch to
(Figure 3) The control station, which includes a switch and the manual position. To close the valve, it is only necessary to
two lights, is a small unit that can be mounted on the control push the switch to the off position.
panel. The control station is electrically connected to the con-
troller. The control station is a three-position electric switch:
off, automatic or manual. Isolation Valve
Valve A special isolation valve is used to isolate the 3500
With the control station switch in the automatic position, the
Electromatic Ball Valve. It must be the correct size and not re-
amber light turns on indicating valve closed and remains on
strict the capacity of the Electromatic Ball Valve. The valve is
until the valve is opened. When the system pressure reaches
used to isolate the EBV in the event of leakage. The isolation
the set pressure the valve opens, the amber light turns off,
valve is normally in the open position during startup. Contact
and the redlight turns on indicating valve open. When the
the factory for an isolating ball valve or an isolating gate valve
system pressure decreases to the closing pressure, the valve
quotation.
closes, the red light is turned off and the amber light is turned
back on indicating valve closed.
Figure 2: 3539 Controller Figure 3: 2537 Control Station

59/93
Scope of Design
Standard Valve Connections
Inlet Outlet
Valve Bore Size Orifice Area
Size Size ANSI Standard
Type ANSI Standard Class
in. mm in2 cm2 in. mm in. mm Class
3515F .88 22.2 0.601 3.877 1.50 38.1 1500 Flanged 3.00 76.2 300
3525F .88 22.2 0.601 3.877 1.50 38.1 2500 Flanged 3.00 76.2 300
3525W .88 22.2 0.601 3.877 1.50 38.1 2658 LTD Buttweld 3.00 76.2 300
3516F 1.00 25.4 0.785 5.065 2.00 50.8 1500 Flanged 3.00 76.2 300
3526F 1.00 25.4 0.785 5.065 2.00 50.8 2500 Flanged 3.00 76.2 300
3526W 1.00 25.4 0.785 5.065 2.00 50.8 2658 LTD Buttweld 3.00 76.2 300
3517F 1.75 44.5 2.405 15.516 2.50 63.5 1500 Flanged 4.00 101.6 300
3527F 1.75 44.5 2.405 15.516 2.50 63.5 2500 Flanged 4.00 101.6 300
3537W 1.75 44.5 2.405 15.516 2.50 63.5 3092 LTD Buttweld 4.00 101.6 300
3538W 2.00 50.8 3.142 20.271 2.50 63.5 3092 LTD Buttweld 4.00 101.6 900
3547W 1.75 44.5 2.405 15.516 2.50 63.5 4500 LTD Buttweld 4.00 101.6 900

60/93
Materials
Top View
17
23
18
19 2
21 20
25A
25F
25E
25C 25B
25D
Bottom View
13
14
24
6 9 12
5
4A
1
4B
4C
4E
4D
25T 19 15 10 11

61/93
Materials (Contd.)
3500 Materials 3500 Materials (Contd.)

Part Part
Nomenclature Material Nomenclature Material
No. No.
1 Body 25 Actuator Assembly
Flanged ASME SA217 Gr. WC9 25A Actuator Ledeen
Buttweld (Standard) ASME SA182 Gr. F22 25B Solenoid (Open) ASCO-Next Generation
Buttweld (optional) ASME SA182 Gr. F91 25C Solenoid (Closed) ASCO-Next Generation
2 Yoke ASME SA217 Gr. WC9 25D Position Switch (Standard) Topworx
3 Discharge Collar ASME SA217 Gr. WC9 Position Switch (Optional) Westlock
4 Ball & Seat Assembly 25E Bracket Carbon Steel (Commercial)
4A Seat Inconel 718, Colmonoy 691 Cap Screw Bracket/

25F Carbon Steel
Actuator
4B Ball Inconel 718, Colmonoy 691
Lock Washer Bracket/
25G Carbon Steel
4C Loader Inconel 718, Colmonoy 691 Actuator5
Cap Screw Bracket/
4D Belleville Washer Type 17-4 PH SS or Inconel 25H Carbon Steel
Switch5
4E Split Spacer Ring Type 410 SS, Condition T Lock Washer Bracket/
25J Carbon Steel
Switch5
5 Gasket 316 Stainless Steel4
25K Close Nipple Pipe5 Carbon Steel (Galvanized)
6 Stem ASTM A638 Gr. 6602
25L Flush Bushing5 Carbon Steel (Galvanized)
7 Stem Nut Type 420 Stainless Steel
25M Conduit Fitting Straight5 Thomas & Betts
8 Bearing Washer Type 410 Stainless Steel3
25N Pipe Plug5 Carbon Steel
9 Packing Gland Flange ASME SA105 Carbon Steel
25P Tee Pipe5 Type 316 SS - Swagelok
10 Packing Gland Type 420 Stainless Steel
25Q Nipple Pipe 6" Length5 Type 316 SS - Swagelok
11 Packing Ring 316 Stainless Steel4
25R Elbow Pipe5 Type 316 SS - Swagelok
12 Packing Stop Washer Type 410 SS, Condition T
25S Tubing5 Type 316 SS - Swagelok
13 Discharge Collar Studs ASME SA193 Gr. B16 AS
25T Tube Fitting Union Elbow Type 316 SS - Swagelok
14 Discharge Collar Nuts ASME SA194 Gr. 4 AS
25U Tube Fitting Union5 Type 316 SS - Swagelok
15 Stud Packing Gland ASME SA193 Gr. B16 AS
25V Male Branch Tee5 Type 316 SS - Swagelok
16 Nut Packing Gland ASME SA194 Gr. 4 AS
25W Male Run Tee5 Type 316 SS - Swagelok
17 Cap Screw Yoke/Body ASME SA193 Gr. B7 AS
26 Pressure Regulator Norgren
18 Lock Washer Yoke/Body5 Carbon Steel
27 Filter Norgren
19 Drive Bushing Type 410 SS, Condition T
28 Nipple Pipe 3" Length Type 316 SS - Swagelok
20 Cap Screw Yoke/Actuator B7 Alloy Steel
29 Check Valve Nupro
Lock Washer Yoke/
21 Carbon Steel
Actuator5 30 Cross Pipe Type 316 Stainless Steel
22 Key Stem5 Tool Steel 31 Hex Nipple Pipe Type 316 SS - Swagelok
23 Set Screw5 Carbon Steel 32 Thread Protector Polyethelene
24 Drain Carbon Steel 33 Rupture Disc OSECO
Notes:
1. Spray and Fused Coated.
2. Solution Annealed & Precip. Hardened per Type 1 (Carbide or Nitride Coated).
3. Per Dresser document MA091.
4. With Flexible Graphite Filler (Spiral Wound).
5. Not Shown.

62/93
Materials (Contd.)
Options
Pressure Regulator and Filter
26
Air Supply
To Actuator
28
27
Note: Pressure regulator & filter are required prior to 3500EBV

actuator. A quotation for a filter regulator can be provided
on request.
Auxiliary Supply Manifold
32 29 33 31
To Regulator
& Filter
30
Primary
Air Supply 29
32
Secondary
Air Supply
Note: When an alternate or backup is required to the instrument

air supply, an auxiliary supply manifold can be quoted. The
auxiliary supply can be connected to a secondary air supply
or nitrogen bottle. In the eventthat the regulator on the
auxiliary supply pressure fails, a rupture discis supplied as
standard on the auxiliary supply manifold.
Notes:
1. Spray and Fused Coated.
2. Solution Annealed & Precip. Hardened per Type 1 (Carbide or Nitride Coated).
3. Per Dresser document MA091.
4. With Flexible Graphite Filler (Spiral Wound).
5. Not Shown.

63/93
Dimensions & Weights
3500 Flange x Flange
3515, 3525, 3516 & 3526F w/ LEDEEN VA123DA Actuator
G Removal
Space
A ± .063”
(±1.6 mm)
B
D
F (Approx.) C (Approx.)
E (Approx.) H
Removal
Space
3517 & 3527F w/ LEDEEN VA123DA Actuator
G Removal
Space
A ±1/16
(±1.6 mm)
B
D
F (Approx.) C (Approx.)
E (Approx.) H
Removal
Space

64/93
Dimensions & Weights (Contd.)
3500 Flange x Flange (Contd.)
3517 & 3527F w/ LEDEEN GS620 & GS628 Actuators
G Removal
Space
A ±.63”
(±1.6 mm)
D B
F (Approx.)
E (Approx.) C (Approx.)
H
Removal
Space
Optional Accessories General Dimensions (Flanged Inlet)
K J
Auxilary Supply Manifold Pressure Regulator and Filter

65/93
3500 Flange x Flange (Contd.)
Valve Data - Flanged End
General Dimensions
Valve Actuator
A B C D E F
Type Model
in. mm in. mm in. mm in. mm in. mm in. mm
3515F VA123DA 15.25 387.4 7.50 190.5 19.50 495.3 6.38 162.1 21.63 549.4 10.81 274.6
3525F VA123DA 15.75 400.1 8.00 203.2 19.50 495.3 6.38 162.1 21.63 549.4 10.81 274.6
3516F VA123DA 15.50 393.7 7.75 196.9 19.50 495.3 6.38 162.1 21.63 549.4 10.81 274.6
3526F VA123DA 16.00 406.4 8.25 209.6 19.50 495.3 6.38 162.1 21.63 549.4 10.81 274.6
VA123DA 19.00 482.6 8.63 219.2 23.50 596.9 6.38 162.1 21.63 549.4 10.81 274.6
3517F GS620 19.00 482.6 8.63 219.2 23.50 596.9 6.38 162.1 27.31 693.7 19.56 496.8
GS628 19.00 482.6 8.63 219.2 23.50 596.9 6.38 162.1 27.31 693.7 19.56 496.8
VA123DA 19.63 498.6 9.25 235.0 23.50 596.9 6.38 162.1 21.63 549.4 10.81 274.6
3527F GS620 19.63 498.6 9.25 235.0 23.50 596.9 6.38 162.1 27.31 693.7 19.56 496.8
GS628 19.63 498.6 9.25 235.0 23.50 596.9 6.38 162.1 27.31 693.7 19.56 496.8
Valve Data - Flanged End (Contd.)

General Dimensions Approximate
Valve Actuator Weight
G H J K
Type Model
in. mm in. mm in. mm in. mm lb. kg
3515F VA123DA 3.00 76.2 5.00 127.0 7.50 190.5 7.00 177.8 212 96.2
3525F VA123DA 3.00 76.2 5.00 127.0 7.50 190.5 7.00 177.8 212 96.2
3516F VA123DA 3.00 76.2 5.00 127.0 7.50 190.5 7.00 177.8 212 96.2
3526F VA123DA 3.00 76.2 5.00 127.0 7.50 190.5 7.00 177.8 212 96.2
VA123DA 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 212 96.2
3517F GS620 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 520 235.9
GS628 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 546 247.7
VA123DA 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 212 96.2
3527F GS620 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 520 235.9
GS628 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 546 247.7

66/93
3500 Butt Weld x Flange
3525W & 3526W w/ LEDEEN VA123DA Actuator
K Removal
Space
A ±.063”
(±1.6 mm)
B
G
J (Approx.) F (Approx.)
L
H (Approx.) Removal
Space
C DIA
D DIA
E DIA
3537W w/ LEDEEN VA123DA Actuator
K Removal
Space
A ±.063”
(±1.6 mm)
D B
J (Approx.)
H (Approx.) L F (Approx.)
Removal
Space
C DIA
D DIA
E DIA

67/93
3500 Butt Weld x Flange (Contd.)
3537, 3538 & 3547W w/ LEDEEN GS620 & GS628 Actuators
K Removal
Space
A ±.063”
(±1.6 mm)
G
B
J (Approx.)
F (Approx.)
H (Approx.)
L C DIA
Removal
Space D DIA
E DIA
3538W & 3547W w/ LEDEEN SY1032 & SY1043 Actuators
K Removal
Space
A ±.063”
(±1.6 mm)
G B
J (Approx.) L F
Removal
H (Approx.) Space
C DIA
D DIA
E DIA
Optional Accessories General Dimensions (Buttweld)
M N
Pressure Regulator Auxilary Supply

and Filter Manifold

68/93
3500 Butt Weld x Flange (Contd.)
Valve Data Buttweld End
General Dimensions
Valve Actuator
A B C D E F G
Type Model
in. mm in. mm in. mm in. mm in. mm in. mm in. mm
3525W VA123DA 14.00 355.6 6.25 158.8 1.105 28.1 1.50 38.1 4.50 114.3 19.50 495.3 6.38 162.1
3526W VA123DA 14.00 355.6 6.25 158.8 1.5 38.1 2.00 50.8 4.50 114.3 19.50 495.3 6.38 162.1
VA123DA 20.25 514.4 9.88 251.0 2.38 60.5 2.75 69.9 6.63 168.4 23.50 596.9 6.38 162.1
3537W GS620 20.25 514.4 9.88 251.0 2.38 60.5 2.75 69.9 6.63 168.4 22.38 568.5 6.38 162.1
GS628 20.25 514.4 9.88 251.0 2.38 60.5 2.75 69.9 6.63 168.4 22.38 568.5 6.38 162.1
GS620 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 23.56 598.4 6.38 162.1
GS628 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 23.56 598.4 6.38 162.1
3547W
SY1032 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 26.19 665.2 6.38 162.1
SY1043 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 26.19 665.2 6.38 162.1
GS620 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 23.56 598.4 6.38 162.1
GS628 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 23.56 598.4 6.38 162.1
3538W
SY1032 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 26.19 665.2 6.38 162.1
SY1043 24.63 625.6 9.38 238.3 2.38 60.5 2.75 69.9 6.63 168.4 26.19 665.2 6.38 162.1
Valve Data Buttweld End (Contd.)

General Dimensions Approximate
Actuator Weight
Valve Type H J K L M N
Model
in. mm in. mm in. mm in. mm in. mm in. mm lb. kg
3525W VA123DA 21.63 549.4 10.81 274.6 3.00 76.2 5.00 127.0 7.50 190.5 7.00 177.8 212 96.16
3526W VA123DA 21.63 549.4 10.81 274.6 3.00 76.2 5.00 127.0 7.50 190.5 7.00 177.8 212 96.16
VA123DA 21.63 549.4 10.81 274.6 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 370 167.83
3537W GS620 27.31 693.7 19.56 496.8 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 520 235.87
GS628 27.31 693.7 19.56 496.8 4.50 114.3 7.50 190.5 7.50 190.5 7.00 177.8 546 247.66
GS620 27.31 693.7 19.56 496.8 6.00 152.4 10.00 254.0 7.50 190.5 7.00 177.8 520 235.87
GS628 27.31 693.7 19.56 496.8 6.00 152.4 10.00 254.0 7.50 190.5 7.00 177.8 575 260.82
3547W
SY1032 31.50 800.1 22.50 571.5 6.00 152.4 10.00 254.0 7.50 190.5 8.50 215.9 807 366.05
SY1043 31.50 800.1 22.50 571.5 6.00 152.4 10.00 254.0 7.50 190.5 8.50 215.9 973 441.35
GS620 27.31 693.7 19.56 496.8 6.00 152.4 10.00 254.0 7.50 190.5 7.00 177.8 520 235.87
GS628 27.31 693.7 19.56 496.8 6.00 152.4 10.00 254.0 7.50 190.5 7.00 177.8 575 260.82
3538W
SY1032 31.50 800.1 22.50 571.5 6.00 152.4 10.00 254.0 7.50 190.5 8.50 215.9 807 366.05
SY1043 31.50 800.1 22.50 571.5 6.00 152.4 10.00 254.0 7.50 190.5 8.50 215.9 973 441.35

69/93
Pressure / Temperature
3500 Flanged End
Pressure Temperature Limit Flanged End
Valve Types: 3515, 3516, 3517, 3525, 3526, 3527
Applicable Base Material: ASME SA217 WC9
Pressure (psig)
Temperature (F)
1500# Pressure Class 2500# Pressure Class
°F °C psig barg psig barg
800 782.2 2000 137.89 2500 172.36
850 832.2 2000 137.89 2500 172.36
900 882.2 2000 137.89 2500 172.36
920 902.2 2000 137.89 2500 172.36
940 922.2 1993 137.41 2500 172.36
960 942.2 1811 124.86 2500 172.36
980 962.2 1573 108.45 2500 172.36
1000 982.2 1335 92.04 2230 153.75
1020 1002.2 1151 79.35 1920 132.37
1050 1032.2 875 60.32 1455 100.31
1100 1082.2 550 37.92 915 63.08
1150 1132.2 345 23.78 570 39.30
3500 Buttweld End
Pressure Temperature Limit Buttweld End

Valve Types: 3525W, 3526W
Applicable Base Material: ASME SA182 F22 & SA182 F91
Pressure (psig)
Temperature (F)
F22 F91
900 882.2 2500 172.36 2500 172.36
920 902.2 2500 172.36 2500 172.36
940 922.2 2500 172.36 2500 172.36
960 942.2 2500 172.36 2500 172.36
980 962.2 2500 172.36 2500 172.36
1000 982.2 2500 172.36 2500 172.36
1020 1002.2 2500 172.36 2500 172.36
1050 1032.2 2197 151.47 2500 172.36
1100 1082.2 1381 95.21 2500 172.36
1150 1132.2 862 59.43 2500 172.36

70/93
Pressure / Temperature (Contd.)
3500 Butt Weld End (Contd.)
Pressure (psig)
Temperature (F)
F22 F91
900 882.2 3000 206.84 3000 206.84
920 902.2 3000 206.84 3000 206.84
940 922.2 3000 206.84 3000 206.84
960 942.2 3000 206.84 3000 206.84
980 962.2 3000 206.84 3000 206.84
1000 982.2 3000 206.84 3000 206.84
1020 1002.2 3000 206.84 3000 206.84
1050 1032.2 2637 181.81 3000 206.84
1100 1082.2 1656 114.17 3000 206.84
1150 1132.2 1034 71.29 3000 206.84

Pressure (psig)
Temperature (F)
F22 F91
900 882.2 4500 310.26 4500 310.26
920 902.2 4500 310.26 4500 310.26
940 922.2 4500 310.26 4500 310.26
960 942.2 4500 310.26 4500 310.26
980 962.2 4500 310.26 4500 310.26
1000 982.2 4500 310.26 4500 310.26
1020 1002.2 4500 310.26 4500 310.26
1030 1012.2 4500 310.26 4500 310.26
1040 1022.2 4493 309.78 4500 310.26
1050 1032.2 4063 280.13 4500 310.26
1100 1082.2 2546 175.54 4500 310.26
1150 1132.2 1592 109.76 4500 310.26

71/93
Orifice Capacities
System Components Step 3
The 3500 Series Electromatic Ball Valve is supplied with Determine any required reduction in capacity or bore size.
standard orifice bores. Capacity tables on pages 3500EBV.17 Calculate the percentage of required capacity versus the
through .22 specify there lieving capabilities of these valves full capacity as calculated in Steps 1 and 2. Using the sec-
with a maximum or standard orifice size. Orifice sizes smaller tion titled “Reduced Bore Selection and Capacity Factor” on
than standard may be specified to reduce the capacity to less page 3500EBV.23, refer to the table that corresponds to the
than that stated in the capacity tables. full bore size selected. From the column marked “Relation
to100%”, select the percentage that is equal to or greater
Dresser, Inc. recommends that the 3500 EBV be sized as an than the calculated percentage. Multiply the full capacity cor-
integral part of the total safety valve system in order to en- rected for temperature by the capacity factor selected. The
sure that the safety valves operate properly and within ASME reduced bore capacity should be greater than or equal to the
requirements for set pressure, lift and blow down. Total sys- required capacity.
tem sizing is not included in the following examples. For to-
Required capacity / Full bore capacity @ 1000°F
tal system sizing, refer to Safety Valve Product Information
90,000 pph / 196,396 pph = 45.8%
SheetSV/PI-53, or submit the total information required in the
“Ordering Information” section to the factory for review.
Page 3500EBV.23 “Reduced Bore Selection and Capacity
Factor”,
Example 1 1.750 Bore, 2.5” (63.5 mm), 3517, 3527 3537 & 3547
46% ≥45.8%.
For a new installation with no piping connections
46 x 196,396 pph = 90,342 pph
specified: 90,342 pph ≥90,000 pph
Set Pressure:2000 psig (137.89 barg) Select 1-3/16 Reduced Bore
Required Capacity: 90,000 pph steam @ Step 4

1000°F and 3% over pressure Verify “Pressure Class” using page 3500EBV.14 for “Maximum
Non-ASME Section I rated Pressure and Temperature” for 3500 EBV.
Step 1 2000 psig (137.89 barg) @ 1000°F, 1.750 Bore (#7 designation)
Determine the saturated capacity and full bore size from the 2.5” (63.5 mm) 3527F, 2170 psig (149.62 barg) > 2000 psig
appropriate capacity tables on pages 3500EBV.17 through (137.89 barg)
.22. The selected capacity should be greater than or equal to or
the required capacity. If not, select the next larger bore size. 2.5” (63.5 mm) 3537W, 3000 psig (206.84 barg) >
2000 psig (137.89 barg)
Page 3500EBV.18 “Capacity Tables”
1.750 Bore, 2.5” (63.5 mm), 35_7
Step 5
Capacity at 2000 psig (137.89 barg) = 258,364 pph Review section titled “Scope of Design” on Page
saturated 3500EBV.1.
258,364 pph ≥90,000 pph
Select #7 orifice designation Replace With
Step 2 3527F = 2500 Class, 2.5” (63.5 mm) 2500 Class Flange x 4”
Correct for superheated steam temperatures using the “Su- (101.60 mm) 300 Class Flange
per heat Correction Factors” on page 3500EBV.26. Convert Reduced bore from 1.750 to 1-3/16
the set pressure from psig to psia flowing pressure then de- Set 2000 psig 90,342 pph @ 1000°F
termine the superheat correction factor at the relieving tem- or 3537W = 3000 Class, 2.5” (63.5 mm) Butt weld x 4”
perature (interpolate when necessary). Multiply the saturated (101.60 mm) 300 Class Flange
steam capacity calculated in Step 1 by the selected correc- Reduced bore from 1.750 to 1-3/16
tion factor. The calculated capacity should be greater than Set 2000 psig (137.89 barg) 90,342 pph @ 1000°F
or equa l to the required capacity. If not, repeat Step 1 and
select a larger bore size.
“Superheat Correction Factors”

PSIA = (2000 psig (137.89 barg) x 1.03) + 14.7 = 2074 psia
2074.7 psia @ 1000°F = 0.760 SHCF
0.760 x 258,364 pph = 196,396 pph
196,396 pph ≥90,000 pph

72/93
Orifice Capacities (Contd.)
Example 2 Step 4
For replacement valve selection when valve type and/or a Correct for superheated steam temperatures using the
serial numberis provided: “Superheat Correction Factors” on page 3500 EBV.26. Con-
vert psig to psia. Select correction factor for set pressure psia
Replace a 2.5” (63.50 mm) 2533VX (15) - XI S/N BV03275 at the required relieving temperature and multiply saturated
Set 1200 psig (82.74 barg) steam capacity calculated in Step 3 by correction factor.
Required capacity is 100,856 pph at 900°F Verify it is greater than or equal to the required capacity.
3% overpressure 100% of Actual Capacity –
Non-ASME Section I Rated 1200 psig (82.74 barg) = (1200 x 1.03) + 14.7 = 1250 psia
Full 1.625” (41.28 mm) bore, 1500 Class Inlet Flange 1250 psia @ 900°F (482.2°C) = .804 SHCF
.804 x 150,834 pph = 121,270 pph @ 900°F (482.2°C)
Step 1 121,270 pph ≥100,856 pph
Review section titled “Scope of Design” on page 3500 Step 5
EBV.1.
Select reduced bore if required. Calculate the percentage of
3517F, 1500 Class, Bore 1.750, 2.5” (63.50 mm) required capacity versus the full bore capacity as calculated
1500 Class Flange x 4” (101.60 mm) 300 Class Flange in Step 4. Using the section titled “Reduced Bore Selection
and Capacity Factor”on page 3500 EBV.23, refer to the Ta-
Step 2 bles that corresponds to the 1.750 full bore size selected.
From the column marked “Relation to 100%”, select the
Verify “Maximum Pressure Temperature Limits” on page 3500
percentage that is equal to or greater than the calculated per-
EBV.14. Maximum pressure for valve selected at a given tem-
centage. Multiply the full capacity corrected for temperature
perature must be greater than or equal to the set pressure of
by the capacity factor selected. The reduced bore capacity
the valve being replaced.
should be greater than or equal to the required capacity.
Page 3500 EBV.14
Required capacity / Full bore capacity @ 900°F (482.2°C)
for 3517F @ 900°F (482.2°C) = 2245 psig (154.79 barg)
100,856 pph / 121,270 pph = 84%
2245 psig (154.79 barg) ≥ 1200 psig (82.74 barg)
Select 1.625” (41.28 mm), 86.2% ≥84%
Step 3 Use 3517F with 1.625” (41.28 mm) reduced bore
121,270 pph (full bore capacity) x .862 = 104,534 pph
Verify capacity in section titled “Capacity Tables” on pages 104,534 pph ≥100,856 pph
3500EBV.17 through .22.
Page 3500 EBV.18 1.750 bore, #7 orifice designation, 2.5”

Replace With
(63.50 mm), 3517 at 3% over pressure 100% of actual 2.5” (63.50 mm) 3517 F-1-X1, 2.5” (63.50 mm)
capacity - non-ASME Section I rated. At 1200 psig (82.74 barg) 1500 Class Flange x 4” (101.60 mm) 300 Class Flange with
set pressure = 150,834 pph saturated steam capacity. 1.625 (41.28 mm) Reduced Bore
150,834 pph ≥100,856 pph Set 1200 psig (82.74 barg)

73/93
W= Slope x P for P ≤ 1580 psia
P = (1.03 x set pressure) + 14.7
W = Slope x P x [0.1906
0.2292 x P - 1061]
x P - 1000
For P > 1580 psia
Valve Capacity - Non-ASME Code Rated, for Saturated Steam. The saturated steam table for Non-ASME
Section I is based at 3% overpressure or 2 psig (0.14 barg), whichever is greater, showing 100% actual capacity.
in. mm in. mm in. mm in. mm
Slope
29.90 759.5 37.80 960.1 120.60 3063.2 157.40 3998.0
in2 cm2 in2 cm2 in2 cm2 in2 cm2
Flow Area
0.875 5.645 1.000 6.452 1.750 11.290 2.000 12.903
Designation 35X5 35X6 35X7 35X8
Set Pressure1 Orifice Capacity
psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr
100 6.89 3519 242.60 4449 306.70 14194 978.60 18525 1277.20
110 7.58 3827 263.80 4838 333.50 15436 1064.20 20147 1389.00
120 8.27 4135 285.00 5227 360.30 16678 1149.90 21768 1500.80
130 8.96 4443 306.30 5617 387.20 17921 1235.60 23389 1612.60
140 9.65 4751 327.50 6006 414.00 19163 1321.20 25010 1724.30
150 10.34 5059 348.80 6395 440.90 20405 1406.80 26632 1836.20
160 11.03 5367 370.00 6785 467.80 21647 1492.50 28253 1947.90
170 11.72 5675 391.20 7174 494.60 22889 1578.10 29874 2059.70
180 12.41 5982 412.40 7563 521.40 24132 1663.80 31495 2171.50
190 13.10 6290 433.60 7953 548.30 25374 1749.40 33116 2283.20
200 13.78 6598 454.90 8342 575.10 26616 1835.10 34738 2395.10
210 14.47 6906 476.10 8731 601.90 27858 1920.70 36359 2506.80
220 15.16 7214 497.30 9121 628.80 29100 2006.30 37980 2618.60
230 15.85 7522 518.60 9510 655.60 30342 2092.00 39601 2730.30
240 16.54 7830 539.80 9899 682.50 31585 2177.70 41223 2842.20
250 17.23 8138 561.00 10289 709.40 32827 2263.30 42844 2953.90
260 17.92 8446 582.30 10678 736.20 34069 2348.90 44465 3065.70
270 18.61 8754 603.50 11067 763.00 35311 2434.60 46086 3177.50
280 19.30 9062 624.80 11457 789.90 36553 2520.20 47707 3289.20
290 19.99 9370 646.00 11846 816.70 37796 2605.90 49329 3401.10
300 20.68 9678 667.20 12235 843.50 39038 2691.50 50950 3512.80
310 21.37 9986 688.50 12625 870.40 40280 2777.20 52571 3624.60
320 22.06 10294 709.70 13014 897.20 41522 2862.80 54192 3736.40
330 22.75 10602 730.90 13403 924.10 42764 2948.40 55814 3848.20
340 23.44 10910 752.20 13793 950.90 44006 3034.10 57435 3960.00
350 24.13 11218 773.40 14182 977.80 45249 3119.80 59056 4071.70
360 24.82 11526 794.60 14571 1004.60 46491 3205.40 60677 4183.50
370 25.51 11834 815.90 14961 1031.50 47733 3291.00 62298 4295.20
380 26.20 12142 837.10 15350 1058.30 48975 3376.70 63920 4407.10
390 26.88 12450 858.30 15739 1085.10 50217 3462.30 65541 4518.80
400 27.57 12758 879.60 16129 1112.00 51460 3548.00 67162 4630.60
410 28.26 13066 900.80 16518 1138.80 52702 3633.60 68783 4742.40
420 28.95 13374 922.10 16907 1165.60 53944 3719.30 70405 4854.20
430 29.64 13682 943.30 17297 1192.50 55186 3804.90 72026 4966.00
440 30.33 13990 964.50 17686 1219.40 56428 3890.50 73647 5077.70
450 31.02 14298 985.80 18075 1246.20 57670 3976.20 75268 5189.50
460 31.71 14606 1007.00 18465 1273.10 58913 4061.90 76889 5301.30
470 32.40 14914 1028.20 18854 1299.90 60155 4147.50 78511 5413.10
480 33.09 15222 1049.50 19243 1326.70 61397 4233.10 80132 5524.90
490 33.78 15530 1070.70 19633 1353.60 62639 4318.80 81753 5636.60
500 34.47 15838 1091.90 20022 1380.40 63881 4404.40 83374 5748.40
510 35.16 16146 1113.20 20412 1407.30 65124 4490.10 84996 5860.20
520 35.85 16453 1134.30 20801 1434.10 66366 4575.70 86617 5972.00
530 36.54 16761 1155.60 21190 1460.90 67608 4661.40 88238 6083.70
540 37.23 17069 1176.80 21580 1487.80 68850 4747.00 89859 6195.50
550 37.92 17377 1198.10 21969 1514.70 70092 4832.60 91480 6307.30
560 38.61 17685 1219.30 22358 1541.50 71334 4918.30 93102 6419.10
570 39.30 17993 1240.50 22748 1568.40 72577 5004.00 94723 6530.90
580 39.98 18301 1261.80 23137 1595.20 73819 5089.60 96344 6642.60
590 40.67 18609 1283.00 23526 1622.00 75061 5175.20 97965 6754.40
600 41.36 18917 1304.20 23916 1648.90 76303 5260.90 99586 6866.20
610 42.05 19225 1325.50 24305 1675.70 77545 5346.50 101208 6978.00
620 42.74 19533 1346.70 24694 1702.50 78787 5432.10 102829 7089.80
630 43.43 19841 1367.90 25084 1729.40 80030 5517.80 104450 7201.50
640 44.12 20149 1389.20 25473 1756.30 81272 5603.50 106071 7313.30
650 44.81 20457 1410.40 25862 1783.10 82514 5689.10 107693 7425.10
660 45.50 20765 1431.60 26252 1810.00 83756 5774.70 109314 7536.90
670 46.19 21073 1452.90 26641 1836.80 84998 5860.40 110935 7648.60
680 46.88 21381 1474.10 27030 1863.60 86241 5946.10 112556 7760.40
690 47.57 21689 1495.40 27420 1890.50 87483 6031.70 114177 7872.20
Notes:
1. The minimum set pressure is 50 psig (3.45 barg). For set pressures 50 psig (3.45 barg) to
99 psig (6.83 barg) contact the factory.

74/93
W = Slope x P x [0.1906
0.2292 x P - 1061]
x P - 1000
For P > 1580 psia
Valve Capacity - Non-ASME Code Rated, for Saturated Steam. The saturated steam table for Non-ASME Section I
is based at 3% overpressure or 2 psig (0.14 barg), whichever is greater, showing 100% actual capacity.
Slope
29.90 759.5 37.80 960.1 120.60 3063.2 157.40 3998.0
in2 cm2 in2 cm2 in2 cm2 in2 cm2
Flow Area
0.875 5.645 1.000 6.452 1.750 11.290 2.000 12.903
700 48.26 21997 1516.60 27809 1917.30 88725 6117.30 115799 7984.00
710 48.95 22305 1537.80 28198 1944.10 89967 6203.00 117420 8095.80
720 49.64 22613 1559.10 28588 1971.00 91209 6288.60 119041 8207.50
730 50.33 22921 1580.30 28977 1997.80 92451 6374.20 120662 8319.30
740 51.02 23229 1601.50 29366 2024.70 93694 6459.90 122284 8431.10
750 51.71 23537 1622.80 29756 2051.60 94936 6545.60 123905 8542.90
760 52.40 23845 1644.00 30145 2078.40 96178 6631.20 125526 8654.70
770 53.08 24153 1665.20 30534 2105.20 97420 6716.80 127147 8766.40
780 53.77 24461 1686.50 30924 2132.10 98662 6802.50 128768 8878.20
790 54.46 24769 1707.70 31313 2158.90 99905 6888.20 130390 8990.00
800 55.15 25077 1728.90 31702 2185.70 101147 6973.80 132011 9101.80
810 55.84 25385 1750.20 32092 2212.60 102389 7059.40 133632 9213.60
820 56.53 25693 1771.40 32481 2239.40 103631 7145.10 135253 9325.30
830 57.22 26001 1792.70 32870 2266.30 104873 7230.70 136875 9437.10
840 57.91 26309 1813.90 33260 2293.10 106115 7316.30 138496 9548.90
850 58.60 26616 1835.10 33649 2320.00 107358 7402.00 140117 9660.70
860 59.29 26924 1856.30 34038 2346.80 108600 7487.70 141738 9772.40
870 59.98 27232 1877.50 34428 2373.70 109842 7573.30 143359 9884.20
880 60.67 27540 1898.80 34817 2400.50 111084 7658.90 144981 9996.00
890 61.36 27848 1920.00 35206 2427.30 112326 7744.60 146602 10107.80
900 62.05 28156 1941.20 35596 2454.20 113569 7830.30 148223 10219.60
910 62.74 28464 1962.50 35985 2481.00 114811 7915.90 149844 10331.30
920 63.43 28772 1983.70 36374 2507.80 116053 8001.50 151466 10443.20
930 64.12 29080 2004.90 36764 2534.70 117295 8087.20 153087 10554.90
940 64.81 29388 2026.20 37153 2561.60 118537 8172.80 154708 10666.70
950 65.50 29696 2047.40 37542 2588.40 119779 8258.40 156329 10778.50
960 66.18 30004 2068.70 37932 2615.30 121022 8344.10 157950 10890.20
970 66.87 30312 2089.90 38321 2642.10 122264 8429.80 159572 11002.10
980 67.56 30620 2111.10 38710 2668.90 123506 8515.40 161193 11113.80
990 68.25 30928 2132.40 39100 2695.80 124748 8601.00 162814 11225.60
1000 68.94 31236 2153.60 39489 2722.60 125990 8686.70 164435 11337.30
1010 69.63 31544 2174.80 39879 2749.50 127233 8772.40 166057 11449.20
1020 70.32 31852 2196.10 40268 2776.30 128475 8858.00 167678 11560.90
1030 71.01 32160 2217.30 40657 2803.20 129717 8943.60 169299 11672.70
1040 71.70 32468 2238.50 41047 2830.00 130959 9029.30 170920 11784.50
1050 72.39 32776 2259.80 41436 2856.90 132201 9114.90 172541 11896.20
1060 73.08 33084 2281.00 41825 2883.70 133443 9200.50 174163 12008.10
1070 73.77 33392 2302.20 42215 2910.60 134686 9286.20 175784 12119.80
1080 74.46 33700 2323.50 42604 2937.40 135928 9371.90 177405 12231.60
1090 75.15 34008 2344.70 42993 2964.20 137170 9457.50 179026 12343.40
1100 75.84 34316 2366.00 43383 2991.10 138412 9543.10 180647 12455.10
1110 76.53 34624 2387.20 43772 3017.90 139654 9628.80 182269 12567.00
1120 77.22 34932 2408.40 44161 3044.70 140896 9714.40 183890 12678.70
1130 77.91 35240 2429.70 44551 3071.60 142139 9800.10 185511 12790.50
1140 78.60 35548 2450.90 44940 3098.50 143381 9885.70 187132 12902.20
1150 79.28 35856 2472.10 45329 3125.30 144623 9971.40 188754 13014.10
1160 79.97 36164 2493.40 45719 3152.20 145865 10057.00 190375 13125.80
1170 80.66 36472 2514.60 46108 3179.00 147107 10142.60 191996 13237.60
1180 81.35 36779 2535.80 46497 3205.80 148350 10228.30 193617 13349.40
1190 82.04 37087 2557.00 46887 3232.70 149592 10314.00 195238 13461.10
1200 82.73 37395 2578.20 47276 3259.50 150834 10399.60 196860 13573.00
1210 83.42 37703 2599.50 47665 3286.30 152076 10485.20 198481 13684.70
1220 84.11 38011 2620.70 48055 3313.20 153318 10570.90 200102 13796.50
1230 84.80 38319 2642.00 48444 3340.00 154560 10656.50 201723 13908.30
1240 85.49 38627 2663.20 48833 3366.90 155803 10742.20 203345 14020.10
1250 86.18 38935 2684.40 49223 3393.80 157045 10827.80 204966 14131.90
1260 86.87 39243 2705.70 49612 3420.60 158287 10913.50 206587 14243.60
1270 87.56 39551 2726.90 50001 3447.40 159529 10999.10 208208 14355.40
1280 88.25 39859 2748.10 50391 3474.30 160771 11084.70 209829 14467.10
1290 88.94 40167 2769.40 50780 3501.10 162014 11170.40 211451 14579.00
Notes:

75/93
W = Slope x P x [0.1906
0.2292 x P - 1061]
x P - 1000
For P > 1580 psia
Slope in. mm in. mm in. mm in. mm
29.90 759.5 37.80 960.1 120.60 3063.2 157.40 3998.0
Flow Area in2 cm2 in2 cm2 in2 cm2 in2 cm2
0.875 5.645 1.000 6.452 1.750 11.290 2.000 12.903
1300 89.63 40475 2790.60 51169 3527.90 163256 11256.10 213072 14690.70
1310 90.32 40783 2811.80 51559 3554.80 164498 11341.70 214693 14802.50
1320 91.01 41091 2833.10 51948 3581.60 165740 11427.30 216314 14914.30
1330 91.70 41399 2854.30 52337 3608.50 166982 11513.00 217936 15026.10
1340 92.38 41707 2875.50 52727 3635.30 168224 11598.60 219557 15137.90
1350 93.07 42015 2896.80 53116 3662.20 169467 11684.30 221178 15249.60
1360 93.76 42323 2918.00 53505 3689.00 170709 11769.90 222799 15361.40
1370 94.45 42631 2939.30 53895 3715.90 171951 11855.60 224420 15473.20
1380 95.14 42939 2960.50 54284 3742.70 173193 11941.20 226042 15585.00
1390 95.83 43247 2981.70 54673 3769.50 174435 12026.80 227663 15696.80
1400 96.52 43555 3003.00 55063 3796.40 175678 12112.50 229284 15808.50
1410 97.21 43863 3024.20 55452 3823.20 176920 12198.20 230905 15920.30
1420 97.90 44171 3045.40 55841 3850.10 178162 12283.80 232527 16032.10
1430 98.59 44479 3066.70 56231 3876.90 179404 12369.40 234148 16143.90
1440 99.28 44787 3087.90 56620 3903.80 180646 12455.10 235769 16255.60
1450 99.97 45095 3109.10 57009 3930.60 181888 12540.70 237390 16367.40
1460 100.66 45403 3130.40 57399 3957.50 183131 12626.40 239011 16479.20
1470 101.35 45711 3151.60 57788 3984.30 184373 12712.00 240633 16591.00
1480 102.04 46019 3172.80 58177 4011.10 185615 12797.70 242254 16702.80
1490 102.73 46327 3194.10 58567 4038.00 186857 12883.30 243875 16814.50
1500 103.42 46635 3215.30 58956 4064.80 188099 12968.90 245496 16926.30
1510 104.11 46943 3236.60 59346 4091.70 189342 13054.60 247118 17038.10
1520 104.80 47250 3257.70 59735 4118.50 190584 13140.30 248739 17149.90
1530 105.48 47586 3280.90 60158 4147.70 191935 13233.40 250503 17271.50
1540 106.17 47921 3304.00 60583 4177.00 193289 13326.80 252270 17393.40
1550 106.86 48257 3327.20 61008 4206.30 194645 13420.20 254040 17515.40
1560 107.55 48594 3350.40 61434 4235.70 196003 13513.90 255812 17637.60
1570 108.24 48931 3373.60 61860 4265.00 197364 13607.70 257588 17760.00
1580 108.93 49269 3396.90 62287 4294.50 198727 13701.70 259366 17882.60
1590 109.62 49608 3420.30 62715 4324.00 200092 13795.80 261148 18005.50
1600 110.31 49947 3443.70 63144 4353.60 201459 13890.10 262933 18128.50
1610 111.00 50286 3467.00 63573 4383.20 202829 13984.50 264720 18251.80
1620 111.69 50627 3490.60 64003 4412.80 204201 14079.10 266511 18375.20
1630 112.38 50967 3514.00 64434 4442.50 205575 14173.80 268305 18498.90
1640 113.07 51309 3537.60 64865 4472.20 206952 14268.80 270102 18622.80
1650 113.76 51651 3561.20 65297 4502.00 208331 14363.90 271902 18746.90
1660 114.45 51993 3584.70 65731 4531.90 209713 14459.20 273705 18871.20
1670 115.14 52336 3608.40 66164 4561.80 211097 14554.60 275512 18995.80
1680 115.83 52680 3632.10 66599 4591.80 212484 14650.20 277321 19120.60
1690 116.52 53025 3655.90 67034 4621.80 213873 14746.00 279135 19245.60
1700 117.21 53370 3679.70 67471 4651.90 215265 14841.90 280951 19370.80
1710 117.90 53715 3703.50 67908 4682.00 216659 14938.10 282771 19496.30
1720 118.58 54062 3727.40 68346 4712.20 218056 15034.40 284594 19622.00
1730 119.27 54409 3751.30 68784 4742.40 219456 15130.90 286421 19748.00
1740 119.96 54756 3775.20 69224 4772.80 220858 15227.60 288251 19874.20
1750 120.65 55105 3799.30 69664 4803.10 222263 15324.40 290085 20000.60
1760 121.34 55454 3823.40 70105 4833.50 223671 15421.50 291922 20127.30
1770 122.03 55803 3847.40 70548 4864.10 225081 15518.70 293763 20254.20
1780 122.72 56154 3871.60 70991 4894.60 226495 15616.20 295608 20381.40
1790 123.41 56505 3895.80 71434 4925.20 227911 15713.90 297456 20508.80
1800 124.10 56857 3920.10 71879 4955.80 229330 15811.70 299308 20636.50
1810 124.79 57209 3944.40 72325 4986.60 230752 15909.70 301164 20764.50
1820 125.48 57562 3968.70 72771 5017.30 232177 16008.00 303023 20892.60
1830 126.17 57916 3993.10 73219 5048.20 233604 16106.40 304887 21021.20
1840 126.86 58271 4017.60 73667 5079.10 235035 16205.00 306754 21149.90
1850 127.55 58627 4042.10 74117 5110.10 236469 16303.90 308625 21278.90
1860 128.24 58983 4066.70 74567 5141.20 237906 16403.00 310501 21408.20
1870 128.93 59340 4091.30 75018 5172.30 239346 16502.30 312380 21537.80
1880 129.62 59698 4116.00 75471 5203.50 240789 16601.80 314264 21667.70
1890 130.31 60056 4140.70 75924 5234.70 242235 16701.50 316151 21797.80
Notes:

76/93
W = Slope x P x [0.1906
0.2292 x P - 1061]
x P - 1000
For P > 1580 psia
Slope
29.90 759.5 37.80 960.1 120.60 3063.2 157.40 3998.0
0.875 5.645 1.000 6.452 1.750 11.290 2.000 12.903
1900 131.00 60416 4165.50 76378 5266.00 243685 16801.40 318043 21928.20
1910 131.68 60776 4190.30 76834 5297.50 245137 16901.60 319939 22059.00
1920 132.37 61137 4215.20 77290 5328.90 246593 17001.90 321839 22190.00
1930 133.06 61499 4240.20 77747 5360.40 248052 17102.50 323744 22321.30
1940 133.75 61861 4265.10 78206 5392.10 249515 17203.40 325653 22452.90
1950 134.44 62225 4290.20 78665 5423.70 250981 17304.50 327566 22584.80
1960 135.13 62589 4315.30 79126 5455.50 252451 17405.80 329484 22717.10
1970 135.82 62954 4340.50 79588 5487.30 253924 17507.40 331406 22849.60
1980 136.51 63320 4365.70 80050 5519.20 255400 17609.20 333333 22982.50
1990 137.20 63687 4391.00 80514 5551.20 256880 17711.20 335265 23115.70
2000 137.89 64055 4416.40 80979 5583.30 258364 17813.50 337201 23249.10
2010 138.58 64424 4441.80 81446 5615.50 259851 17916.00 339142 23383.00
2020 139.27 64793 4467.30 81913 5647.70 261342 18018.80 341088 23517.10
2030 139.96 65164 4492.80 82381 5679.90 262837 18121.90 343039 23651.70
2040 140.65 65535 4518.40 82851 5712.30 264335 18225.20 344995 23786.50
2050 141.34 65908 4544.10 83322 5744.80 265838 18328.80 346956 23921.70
2060 142.03 66281 4569.90 83794 5777.30 267344 18432.70 348922 24057.30
2070 142.72 66656 4595.70 84267 5810.00 268854 18536.80 350893 24193.20
2080 143.41 67031 4621.60 84742 5842.70 270368 18641.20 352869 24329.40
2090 144.10 67408 4647.60 85218 5875.50 271886 18745.80 354850 24466.00
2100 144.78 67785 4673.60 85695 5908.40 273408 18850.80 356837 24603.00
2110 145.47 68163 4699.60 86173 5941.40 274935 18956.10 358829 24740.30
2120 146.16 68543 4725.80 86653 5974.50 276465 19061.50 360826 24878.00
2130 146.85 68923 4752.00 87134 6007.60 278000 19167.40 362830 25016.20
2140 147.54 69305 4778.40 87616 6040.90 279539 19273.50 364838 25154.60
2150 148.23 69688 4804.80 88100 6074.20 281083 19379.90 366853 25293.60
2160 148.92 70071 4831.20 88585 6107.70 282630 19486.60 368873 25432.80
2170 149.61 70456 4857.70 89072 6141.20 284183 19593.70 370899 25572.50
2180 150.30 70842 4884.30 89560 6174.90 285739 19701.00 372930 25712.60
2190 150.99 71229 4911.00 90049 6208.60 287301 19808.70 374968 25853.10
2200 151.68 71618 4937.80 90540 6242.50 288867 19916.60 377012 25994.00
2210 152.37 72007 4964.70 91032 6276.40 290437 20024.90 379062 26135.40
2220 153.06 72398 4991.60 91526 6310.40 292013 20133.50 381118 26277.10
2230 153.75 72789 5018.60 92021 6344.60 293593 20242.50 383181 26419.30
2240 154.44 73182 5045.70 92518 6378.80 295178 20351.80 385249 26561.90
2250 155.13 73577 5072.90 93017 6413.20 296768 20461.40 387325 26705.10
2260 155.82 73972 5100.10 93517 6447.70 298364 20571.40 389407 26848.60
2270 156.51 74369 5127.50 94018 6482.30 299964 20681.70 391495 26992.60
2280 157.20 74767 5155.00 94521 6516.90 301569 20792.40 393590 27137.00
2290 157.88 75166 5182.50 95026 6551.80 303180 20903.50 395692 27282.00
2300 158.57 75567 5210.10 95533 6586.70 304796 21014.90 397801 27427.40
2310 159.26 75969 5237.80 96041 6621.70 306417 21126.70 399917 27573.30
2320 159.95 76372 5265.60 96551 6656.90 308044 21238.80 402040 27719.60
2330 160.64 76777 5293.50 97062 6692.10 309676 21351.40 404171 27866.60
2340 161.33 77183 5321.50 97576 6727.60 311314 21464.30 406308 28013.90
2350 162.02 77590 5349.60 98091 6763.10 312957 21577.60 408453 28161.80
2360 162.71 77999 5377.80 98608 6798.70 314606 21691.30 410606 28310.20
2370 163.40 78409 5406.10 99126 6834.40 316262 21805.40 412766 28459.20
2380 164.09 78821 5434.50 99647 6870.40 317923 21920.00 414934 28608.60
2390 164.78 79235 5463.00 100170 6906.40 319590 22034.90 417110 28758.70
2400 165.47 79649 5491.60 100694 6942.60 321263 22150.30 419293 28909.20
2410 166.16 80066 5520.30 101220 6978.80 322942 22266.00 421485 29060.30
2420 166.85 80484 5549.10 101749 7015.30 324628 22382.30 423685 29212.00
2430 167.54 80903 5578.00 102279 7051.80 326320 22498.90 425893 29364.20
2440 168.23 81324 5607.00 102811 7088.50 328018 22616.00 428110 29517.10
2450 168.92 81747 5636.20 103346 7125.40 329723 22733.50 430335 29670.50
2460 169.61 82171 5665.40 103882 7162.40 331435 22851.60 432569 29824.50
2470 170.30 82597 5694.80 104421 7199.50 333153 22970.00 434812 29979.20
2480 170.98 83025 5724.30 104962 7236.80 334878 23089.00 437064 30134.50
2490 171.67 83454 5753.90 105504 7274.20 336611 23208.50 439324 30290.30
Notes:

77/93
W = Slope x P x [0.1906
0.2292 x P - 1061]
x P - 1000
For P > 1580 psia
Slope in. mm in. mm in. mm in. mm
29.90 759.5 37.80 960.1 120.60 3063.2 157.40 3998.0
0.875 5.645 1.000 6.452 1.750 11.290 2.000 12.903
2500 172.36 83886 5783.70 106050 7311.80 338350 23328.40 441594 30446.80
2510 173.05 — — — — 340096 23448.70 443874 30604.00
2520 173.74 — — — — 341850 23569.70 446163 30761.80
2530 174.43 — — — — 343611 23691.10 448461 30920.20
2540 175.12 — — — — 345380 23813.10 450769 31079.40
2550 175.81 — — — — 347156 23935.50 453088 31239.30
2560 176.50 — — — — 348940 24058.50 455416 31399.80
2570 177.19 — — — — 350732 24182.10 457755 31561.00
2580 177.88 — — — — 352532 24306.20 460104 31723.00
2590 178.57 — — — — 354340 24430.80 462463 31885.70
2600 179.26 — — — — 356156 24556.00 464834 32049.10
2610 179.95 — — — — 357980 24681.80 467215 32213.30
2620 180.64 — — — — 359813 24808.20 469607 32378.20
2630 181.33 — — — — 361655 24935.20 472011 32544.00
2640 182.02 — — — — 363506 25062.80 474426 32710.50
2650 182.71 — — — — 365365 25191.00 476853 32877.80
2660 183.40 — — — — 367234 25319.80 479292 33046.00
2670 184.09 — — — — 369111 25449.30 481743 33215.00
2680 184.77 — — — — 370999 25579.40 484206 33384.80
2690 185.46 — — — — 372895 25710.20 486681 33555.40
2700 186.15 — — — — 374802 25841.60 489169 33727.00
2710 186.84 — — — — 376718 25973.70 491670 33899.40
2720 187.53 — — — — 378644 26106.50 494184 34072.70
2730 188.22 — — — — 380581 26240.10 496712 34247.00
2740 188.91 — — — — 382528 26374.30 499253 34422.20
2750 189.60 — — — — 384485 26509.30 501807 34598.30
2760 190.29 — — — — 386453 26644.90 504376 34775.40
2770 190.98 — — — — 388432 26781.40 506959 34953.50
2780 191.67 — — — — 390423 26918.70 509557 35132.70
2790 192.36 — — — — 392424 27056.60 512169 35312.80
2800 193.05 — — — — 394438 27195.50 514797 35494.00
2810 193.74 — — — — 396462 27335.00 517440 35676.20
2820 194.43 — — — — 398499 27475.50 520098 35859.40
2830 195.12 — — — — 400548 27616.80 522772 36043.80
2840 195.81 — — — — 402610 27758.90 525463 36229.30
2850 196.50 — — — — 404684 27901.90 528169 36415.90
2860 197.19 — — — — 406771 28045.80 530893 36603.70
2870 197.87 — — — — 408870 28190.50 533634 36792.70
2880 198.56 — — — — 410984 28336.30 536392 36982.90
2890 199.25 — — — — 413111 28482.90 539168 37174.30
2900 199.94 — — — — 415251 28630.50 541962 37366.90
2910 200.63 — — — — 417406 28779.10 544774 37560.80
2920 201.32 — — — — 419575 28928.60 547605 37756.00
2930 202.01 — — — — 421759 29079.20 550456 37952.60
2940 202.70 — — — — 423958 29230.80 553325 38150.40
2950 203.39 — — — — 426172 29383.50 556215 38349.60
2960 204.08 — — — — 428402 29537.20 559125 38550.30
2970 204.77 — — — — 430647 29692.00 562056 38752.30
2980 205.46 — — — — 432909 29848.00 565007 38955.80
2990 206.15 — — — — 435187 30005.00 567981 39160.90
3000 206.84 — — — — 437482 30163.30 570976 39367.40
3010 207.53 — — — — 439794 30322.70 573993 39575.40
3020 208.22 — — — — 442124 30483.30 577034 39785.00
3030 208.91 — — — — 444471 30645.10 580098 39996.30
3040 209.60 — — — — 446837 30808.30 583185 40209.10
3050 210.29 — — — — 449221 30972.60 586297 40423.70
3060 210.97 — — — — 451625 31138.40 589434 40640.00
3070 211.66 — — — — 454048 31305.50 592596 40858.00
3080 212.35 — — — — 456490 31473.80 595784 41077.80
3090 213.04 — — — — 458953 31643.60 598999 41299.50
Notes:

78/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
For Non-Code applications multiply capacity by 1.1
Valve Capacity, ASME B&PV Code Section I, for Supercritical Steam Applies to Valve 3547
°F °C °F °C °F °C °F °C °F °C
Temperature
750 398.9 760 404.4 770 410.0 780 415.6 790 421.1
psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr
3100 213.73 377402 26020.90 369212 25456.20 361533 24926.80 354435 24437.40 347625 23967.80
3150 217.18 387217 26697.60 378376 26088.10 370115 25518.50 362499 24993.40 355215 24491.20
3200 220.63 397331 27395.00 387786 26736.90 379041 26133.90 370728 25560.70 363064 25032.30
3250 224.07 407758 28113.90 397613 27414.40 388038 26754.20 379264 26149.30 370928 25574.50
3300 227.52 418695 28868.00 407720 28111.30 397405 27400.10 387984 26750.50 379063 26135.40
3350 230.97 429996 29647.10 417935 28815.60 407004 28061.90 396732 27353.70 387346 26706.50
3400 234.42 441890 30467.20 428818 29565.90 416841 28740.10 405981 27991.40 395774 27287.60
3450 237.86 454438 31332.30 440244 30353.70 427302 29461.40 415262 28631.30 404348 27878.80
3500 241.31 467714 32247.70 452045 31167.40 438055 30202.80 425103 29309.80 413405 28503.20
3550 244.76 482066 33237.20 464714 32040.90 449109 30964.90 435174 30004.10 422281 29115.20
3600 248.21 497369 34292.30 478112 32964.60 460931 31780.00 445686 30728.90 431672 29762.70
3650 251.65 513744 35421.40 492323 33944.40 473375 32638.00 456679 31486.90 441435 30435.80
3700 255.10 531681 36658.10 507741 35007.50 486506 33543.40 467963 32264.90 451181 31107.80
3750 258.55 550703 37969.60 523585 36099.90 500116 34481.70 479543 33063.30 461317 31806.60
3800 262.00 571336 39392.20 540533 37268.40 514530 35475.50 491688 33900.60 471874 32534.50
3850 265.44 593842 40943.90 559114 38549.50 529842 36531.30 504453 34780.80 482641 33276.90
3900 268.89 616007 42472.10 577109 39790.20 544757 37559.60 517300 35666.50 493615 34033.50
3950 272.34 637963 43985.90 595083 41029.50 559830 38598.90 529863 36532.70 504518 34785.20
4000 275.79 662414 45671.80 614332 42356.60 575399 39672.30 543376 37464.40 515877 35568.40
4050 279.23 688513 47471.20 635028 43783.60 592340 40840.40 557245 38420.60 527729 36385.60
4100 282.68 709738 48934.70 652189 44966.80 607155 41861.80 569942 39296.10 539149 37173.00
4150 286.13 728510 50228.90 668527 46093.30 620789 42801.80 582406 40155.40 550025 37922.80
4200 289.57 749195 51655.10 685722 47278.80 636057 43854.50 595400 41051.30 562015 38749.50
4250 293.02 771195 53172.00 703864 48529.70 651560 44923.40 608966 41986.70 574138 39585.40
4300 296.47 786919 54256.10 717920 49498.80 664953 45846.80 621737 42867.20 586377 40429.20
4350 299.92 802248 55313.00 732501 50504.10 678265 46764.70 634529 43749.20 598292 41250.70
4400 303.36 817083 56335.80 746847 51493.20 692080 47717.20 647827 44666.00 611105 42134.20
4450 306.81 833505 57468.10 762557 52576.40 706435 48706.90 661670 45620.50 624001 43023.30
4500 310.26 844857 58250.80 774531 53402.00 719273 49592.10 673799 46456.80 636467 43882.80
Notes:
1. The minimum set pressure is 50 psig (3.45 barg). For set
pressures 50 psig (3.45 barg) to 99 psig (6.83 barg) contact
the factory.

79/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
°F °C °F °C °F °C °F °C °F °C
Temperature
800 426.7 810 432.2 820 437.8 830 443.3 840 448.9
3100 213.73 341193 23524.40 336648 23211.00 332281 22909.90 327983 22613.60 323940 22334.80
3150 217.18 348353 24018.00 343595 23690.00 339027 23375.00 334537 23065.50 330316 22774.40
3200 220.63 355739 24527.30 350753 24183.50 345863 23846.40 341276 23530.10 336767 23219.20
3250 224.07 363242 25044.60 357900 24676.30 352900 24331.50 347996 23993.40 343395 23676.20
3300 227.52 370861 25569.90 365265 25184.10 360034 24823.40 354907 24469.90 350102 24138.60
3350 230.97 378459 26093.80 372604 25690.10 367136 25313.10 361783 24944.00 356772 24598.50
3400 234.42 386300 26634.40 380168 26211.60 374319 25808.30 368856 25431.70 363507 25062.90
3450 237.86 394251 27182.60 387831 26740.00 381714 26318.20 375878 25915.80 370302 25531.40
3500 241.31 402466 27749.00 395737 27285.10 389193 26833.90 383099 26413.70 377153 26003.70
3550 244.76 410470 28300.90 403281 27805.20 396605 27344.90 390109 26897.00 384056 26479.70
3600 248.21 418901 28882.20 411371 28363.00 404233 27870.80 397601 27413.60 391144 26968.40
3650 251.65 427622 29483.40 419726 28939.00 412253 28423.80 405011 27924.50 398285 27460.70
3700 255.10 436274 30080.00 428008 29510.10 420027 28959.80 412636 28450.20 405470 27956.10
3750 258.55 445023 30683.20 436187 30074.00 428033 29511.80 420153 28968.50 412851 28465.00
3800 262.00 454069 31306.90 444814 30668.80 436102 30068.10 427883 29501.40 420112 28965.70
3850 265.44 463434 31952.60 453730 31283.50 444611 30654.80 435839 30050.00 427738 29491.40
3900 268.89 472912 32606.10 462527 31890.10 452998 31233.10 443845 30602.00 435404 30020.00
3950 272.34 482494 33266.70 471614 32516.60 461438 31815.00 451893 31156.90 442917 30538.00
4000 275.79 492170 33933.90 480776 33148.30 470139 32414.90 459973 31714.00 450631 31069.90
4050 279.23 502456 34643.10 490249 33801.40 479119 33034.00 468500 32301.90 458758 31630.20
4100 282.68 512585 35341.40 499795 34459.60 487917 33640.60 477070 32892.80 466708 32178.30
4150 286.13 522796 36045.50 509403 35122.00 496989 34266.10 485209 33453.90 474445 32711.80
4200 289.57 533682 36796.00 519338 35807.00 506353 34911.80 494053 34063.70 482833 33290.10
4250 293.02 544676 37554.00 529624 36516.20 515755 35560.00 503173 34692.50 491235 33869.40
4300 296.47 556098 38341.60 540285 37251.30 525748 36249.00 512062 35305.40 499635 34448.60
4350 299.92 567629 39136.60 550701 37969.40 535203 36900.90 521218 35936.70 508020 35026.70
4400 303.36 579994 39989.10 562166 38759.90 545575 37616.00 530658 36587.50 516636 35620.70
4450 306.81 592504 40851.70 573380 39533.10 555996 38334.50 540401 37259.30 525773 36250.70
4500 310.26 604724 41694.20 584646 40309.90 566444 39054.90 549532 37888.80 534334 36841.00
Notes:
the factory.

80/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
°F °C °F °C °F °C °F °C °F °C
Temperature
850 454.4 860 460.0 870 465.6 880 471.1 890 476.7

3100 213.73 320043 22066.10 316800 21842.50 313737 21631.40 310680 21420.60 307790 21221.30
3150 217.18 326251 22494.20 322961 22267.30 319682 22041.20 316585 21827.70 313493 21614.50
3200 220.63 332528 22926.90 329100 22690.60 325776 22461.40 322462 22232.90 319333 22017.20
3250 224.07 338871 23364.30 335300 23118.10 331839 22879.40 328391 22641.70 325138 22417.40
3300 227.52 345382 23813.20 341660 23556.60 338055 23308.00 334466 23060.60 331082 22827.20
3350 230.97 351854 24259.40 347978 23992.20 344227 23733.60 340496 23476.30 336979 23233.80
3400 234.42 358383 24709.60 354349 24431.50 350448 24162.50 346569 23895.00 342917 23643.20
3450 237.86 364966 25163.50 360768 24874.00 356712 24594.40 352790 24324.00 348994 24062.20
3500 241.31 371599 25620.80 367233 25319.80 363017 25029.10 358943 24748.20 355003 24476.50
3550 244.76 378148 26072.30 373613 25759.70 369237 25457.90 365127 25174.60 361040 24892.80
3600 248.21 384993 26544.30 380275 26219.00 375727 25905.40 371338 25602.80 367099 25310.50
3650 251.65 391882 27019.30 386976 26681.00 382251 26355.20 377818 26049.60 373416 25746.10
3700 255.10 398809 27496.90 393710 27145.30 388802 26806.90 384203 26489.80 379638 26175.10
3750 258.55 405767 27976.60 400471 27611.50 395376 27260.20 390605 26931.20 385873 26605.00
3800 262.00 412750 28458.10 407250 28078.80 401965 27714.50 397019 27373.40 392117 27035.50
3850 265.44 420072 28962.90 414352 28568.50 408860 28189.90 403724 27835.70 398639 27485.10
3900 268.89 427259 29458.40 421320 29048.90 415622 28656.10 410298 28289.00 405030 27925.80
3950 272.34 434456 29954.60 428293 29529.70 422385 29122.40 416870 28742.10 411417 28366.20
4000 275.79 441836 30463.50 435438 30022.30 429309 29599.80 423593 29205.70 417944 28816.20
4050 279.23 449410 30985.70 442763 30527.40 436402 30088.80 430473 29680.00 424621 29276.50
4100 282.68 456992 31508.40 450091 31032.60 443493 30577.70 437177 30142.20 431123 29724.80
4150 286.13 464367 32016.90 457216 31523.90 450386 31053.00 444031 30614.80 437767 30182.90
4200 289.57 472134 32552.40 464711 32040.60 457628 31552.30 451043 31098.30 444558 30651.10
4250 293.02 480108 33102.20 472398 32570.60 465048 32063.90 458031 31580.10 451323 31117.60
4300 296.47 488072 33651.30 480070 33099.60 472450 32574.20 464984 32059.50 458049 31581.30
4350 299.92 495777 34182.60 487490 33611.20 479606 33067.60 472092 32549.50 464920 32055.10
4400 303.36 503916 34743.70 495317 34150.90 487145 33587.40 479364 33050.90 471944 32539.30
4450 306.81 512273 35319.90 503346 34704.40 494870 34120.00 486590 33549.10 478920 33020.30
4500 310.26 520332 35875.60 511085 35238.00 502315 34633.30 493755 34043.20 485834 33497.00
Notes:
the factory.

81/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
°F °C °F °C °F °C °F °C °F °C
Temperature
900 482.2 910 487.8 920 493.3 930 498.9 940 504.4

3100 213.73 304902 21022.20 302469 20854.50 300093 20690.60 297844 20535.60 295575 20379.10
3150 217.18 310571 21413.10 308589 21276.40 306645 21142.40 304661 21005.60 302789 20876.50
3200 220.63 316293 21807.60 314559 21688.00 312854 21570.50 311097 21449.30 309447 21335.60
3250 224.07 321980 22199.70 319670 22040.40 317327 21878.90 315116 21726.40 312871 21571.60
3300 227.52 327798 22600.80 324960 22405.20 322194 22214.40 319498 22028.60 316869 21847.30
3350 230.97 333570 22998.80 330624 22795.70 327755 22597.90 325046 22411.10 322319 22223.10
3400 234.42 339377 23399.20 336322 23188.50 333439 22989.80 330539 22789.80 327801 22601.00
3450 237.86 345318 23808.80 342146 23590.10 339156 23383.90 336149 23176.60 333312 22981.00
3500 241.31 351190 24213.60 348004 23994.00 344804 23773.30 341786 23565.30 338753 23356.10
3550 244.76 357087 24620.20 353785 24392.60 350471 24164.10 347347 23948.70 344209 23732.30
3600 248.21 363003 25028.10 359583 24792.30 356258 24563.10 353023 24340.00 349875 24123.00
3650 251.65 369165 25453.00 365618 25208.40 362171 24970.80 358820 24739.70 355560 24514.90
3700 255.10 375232 25871.30 371558 25618.00 367990 25372.00 364634 25140.60 361260 24907.90
3750 258.55 381310 26290.30 377507 26028.10 373816 25773.70 370345 25534.30 366858 25293.90
3800 262.00 387393 26709.80 383458 26438.40 379763 26183.70 376054 25928.00 372567 25687.50
3850 265.44 393740 27147.40 389664 26866.30 385838 26602.50 382000 26337.90 378392 26089.20
3900 268.89 399960 27576.20 395743 27285.50 391787 27012.70 387821 26739.30 384095 26482.40
3950 272.34 406172 28004.50 401951 27713.50 397725 27422.10 393759 27148.70 389784 26874.60
4000 275.79 412516 28441.90 408151 28141.00 403783 27839.80 399686 27557.30 395581 27274.30
4050 279.23 419001 28889.10 414484 28577.60 410110 28276.00 405733 27974.30 401627 27691.20
4100 282.68 425315 29324.40 420649 29002.70 416134 28691.40 411761 28389.90 407523 28097.70
4150 286.13 431761 29768.80 426940 29436.40 422277 29114.90 417616 28793.60 413249 28492.50
4200 289.57 438345 30222.80 433362 29879.20 428545 29547.10 423732 29215.20 419226 28904.60
4250 293.02 444900 30674.70 439753 30319.90 434780 29977.00 429972 29645.50 425320 29324.70
4300 296.47 451416 31124.00 446102 30757.60 440973 30404.00 436179 30073.40 431380 29742.60
4350 299.92 458066 31582.50 452580 31204.20 447287 30839.30 442175 30486.80 437234 30146.20
4400 303.36 464859 32050.80 459192 31660.10 453727 31283.30 448453 30919.70 443359 30568.50
4450 306.81 471601 32515.70 465752 32112.40 460116 31723.80 454857 31361.20 449602 30998.90
4500 310.26 478281 32976.30 472250 32560.40 466441 32159.90 461024 31786.40 455615 31413.50
Notes:
the factory.

82/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
°F °C °F °C °F °C °F °C °F °C
Temperature
950 510.0 960 515.6 970 521.1 980 526.7 990 532.2
3100 213.73 293357 20226.20 291255 20081.30 289197 19939.40 287183 19800.50 285210 19664.50
3150 217.18 300952 20749.90 298292 20566.50 295702 20387.90 293112 20209.30 290653 20039.80
3200 220.63 307823 21223.60 304724 21009.90 301718 20802.70 298869 20606.20 296030 20410.50
3250 224.07 310750 21425.40 308141 21245.50 305596 21070.10 303113 20898.90 300690 20731.80
3300 227.52 314303 21670.40 312031 21513.70 309807 21360.40 307556 21205.20 305426 21058.30
3350 230.97 319659 22039.70 317305 21877.40 315002 21718.60 312748 21563.20 310542 21411.10
3400 234.42 325045 22411.00 322606 22242.80 320303 22084.10 317969 21923.10 315763 21771.00
3450 237.86 330457 22784.20 328018 22616.00 325632 22451.50 323215 22284.80 320932 22127.40
3500 241.31 335891 23158.80 333366 22984.70 330898 22814.60 328484 22648.10 326122 22485.30
3550 244.76 341249 23528.20 338639 23348.30 336089 23172.50 333684 23006.70 331243 22838.30
3600 248.21 346810 23911.70 344110 23725.50 341471 23543.50 338893 23365.80 336372 23192.00
3650 251.65 352388 24296.20 349594 24103.60 346866 23915.50 344295 23738.30 341688 23558.50
3700 255.10 357978 24681.70 355089 24482.50 352270 24288.10 349613 24104.90 346921 23919.30
3750 258.55 363467 25060.10 360485 24854.50 357677 24660.90 354833 24464.80 352154 24280.10
3800 262.00 369063 25445.90 366091 25241.00 363083 25033.60 360252 24838.40 357384 24640.70
3850 265.44 374770 25839.40 371699 25627.70 368701 25421.00 365669 25211.90 362814 25015.10
3900 268.89 380356 26224.60 377187 26006.10 374096 25793.00 371079 25584.90 368134 25381.90
3950 272.34 386049 26617.10 382778 26391.60 379588 26171.60 376477 25957.10 373442 25747.90
4000 275.79 391727 27008.60 388352 26775.90 385064 26549.20 381975 26336.20 378844 26120.30
4050 279.23 397644 27416.50 394159 27176.30 390763 26942.10 387575 26722.30 384346 26499.70
4100 282.68 403414 27814.40 399820 27566.60 396320 27325.30 393035 27098.80 389709 26869.40
4150 286.13 409016 28200.60 405316 27945.50 401846 27706.30 398335 27464.20 395040 27237.00
4200 289.57 414860 28603.50 411185 28350.20 407470 28094.00 403986 27853.80 400461 27610.80
4250 293.02 420816 29014.20 417026 28752.90 413197 28488.90 409607 28241.40 405977 27991.10
4300 296.47 426736 29422.40 422831 29153.10 418887 28881.20 415191 28626.40 411455 28368.80
4350 299.92 432455 29816.70 428438 29539.70 424531 29270.30 420584 28998.20 416886 28743.20
4400 303.36 438434 30228.90 434297 29943.70 430274 29666.30 426361 29396.50 422553 29134.00
4450 306.81 444526 30648.90 440262 30354.90 436119 30069.30 432091 29791.60 428173 29521.40
4500 310.26 450392 31053.40 446008 30751.10 441749 30457.50 437767 30182.90 433738 29905.10
Notes:
the factory.

83/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
°F °C °F °C °F °C °F °C °F °C
Temperature
1000 537.8 1010 543.3 1020 548.9 1030 554.4 1040 560.0
3100 213.73 283277 19531.20 281565 19413.20 279883 19297.20 278231 19183.30 276608 19071.40
3150 217.18 288256 19874.50 286480 19752.00 284737 19631.90 283025 19513.80 281344 19397.90
3200 220.63 293272 20220.30 290782 20048.70 288292 19877.00 285927 19713.90 283558 19550.60
3250 224.07 298324 20568.70 292321 20154.80 286666 19764.90 281385 19400.80 276331 19052.30
3300 227.52 303340 20914.50 295600 20380.90 288363 19881.90 281689 19421.70 275406 18988.50
3350 230.97 308382 21262.10 303912 20953.90 299698 20663.40 295589 20380.10 291708 20112.50
3400 234.42 313526 21616.80 311486 21476.20 309484 21338.10 307593 21207.70 305666 21074.90
3450 237.86 318697 21973.30 316585 21827.70 314515 21685.00 312559 21550.10 310566 21412.70
3500 241.31 323810 22325.90 321627 22175.40 319566 22033.20 317467 21888.50 315484 21751.80
3550 244.76 328855 22673.70 326683 22523.90 324473 22371.60 322386 22227.70 320261 22081.20
3600 248.21 333906 23022.00 331664 22867.40 329467 22715.90 327313 22567.40 325201 22421.80
3650 251.65 339139 23382.80 336823 23223.10 334554 23066.60 332415 22919.20 330233 22768.70
3700 255.10 344290 23737.90 341899 23573.10 339647 23417.80 337352 23259.60 335188 23110.30
3750 258.55 349440 24093.00 347068 23929.40 344652 23762.90 342376 23605.90 340056 23446.00
3800 262.00 354683 24454.50 352236 24285.80 349839 24120.50 347397 23952.10 345097 23793.50
3850 265.44 360025 24822.80 357499 24648.60 355026 24478.10 352507 24304.50 350135 24140.90
3900 268.89 365259 25183.70 362655 25004.10 360107 24828.50 357611 24656.40 355167 24487.90
3950 272.34 370478 25543.50 367796 25358.60 365172 25177.70 362704 25007.50 360187 24834.00
4000 275.79 375789 25909.70 373026 25719.20 370429 25540.10 367781 25357.60 365292 25185.90
4050 279.23 381196 26282.50 378460 26093.80 375672 25901.60 373053 25721.00 370381 25536.80
4100 282.68 386466 26645.80 383650 26451.70 380781 26253.90 378087 26068.10 375340 25878.70
4150 286.13 391703 27006.90 388807 26807.20 385974 26611.90 383202 26420.80 380489 26233.70
4200 289.57 397153 27382.70 394170 27177.00 391254 26976.00 388402 26779.30 385611 26586.90
4250 293.02 402571 27756.20 399502 27544.60 396502 27337.80 393689 27143.80 390817 26945.80
4300 296.47 407951 28127.20 404794 27909.50 401710 27696.90 398820 27497.60 395869 27294.20
4350 299.92 413284 28494.90 410040 28271.20 407003 28061.80 403903 27848.10 400999 27647.90
4400 303.36 418845 28878.30 415507 28648.10 412383 28432.80 409196 28213.00 406211 28007.20
4450 306.81 424359 29258.50 421069 29031.60 417716 28800.50 414576 28584.00 411375 28363.30
4500 310.26 429818 29634.90 426438 29401.80 422994 29164.40 419771 28942.10 416485 28715.60
Notes:
the factory.

84/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
°F °C °F °C °F °C °F °C °F °C °F °C
Temperature
1050 565.6 1060 571.1 1070 576.7 1080 582.2 1090 587.8 1100 593.3
Set Pressure1 Valve Capacity
psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr
3100 213.73 275013 18961.40 273501 18857.20 272014 18754.70 270604 18657.40 269163 18558.10 267745 18460.30
3150 217.18 279693 19284.10 278185 19180.10 276645 19074.00 275185 18973.30 273694 18870.50 272281 18773.10
3200 220.63 281306 19395.30 280432 19335.10 279509 19271.40 278651 19212.30 277745 19149.80 276903 19091.70
3250 224.07 271540 18722.00 273426 18852.00 275406 18988.50 277375 19124.30 279443 19266.90 281501 19408.80
3300 227.52 269574 18586.40 272676 18800.30 275833 19018.00 279158 19247.20 282549 19481.00 286126 19727.60
3350 230.97 287915 19851.00 288457 19888.40 289062 19930.10 289610 19967.90 290222 20010.10 290777 20048.30
3400 234.42 303774 20944.40 302053 20825.80 300361 20709.10 298632 20589.90 296996 20477.10 295388 20366.20
3450 237.86 308610 21277.90 306833 21155.30 305085 21034.80 303367 20916.40 301678 20799.90 300016 20685.30
3500 241.31 313464 21612.50 311627 21485.90 309823 21361.50 308120 21244.10 306375 21123.80 304660 21005.50
3550 244.76 318254 21942.80 316360 21812.20 314572 21688.90 312742 21562.80 311015 21443.70 309246 21321.70
3600 248.21 323129 22278.90 321252 22149.50 319330 22017.00 317517 21892.00 315662 21764.10 313910 21643.30
3650 251.65 328093 22621.20 326154 22487.50 324250 22356.20 322301 22221.80 320463 22095.10 318656 21970.50
3700 255.10 332981 22958.20 330982 22820.40 329019 22685.00 327170 22557.50 325273 22426.70 323409 22298.20
3750 258.55 337869 23295.20 335809 23153.20 333786 23013.70 331881 22882.30 329928 22747.70 328009 22615.40
3800 262.00 342841 23638.00 340717 23491.60 338719 23353.80 336670 23212.50 334741 23079.50 332763 22943.20
3850 265.44 347811 23980.70 345712 23836.00 343563 23687.80 341540 23548.30 339467 23405.40 337515 23270.80
3900 268.89 352772 24322.70 350611 24173.70 348489 24027.40 346315 23877.50 344270 23736.50 342261 23598.00
3950 272.34 357721 24663.90 355496 24510.50 353312 24360.00 351076 24205.80 348973 24060.80 346906 23918.30
4000 275.79 362752 25010.80 360462 24852.90 358214 24697.90 356008 24545.80 353842 24396.50 351715 24249.80
4050 279.23 367870 25363.70 365511 25201.00 363197 25041.50 360926 24884.90 358697 24731.20 356509 24580.40
4100 282.68 372759 25700.80 370335 25533.60 368060 25376.80 365725 25215.80 363534 25064.70 361284 24909.60
4150 286.13 377833 26050.60 375339 25878.70 372999 25717.30 370599 25551.90 368346 25396.50 366034 25237.10
4200 289.57 382879 26398.50 380425 26229.30 377910 26055.90 375550 25893.20 373130 25726.40 370858 25569.70
4250 293.02 388007 26752.10 385484 26578.10 383009 26407.50 380473 26232.60 378093 26068.50 375757 25907.50
4300 296.47 392983 27095.20 390392 26916.50 387852 26741.40 385360 26569.60 382916 26401.10 380518 26235.70
4350 299.92 398034 27443.40 395373 27260.00 392765 27080.10 390208 26903.80 387700 26730.90 385240 26561.30
4400 303.36 403164 27797.10 400431 27608.70 397752 27424.00 395245 27251.10 392668 27073.50 390142 26899.30
4450 306.81 408376 28156.50 405567 27962.80 402816 27773.10 400241 27595.60 397596 27413.20 395003 27234.40
4500 310.26 413407 28503.40 410526 28304.70 407832 28119.00 405065 27928.20 402476 27749.70 399816 27566.30
Notes:
the factory.

85/93
P = (Set x 1.03) + 14.7
W =1135.8x 0.9 x Slope x P
51.45 √V Slope = 120.6
V = Specific Volume
°F °C °F °C °F °C °F °C °F °C
Temperature
1110 598.9 1120 604.4 1130 610.0 1140 615.6 1150 621.1
Set Pressure1 Valve Capacity
3100 213.73 266452 18371.20 265177 18283.30 263920 18196.60 262681 18111.20 261411 18023.60
3150 217.18 270942 18680.70 269623 18589.80 268375 18503.80 267093 18415.40 265829 18328.20
3200 220.63 275517 18996.20 274206 18905.80 272861 18813.10 271587 18725.20 270279 18635.00
3250 224.07 280124 19313.80 278711 19216.40 277375 19124.30 276058 19033.50 274706 18940.30
3300 227.52 284702 19629.50 283300 19532.80 281918 19437.50 280556 19343.60 279158 19247.20
3350 230.97 289305 19946.80 287855 19846.90 286427 19748.40 285020 19651.40 283634 19555.80
3400 234.42 293868 20261.40 292433 20162.50 290958 20060.80 289565 19964.80 288132 19866.00
3450 237.86 298512 20581.60 296966 20475.00 295506 20374.40 294006 20270.90 292590 20173.30
3500 241.31 303107 20898.40 301578 20793.00 300006 20684.60 298523 20582.40 297062 20481.70
3550 244.76 307645 21211.30 306069 21102.70 304516 20995.60 302987 20890.20 301481 20786.30
3600 248.21 312259 21529.40 310704 21422.20 309102 21311.80 307525 21203.10 305972 21096.00
3650 251.65 316952 21853.00 315348 21742.40 313697 21628.60 312141 21521.30 310540 21410.90
3700 255.10 321728 22182.30 319999 22063.10 318370 21950.80 316766 21840.20 315115 21726.40
3750 258.55 326278 22496.00 324575 22378.60 322899 22263.10 321248 22149.20 319549 22032.10
3800 262.00 330981 22820.30 329226 22699.30 327500 22580.30 325800 22463.10 324127 22347.70
3850 265.44 335679 23144.20 333955 23025.30 332176 22902.70 330426 22782.00 328703 22663.20
3900 268.89 340371 23467.70 338596 23345.30 336767 23219.20 335047 23100.60 333274 22978.40
3950 272.34 345051 23790.40 343140 23658.60 341344 23534.80 339577 23413.00 337754 23287.30
4000 275.79 349806 24118.20 347928 23988.70 345993 23855.30 344175 23730.00 342386 23606.60
4050 279.23 354546 24445.00 352615 24311.90 350715 24180.90 348845 24052.00 347005 23925.10
4100 282.68 359266 24770.50 357281 24633.60 355329 24499.00 353408 24366.60 351519 24236.30
4150 286.13 363961 25094.20 362019 24960.30 360013 24822.00 358039 24685.90 356098 24552.00
4200 289.57 368727 25422.80 366732 25285.20 364671 25143.10 362741 25010.10 360746 24872.50
4250 293.02 373670 25763.60 371516 25615.10 369500 25476.10 367417 25332.50 365465 25197.90
4300 296.47 378377 26088.10 376167 25935.80 374098 25793.10 372063 25652.80 369961 25507.90
4350 299.92 383043 26409.80 380884 26261.00 378761 26114.60 376673 25970.60 374517 25822.00
4400 303.36 387887 26743.80 385670 26591.00 383491 26440.70 381349 26293.00 379242 26147.80
4450 306.81 392689 27074.90 390415 26918.10 388291 26771.70 386092 26620.10 383930 26471.00
4500 310.26 397444 27402.70 395228 27250.00 392936 27091.90 390682 26936.50 388468 26783.90
Notes:
the factory.

86/93
Reduced Bore Selection and Capacity Factor
Reduced Bore Selection

Inlet Size Valve Bore Size Orifice Area Relative to
in. mm Types in. mm in2 cm2 Full Bore (%)
.881 22.21 0.601 3.880 100
.84 21.4 0.559 3.610 93
.81 20.7 0.518 3.340 86.2
.78 19.8 0.479 3.090 79.7
.75 19.1 0.442 2.850 73.5
3515 &
1.50 38.1 .72 18.3 0.406 2.620 67.6
3525
.69 17.5 0.371 2.390 61.7
.66 16.7 0.338 2.180 56.2
.63 15.9 0.307 1.980 51.1
.59 15.1 0.277 1.790 46.1
.56 14.3 0.249 1.610 41.4
1.001 25.41 0.785 5.060 100
.97 24.6 0.737 4.750 93.9
.94 23.8 0.690 4.450 87.9
.91 23.0 0.645 4.160 82.2
.88 22.2 0.601 3.880 76.6
3516 & .84 21.4 0.559 3.610 71.2
2.00 50.8
3526 .81 20.7 0.518 3.340 66
.78 19.8 0.479 3.090 61
.75 19.1 0.442 2.850 56.3
.72 18.2 0.404 2.610 51.5
.69 17.5 0.371 2.390 47.3
.63 15.9 0.307 1.980 39.1
1.751 44.51 2.405 15.520 100
1.72 43.7 2.320 14.970 96.5
1.69 42.9 2.237 14.430 93
1.66 42.1 2.154 13.900 89.6
1.63 41.3 2.074 13.380 86.2
1.59 40.5 1.995 12.870 83
1.56 39.7 1.917 12.370 79.7
1.53 38.9 1.842 11.880 76.6
1.50 38.1 1.767 11.400 73.5
1.47 37.3 1.694 10.930 70.4
3517, 1.44 36.5 1.623 10.470 67.5
3527,
2.50 63.5 1.41 35.7 1.553 10.020 64.6
3537 &
3547 1.38 34.9 1.485 9.580 61.7
1.34 34.1 1.418 9.150 59
1.31 33.4 1.353 8.730 56.3
1.28 32.5 1.289 8.320 53.6
1.19 30.2 1.108 7.150 46.1
1.16 29.4 1.050 6.770 43.7
1.13 28.6 .994 6.410 41.3
1.09 27.8 .940 6.060 39.1
1.06 27.0 .887 5.720 36.9
1.03 26.2 .835 5.390 34.7
1.00 25.4 .785 5.060 32.6
Notes:
1. Full Bore comparison for this bore size

87/93
Reaction Forces
Illustrated to the right is a Consolidated® Electromatic

Typical Vertical Discharge Consolidated®
Ball Valve. When the valve is closed, an upward force
is exerted in the valve neck (FP), due to valve internal
Electromatic Ball Valve
pressure. Valve necks are designed to resist the force
and circumferential stresses due to valve internal
pressure. FR
When the valve opens, the force remains constant

until some over pressure occurs. The force resulting
from set pressure plus overpressure (FSP) must be
balanced by resisting forces in the valve neck.
Once flow has been established, the steam escapes

upward through the discharge connection; this results
in force (FR) acting downward at the center line of the
discharge pipe.
Force FR is represented by the equation:
F = MV + PA
A = Area of outlet, sq. in.
W lb/sec lb - sec
M= = =
g ft/sec2 ft
P = Static pressure, lb/sq.in
V = Velocity, ft/sec
In addition to actual valve capacities, reaction force

valves are based on pressure, temperature, and
valve configuration. Forces for a particula rvalve type
will apply regardless of inlet connection used; i.e.
flange,screwed, or welded.
For valve installations which vent to a closed system

or solidly piped discharge lines, changes which occur
in reaction forces, and the effects on nozzles, headers,
and discharge lines should be considered.
Force values indicated apply only when valves have

been installed in accordance with ASME Code or
Dresser Maintenance Manual recommendations.
FP

88/93
Reaction Forces - Steam
18,000 18,000
17,000 17,000
16,000 16,000
15,000 15,000
14,000 14,000
13,000 3547 at 3% Acc. 800°F 13,000
12,000 12,000
11,000 11,000
3538 at 3% Acc.
10,000 10,000
Force (lbs.)
3547 at 3% Acc. 1100°F

9,000 9,000
8,000 8,000
3537 at 3% Acc.
7,000 7,000
6,000 6,000
3517 & 3527 at 3% Acc.
5,000 5,000
4,000 4,000
3,000 3,000
2,000 2,000
3525 & 3526 at 3% Acc.
1,000 1,000
3515 & 3525
0 0
0 1,000 2,000 3,000 4,000 5,000
Set Pressure (psig)

89/93
Superheat Correction Factor
Total 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
Temp. (°F)
Flowing Superheat Correction Factor Ksh
Pressure (psia)*
50 0.987 0.957 0.930 0.905 0.882 0.861 0.841 0.823 0.805 0.789 0.774 0.759 0.745 0.732 0.719 0.708 0.696
100 0.998 0.963 0.935 0.909 0.885 0.864 0.843 0.825 0.807 0.790 0.775 0.760 0.746 0.733 0.720 0.708 0.697
150 0.984 0.970 0.940 0.913 0.888 0.866 0.846 0.826 0.808 0.792 0.776 0.761 0.747 0.733 0.721 0.709 0.697
200 0.979 0.977 0.945 0.917 0.892 0.869 0.848 0.828 0.810 0.793 0.777 0.762 0.748 0.734 0.721 0.709 0.698
250 - 0.972 0.951 0.921 0.895 0.871 0.850 0.830 0.812 0.794 0.778 0.763 0.749 0.735 0.722 0.710 0.698
300 - 0.968 0.957 0.926 0.898 0.874 0.852 0.832 0.813 0.796 0.780 0.764 0.750 0.736 0.723 0.710 0.699
350 - 0.968 0.963 0.930 0.902 0.877 0.854 0.834 0.815 0.797 0.781 0.765 0.750 0.736 0.723 0.711 0.699
400 - - 0.963 0.935 0.906 0.880 0.857 0.836 0.816 0.798 0.782 0.766 0.751 0.737 0.724 0.712 0.700
450 - - 0.961 0.940 0.909 0.883 0.859 0.838 0.818 0.800 0.783 0.767 0.752 0.738 0.725 0.712 0.700
500 - - 0.961 0.946 0.914 0.886 0.862 0.840 0.820 0.801 0.784 0.768 0.753 0.739 0.725 0.713 0.701
550 - - 0.962 0.952 0.918 0.889 0.864 0.842 0.822 0.803 0.785 0.769 0.754 0.740 0.726 0.713 0.701
600 - - 0.964 0.958 0.922 0.892 0.867 0.844 0.823 0.804 0.787 0.770 0.755 0.740 0.727 0.714 0.702
650 - - 0.968 0.958 0.927 0.896 0.869 0.846 0.825 0.806 0.788 0.771 0.756 0.741 0.728 0.715 0.702
700 - - - 0.958 0.931 0.899 0.872 0.848 0.827 0.807 0.789 0.772 0.757 0.742 0.728 0.715 0.703
750 - - - 0.958 0.936 0.903 0.875 0.850 0.828 0.809 0.790 0.774 0.758 0.743 0.729 0.716 0.703
800 - - - 0.960 0.942 0.906 0.878 0.852 0.830 0.810 0.792 0.774 0.759 0.744 0.730 0.716 0.704
850 - - - 0.962 0.947 0.910 0.880 0.855 0.832 0.812 0.793 0.776 0.760 0.744 0.730 0.717 0.704
900 - - - 0.965 0.953 0.914 0.883 0.857 0.834 0.813 0.794 0.777 0.760 0.745 0.731 0.718 0.705
950 - - - 0.969 0.958 0.918 0.886 0.860 0.836 0.815 0.796 0.778 0.761 0.746 0.732 0.718 0.705
1000 - - - 0.974 0.959 0.923 0.890 0.862 0.838 0.816 0.797 0.779 0.762 0.747 0.732 0.719 0.706
1050 - - - - 0.960 0.927 0.893 0.864 0.840 0.818 0.798 0.780 0.763 0.748 0.733 0.719 0.707
1100 - - - - 0.962 0.931 0.896 0.867 0.842 0.820 0.800 0.781 0.764 0.749 0.734 0.720 0.707
1150 - - - - 0.964 0.936 0.899 0.870 0.844 0.821 0.801 0.782 0.765 0.749 0.735 0.721 0.708
1200 - - - - 0.966 0.941 0.903 0.872 0.846 0.823 0.802 0.784 0.766 0.750 0.735 0.721 0.708
1250 - - - - 0.969 0.946 0.906 0.875 0.848 0.825 0.804 0.785 0.767 0.751 0.736 0.722 0.709
1300 - - - - 0.973 0.952 0.910 0.878 0.850 0.826 0.805 0.786 0.768 0.752 0.737 0.723 0.709
1350 - - - - 0.977 0.958 0.914 0.880 0.852 0.828 0.807 0.787 0.769 0.753 0.737 0.723 0.710
1400 - - - - 0.982 0.963 0.918 0.883 0.854 0.830 0.808 0.788 0.770 0.754 0.738 0.724 0.710
1450 - - - - 0.987 0.968 0.922 0.886 0.857 0.832 0.809 0.790 0.771 0.754 0.739 0.724 0.711
1500 - - - - 0.993 0.970 0.926 0.889 0.859 0.833 0.811 0.791 0.772 0.755 0.740 0.725 0.711
1550 - - - - - 0.972 0.930 0.892 0.861 0.835 0.812 0.792 0.773 0.756 0.740 0.726 0.712
1600 - - - - - 0.973 0.934 0.894 0.863 0.836 0.813 0.792 0.774 0.756 0.740 0.726 0.712
1650 - - - - - 0.973 0.936 0.895 0.863 0.836 0.812 0.791 0.772 0.755 0.739 0.724 0.710
1700 - - - - - 0.973 0.938 0.895 0.863 0.835 0.811 0.790 0.771 0.754 0.738 0.723 0.709
1750 - - - - - 0.974 0.940 0.896 0.862 0.835 0.810 0.789 0.770 0.752 0.736 0.721 0.707
1800 - - - - - 0.975 0.942 0.897 0.862 0.834 0.810 0.788 0.768 0.751 0.735 0.720 0.705
1850 - - - - - 0.976 0.944 0.897 0.862 0.833 0.809 0.787 0.767 0.749 0.733 0.718 0.704
1900 - - - - - 0.977 0.946 0.898 0.862 0.832 0.807 0.785 0.766 0.748 0.731 0.716 0.702
1950 - - - - - 0.979 0.949 0.898 0.861 0.832 0.806 0.784 0.764 0.746 0.729 0.714 0.700
2000 - - - - - 0.982 0.952 0.899 0.861 0.831 0.805 0.782 0.762 0.744 0.728 0.712 0.698
2050 - - - - - 0.985 0.954 0.899 0.860 0.830 0.804 0.781 0.761 0.742 0.726 0.710 0.696
2100 - - - - - 0.988 0.956 0.900 0.860 0.828 0.802 0.779 0.759 0.740 0.724 0.708 0.694
2150 - - - - - - 0.956 0.900 0.859 0.827 0.801 0.778 0.757 0.738 0.722 0.706 0.692
2200 - - - - - - 0.955 0.901 0.859 0.826 0.799 0.776 0.755 0.736 0.720 0.704 0.690
2250 - - - - - - 0.954 0.901 0.858 0.825 0.797 0.774 0.753 0.734 0.717 0.702 0.687
2300 - - - - - - 0.953 0.901 0.857 0.823 0.795 0.772 0.751 0.732 0.715 0.699 0.685
2350 - - - - - - 0.952 0.902 0.856 0.822 0.794 0.769 0.748 0.729 0.712 0.697 0.682
2400 - - - - - - 0.952 0.902 0.855 0.820 0.791 0.767 0.746 0.727 0.710 0.694 0.679
2450 - - - - - - 0.951 0.902 0.854 0.818 0.789 0.765 0.743 0.724 0.707 0.691 0.677
2500 - - - - - - 0.951 0.902 0.852 0.816 0.787 0.762 0.740 0.721 0.704 0.688 0.674
2550 - - - - - - 0.951 0.902 0.851 0.814 0.784 0.759 0.738 0.718 0.701 0.685 0.671
2600 - - - - - - 0.951 0.903 0.849 0.812 0.782 0.756 0.735 0.715 0.698 0.682 0.664
2650 - - - - - - 0.952 0.903 0.848 0.809 0.779 0.754 0.731 0.712 0.695 0.679 0.664
2700 - - - - - - 0.952 0.903 0.846 0.807 0.776 0.750 0.728 0.708 0.691 0.675 0.661
2750 - - - - - - 0.953 0.903 0.844 0.804 0.773 0.747 0.724 0.705 0.687 0.671 0.657
2800 - - - - - - 0.956 0.903 0.842 0.801 0.769 0.743 0.721 0.701 0.684 0.668 0.653
2850 - - - - - - 0.959 0.902 0.839 0.798 0.766 0.739 0.717 0.697 0.679 0.663 0.649
2900 - - - - - - 0.963 0.902 0.836 0.794 0.762 0.735 0.713 0.693 0.675 0.659 0.645
2950 - - - - - - - 0.902 0.834 0.790 0.758 0.731 0.708 0.688 0.671 0.655 0.640
3000 - - - - - - - 0.901 0.831 0.786 0.753 0.726 0.704 0.684 0.666 0.650 0.635
3050 - - - - - - - 0.899 0.827 0.782 0.749 0.722 0.699 0.679 0.661 0.645 0.630
3100 - - - - - - - 0.896 0.823 0.777 0.744 0.716 0.693 0.673 0.656 0.640 0.625
3150 - - - - - - - 0.894 0.819 0.772 0.738 0.711 0.688 0.668 0.650 0.634 0.620
3200 - - - - - - - 0.889 0.815 0.767 0.733 0.705 0.682 0.662 0.644 0.628 0.614
Notes:
1. For capacity on superheated steam, multiply saturated steam capacity by correction factor.
2. Convert set pressure from (psig) to flowing pressure (psia)
*flowing pressure (psia) = [set pressure (psig) x overpressure] + 14.7

90/93
Valve Configuration Code
INLET FLANGE FACING BORE TYPE
INTERCHANGEABILITY NUMBER ORIFICE SIZE 2
INLET TYPE DEVIATION FROM STANDARD
PRESSURE CLASS & INLET SIZE1 ACTUATOR TYPE
VALVE TYPE AUX. MANIFOLD
INLET SIZE PRESSURE REGULATOR
1-1/2 35 15 F - 1 - X1 - FB 0875 - - VA123DA - AM -

2 W X2 RB 1000 * GS620 PR
2-1/2 X3 1750 SP GS628
X4 2000 SPEC SY1032
X5 xxxx SY1043
X6
X7
X8
X9
1 2
1 5 xxxx
INLET SIZE xxxx indicates

reduced bore
PRESSURE CLASS diameter (x.xxx inch)
Standard Valve Connection Pressure Class Flanged Inlet

Inlet Size Orifice Size Bore Area Designation Class
Designation
in. mm in. mm Type in2 cm2 1 1500#
1.50 38.1 5 .88 22.2 FB 0.601 3.877
2 2500#
2.00 50.8 6 1.00 25.4 FB 0.785 5.065
2.50 63.5 7 1.75 44.5 FB 2.405 15.516 Buttweld Inlet
2.50 63.5 7 2.00 50.8 FB 3.142 20.271 2 2658# LTD
1.50 38.1 5, 6, 7 Reduced Bore Size 1 RB Variable
3 3092# LTD
2.00 50.8 5, 6, 7 Reduced Bore Size 1 RB Variable
2.50 63.5 5, 6, 7 Reduced Bore Size1 RB Variable 4 4500# LTD
Notes:
1. Reduced Bore diameter indicated in valve Interchangeability Number
code as represented by xxxx above.
Designation Valve Type
1 Primary Design Release
Inlet Type Inlet Flange Facing
Designation Type Designation Facing
X1 Raised Face Spiral Serrated
F Flanged Actuator Type
X2 Raised Face Smooth
W Buttweld Designation Type
X3 Ring Joint
X4 Large Tongue VA123DA Ledeen: VA123DA
Bore Type X5 Large Groove GS620 Ledeen: GS620
X6 Small Tongue
Designation Type GS628 Ledeen: GS628
X7 Small Groove
FB Full Bore X8 Large Female SY1032 Ledeen: SY1032
RB Reduced Bore X9 Large Male SY1043 Ledeen: SY1043

91/93
How to Order a 3500 Safety Valve
How to Order a 3500 Safety Valve
Please Specify:
Type of Application Valve Supplemental Data

a) Superheater a) Special Cleaning
b) Other (identify) b) Special Boxing
Applicable ASME Code c) Export Boxing
a) Section I - Power Boiler d) Special Painting
b) Section VIII - Pressure Vessels Available Air [(40-120 psig) (2.76-8.27 barg)]
C) Non Code Max. psig barg
System Parameters Min. psig barg
a) Design Pressure psig barg Electrical Requirements
b) Design Temperature ˚F ˚C AC
c) Operating Pressure psig barg Hz
d) Operating Temperature ˚F ˚C DC
Valve Specifications Control Preference
a) Valve Set Pressure psig barg 2537 Control Station
b) Allowable Overpressure on Valve % 2539 Controller
c) Required Relieving Capacity lb/hr kg/hr Transmitter Controller
d) Buttweld Valves DCS
Inlet Size Other (specify)
Inlet Specifications Safety Valve Information
Outlet Size & Flange Rating a) Total Generating Capacity of the Boiler
e) Flanged Valves b) Drum Safety Valve Capacities
Inlet Size & Flange Rating c) Superheater Safety Valve Capacities
Outlet Size & Flange Rating d) Drum Operating Pressure
f) Other Type Connections Other Than e) Superheater Operating Pressure
Buttweld or Flange f) Set Pressure of Low Set Drum Safety Valve
g) Special Codes or Standards g) Set Pressure of Low Set Superheater Safety Valve
Model and Manufacturer of
h)
Isolation Gate Valve (if any)
Model No. and Nameplate data
i)
of valve being replaced

92/93
93/93
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
6. Projeto de instalação
EMERGEN
CY WAY-1
#1 BOILER
EMERGEN
CY WAY-1
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
7 Registro de segurança
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
7.1 Relatório de inspeção inicial

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
7.2 Relatórios de inspeção periódica

(CSP)
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
7.3 Relatórios de inspeção extraordinária

(CSP)
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
7.4 Ocorrências importantes (CSP)

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
8. Projetos de Alteração ou Reparo (PAR)

CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
9. Checklist da NR 13 e ART
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
9.1 Checklist da NR 13 (Vasos de

pressão)
CSP–1–WD–110–
Main Boiler #1 0
EM651–00010
9.2 ART de laudo técnico e inspeção

01 - Data Book For Unit #1 Boiler (Total)

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DATA BOOK

● PROJECT CODE : B00278EI

● PROJECT NAME : Brazil CSP - Power Plant

● SPEC. NO. : CSP–1–WD–110-EM651–00010

● End User : CSP

Rev. No. Date Description Preparation Review Approval

1.1 Aspectos gerais (Folha de dados)

1.2 Especificação de materiais

2 Memorial de cálculo e cálculo da PMTA

3.1 EPS – Especificação dos procedimentos de soldagem

3.2 RQPS – Registro da qualificação do procedimento de

3.3 Relatório de tratamento térmico

3.4 Relatório de teste de pressão (Aprovador por PH)

3.5 Outros procedimentos e inspeções

4.1 Desenho de conjunto e detalhes

4.2 Placa de identificação

5.1 Folha de dados e certificado de calibração da PSV

7.1 Relatório de inspeção inicial

7.2 Relatórios de inspeção periódica (CSP)

7.3 Relatórios de inspeção extraordinária (CSP)

7.4 Ocorrências importantes (CSP)

8 Projetos de Alteração ou Reparo (PAR)

9.1 Checklist da NR 13 (Vasos de pressão)

9.2 ART de laudo técnico e inspeção

1.1 Aspectos gerais (Folha de dados)

1.2 Especificação de materiais

CUSTOMER : POSCO E&C

PJT . NAME : Brazil CSP Power Plant

PJT . NO. : 12PK001

Item Name : Economizer Inlet Header

Item NO. : 2.0.36 [B/D] (02)

2. Memorial de cálculo e cálculo da

● PROJECT CODE : B00278EI

● DOUCUMENT No. : CSP-1-WD-110-EZ300-10400

D Sep. 30, 2013 For Approval H.H.Kang S.H.Yoo C.H.Chong

C May. 16, 2013 For Approval H.H.Kang S.H.Yoo C.H.Chong

B Jan. 31, 2013 For Approval H.H.Kang I.H.Park C.H.Chong

PROJECT : Brazil CSP BFG 100MW x 2 Unit

■ Maximum Allowable Working Pressure (MAWP) :

■ Overpressure Protection Requirements :

■ MAWP Calculation Method :

PROJECT :Brazil CSP BFG 100MW x 2 Unit

■ Main Steam Line

D SH ERV setting pressure A x 1.04 1938 133.6

E SH safety valve setting pressure D x 1.02 1977 136.3

N Design Margin 141 psi 2200 151.7

O Drum safety valve # 1 setting pressure Drum MAWP 2200 151.7

P Drum safety valve # 2 setting pressure O x 1.03 2266 156.2

Q Eco Pressure Drop (including Margin) 50 psi 2250 155.1

Calculated Design Pressure for Economizer Tube 2250 155.1 227.6

R Design Margin 50 psi 2300 158.6

Calculated Design Pressure for Economizer Header/Pipe 2300 158.6 227.6

S Design Margin 125 psi 2425 167.2

Calculated Design Pressure for Feedwater Pipe 2425 167.2 227.6

Note 1. MAWP = Design Pressure

PROJECT : Brazil CSP BFG 100MW x 2 Unit

■ Reheated Steam Line

G Design Margin 113 psi 683 47.1

Calculated Design Pressure for Reheater 683 47.1 70.7

Note 1. MAWP = Design Pressure

3.1 EPS – Especificação dos

BRAZIL CSP POWER PLANT PROJECT

Table of Contents (목차)